Kiln liquid level adjusting and detecting device and system

Abstract

The invention relates to the field of kiln liquid level detection, and discloses a kiln liquid level adjusting and detecting device and system. The kiln liquid level adjustment detection device provided by the embodiment of the invention comprises a detection assembly and a control assembly, wherein the detection assembly comprises a detection probe and a limiting block arranged at one end, far away from the kiln, of the detection probe; the height adjusting assembly comprises a first driving part and a lifting support, the driving end of the first driving part is in transmission connection with the lifting support, the lifting support comprises a fixed end extending to the kiln, and the limiting block is detachably connected with the fixed end; the horizontal adjusting assembly comprises a horizontal support, a second driving part and a transmission rope, the driving end of the second driving part is in transmission connection with the limiting block through the transmission rope, the second driving part and the transmission rope are arranged on the horizontal support, and the horizontal support is movably arranged on the surface of the kiln; the first driving member and the second driving member can drive the detection probe to reciprocate in different directions. The liquid level adjusting and detecting device for the kiln can accurately and stably detect the liquid level height of the kiln.

Description

Technical Field

[0001] The invention relates to the field of kiln liquid level detection, and in particular to a kiln liquid level adjustment detection device and system. Background Art

[0002] In the production process of photovoltaic glass, in order to ensure the stable quality of new energy photovoltaic glass products, it is necessary to ensure the stability of the kiln liquid level. If the kiln liquid level is unstable, it will affect the temperature and pressure in the kiln, which will in turn cause the glass liquid to dissolve poorly and affect the quality of the glass.

[0003] In the prior art, a liquid level meter is often used to collect data on the kiln liquid level to detect whether the kiln liquid level is stable. However, when the liquid level meter probe detects the liquid level of the glass liquid in the kiln, the liquid level meter needs to repeatedly move in and out along the measuring port of the kiln to adjust the probe height to detect the liquid level. However, when manual operation is used, it is easy to cause the liquid level meter to swing, causing the liquid level meter to collide with the kiln, causing the probe to malfunction, and ultimately causing the error of the kiln liquid level data collected by the liquid level meter to be too large, making it impossible to achieve accurate detection. Summary of the invention

[0004] The embodiments of the present invention provide a kiln liquid level adjustment detection device and system to solve the above technical problems.

[0005] In the first aspect, an embodiment of the present invention provides a kiln liquid level adjustment detection device, comprising: a detection component, the detection component comprising a detection probe and a limit block arranged at an end of the detection probe away from the kiln; a height adjustment component, comprising a first driving member and a lifting bracket, the driving end of the first driving member is transmission-connected to the lifting bracket, the lifting bracket comprises a fixed end extending toward the kiln, and the limit block is detachably connected to the fixed end; a horizontal adjustment component, comprising a horizontal bracket, a second driving member and a transmission rope, the driving end of the second driving member is transmission-connected to the limit block via the transmission rope, the second driving member and the transmission rope are arranged on the horizontal bracket, and the horizontal bracket is movably arranged on the surface of the kiln; when the limit block is connected to the fixed end, the first driving member can drive the lifting bracket to move up and down relative to the kiln to adjust the height of the detection probe relative to the liquid level of the kiln; the second driving member can drive the limit block to move in a direction away from the kiln, so that the limit block is separated from the fixed end, and drives the detection probe to move outside the kiln.

[0006] The kiln liquid level adjustment and detection device provided in the embodiment of the present invention can adjust the height of the detection probe through the height adjustment component, and control the detection probe to reciprocate in the horizontal direction through the horizontal adjustment component. When controlling the detection probe to detect the kiln liquid level through the height adjustment component and the horizontal adjustment component, the detection probe can be controlled to accurately enter the kiln or extend from the kiln along the measuring port of the kiln at a uniform speed, thereby realizing accurate and stable automatic control of the detection probe and ensuring the accuracy of the kiln liquid level detection results.

[0007] Optionally, the height adjustment assembly also includes a manual adjustment wheel and a control cabinet, the lifting bracket is arranged on the surface of the control cabinet away from the ground, the manual adjustment wheel is arranged on the surface of the control cabinet and is transmission-connected to the lifting bracket, and the first driving member is arranged in the control cabinet; when the manual adjustment wheel rotates, the control cabinet can move up and down relative to the kiln.

