Dedusting spraying device for tunnel construction

By designing a dust removal spraying device including a core support plate body, a water storage tank body, an electric rotary platform and a core U-shaped support frame body, the problem of fixed spray angle or limited adjustment range of traditional devices is solved, and the effect of flexibly adjusting the spray angle and improving the dust removal effect is achieved.

CN119844143APending Publication Date: 2025-04-18SHANXI CONSTR ENG CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202411976371.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2025-04-18

AI Technical Summary

Technical Problem

The spray angle or adjustment range of traditional tunnel dust removal spraying devices is limited, which cannot meet the diverse needs in the tunnel construction environment, resulting in poor dust removal effect.

Method used

A dust removal spraying device including a core support plate body, a water storage tank body, an electric rotary platform and a core U-shaped support frame body is designed to achieve flexible adjustment of the spray angle through a unique structure. The user drives the core rod body and the rotation shaft to rotate, and then adjusts the spray angle.

Benefits of technology

The spray direction is flexibly adjusted according to different construction environments and needs, and the dust removal effect is improved, ensuring the health of construction personnel, construction safety and project quality.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119844143A_ABST
    Figure CN119844143A_ABST
Patent Text Reader

Abstract

The invention discloses a dust removal spraying device for tunnel construction. The dust removal spraying device comprises a core supporting plate body; a water storage tank body is fixedly arranged at the upper part of the core supporting plate body; two core side wing parts of the core U-shaped supporting frame body extend upwards, and dust removal spraying equipment is arranged between the two core side wing parts in a rotating shaft mode; the spraying angle can be flexibly adjusted through a unique structure. The device realizes the flexible adjustment of the spraying angle of the dust removal spraying equipment. When a user pulls a pulling handle, a spring is compressed, a sliding sleeve body moves towards the side where an auxiliary connecting block is located, a limiting block is separated from a limiting groove formed in the edge of a side plate, then the pulling handle is held by hand to rotate the sliding sleeve body, a core rod body can drive a rotating shaft to rotate, and then the spraying angle of the dust removal spraying equipment is adjusted. By means of the design, the device can accurately control the spraying direction according to different construction environments and requirements, and the dust removal effect is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to a spraying device, in particular to a dust removal spraying device for tunnel construction. Background Art

[0002] During the tunnel construction process, a large amount of dust will be generated. This dust will not only endanger the health of construction workers, such as causing respiratory diseases, but also affect the visibility of construction, increase the safety risk of construction, and may also have adverse effects on the equipment and engineering quality in the tunnel. Therefore, effective dust removal measures are crucial for tunnel construction.

[0003] Traditional tunnel dust removal spraying devices often have some limitations. For example, many devices have fixed spray angles or limited adjustment ranges. In a complex construction environment such as a tunnel, different construction stages and work areas have diverse requirements for spray angles. For example, in special locations such as corners, vaults, and near side walls of tunnels, fixed-angle spraying devices cannot accurately spray water mist to the areas that need dust removal, resulting in a significant reduction in dust removal effect.

[0004] In view of this, it is necessary to develop a dust removal spray device for tunnel construction that can flexibly adjust the spray angle to adapt to different construction environments and needs, improve the dust removal effect, and ensure the health of construction workers, construction safety, and project quality. Summary of the invention

[0005] The technical problem to be solved by the present invention is to overcome the defects of the above-mentioned technology and provide a dust removal spraying device for tunnel construction.

[0006] In order to solve the above technical problems, the technical solution provided by the present invention is a dust removal spraying device for tunnel construction: comprising a core support plate body;

[0007] A water storage tank is fixedly provided on the upper part of the core support plate body;

[0008] An electric rotary platform is fixedly arranged on the upper part of the core support plate body, and a core U-shaped support frame is fixedly arranged on the electric rotary platform;

[0009] The two core wing parts of the core U-shaped support frame extend upward, and a dust removal spraying device is arranged between the two core wing parts by means of a rotating shaft, and a fan-shaped shell is fixedly arranged on one of the core wing parts; the dust removal spraying device and the water storage tank body are connected by a pipeline;

[0010] One of the side plates on the fan-shaped shell is fixedly connected to the inner side of the core side wing, and the rotating shaft passes through the arc center of the fan-shaped shell;

[0011] The edges of the two side plates on the fan-shaped housing are provided with limiting grooves, the number of the limiting grooves is several and extends from one end of the side plate to the other end of the side plate;

[0012] A core rod body is fixedly provided on the rotating shaft, one end of the core rod body is fixedly connected to the rotating shaft, and an auxiliary baffle is fixedly provided on the other end of the core rod body;

[0013] A sliding sleeve body is slidably provided on the core rod body, and a limit block is fixedly provided on the side of the sliding sleeve body. The limit block is embedded in a limit groove provided at the edge of the side plate to play a limiting role; a spring is fixedly provided on one side of the sliding sleeve body, and the spring extends to the side where the auxiliary connecting block is located, and the other end of the spring abuts against the auxiliary connecting block and is fixedly connected to the auxiliary connecting block.

