A combined intelligent ozone generator

By optimizing the structure and cooling system of the ozone generator, the problems of equipment damage and ozone instability caused by electrode temperature rise were solved, achieving efficient and stable ozone generation, extending equipment life and reducing energy consumption.

CN119841282BActive Publication Date: 2025-12-12SHANDONG ZHIWEI ENVIRONMENTAL TECH CO LTD
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Patent Information

Application Number
CN202510137276.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-02-07
Publication Date
2025-12-12
Estimated Expiration
2045-02-07

AI Technical Summary

Technical Problem

Traditional ozone generators experience electrode temperature rise during high-voltage discharge, leading to electrode damage and unstable ozone generation, thus affecting production efficiency.

Method used

Multiple ozone production units are connected by pipelines and valves, combined with a cooling water system and cooling medium, to optimize the electric field distribution and oxygen supply method. Bending partitions and catalyst meshes are used to improve electrode cooling efficiency and ozone generation stability.

Benefits of technology

It effectively reduces electrode temperature, extends equipment life, improves ozone generation efficiency and stability, enhances system flexibility and scalability, reduces energy consumption, and improves the quality of ozone generation.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The application relates to the technical field of ozone preparation, in particular to a combined intelligent ozone generator, which comprises a plurality of ozone preparation units which are connected with each other through pipelines and switched with each other through valves. Each ozone preparation unit comprises a reaction tube, a first inner tube connected with the reaction tube to form a cooling cavity for cooling water flow, a second inner tube connected with the first inner tube to form a reaction cavity for oxygen decomposition reaction, an outer electrode arranged on the first inner tube, an inner electrode arranged on the second inner tube to form a discharge area with the outer electrode, an oxygen supply pipe arranged on the reaction tube for providing oxygen, a cooling water pipe in communication with the cooling cavity for supplying cooling water, a first fork pipe arranged on the reaction tube, a plurality of the first fork pipes being arranged and forming a speed reduction area, an exhaust pipe arranged on the reaction tube for discharging ozone, and a control module for controlling the power supply of the outer electrode and the inner electrode and whether the device supplies oxygen and water. The application has the effect of reducing the influence on the ozone preparation efficiency.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of ozone preparation, and particularly to a combined intelligent ozone generator. BACKGROUND

[0002] At present, with the enhancement of environmental awareness and the progress of science and technology, ozone generators have been widely used in air purification, water treatment, medical disinfection and other fields. The traditional ozone generator mainly excites oxygen molecules by high-voltage discharge or ultraviolet radiation, so that the oxygen molecules are decomposed into oxygen atoms, and then combined with the undecomposed oxygen molecules to form ozone.

[0003] In the prior art, when the ozone generator prepares ozone, it usually adopts a high-voltage discharge method to decompose oxygen molecules into oxygen atoms, and the oxygen atoms and oxygen molecules are combined to form ozone. Then, in the process of high-voltage discharge, the electrode generates heat, which causes the temperature of the electrode to rise. When the temperature is too high, the electrode will be damaged, and the ozone formed will be unstable, which affects the preparation efficiency of ozone. SUMMARY

[0004] In order to reduce the influence on the preparation efficiency of ozone, the present application provides a combined intelligent ozone generator.

[0005] The combined intelligent ozone generator provided by the present application adopts the following technical scheme:

[0006] A combined intelligent ozone generator comprises a plurality of ozone preparation units connected by pipelines and switched by valves, each of the ozone preparation units comprising:

[0007] A reaction tube for supporting;

[0008] A first inner tube arranged in the reaction tube and connected with the reaction tube to form a cooling cavity for cooling water to flow;

[0009] A second inner tube arranged in the first inner tube to form a reaction cavity for oxygen decomposition reaction between the first inner tube and the second inner tube;

[0010] An outer electrode arranged on one side of the first inner tube close to the second inner tube;

[0011] An inner electrode arranged on one side of the second inner tube close to the first inner tube to form a discharge area with the outer electrode;

[0012] An oxygen supply pipe arranged on the reaction tube and communicating with the reaction cavity to make oxygen molecules form oxygen atoms after passing through the discharge area;

[0013] A cooling water pipe communicating with the cooling cavity for supplying cold water to cool the outer electrode;

[0014] a first fork tube disposed on the reaction tube, extending into the reaction cavity, and located near one side of the oxygen supply tube, provided with multiple and forming a deceleration zone, the gas inlet end is connected with dry oxygen, and the oxygen supply pressure is less than that of the oxygen supply tube;

[0015] an exhaust tube disposed on the reaction tube for discharging ozone;

[0016] a control module for controlling the energization of the outer electrode and the inner electrode and whether the device supplies oxygen and water.