[0008] Optionally, the horizontal adjustment assembly also includes a pulley, the horizontal bracket includes a supporting portion, the supporting portion is arranged at the top of the horizontal bracket and extends away from the kiln, the pulley is arranged at the top of the supporting portion, so that the limit block is located between the pulley and the detection probe; the transmission rope passes through the pulley, so that the detection probe can reciprocate in a direction perpendicular to the liquid surface of the kiln.

[0009] Optionally, the horizontal adjustment assembly also includes at least two pairs of retractable fixing members, the horizontal bracket includes a first bracket and a second bracket spaced apart from each other, the first bracket and the second bracket are arranged on the surface of the kiln away from the ground; each pair of fixing members are respectively arranged relative to the first bracket and the second bracket, at least one pair of fixing members is located at the side of the fixed end away from the kiln, at least one pair of fixing members is located at the side of the fixed end close to the kiln, and each pair of fixing members is located in the same horizontal plane, so that the detection probe is limited in the horizontal direction by at least two pairs of fixing members.

[0010] Optionally, the lifting bracket includes a travel control rod and a support arm, the travel control rod is transmission-connected to the driving end of the first driving member, the support arm is connected to the travel control rod and is horizontally arranged, and the fixed end is arranged at the end of the support arm close to the kiln.

[0011] Optionally, the kiln liquid level adjustment detection device also includes a guide rail, which is arranged on the surface of the kiln, and a horizontal bracket is arranged on the guide rail, so that the horizontal bracket can reciprocate along the guide rail on the surface of the kiln; the guide rail includes a limit member and a locking member, and when one side of the horizontal bracket is limited by the limit member, the locking member can be locked, so that the horizontal bracket is limited between the limit member and the locking member, and the detection probe can be extended into the kiln to detect the liquid level height of the kiln.

[0012] In a second aspect, an embodiment of the present invention provides a kiln liquid level adjustment detection system, comprising: a kiln liquid level adjustment detection device of any of the aforementioned embodiments of the first aspect of the present invention; a control device, the control device is electrically connected to the first driving member and the second driving member, and the control device can control the height of the detection probe relative to the liquid level of the kiln and control the reciprocating movement of the detection probe inside and outside the kiln.

[0013] The kiln liquid level adjustment and detection system provided by the embodiment of the present invention includes a kiln liquid level adjustment and detection device. The kiln liquid level adjustment and detection device can adjust the height of the detection probe through a height adjustment component, and control the detection probe to reciprocate in the horizontal direction through a horizontal adjustment component. When controlling the detection probe to detect the kiln liquid level through the height adjustment component and the horizontal adjustment component, the detection probe can be controlled to accurately enter the kiln or extend from the kiln along the measuring port of the kiln at a uniform speed. The kiln liquid level adjustment and detection system controls the detection probe to detect the kiln liquid level through the kiln liquid level adjustment and detection device, thereby realizing accurate and stable automatic control of the detection probe, and ensuring the accuracy of the kiln liquid level detection result.

[0014] Optionally, the furnace liquid level adjustment and detection system also includes an insulation component, which is arranged on the surface of the kiln away from the ground and surrounds the liquid level measuring port of the kiln, and the opening of the liquid level measuring port is arranged on the surface of the kiln away from the ground.

[0015] Optionally, a conical blocking hole is provided in the middle of the insulation component, the blocking hole is connected to the liquid level measuring port, the narrower end of the blocking hole faces towards the kiln, and the wider end of the blocking hole faces away from the kiln.

[0016] Optionally, the insulation component includes an insulation layer and a blocking layer, the blocking layer is arranged on the surface of the kiln away from the ground, the insulation layer cover is arranged on the blocking layer and is closely attached to the surface of the blocking layer, and the blocking hole is penetrated in the middle of the insulation layer and the blocking layer.

[0017] Optionally, the furnace liquid level adjustment and detection system also includes a self-priming cleaning device, which includes a conical material receiving hopper, a dust collecting pipe, and a dust collecting bag. The material receiving hopper is arranged at the opening of the dust collecting pipe, and the dust collecting bag is respectively connected to the dust collecting pipe and an external vacuum pipe, and can absorb the crystals collected by the material receiving hopper into the dust collecting bag. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying creative work.

[0019] Figure 1 It is a structural schematic diagram of an embodiment of a kiln liquid level adjustment detection device of the present invention;

[0020] Figure 2 For the present invention Figure 1 An enlarged schematic diagram of A in FIG.

[0021] Figure 3 For the present invention Figure 1 An enlarged schematic diagram of point B in FIG.

[0022] Figure 4 For the present invention Figure 1 An enlarged schematic diagram of C in FIG.