[0014] The sliding sleeve body is provided with a pulling handle.

[0015] As an improvement, the projection of the core support plate in a top view is a rectangle.

[0016] As an improvement, lockable walking wheels are provided at the four corners of the core support plate.

[0017] As an improvement, the projection of the water storage tank in the top view direction is a rectangle;

[0018] The water storage tank body and the core support plate body are fixedly connected by threaded connection.

[0019] As an improvement, the lower back of the core U-shaped support frame and the upper part of the electric rotary platform are fixedly connected.

[0020] As an improvement, the extension direction of the rotating shaft and the plane where the side plates on the fan-shaped housing are located are perpendicular to each other.

[0021] As an improvement, an auxiliary block is provided at the lower part of the fan-shaped shell, and the lower side of the auxiliary block is fixedly connected to the upper side of the lower back of the core U-shaped support frame.

[0022] As an improvement, an auxiliary connecting block is fixedly provided on the other side of the auxiliary baffle, and the auxiliary connecting block is fixedly connected to the outer wall of the dust removal spraying equipment.

[0023] As an improvement, the extension direction of the core rod body is consistent with the extension direction of the dust removal spraying equipment;

[0024] The extension direction of the core rod body and the extension direction of the rotation axis are perpendicular to each other;

[0025] The pulling handle is U-shaped.

[0026] As an improvement, a handle frame is fixedly provided on the upper rear part of the water storage tank body, and a controller is provided on the handle frame; a battery is fixedly provided on the upper front part of the water storage tank body, and the battery is a lithium battery. The controller and the battery are electrically connected, the controller and the dust removal spraying equipment are electrically connected, and the controller and the electric rotating platform are electrically connected.

[0027] Compared with the prior art, the advantages of the present invention are: flexible adjustment of the spray angle: the device realizes flexible adjustment of the spray angle of the dust removal spraying equipment through a unique structure. When the user pulls the pull handle, the spring is compressed, the sliding sleeve body moves to the side where the auxiliary connecting block is located, and the limit block is disengaged from the limit groove provided at the edge of the side plate. Then, the sliding sleeve body can be rotated by holding the pull handle, so that the core rod body can drive the rotating shaft to rotate, thereby adjusting the spray angle of the dust removal spraying equipment. This design allows the device to accurately control the spray direction according to different construction environments and needs, thereby improving the dust removal effect.

[0028] Efficient spray function: The controller and the electric rotary platform are electrically connected, and the controller can control the electric rotary platform to drive the dust removal spray equipment to rotate. This function enables the dust removal spray equipment to perform circular motion within a certain range, thereby performing comprehensive spray dust removal on the surrounding space. At the same time, the electrical connection between the controller and the dust removal spray equipment ensures the stable operation and efficient spraying of the equipment.

[0029] Safe and reliable: The auxiliary baffle is fixedly connected to the outer wall of the dust removal spraying equipment through the auxiliary connecting block, which improves the stability of the structure. During the spray angle adjustment process, even if it is affected by some external forces, it can ensure the relative stability of the entire structure and ensure that the adjustment of the spray angle is accurate and reliable, so as to stably spray the area that needs dust removal. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] Figure 1 This is a three-dimensional structure diagram of a dust removal spraying device for tunnel construction according to the present invention. Figure 1 .

[0031] Figure 2 This is a three-dimensional structure diagram of a dust removal spraying device for tunnel construction according to the present invention. Figure 2 .

[0032] Figure 3 This is a three-dimensional structure diagram of a dust removal spraying device for tunnel construction according to the present invention. Figure 3 .

[0033] Figure 4 It is a schematic diagram of the internal three-dimensional structure of a dust removal spraying device for tunnel construction according to the present invention.

[0034] Figure 5 yes Figure 3 Schematic diagram of the local enlarged structure at point A in the middle.

[0035] Figure 6 yes Figure 4 Schematic diagram of the local enlarged structure at point B in the middle. DETAILED DESCRIPTION

[0036] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Generally, the components of the embodiments of the present invention described and shown in the drawings here can be arranged and designed in various different configurations.