[0017] By adopting the above technical solution, when ozone needs to be generated, the control module is first started to ensure that all valves are in the correct on-off state to select the appropriate ozone preparation unit for operation; the control module then activates the energization of the outer electrode and the inner electrode to prepare the discharge conditions for the oxygen decomposition reaction; dry oxygen enters the reaction cavity through the oxygen supply tube at a high pressure to ensure that oxygen molecules can pass through the discharge area efficiently. At the same time, the first fork tube also introduces additional dry oxygen at a lower oxygen supply pressure to slow down the flow rate of oxygen, which slows down in the deceleration zone and mixes with the main gas flow, helping to evenly distribute oxygen molecules and improve reaction efficiency.

[0018] The gas inlet tube can be used to supplement additional gas into the reaction cavity at the initial stage or under certain conditions to ensure stable pressure in the reaction cavity or adjust the reaction conditions as needed.

[0019] The cooling water tube supplies cold water into the cooling cavity, effectively reducing the temperature of the outer electrode and its surrounding environment, preventing high temperature caused by discharge from damaging the equipment or affecting the ozone generation efficiency; in the discharge area, the energized outer electrode and inner electrode form a strong electric field, causing the passing oxygen molecules to decompose into oxygen atoms, which then combine into ozone molecules; the ozone generated by the reaction is discharged through the exhaust tube and enters the subsequent processing or application link; the control module continuously monitors various parameters (such as oxygen flow, cooling water temperature, electrode voltage, etc.) and automatically adjusts or issues an alarm according to the preset conditions to ensure stable operation of the equipment and the quality of ozone production.

[0020] The cooling water system effectively reduces the temperature of the electrodes and the reaction cavity, prolonging the service life of the equipment, while also helping to maintain stable reaction conditions and improve ozone generation efficiency; multiple ozone preparation units are connected to each other through pipelines and valves, which can be flexibly switched according to needs, improving the flexibility and scalability of the system; at the same time, through the additional supply of oxygen, the discharge area can be cooled, so that the cooling of the discharge area and the electrodes is carried out simultaneously, improving the cooling effect and efficiency.

[0021] Optionally, the gas outlet axis of the gas outlet end of the first fork tube is perpendicular to the second inner tube.

[0022] By adopting the above technical solution, the vertical gas outlet axis enables the oxygen flowing out of the first cross pipe to enter the reaction cavity in a direction perpendicular to the axis of the second inner pipe (and the reaction cavity). This vertical gas flow helps to more evenly distribute the oxygen in the reaction cavity, reducing dead angles and vortexes of the gas flow in the reaction cavity, thereby improving the contact efficiency of the oxygen and the discharge area and promoting the efficient generation of ozone. The vertical gas outlet mode often accompanies a change in the direction of the gas flow, which helps to slow down the gas flow speed, enabling the oxygen molecules to stay in the reaction cavity for a longer time. The longer residence time means that more oxygen molecules have the opportunity to pass through the discharge area and receive enough energy to decompose into oxygen atoms and further combine into ozone.

[0023] Optionally, a cooling medium flows through the second inner pipe.

[0024] By adopting the above technical solution, the cooling medium, such as cooling water or other suitable fluid, flowing through the second inner pipe can further reduce the temperature around the reaction cavity. This helps to maintain a stable temperature in the discharge area, preventing electrode wear, ozone decomposition or equipment performance degradation caused by high temperature. Enhancing the cooling effect can improve the continuity and stability of ozone generation.

[0025] Improving ozone generation efficiency: the use of cooling medium helps to maintain a suitable temperature range in the reaction cavity, which is crucial for efficient ozone generation. At the appropriate temperature, the decomposition of oxygen molecules and the synthesis of ozone molecules are more rapid and complete, thereby improving the efficiency of ozone generation.

[0026] The cooperation of the second inner pipe and the cooling cavity enables the discharge area to maintain a suitable temperature, reducing the impact of excessive temperature on ozone preparation.

[0027] Optionally, the outer electrode and the inner electrode are both provided with multiple electrodes, which are arranged in a circumferential direction of the first inner pipe. There is a gap between adjacent two inner electrodes or outer electrodes, and a partition is arranged at the gap.