[0023] Figure 5 For the present invention Figure 1 An enlarged schematic diagram of D in FIG.

[0024] Figure 6 It is a structural schematic diagram of a horizontal adjustment component of an embodiment of a kiln liquid level adjustment and detection device of the present invention;

[0025] Figure 7 A structural block diagram of a control cabinet and a first driving member of an embodiment of a kiln liquid level adjustment and detection device of the present invention;

[0026] Figure 8 It is a structural schematic diagram of a fixing member of an embodiment of a kiln liquid level adjustment and detection device of the present invention;

[0027] Fig. 9 A schematic top view of a horizontal adjustment component of an embodiment of a kiln liquid level adjustment and detection device of the present invention;

[0028] Fig.10 For the present invention Fig. 9 An enlarged schematic diagram of point E in FIG.

[0029] Fig.11 It is a structural block diagram of an embodiment of the kiln liquid level adjustment detection system of the present invention;

[0030] Fig.12 A schematic cross-sectional view of a heat preservation component of an embodiment of a kiln liquid level adjustment and detection system of the present invention;

[0031] Fig.13 A bottom view schematic diagram of a heat preservation component of an embodiment of a kiln liquid level adjustment and detection system of the present invention;

[0032] Fig.14 A schematic top view of a heat preservation component of an embodiment of a kiln liquid level adjustment and detection system of the present invention;

[0033] Fig.15It is a structural schematic diagram of a self-priming cleaning device of an embodiment of a kiln liquid level adjustment and detection system of the present invention.

[0034] Description of Figure Numbers:

[0035] 100- kiln liquid level adjustment detection device;

[0036] 110-detection component; 111-detection probe; 112-limiting block;

[0037] 120-height adjustment component; 121-first driving member; 122-lifting bracket; 1221-fixed end; 1222-travel control rod; 1223-support arm; 123-manual adjustment wheel; 124-control cabinet; 125-base;

[0038] 130-horizontal adjustment assembly; 131-horizontal bracket; 1311-supporting part; 1312-first bracket; 1313-second bracket; 132-second driving member; 133-transmission rope; 134-pulley; 135-fixing member; 1351-adjusting part; 1352-fixing rod; 1353-limiting part; 136-roller;

[0039] 140-guide rail; 141-limiting member; 142-locking member; 1421-movable part; 1422-locking part;

[0040] 200-Kiln liquid level adjustment and detection system;

[0041] 210-control device;

[0042] 220-insulation component; 221-blocking hole; 222-insulation layer; 223-blocking layer;

[0043] 230-self-priming cleaning device; 231-receiving hopper; 232-dust collecting pipe; 233-dust collecting bag;

[0044] 300-vacuum pipe;

[0045] 400- kiln; 410- liquid level measuring port. DETAILED DESCRIPTION

[0046] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0047] It should be noted that all directional indications such as up, down, left, right, front, back, etc. in the embodiments of the present invention are only used to explain the relative position relationship, movement status, etc. between the components in a certain specific posture as shown in the accompanying drawings. If the specific posture changes, the directional indication will also change accordingly.

[0048] In addition, the descriptions of "first", "second", etc. in the present invention are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In addition, the technical solutions between the various embodiments can be combined with each other, but they must be based on the ability of ordinary technicians in the field to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by the present invention.

[0049] like Figures 1 to 6 As shown, in the embodiment of the present invention, the furnace liquid level adjustment detection device 100 includes a detection component 110 , a height adjustment component 120 , and a horizontal adjustment component 130 .

[0050] The detection assembly 110 includes a detection probe 111 and a stopper 112 disposed at one end of the detection probe 111 away from the kiln 400. The height adjustment assembly 120 includes a first driving member 121 and a lifting bracket 122. The driving end of the first driving member 121 is in transmission connection with the lifting bracket 122. The lifting bracket 122 includes a fixed end 1221 extending toward the kiln 400. The stopper 112 is detachably connected to the fixed end 1221. The horizontal adjustment assembly 130 includes a horizontal bracket 131, a second driving member 132 and a transmission rope 133. The driving end of the second driving member 132 is in transmission connection with the stopper 112 via the transmission rope 133. The second driving member 132 and the transmission rope 133 are disposed on the horizontal bracket 131. The horizontal bracket 131 is movably disposed on the surface of the kiln 400.