[0037] In the description of the embodiments of the present invention, it should be noted that if the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. appear, the orientation or position relationship indicated is based on the orientation or position relationship shown in the drawings, or the orientation or position relationship in which the invented product is usually placed when used. It is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first", "second", "third", etc. are only used to distinguish the description, and cannot be understood as indicating or implying relative importance.

[0038] In addition, the terms "horizontal", "vertical", "overhanging" and the like do not mean that the components must be absolutely horizontal or overhanging, but can be slightly tilted. For example, "horizontal" only means that its direction is more horizontal than "vertical", and does not mean that the structure must be completely horizontal, but can be slightly tilted.

[0039] In the description of the embodiments of the present invention, "plurality" means at least 2.

[0040] In the description of the embodiments of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal connection of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0041] In conjunction with the accompanying drawings, a dust removal spraying device for tunnel construction comprises a core support plate (1), wherein the projection of the core support plate (1) in a top view is rectangular, and lockable running wheels (2) are provided at the four corners of the core support plate (1);

[0042] A water storage tank (3) is fixedly provided on the upper part of the core support plate (1), and the projection of the water storage tank (3) in a top view is rectangular; the water storage tank (3) and the core support plate (1) are fixedly connected by means of a threaded connection;

[0043] An electric rotary platform (4) is fixedly provided on the upper part of the core support plate body (1), a core U-shaped support frame body (5) is fixedly provided on the electric rotary platform (4), the lower back of the core U-shaped support frame body (5) is fixedly connected to the upper part of the electric rotary platform (4), two core side wings (6) of the core U-shaped support frame body (5) extend upward, a dust removal spraying device (8) is provided between the two core side wings (6) by means of a rotating shaft (7), a fan-shaped shell (9) is fixedly provided on one of the core side wings (6); the dust removal spraying device (8) and the water storage tank body (3) are connected by a pipeline.

[0044] One of the side plates (10) on the fan-shaped shell (9) is fixedly connected to the inner side of the core side wing (6); the rotation axis (7) passes through the arc center of the fan-shaped shell (9); the extension direction of the rotation axis (7) and the plane where the side plate (10) on the fan-shaped shell (9) is located are perpendicular to each other; an auxiliary block (11) is provided at the lower part of the fan-shaped shell (9); the lower side of the auxiliary block (11) is fixedly connected to the upper side of the lower back of the core U-shaped support frame (5);

[0045] Limiting grooves (12) are provided at the edges of the two side plates (10) on the fan-shaped housing (9); the limiting grooves (12) are multiple in number and extend from one end of the side plate (10) to the other end of the side plate (10);

[0046] A core rod body (13) is fixedly provided on the rotating shaft (7), the extension direction of the core rod body (13) is consistent with the extension direction of the dust removal spraying device (8), one end of the core rod body (13) is fixedly connected to the rotating shaft (7), the other end of the core rod body (13) is fixedly provided with an auxiliary baffle (14), the other side of the auxiliary baffle (14) is fixedly provided with an auxiliary connection block (15), and the auxiliary connection block (15) is fixedly connected to the outer wall of the dust removal spraying device (8) to improve stability. The extension direction of the core rod body (13) and the extension direction of the rotating shaft (7) are perpendicular to each other;

[0047] A sliding sleeve body (16) is slidably provided on the core rod body (13); a limiting block (17) is fixedly provided on the side of the sliding sleeve body (16); the limiting block (17) is embedded in a limiting groove (12) provided at the edge of the side plate (10) to play a limiting role; a spring (18) is fixedly provided on one side of the sliding sleeve body (16); the spring (18) extends toward the side where the auxiliary connecting block (15) is located; the other end of the spring (18) abuts against the auxiliary connecting block (15) and is fixedly connected to the auxiliary connecting block (15).

[0048] The sliding sleeve body (16) is provided with a pulling handle (19), and the pulling handle (19) is U-shaped.

[0049] A handle frame (20) is fixedly provided on the upper rear part of the water storage tank (3), and a controller (21) is provided on the handle frame (20); a battery (22) is fixedly provided on the upper front part of the water storage tank (3), and the battery (22) is a lithium battery. The controller (21) and the battery (22) are electrically connected, the controller (21) and the dust removal spraying device (8) are electrically connected, and the controller (21) and the electric rotary platform (4) are electrically connected.

[0050] Preparation:

[0051] Check the device: confirm that all components are intact, check whether the water storage tank (3) has water leakage, whether the threaded connection of the core support plate (1) is firm, and whether the electric rotary platform (4), the core U-shaped support frame (5), the rotating shaft (7), the dust removal spraying equipment (8) and other components are operating normally.

[0052] Installing the battery (22): Install the lithium battery (22) on the upper front part of the water storage tank (3), ensuring that it is firmly connected and has sufficient power.