[0028] By adopting the above technical solution, the spaced arrangement of multiple outer electrodes and inner electrodes means that the discharge area is dispersed into multiple small areas. This dispersed discharge mode can increase the contact area of oxygen molecules with the discharge area, thereby improving the efficiency of ozone generation. Each small discharge area can independently excite oxygen molecules to decompose into oxygen atoms and further combine into ozone.

[0029] By precisely controlling the number, position and spacing of the electrodes, the distribution of the electric field in the reaction cavity can be optimized; uniform electric field distribution helps to ensure that oxygen molecules can obtain enough energy for decomposition reaction throughout the reaction cavity, thereby improving the uniformity and stability of ozone generation.

[0030] The presence of the partition not only separates adjacent discharge zones, but also serves as an additional channel for the cooling medium; by skillfully designing the structure and material of the partition, the cooling effect can be further improved, ensuring that the temperature in the reaction chamber remains within a suitable range. This helps to prevent equipment failure or ozone decomposition caused by high temperature.

[0031] The dispersed discharge zones and optimized electric field distribution help to reduce the load and wear of the electrodes. At the same time, the combined action of the partition and the cooling medium can further reduce the temperature of the electrodes, thereby prolonging their service life. This helps to reduce the maintenance cost of the equipment and improve its reliability.

[0032] The multiple spaced electrodes and partitions can serve as a physical barrier to prevent arcs or sparks generated by discharge from directly contacting other components in the reaction chamber; this helps to improve the safety of the equipment and reduce downtime caused by accidental failure.

[0033] By arranging multiple reaction zones, the cross-zone flow of oxygen atoms can be effectively reduced, and the mutual influence can be reduced.

[0034] Optionally, the partition is bent towards the discharge zone.

[0035] By adopting the above technical scheme, the bent partition can guide the electric field lines, making them more focused on the discharge zone. This focusing effect helps to enhance the electric field strength of the discharge zone, thereby improving the decomposition efficiency of oxygen molecules and the generation rate of ozone.

[0036] By optimizing the distribution and focusing of the electric field, the bent partition can ensure that more electric energy is effectively used to excite oxygen molecules, rather than being wasted in useless space or heat dissipation. This improves the energy utilization rate and reduces energy consumption.

[0037] The bent partition can also serve as an additional channel for the cooling medium, increasing the contact area between the cooling medium and the electrodes and the reaction chamber. This helps to more effectively reduce the temperature of the electrodes and the reaction chamber, preventing equipment failure or ozone decomposition caused by high temperature.

[0038] During high-voltage discharge, arc discharge is a potential safety hazard. The bent partition can serve as a physical barrier to reduce the likelihood of arc discharge and improve the safety of the equipment.

[0039] By optimizing the electric field distribution and enhancing the cooling effect, the bent partition helps to maintain stable temperature and pressure conditions in the reaction chamber. This helps to improve the overall stability of the equipment and reduce performance degradation caused by fluctuations in conditions.

[0040] The bent partition can reduce the movement of oxygen or oxygen atoms to the edge, allowing oxygen molecules to fully contact the electric field and improve the decomposition effect.

[0041] Optionally, the material of the partition plate has heat conduction performance, and a containing cavity is arranged in the partition plate, and a second cross pipe is arranged in the containing cavity, the second cross pipe is attached to the containing cavity and has heat conduction performance, a plurality of jet pipes are arranged on the second cross pipe, the jet pipes located in the same discharge area and on different partition plates are arranged alternately, and the jet pipes are inclined along the oxygen movement direction of the discharge area and are used for supplying oxygen.

[0042] By adopting the above technical scheme, the partition plate and the second cross pipe both have heat conduction performance, which means that they can effectively transfer heat. In the ozone generation process, heat is generated in the electrode and the reaction cavity. If the heat is not dissipated in time, it will cause ozone decomposition and equipment performance degradation. Through the heat conduction of the partition plate and the second cross pipe, the heat can be quickly transferred to the cooling medium (such as cooling water), thereby realizing efficient cooling.

[0043] The jet pipes are arranged in an inclined manner along the oxygen movement direction, and the jet pipes located on different partition plates are arranged alternately. This design can ensure that the oxygen is uniformly distributed in the entire discharge area. The inclined jet pipes not only help the oxygen to enter the discharge area better, but also increase the contact time and contact area of the oxygen and the discharge area, thereby improving the generation efficiency of ozone.