[0051] When the stop block 112 is connected to the fixed end 1221, the first driving member 121 can drive the lifting bracket 122 to move up and down relative to the kiln 400 to adjust the height of the detection probe 111 relative to the liquid level of the kiln 400. The second driving member 132 can drive the stop block 112 to move away from the kiln 400, so that the stop block 112 is separated from the fixed end 1221, and drives the detection probe 111 to move outside the kiln 400.

[0052] In an embodiment of the present invention, before detecting the liquid level height of the kiln 400, the horizontal adjustment component 130 is driven to move horizontally along the surface of the kiln 400, so as to drive the detection probe 111 to move above the liquid level measuring port 410 of the kiln 400. Then, the height adjustment component 120 is used to control the detection probe 111 to enter the kiln 400 from the liquid level measuring port 410, and the height of the detection probe 111 is adjusted so that the detection probe 111 can detect the liquid level height of the kiln.

[0053] Specifically, the limit block 112 is arranged at the fixed end 1221 of the lifting bracket 122. When the limit block 112 is located at the fixed end 1221, the first driving member 121 in the height adjustment assembly 120 can drive the limit block 112 to move up and down along with the lifting bracket 122 by driving the lifting bracket 122 to move up and down, thereby driving the detection probe 111 to move up and down.

[0054] The second driving member 132 in the horizontal adjustment assembly 130 can drive the limit block 112 to move away from the kiln 400 by pulling the transmission rope 133, so that the limit block 112 is separated from the fixed end 1221, or release the transmission rope 133 to drive the limit block 112 to approach the fixed end 1221 and finally connect with the fixed end 1221.

[0055] When the detection probe 111 detects the height of the kiln liquid level, the first driving member 121 and the second driving member 132 cooperate to adjust the height of the detection probe 111. That is, the first driving member 121 adjusts the height of the detection probe 111 by controlling the lifting and lowering movement of the lifting bracket 122. When the adjustment range of the lifting and lowering height of the lifting bracket 122 is insufficient, the second driving member 132 can also drive the transmission rope 133 to drive the limit block 112 away from the fixed end 1221 to further adjust the height of the detection probe 111 relative to the kiln liquid level.

[0056] When the detection probe 111 has been inspected and needs to be taken out of the kiln 400, the first driving member 121 is controlled to drive the lifting bracket 122 to rise, and the second driving member 132 is controlled to drive the transmission rope 133 to drive the limit block 112 away from the fixed end 1221, so that the detection probe 111 can be fully extended from the liquid level measuring port 410, and then the detection probe 111 is driven by the horizontal bracket 131 to move horizontally along the surface of the kiln 400, and the detection probe 111 is removed from the liquid level measuring port 410 to complete the detection process.

[0057] In the embodiment of the present invention, the kiln liquid level adjustment detection device 100 can adjust the height of the detection probe 111 through the height adjustment component 120, and control the detection probe 111 to reciprocate in the horizontal direction through the horizontal adjustment component 130. When controlling the detection probe 111 to detect the kiln liquid level through the height adjustment component 120 and the horizontal adjustment component 130, the detection probe 111 can be controlled to accurately enter the kiln 400 or extend from the kiln 400 along the measuring port of the kiln 400 at a uniform speed, thereby realizing accurate and stable automatic control of the detection probe 111 and ensuring the accuracy of the kiln liquid level detection result.

[0058] like Figure 7 As shown, in some embodiments, the height adjustment assembly 120 also includes a manual adjustment wheel 123 and a control cabinet 124, the lifting bracket 122 is arranged on the surface of the control cabinet 124 away from the ground, the manual adjustment wheel 123 is arranged on the surface of the control cabinet 124 and is transmission-connected to the lifting bracket 122, and the first driving member 121 is arranged in the control cabinet 124.

[0059] When the manual adjustment wheel 123 rotates, the control cabinet 124 can move up and down relative to the kiln 400 .

[0060] In this embodiment, by rotating the manual adjustment wheel 123, the control cabinet 124 can be driven to reciprocate along the base 125, so as to adjust the height and calibrate the position of the control cabinet 124, thereby preventing the control cabinet 124 from being too high or too low relative to the kiln 400, and ensuring that the detection probe 111 can normally detect the kiln liquid level.

[0061] The control cabinet 124 can control the start and stop of the first driving member 121 to adjust the height of the lifting bracket 122 , thereby realizing automatic control of the height of the lifting bracket 122 .