[0053] Connecting the controller (21): The controller (21) is electrically connected to the battery (22), the electric rotary platform (4) and the dust removal spraying device (8) to ensure that the circuit connection is correct.

[0054] Mobile Devices:

[0055] Unlocking the running wheels (2): By operating the lock buckle on the lockable running wheels (2), the running wheels are unlocked. At this time, the core support plate body (1) can move on the ground.

[0056] Pushing the device: Hold the push handle frame (20) and push the core support plate (1) to move the device to the desired position. During the moving process, the steering function of the lockable running wheel (2) can be used according to the actual situation to ensure that the device reaches the destination accurately.

[0057] Adjust the spray angle of the dust removal spraying equipment (8):

[0058] Pulling handle (19): The user holds the pulling handle (19) and pulls the handle (19) with force. At this time, the spring (18) is compressed, and the sliding sleeve body (16) moves to the side where the auxiliary connecting block (15) is located.

[0059] Disengagement of the limiting block (17): As the sliding sleeve body (16) moves, the limiting block (17) disengages from the limiting groove (12) provided at the edge of the side plate (10).

[0060] Rotating the sliding sleeve body (16): The user holds and pulls the handle (19) to rotate the sliding sleeve body (16) around the rotating shaft (7). At this time, the core rod body (13) rotates accordingly, driving the dust removal spraying device (8) to rotate around the rotating shaft (7).

[0061] Adjusting the spray angle: By rotating the sliding sleeve body (16), the core rod body (13) drives the dust removal spraying device (8) to adjust to a suitable spray angle. During the adjustment process, the auxiliary baffle (14) is connected to the outer wall of the dust removal spraying device (8) through the auxiliary connecting block (15), playing a role of stable support.

[0062] Release handle (19): When the spray angle is adjusted, release the pull handle (19). The spring (18) is released, pushing the sliding sleeve body (16) to move back, and the limit block (17) is again embedded in the limit groove (12) provided at the edge of the side plate (10), limiting the sliding sleeve body (16) to ensure that the spray angle remains stable.

[0063] Start the dust removal spraying equipment (8):

[0064] Turning on the electric rotary platform (4): The electric rotary platform (4) is turned on by the controller (21), and the electric rotary platform (4) starts to operate, driving the core U-shaped support frame (5) and the dust removal spraying device (8) to rotate around the central axis of the electric rotary platform (4).

[0065] Turn on the dust removal spraying device (8): The controller (21) sends a command to the dust removal spraying device (8) to start spraying. At this time, the water in the water storage tank (3) is transported to the dust removal spraying device (8) through the pipeline to achieve dust removal spraying for the surrounding environment.

[0066] Stop using:

[0067] Turn off the dust removal spraying device (8): turn off the dust removal spraying device (8) through the controller (21) to stop spraying.

[0068] Turn off the electric rotary platform (4): the controller (21) stops the operation of the electric rotary platform (4).

[0069] Locking the running wheels (2): Operate the lock on the lockable running wheels (2) to lock the running wheels to prevent the device from moving accidentally.

[0070] Disconnect the controller (21) and the battery (22): cut off the electrical connection between the controller (21) and the battery (22) to avoid power consumption.

[0071] Flexible adjustment of spray angle: The device achieves flexible adjustment of the spray angle of the dust removal spraying device (8) through a unique structure. When the user pulls the pull handle (19), the spring (18) is compressed, the sliding sleeve body (16) moves to the side where the auxiliary connection block (15) is located, and the limit block (17) is disengaged from the limit groove (12) provided at the edge of the side plate (10). Then, by holding the pull handle (19) and rotating the sliding sleeve body (16), the core rod body (13) can drive the rotating shaft (7) to rotate, thereby adjusting the spray angle of the dust removal spraying device (8). This design allows the device to accurately control the spray direction according to different construction environments and needs, thereby improving the dust removal effect.

[0072] Efficient spraying function: The controller (21) and the electric rotary platform (4) are electrically connected, and the controller (21) can control the electric rotary platform (4) to drive the dust removal spraying device (8) to rotate. This function enables the dust removal spraying device (8) to perform circular motion within a certain range, thereby performing comprehensive spraying and dust removal on the surrounding space. At the same time, the electrical connection between the controller (21) and the dust removal spraying device (8) ensures the stable operation and efficient spraying of the device.

[0073] Safe and reliable: The auxiliary baffle (14) is fixedly connected to the outer wall of the dust removal spraying device (8) through the auxiliary connecting block (15), thereby improving the stability of the structure. During the spray angle adjustment process, even if it is affected by some external forces, the relative stability of the entire structure can be ensured, ensuring that the adjustment of the spray angle is accurate and reliable, thereby stably performing the spraying operation on the area requiring dust removal.