[0044] By optimizing the oxygen supply and enhancing the cooling efficiency, this design can ensure that more electrical energy is used to excite oxygen molecules to generate ozone, rather than being wasted on heat dissipation or ineffective oxygen flow. This improves the energy utilization rate and reduces energy consumption.

[0045] Stable oxygen supply and efficient cooling system help to maintain stable temperature and pressure conditions in the reaction cavity. This helps to improve the overall stability of the equipment and reduce performance degradation or failure caused by condition fluctuations.

[0046] By reducing equipment damage and performance degradation caused by high temperature, and optimizing oxygen supply to reduce electrode wear, this design helps to prolong the service life of the equipment. This reduces the maintenance cost of the equipment and improves its economy and reliability. Uniform oxygen supply and efficient cooling system help to generate higher quality ozone.

[0047] The jet pipes help to form laminar flow, slow down the oxygen flow direction, fully diffuse the oxygen molecules, and be affected by the electric field in multiple directions to quickly decompose into oxygen atoms.

[0048] Optionally, the jet pressure of the jet pipe is less than the oxygen supply pressure of the first cross pipe.

[0049] By adopting the above technical solution, the design of jet pressure being less than oxygen supply pressure can ensure that oxygen flows smoothly from the first fork tube into the jet tube and is sprayed out at a lower pressure in the jet tube. This pressure difference helps to form a stable flow of oxygen in the pipeline, reducing turbulence and vortex, thereby improving the stability and uniformity of oxygen supply.

[0050] The lower jet pressure means that less energy needs to be consumed during oxygen supply. This helps to reduce the energy consumption of the equipment and improve energy utilization efficiency. At the same time, reducing energy consumption also helps to reduce the operating cost of the equipment.

[0051] Stable oxygen flow and lower jet pressure help oxygen to better contact the discharge area, thereby improving the efficiency of ozone generation. In the process of ozone generation, oxygen molecules need to obtain enough energy to be excited and decomposed into oxygen atoms, and then combined into ozone. Stable oxygen flow and suitable pressure conditions help to ensure that oxygen molecules can fully receive energy from the discharge area, thereby improving the generation rate and yield of ozone.

[0052] Optionally, the first fork tube is arranged around the first inner tube and forms a coiled coil section, one side of the coil section is in contact with cooling water, and the other side is in contact with the outer electrode for preheating the supplied oxygen.

[0053] By adopting the above technical solution, the design of the coil section in contact with the outer electrode enables the supplied oxygen to absorb the heat of the outer electrode when flowing through the coil section, thereby achieving preheating of the oxygen. Preheating the oxygen helps to improve the energy utilization efficiency in the ozone generation process, as preheated oxygen molecules are more easily excited and decomposed into oxygen atoms, and then combined into ozone; one side of the coil section is in contact with cooling water, which helps to quickly transfer the heat generated by the outer electrode to the cooling water, thereby achieving efficient cooling. An efficient cooling system can ensure that the equipment maintains stable temperature and performance during long-term operation, reducing equipment damage and performance degradation caused by high temperature; the coiled first fork tube design not only achieves preheating of oxygen and heat dissipation of cooling water, but also optimizes the space utilization of the equipment. This compact design makes the equipment more compact, lightweight, easy to install and maintain.

[0054] The contact of the coil section with cooling water and the discharge area can reduce the temperature of the preheated oxygen, reducing the impact on the cooling of the discharge area.

[0055] Optionally, a catalyst screen is arranged between the first inner tube and the second inner tube, and the catalyst screen is located on one side of the exhaust pipe.

[0056] By adopting the above technical solution, the catalyst screen can catalyze the reaction of oxygen molecules into ozone. By arranging the catalyst screen between the first inner tube and the second inner tube, especially near the exhaust pipe side, it can ensure that the ozone generated in the discharge area and the unreacted oxygen pass through the catalyst again before being discharged, thereby improving the generation efficiency of ozone.

[0057] The catalyst screen not only increases the amount of ozone generated, but also optimizes the quality of ozone. Through catalysis, more oxygen molecules can be converted into ozone, while reducing the generation of by-products such as nitrogen oxides, thereby improving the purity of ozone.

[0058] The presence of the catalyst screen can reduce the burden on the discharge area, as part of the conversion of oxygen molecules is taken over by the catalyst. This helps to reduce wear and corrosion of the discharge area, thereby prolonging the service life of the equipment.

[0059] The catalyst screen can stabilize the temperature and pressure conditions during ozone generation. Through catalysis, the reaction can be more stable, reducing fluctuations in temperature and pressure, thereby improving the stability of the equipment.