[0062] In some embodiments, the horizontal adjustment assembly 130 further includes a pulley 134, the horizontal bracket 131 includes a support portion 1311, the support portion 1311 is disposed at the top of the horizontal bracket 131 and extends in a direction away from the kiln 400, and the pulley 134 is disposed at the top of the support portion 1311, so that the limit block 112 is located between the pulley 134 and the detection probe 111. The transmission rope 133 passes through the pulley 134, so that the detection probe 111 can reciprocate in a direction perpendicular to the liquid surface of the kiln 400.

[0063] In this embodiment, one end of the transmission rope 133 is connected to the driving end of the second driving member 132, and the other end is connected to the limit block 112, and the transmission rope 133 passes through the pulley 134, so that the second driving member 132 can drive the limit block 112 to move away from or closer to the fixed end 1221 in the vertical direction by pulling the transmission rope 133, thereby ensuring that the detection probe 111 can reciprocate at a uniform speed in a direction perpendicular to the liquid surface of the kiln 400, avoiding deviation or shaking when adjusting the height of the detection probe 111.

[0064] like Figures 8 to 10 As shown, in some embodiments, the horizontal adjustment assembly 130 also includes at least two pairs of retractable fixing members 135, and the horizontal bracket 131 includes a first bracket 1312 and a second bracket 1313 spaced apart from each other, and the first bracket 1312 and the second bracket 1313 are arranged on the surface of the kiln 400 away from the ground.

[0065] Each pair of fixing members 135 is respectively arranged relative to the first bracket 1312 and the second bracket 1313, at least one pair of fixing members 135 is located on the side of the fixing end 1221 away from the kiln 400, at least one pair of fixing members 135 is located on the side of the fixing end 1221 close to the kiln 400, and each pair of fixing members 135 is located on the same horizontal plane, so that the detection probe 111 is limited in the horizontal direction by at least two pairs of fixing members 135.

[0066] In this embodiment, the fixing member 135 includes an adjusting portion 1351 disposed on the outward side of the first bracket 1312 or the second bracket 1313, a limiting portion 1353 for clamping the detection probe 111, and a fixing rod 1352 for connecting the limiting portion 1353 and the adjusting portion 1351. The fixing member 135 is inserted through the first bracket 1312 or the second bracket 1313, and the distance between the two relative fixing members 135 can be adjusted by rotating the adjusting portion 1351. When the limiting portion 1353 between the two fixing members 135 abuts, the detection probe 111 can be limited to the limiting area formed by the two limiting portions 1353. By respectively arranging two fixing members 135 above and below the fixed end 1221 of the lifting bracket 122, the limiting effect on the detection probe 111 can be strengthened, so as to avoid the situation that the detection probe 111 is damaged due to the shaking of the detection probe 111 during the lifting process, friction or collision with the surface of the kiln 400.

[0067] In some embodiments, the lifting bracket 122 includes a travel control rod 1222 and a support arm 1223, the travel control rod 1222 is transmission-connected to the driving end of the first driving member 121, the support arm 1223 is connected to the travel control rod 1222 and is horizontally arranged, and the fixed end 1221 is arranged at the end of the support arm 1223 close to the kiln 400.

[0068] In this embodiment, the first driving member 121 can drive the travel control rod 1222 to extend or retract relative to the control cabinet 124 , thereby adjusting the height of the support arm 1223 relative to the top surface of the kiln 400 , thereby adjusting the height of the detection probe 111 .

[0069] The support arm 1223 extends toward one side of the kiln 400 and is arranged horizontally so that the fixed end 1221 is located directly above the liquid level measuring port 410 of the kiln 400. That is, when the horizontal bracket 131 moves into place, the three-point line formed by the transmission rope 133, the fixed end 1221, and the detection probe 111 is perpendicular to the horizontal plane to ensure that the detection probe 111 will not shake or deviate when the height of the detection probe 111 is adjusted.

[0070] In some embodiments, the kiln liquid level adjustment detection device 100 further includes a guide rail 140 , which is disposed on the surface of the kiln 400 , and a horizontal bracket 131 is disposed on the guide rail 140 , so that the horizontal bracket 131 can reciprocate along the guide rail 140 on the surface of the kiln 400 .

[0071] The guide rail 140 includes a limit piece 141 and a locking piece 142. When one side of the horizontal bracket 131 is limited by the limit piece 141, the locking piece 142 can be locked so that the horizontal bracket 131 is limited between the limit piece 141 and the locking piece 142, and the detection probe 111 can be extended into the kiln 400 to detect the liquid level of the kiln 400.