[0074] The present invention and its embodiments are described above, and such description is not restrictive. The drawings show only one embodiment of the present invention, and the actual structure is not limited thereto. In short, if ordinary technicians in the field are inspired by it, without departing from the purpose of the invention, they can design a structure and embodiment similar to the technical solution without creativity, which should belong to the protection scope of the present invention.

Claims

1. A dust removal spraying device for tunnel construction, characterized in that: It comprises a core support plate body (1); A water storage tank (3) is fixedly provided on the upper part of the core support plate (1); An electric rotary platform (4) is fixedly provided on the upper part of the core support plate body (1), and a core U-shaped support frame body (5) is fixedly provided on the electric rotary platform (4); The two core side wings (6) of the core U-shaped support frame (5) extend upwards, and a dust removal spraying device (8) is provided between the two core side wings (6) by means of a rotating shaft (7), wherein a fan-shaped housing (9) is fixedly provided on one of the core side wings (6); the dust removal spraying device (8) and the water storage tank (3) are connected by a pipeline; One of the side plates (10) on the fan-shaped shell (9) is fixedly connected to the inner side of the core wing portion (6), and the rotating shaft (7) passes through the arc center of the fan-shaped shell (9); Limiting grooves (12) are provided at the edges of the two side plates (10) on the fan-shaped housing (9); the limiting grooves (12) are multiple in number and extend from one end of the side plate (10) to the other end of the side plate (10); A core rod body (13) is fixedly provided on the rotating shaft (7), one end of the core rod body (13) is fixedly connected to the rotating shaft (7), and an auxiliary baffle (14) is fixedly provided on the other end of the core rod body (13); A sliding sleeve body (16) is slidably provided on the core rod body (13); a limiting block (17) is fixedly provided on the side of the sliding sleeve body (16); the limiting block (17) is embedded in a limiting groove (12) provided at the edge of the side plate (10) to play a limiting role; a spring (18) is fixedly provided on one side of the sliding sleeve body (16); the spring (18) extends toward the side where the auxiliary connecting block (15) is located; the other end of the spring (18) abuts against the auxiliary connecting block (15) and is fixedly connected to the auxiliary connecting block (15). The sliding sleeve body (16) is provided with a pulling handle (19).

2. A dust removal spraying device for tunnel construction according to claim 1, characterized in that: The projection of the core support plate body (1) in a top view presents a rectangular shape.

3. A dust removal spraying device for tunnel construction according to claim 2, characterized in that: Lockable running wheels (2) are provided at the four corners of the core support plate body (1).

4. A dust removal spraying device for tunnel construction according to claim 1, characterized in that: The projection of the water storage tank (3) in a top view is rectangular; The water storage tank body (3) and the core support plate body (1) are fixedly connected by means of threaded connection.

5. A dust removal spraying device for tunnel construction according to claim 1, characterized in that: The lower back of the core U-shaped support frame (5) is fixedly connected to the upper part of the electric rotary platform (4).

6. A dust removal spraying device for tunnel construction according to claim 1, characterized in that: The extension direction of the rotating shaft (7) and the plane where the side plate (10) on the fan-shaped housing (9) is located are perpendicular to each other.

7. A dust removal spraying device for tunnel construction according to claim 6, characterized in that: An auxiliary block (11) is provided at the lower part of the fan-shaped shell (9), and the lower side of the auxiliary block (11) is fixedly connected to the upper side of the lower back of the core U-shaped support frame (5).

8. A dust removal spraying device for tunnel construction according to claim 7, characterized in that: An auxiliary connection block (15) is fixedly provided on the other side of the auxiliary baffle (14), and the auxiliary connection block (15) is fixedly connected to the outer wall of the dust removal spraying device (8).

9. A dust removal spraying device for tunnel construction according to claim 8, characterized in that: The extension direction of the core rod body (13) is consistent with the extension direction of the dust removal spraying device (8); The extension direction of the core rod body (13) and the extension direction of the rotation axis (7) are perpendicular to each other; The pulling handle (19) is U-shaped.

10. A dust removal spraying device for tunnel construction according to claim 1, characterized in that: A handle frame (20) is fixedly provided on the upper rear part of the water storage tank (3), and a controller (21) is provided on the handle frame (20); a battery (22) is fixedly provided on the upper front part of the water storage tank (3), and the battery (22) is a lithium battery. The controller (21) and the battery (22) are electrically connected, the controller (21) and the dust removal spraying device (8) are electrically connected, and the controller (21) and the electric rotary platform (4) are electrically connected.