[0060] Optionally, a plurality of flow resistance holes are arranged in the mesh of the catalyst screen, and dry oxygen flows through the flow resistance holes, which are used to slow down the flow rate of the passing substances.

[0061] By adopting the above technical solution, the design of the flow resistance holes can significantly slow down the flow rate of the substances (such as oxygen and ozone mixture) passing through the catalyst screen. The slowing down of the flow rate allows more time for oxygen molecules to contact the catalyst, thereby improving the efficiency of the catalytic reaction.

[0062] Slowing down the flow rate also helps to reduce turbulence and vortex, so that oxygen molecules can be more evenly distributed on the surface of the catalyst, further improving the reaction efficiency.

[0063] The flow of dry oxygen in the flow resistance holes helps to maintain the dry state of the catalyst screen, preventing catalyst deactivation or performance degradation due to moisture; the design of the flow resistance holes also increases the contact area between oxygen molecules and the catalyst, thereby improving the catalytic effect; by slowing down the flow rate and optimizing the catalytic effect, this design helps to reduce fluctuations in temperature and pressure caused by too fast reaction rate, thereby enhancing the stability of the equipment.

[0064] In summary, the present application includes at least one of the following beneficial technical effects:

[0065] 1. The cooling water system effectively reduces the temperature of the electrodes and reaction chamber, extending the equipment lifespan. It also helps maintain stable reaction conditions and improves ozone generation efficiency. Multiple ozone production units are interconnected through pipelines and valves, allowing for flexible switching as needed, thus improving the system's flexibility and scalability. Additionally, the supplied oxygen can cool the discharge area, enabling simultaneous cooling of both the discharge area and electrodes, improving both cooling effect and efficiency.

[0066] 2. The bent partition can guide the electric field lines, making them more focused on the discharge region. This focusing effect helps to enhance the electric field strength in the discharge region, thereby increasing the decomposition efficiency of oxygen molecules and the ozone generation rate.

[0067] 3. The flow of dry oxygen within the choke orifice helps maintain the dryness of the catalyst mesh, preventing catalyst deactivation or performance degradation due to moisture. The choke orifice design also increases the contact area between oxygen molecules and the catalyst, thereby improving the catalytic effect. By slowing the flow rate and optimizing the catalytic effect, this design helps reduce temperature and pressure fluctuations caused by excessively fast reaction rates, thus enhancing the stability of the equipment. Attached Figure Description

[0068] Figure 1 This is a cross-sectional view of the ozone generator in the embodiments of this application;

[0069] Figure 2 This is a diagram showing the position of the partition in an embodiment of this application;

[0070] Figure 3 yes Figure 1 Enlarged view of A in the middle;

[0071] Figure 4 yes Figure 1 Enlarged view of B in the middle;

[0072] Figure 5 This is a detailed illustration of the partition in an embodiment of this application.

[0073] Reference numerals: 100, reaction tube; 200, first inner tube; 210, cooling chamber; 300, second inner tube; 310, reaction chamber; 400, external electrode; 500, internal electrode; 510, discharge zone; 610, oxygen supply tube; 620, cooling water tube; 630, first fork tube; 631, exhaust tube; 640, exhaust pipe; 650, partition; 651, accommodating cavity; 660, second fork tube; 661, jet tube; 670, catalyst screen; 671, flow obstruction hole; 680, flow obstruction tube; 690, cap. Detailed Implementation

[0074] The following combination Figures 1 to 5 This application will be described in further detail.

[0075] The embodiment discloses a combined intelligent ozone generator.

[0076] The combined intelligent ozone generator comprises a plurality of ozone preparation units, the ozone preparation units are connected through pipelines and valves, the switching of the ozone preparation units is completed by switching the communication positions of the valves, the ozone preparation units are used as standby for each other or simultaneously, and different gas sources can be connected.