[0072] In this embodiment, rollers 136 are provided at the bottom of the first bracket 1312 and the second bracket 1313 of the horizontal bracket 131, so that the horizontal bracket 131 can reciprocate along the guide rail 140 on the surface of the kiln 400. The locking member 142 includes a movable portion 1421 and a locking portion 1422, the locking portion 1422 is detachably connected to the movable portion 1421, and the movable portion 1421 can slide along the guide rail 140, so that the movable portion 1421 is close to or away from the limiting member 141.

[0073] When the roller 136 at the first bracket 1312 of the horizontal bracket 131 moves to the limit piece 141 and is limited by the limit piece 141, it is determined that the horizontal bracket 131 has moved to the correct position. At this time, the movable part 1421 is moved to the roller 136 at the second bracket 1313, and the locking part 1422 is connected to the movable part 1421, so that the movable part 1421 is locked on the guide rail 140, and the horizontal bracket 131 is limited between the locking part 142 and the limit piece 141, so that the three-point line formed by the transmission rope 133, the fixed end 1221, and the detection probe 111 is perpendicular to the horizontal plane, thereby completing the calibration of the position of the horizontal bracket 131.

[0074] Specifically, the guide rail 140 in the embodiment of the present application is a triangular guide rail 140 . When the horizontal bracket 131 moves on the triangular guide rail 140 , the triangular guide rail 140 has better stability and less resistance than the conventional guide rail 140 .

[0075] like Fig.11 As shown, the present invention further proposes a furnace liquid level adjustment detection system 200, which includes a control device 210 and a furnace liquid level adjustment detection device 100 of any of the aforementioned embodiments.

[0076] The control device 210 is electrically connected to the first driving member 121 and the second driving member 132 . The control device 210 can control the height of the detection probe 111 relative to the liquid level of the kiln 400 and control the reciprocating motion of the detection probe 111 inside and outside the kiln 400 .

[0077] The furnace liquid level adjustment detection device 100 includes a detection component 110 , a height adjustment component 120 , and a horizontal adjustment component 130 .

[0078] The detection assembly 110 includes a detection probe 111 and a stopper 112 disposed at one end of the detection probe 111 away from the kiln 400. The height adjustment assembly 120 includes a first driving member 121 and a lifting bracket 122. The driving end of the first driving member 121 is in transmission connection with the lifting bracket 122. The lifting bracket 122 includes a fixed end 1221 extending toward the kiln 400. The stopper 112 is detachably connected to the fixed end 1221. The horizontal adjustment assembly 130 includes a horizontal bracket 131, a second driving member 132 and a transmission rope 133. The driving end of the second driving member 132 is in transmission connection with the stopper 112 via the transmission rope 133. The second driving member 132 and the transmission rope 133 are disposed on the horizontal bracket 131. The horizontal bracket 131 is movably disposed on the surface of the kiln 400.

[0079] When the stop block 112 is connected to the fixed end 1221, the first driving member 121 can drive the lifting bracket 122 to move up and down relative to the kiln 400 to adjust the height of the detection probe 111 relative to the liquid level of the kiln 400. The second driving member 132 can drive the stop block 112 to move away from the kiln 400, so that the stop block 112 is separated from the fixed end 1221, and drives the detection probe 111 to move outside the kiln 400.

[0080] In an embodiment of the present invention, the kiln liquid level adjustment and detection system 200 also includes a third driving member, which is electrically connected to the control device 210. The driving end of the third driving member is transmission-connected to the horizontal bracket 131. The control device 210 can control the third driving member to drive the horizontal bracket 131 to reciprocate along the surface of the kiln 400 to adjust the position of the horizontal bracket 131.

[0081] The control device 210 realizes automatic control of the height of the detection probe 111 by controlling the first driving member 121 and the second driving member 132, and controls the horizontal movement of the horizontal bracket 131 by controlling the third driving member, thereby realizing automatic control of the horizontal direction of the detection probe 111, and finally realizing automatic control of the height and horizontal direction of the detection probe 111, avoiding errors during manual operation, improving the control accuracy of the detection probe 111, and ensuring the safety of the detection probe 111 and the accuracy of the detection results.