[0077] Referring to Figure 1 and Figure 2 The ozone preparation unit comprises a reaction tube 100, the reaction tube 100 is in a hollow circular tube shape, and the two ends of the reaction tube 100 are detachably connected with covers 690 through bolts; a first inner tube 200 is arranged in the reaction tube 100, the first inner tube 200 is in a hollow circular tube shape, and a cooling cavity 210 is formed between the inner wall of the reaction tube 100 and the first inner tube 200; cooling water flows through the cooling cavity 210, two cooling water pipes 620 are fixedly connected to the two covers 690 respectively, and the two cooling water pipes 620 are in communication with the two ends of the cooling cavity 210 respectively; a second inner tube 300 is arranged in the first inner tube 200, the second inner tube 300 is fixedly connected with the first inner tube 200, and a reaction cavity 310 is formed between the first inner tube 200 and the second inner tube 300, the reaction cavity 310 is used for decomposing oxygen, and a cooling medium flows through the second inner tube 300, the cooling medium can be water, air, cooling oil or the like; a plurality of outer electrodes 400 are fixedly connected to the inner side wall of the first inner tube 200, and the number of the outer electrodes 400 is preferably four in the embodiment, the four outer electrodes 400 are arranged at equal intervals along the circumference of the first inner tube 200, four inner electrodes 500 are fixedly connected to the outer side wall of the second inner tube 300, the inner electrodes 500 correspond to the outer electrodes 400, and the side, close to the outer electrodes 400, of the inner electrodes 500 is provided with a dielectric quartz tube, and the inner electrodes 500 and the outer electrodes 400 are all located in the reaction cavity 310; a discharge area 510 is formed between the inner electrodes 500 and the outer electrodes 400.

[0078] Gaps exist between adjacent two outer electrodes 400 or two inner electrodes 500, and a partition plate 650 is fixedly connected, the partition plate 650 separates the adjacent discharge areas 510, the partition plate 650 is in a cylindrical shape, the circumferential side wall of the partition plate 650 is located in the discharge area 510, and is bent and protruded towards the middle part of the discharge area 510, and a ceramic coating is coated on the outer side wall of the partition plate 650, for changing the distribution of electric field lines; the materials of the first inner tube 200, the second inner tube 300 and the partition plate 650 have heat conduction performance, and can be metal or alloy materials such as copper, iron and stainless steel, or ceramic materials such as aluminum nitride, silicon carbide and aluminum oxide, or diamond and graphite, and the materials of the first inner tube 200 and the second inner tube 300 are preferably 316L stainless steel materials, and the reaction tube 100 is made of 304 stainless steel; the partition plate 650 is made of copper and coated with a ceramic layer on the outside.

[0079] With reference to Figure 1 , Figure 3 and Figure 4 , the cover 690 is fixedly connected with the oxygen supply pipe 610, the cover 690 is provided with a communication groove, the communication groove communicates the reaction cavity 310 and the oxygen supply pipe 610, so that the oxygen enters the discharge area 510 in the reaction cavity 310 through the oxygen supply pipe 610; the first fork pipe 630 is fixedly connected to the reaction tube 100, the first fork pipe 630 surrounds the outer side wall of the first inner tube 200, is located at one end close to the oxygen supply pipe 610, and forms a coil pipe section, one side of the coil pipe section abuts against the inner wall of the first inner tube 200, and the other side is located in the cooling water, the first fork pipe 630 extends into the plurality of gas outlet pipes 631 in the reaction cavity 310, the plurality of gas outlet pipes 631 are arranged at equal intervals along the circumference of the first inner tube 200, and the gas outlet axis of the gas outlet end is perpendicular to the first inner tube 200, that is, the axis of the gas outlet pipe 631 sprays gas along the radial direction of the second inner tube 300, preheats the oxygen in the pipeline by absorbing the heat in the reaction cavity 310 and transferring the cooling water to the cooling cavity 210, reduces the high temperature of the oxygen, and the first fork pipe 630 is connected to a dry oxygen source; the exhaust pipe 640 is fixedly connected to the cover 690, the cover 690 is provided with an exhaust groove, the exhaust groove communicates the reaction cavity 310, and is provided on the cover 690 away from the oxygen supply pipe 610, the exhaust pipe 640 communicates with the reaction cavity 310 through the exhaust groove; the catalyst separation net 670 is fixedly connected to the inner wall of the reaction cavity 310, the catalyst separation net 670 is located at one end close to the exhaust pipe 640, and the length accounts for one fifth of the length of the outer electrode 400, the catalyst separation net 670 forms a plurality of grid spaces, the side wall of the grid space is provided with a flow resistance hole 671, and the flow resistance holes 671 on different side walls of each grid space are arranged in a staggered manner along the oxygen flow direction; the flow resistance pipe 680 is fixedly connected to the outer side wall of the first inner tube 200, the flow resistance pipe 680 surrounds the first inner tube 200 and is wrapped with insulating and heat insulating material on one side in the cooling cavity 210, the flow resistance pipe 680 is provided with a gas supply hole communicated with the flow resistance hole 671, and the flow resistance pipe 680 extends to the outside of the reaction tube 100 and is communicated with a dry oxygen source.