[0082] The furnace liquid level adjustment detection system 200 according to the embodiment of the present invention comprises the furnace liquid level adjustment detection device 100 of any of the aforementioned embodiments of the present invention. The furnace liquid level adjustment detection device 100 adjusts the height of the detection probe 111 through the height adjustment component 120, and controls the detection probe 111 to reciprocate in the horizontal direction through the horizontal adjustment component 130. When the detection probe 111 is controlled to detect the furnace liquid level through the height adjustment component 120 and the horizontal adjustment component 130, the detection probe 111 can be controlled to accurately enter the furnace 400 or extend from the furnace 400 along the measuring port of the furnace 400 at a uniform speed. The furnace liquid level adjustment detection system 200 controls the detection probe 111 to detect the furnace liquid level through the furnace liquid level adjustment detection device 100, realizes accurate and stable automatic control of the detection probe 111, and ensures the accuracy of the furnace liquid level detection result.

[0083] like Figure 12 to Figure 14 As shown, in some embodiments, the furnace liquid level adjustment and detection system also includes an insulation component 220, which is arranged on the surface of the kiln 400 away from the ground and surrounds the liquid level measuring port 410 of the kiln 400, and the opening of the liquid level measuring port 410 is arranged on the surface of the kiln 400 away from the ground.

[0084] In this embodiment, the insulation component 220 is arranged on the top of the kiln 400 and surrounds the liquid level measuring port 410 of the kiln 400, so as to reduce the heat loss at the liquid level measuring port 410 and reduce the temperature difference between the liquid level measuring port 410 and the inside of the kiln 400, thereby reducing the crystallization of the glass liquid generated at the liquid level measuring port 410, thereby preventing the detection probe 111 from colliding or rubbing with the crystallization due to excessive crystallization, thereby preventing the detection probe 111 from being damaged.

[0085] In some embodiments, a conical blocking hole 221 is provided in the middle of the insulation component 220, and the blocking hole 221 is connected to the liquid level measuring port 410. The narrower end of the blocking hole 221 faces the direction close to the kiln 400, and the wider end of the blocking hole 221 faces the direction away from the kiln 400.

[0086] In this embodiment, by setting the blocking hole 221 to be conical and setting the narrower end in a direction close to the kiln 400, the heat loss from the liquid level measuring port 410 is minimized, thereby further reducing the crystallization generated at the liquid level measuring port 410. At the same time, it does not affect the detection probe 111 passing through the blocking hole 221, thereby ensuring the normal use of the detection probe 111.

[0087] In some embodiments, the insulation component 220 includes an insulation layer 222 and a blocking layer 223. The blocking layer 223 is arranged on the surface of the kiln 400 away from the ground. The insulation layer 222 is covered on the blocking layer 223 and is tightly attached to the surface of the blocking layer 223. The blocking hole 221 is passed through the middle of the insulation layer 222 and the blocking layer 223.

[0088] In this embodiment, the insulation layer 222 includes insulation cotton, and the blocking layer 223 includes mullite blocking bricks. Among them, the insulation component 220 is cylindrical as a whole, and the insulation cotton used in the insulation layer 222 can withstand a high temperature of 1600°C. For example, the insulation layer 222 in this embodiment is circular, with a diameter of 400mm and a thickness of 25mm, and the blocking layer 223 has a length of 230mm, a width of 140mm, and a thickness of 25mm. The aperture of the wider end of the blocking hole 221 located at the center of the blocking layer 223 is 40mm. The sizes of the insulation layer 222 and the blocking layer 223 of the insulation component 220 can be set according to the size of the kiln 400, and this application does not limit it.

[0089] The blocking layer 223 of the insulation component 220 of the present embodiment is arranged on the surface of the kiln 400, the blocking hole 221 is connected to the liquid level measuring port 410 of the kiln 400, and the bottom of the insulation layer 222 is provided with a groove corresponding to the blocking layer 223, so that the insulation layer 222 can be covered on the blocking layer 223 and tightly attached to the surface of the blocking layer 223, forming a double-layer insulation, thereby improving the insulation effect and further reducing the crystallization generated at the liquid level measuring port 410.

[0090] like Fig.15 As shown, in some embodiments, the furnace liquid level adjustment and detection system 200 further includes a self-priming cleaning device 230 , and the self-priming cleaning device 230 includes a conical receiving hopper 231 , a dust collecting pipe 232 , and a dust collecting bag 233 .

[0091] The receiving hopper 231 is arranged at the opening of the dust collecting pipe 232 , and the dust collecting bag 233 is connected to the dust collecting pipe 232 and the external vacuum pipe 300 respectively, and can absorb the crystallization collected by the receiving hopper 231 into the dust collecting bag 233 .

[0092] Due to the volatile nature of photovoltaic glass liquid, a large number of crystals will be formed at the liquid level measurement port 410. When the number of crystals is too large, the diameter of the liquid level measurement port 410 will become smaller or even blocked, causing the liquid level meter probe to rub against the crystals when entering and exiting the liquid level measurement port 410, causing the probe to wear or even be damaged.