[0080] With reference to Figure 2 and Figure 5 , the second fork pipe 660 is arranged in the accommodation cavity 651, the second fork pipe 660 is attached to the inner wall of the accommodation cavity 651 and has heat conduction performance, a plurality of jet pipes 661 are fixedly connected to the second fork pipe 660, the jet pipes 661 are arranged at equal intervals along the length direction of the second fork pipe 660, the jet pipes 661 extend into the reaction cavity 310 through the partition plate 650 and are inclined along the flow direction of the oxygen and form an angle of 85 degrees with the front side of the flow direction of the oxygen.

[0081] The oxygen supply pressure of the oxygen supply pipe 610 is set according to requirements, the oxygen supply pressure of the first fork pipe 630 is less than that of the oxygen supply pipe 610, the oxygen supply pressure of the jet pipe 661 is less than that of the first fork pipe 630, and the oxygen supply pressure of the choke pipe 680 is less than that of the jet pipe 661.

[0082] The control module includes a controller, which is connected with the power signal of the oxygen source, connected with the electric signal of each valve, and connected with the electric signal of the outer electrode 400 and the inner electrode 500, for controlling the supply of oxygen, the supply of cooling water, and the power supply or power cut of the outer electrode 400 and the inner electrode 500.

[0083] The implementation principle of the embodiment is that after the controller in the control module receives the start signal, it first ensures that each valve is in the correct initial position, so that oxygen and cooling water can flow along the predetermined path; the controller is connected with the power signal of the oxygen source at the same time, preparing to control the supply of oxygen; the controller is also connected with the electric signal of the outer electrode 400 and the inner electrode 500, preparing to control their power supply or power cut, so as to start or stop the preparation process of ozone.

[0084] The dry oxygen enters the discharge area 510 in the reaction cavity 310 through the oxygen supply pipe 610; the oxygen supply pressure of the oxygen supply pipe 610 is set according to requirements to ensure sufficient oxygen supply; the oxygen will pass through the first fork pipe 630 before entering the reaction cavity 310; the first fork pipe 630 forms a coil section around the outer sidewall of the first inner pipe 200 and is in contact with the cooling water, thereby preheating the oxygen; this preheating helps to reduce the thermal stress of the oxygen due to sudden heating in the discharge area 510; at the same time, a plurality of gas outlet pipes 631 on the first fork pipe 630 are arranged equidistantly along the circumference of the first inner pipe 200, and the gas outlet axis of the gas outlet end is perpendicular to the first inner pipe 200, that is, the gas is sprayed along the radial direction of the second inner pipe 300. This spraying method helps to uniformly distribute the oxygen in the reaction cavity 310.

[0085] When the oxygen enters the reaction cavity 310, it will pass through the discharge area 510 formed by the outer electrode 400 and the inner electrode 500. When a high voltage is applied between the outer electrode 400 and the inner electrode 500, a discharge phenomenon occurs, which decomposes the oxygen into ozone; the partition plate 650 separates adjacent discharge areas 510 to prevent mutual influence between the discharge areas 510. The cylindrical design and ceramic coating of the partition plate 650 help to change the distribution of electric field lines and optimize the discharge effect; the catalyst screen 670 is located near one end of the exhaust pipe 640, which can further promote the generation of ozone. The grid space and choke hole 671 design on the catalyst screen 670 helps oxygen to fully contact the catalyst during the flow process; in order to maintain the temperature stability in the reaction cavity 310, the second inner tube 300 is arranged in the first inner tube 200, and the cooling medium (such as water, air, cooling oil, etc.) flows in the second inner tube 300. At the same time, the cooling cavity 210 is formed between the reaction tube 100 and the first inner tube 200, and cooling water flows in the cooling cavity 210.

[0086] The choke pipe 680 is arranged around the first inner tube 200 and wrapped with insulating and heat-insulating materials on one side in the cooling cavity 210; the gas supply holes on the choke pipe 680 are in communication with the choke holes 671, which provide additional oxygen supply for the reaction cavity 310 and also help to adjust the temperature in the reaction cavity 310.

[0087] The controller controls the flow distribution of oxygen by adjusting the oxygen supply pressure of different pipes; the oxygen supply pressure of the oxygen supply pipe 610 is the highest, followed by the first cross pipe 630, the jet pipe 661, and the last is the choke pipe 680; this pressure gradient design helps to ensure the uniform distribution and effective utilization of oxygen in the reaction cavity 310; the generated ozone is discharged from the reaction cavity 310 through the exhaust pipe 640 and enters the subsequent collection and processing system.

[0088] During the discharge process, the controller can monitor the concentration and quality of ozone in real time and adjust the oxygen supply, cooling water supply, and power supply state of the outer electrode 400 and the inner electrode 500 as needed.

[0089] The above are the preferred embodiments of the present application, which do not limit the protection scope of the present application, therefore: any equivalent changes made on the basis of the structure, shape, principle of the present application should be covered within the protection scope of the present application.

Claims

1. A combination intelligent ozone generator, characterized by: The utility model relates to an ozone production device, comprising: a plurality of ozone production units connected by pipelines and switched by valves, each of the ozone production units comprising: a reaction tube (100) serving as a support; a first inner tube (200) arranged in the reaction tube (100) and connected with the reaction tube (100) to form a cooling cavity (210) for cooling water flow; a second inner tube (300) arranged in the first inner tube (200) and forming a reaction cavity (310) for oxygen decomposition reaction with the first inner tube (200); an outer electrode (400) arranged on one side of the first inner tube (200) close to the second inner tube (300); an inner electrode (500) arranged on one side of the second inner tube (300) close to the first inner tube (200) to form a discharge area (510) with the outer electrode (400); an oxygen supply tube (610) arranged on the reaction tube (100) and communicating with the reaction cavity (310) to make oxygen molecules pass through the discharge area (510) to form oxygen atoms; a cooling water tube (620) communicating with the cooling cavity (210) for supplying cooling water to cool the outer electrode (400); a first fork tube (630) arranged on the reaction tube (100) and extending into the reaction cavity (310) and located on one side close to the oxygen supply tube (610), the first fork tube (630) being provided with a plurality of deceleration areas and having an air inlet end communicating with dry oxygen and an oxygen supply pressure less than that of the oxygen supply tube (610); an exhaust tube (640) arranged on the reaction tube (100) for exhausting ozone; a control module for controlling the power supply of the outer electrode (400) and the inner electrode (500) and whether the device supplies oxygen and water.

2. The combination intelligent ozone generator of claim 1, wherein: The air outlet axis of the air outlet end of the first fork tube (630) is perpendicular to the second inner tube (300).

3. The combination intelligent ozone generator of claim 2, wherein: The second inner tube (300) flows through a cooling medium.

4. The combination intelligent ozone generator of claim 1, wherein: The outer electrode (400) and the inner electrode (500) are both provided with a plurality of electrodes and are arranged at intervals along the circumference of the first inner tube (200), and there is a gap between adjacent two inner electrodes (500) or outer electrodes (400), and a partition plate (650) is arranged at the gap.

5. The combination intelligent ozone generator of claim 4, wherein: The partition plate (650) is bent towards the discharge area (510).

6. The combination intelligent ozone generator of claim 4, wherein: The partition plate (650) has heat conduction performance, and a containing cavity (651) is formed in the partition plate (650), a second fork tube (660) is arranged in the containing cavity (651), the second fork tube (660) is attached to the containing cavity (651) and has heat conduction performance, a plurality of jet tubes (661) are arranged on the second fork tube (660), the jet tubes (661) located in the same discharge area (510) and on different partition plates (650) are arranged alternately, the jet tubes (661) are inclined along the oxygen movement direction of the discharge area (510), and the jet tubes (661) are used for supplying oxygen.

7. The combination intelligent ozone generator of claim 6, wherein: The jet pressure of the jet tube (661) is less than the oxygen supply pressure of the first fork tube (630).

8. The combination intelligent ozone generator according to any one of claims 1-7, wherein: The first cross pipe (630) is arranged around the first inner pipe (200) and forms a coiled coil section, one side of which is in contact with cooling water and the other side is in contact with the outer electrode (400) for preheating the supplied oxygen.

9. The combination intelligent ozone generator according to any one of claims 1-7, wherein: A catalyst screen (670) is arranged between the first inner pipe (200) and the second inner pipe (300), and the catalyst screen (670) is located on one side of the exhaust pipe (640).

10. The combination intelligent ozone generator of claim 9, wherein: A plurality of flow resistance holes (671) are arranged in the mesh of the catalyst screen (670), dry oxygen flows through the flow resistance holes (671), and the flow resistance holes (671) are used to slow down the flow rate of the passing material.

Citation Information

Patent Citations

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