[0093] In this embodiment, when the detection probe 111 is not working, the self-priming cleaning device 230 is used to clean the crystals at the liquid level measuring port 410. A handle is provided at one end of the dust collecting pipe 232 away from the receiving hopper 231. By inserting the receiving hopper 231 into the liquid level measuring port 410, when the crystals from the liquid level measuring port 410 are cleaned and dropped, they can be received by the receiving hopper 231 to avoid falling into the glass liquid and polluting the glass liquid. The crystals received by the receiving hopper 231 can be sucked into the dust collecting bag 233 through the dust collecting pipe 232, and filtered by the filter cotton in the dust collecting bag 233 to prevent them from entering the vacuum pipe 300, so that the crystals can be collected in the dust collecting bag 233, and the cleaning of the crystals is completed.

[0094] Those skilled in the art can clearly understand that, for the convenience and brevity of description, the specific working processes of the systems, devices and units described above can refer to the corresponding processes in the aforementioned method embodiments and will not be repeated here.

[0095] If the integrated unit is implemented in the form of a software functional unit and sold or used as an independent product, it can be stored in a computer-readable storage medium. Based on this understanding, the technical solution of the present invention is essentially or the part that contributes to the prior art or all or part of the technical solution can be embodied in the form of a software product. The computer software product is stored in a storage medium, including a number of instructions to enable a computer device (which can be a personal computer, a server, or a network device, etc.) to perform all or part of the steps of the method described in each embodiment of the present invention. The aforementioned storage medium includes: U disk, mobile hard disk, read-only memory (ROM), random access memory (RAM), disk or optical disk and other media that can store program codes.

[0096] As described above, the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the same. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features thereof may be replaced by equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. A kiln liquid level adjustment detection device, characterized in that: include: A detection component, the detection component comprising a detection probe and a limit block arranged at an end of the detection probe away from the kiln; The height adjustment assembly comprises a first driving member and a lifting bracket, wherein the driving end of the first driving member is drivingly connected to the lifting bracket, the lifting bracket comprises a fixed end extending toward the kiln, and the limit block is detachably connected to the fixed end; A horizontal adjustment component comprises a horizontal support, a second driving member and a transmission rope, wherein a driving end of the second driving member is transmission-connected to the limit block through the transmission rope, the second driving member and the transmission rope are arranged on the horizontal support, and the horizontal support is movably arranged on the surface of the kiln; When the limit block is connected to the fixed end, the first driving member can drive the lifting bracket to move up and down relative to the kiln to adjust the height of the detection probe relative to the liquid level of the kiln; The second driving member can drive the limiting block to move in a direction away from the kiln, so that the limiting block is separated from the fixed end, and drives the detection probe to move outside the kiln.

2. The kiln liquid level adjustment detection device according to claim 1, characterized in that: The height adjustment assembly further includes a manual adjustment wheel and a control cabinet, the lifting bracket is arranged on a surface of the control cabinet away from the ground, the manual adjustment wheel is arranged on the surface of the control cabinet and is transmission-connected to the lifting bracket, and the first driving member is arranged in the control cabinet; When the manual adjustment wheel rotates, the control cabinet can move up and down relative to the kiln.

3. The kiln liquid level adjustment detection device according to claim 1, characterized in that: The horizontal adjustment assembly further includes a pulley, the horizontal bracket includes a support portion, the support portion is arranged at the top of the horizontal bracket and extends in a direction away from the kiln, the pulley is arranged at the top of the support portion, so that the limit block is located between the pulley and the detection probe; The transmission rope passes through the pulley, so that the detection probe can reciprocate in a direction perpendicular to the liquid surface of the kiln furnace.

4. The kiln liquid level adjustment detection device according to claim 1, characterized in that: The horizontal adjustment assembly further comprises at least two pairs of retractable fixing members, the horizontal support comprises a first support and a second support spaced apart from each other, the first support and the second support are arranged on the surface of the kiln away from the ground; Each pair of the fixing members are respectively arranged relative to the first bracket and the second bracket, at least one pair of the fixing members are located on the side of the fixing end away from the kiln, at least one pair of the fixing members are located on the side of the fixing end close to the kiln, and each pair of the fixing members are located in the same horizontal plane, so that the detection probe is limited in the horizontal direction by at least two pairs of the fixing members.

5. The kiln liquid level adjustment detection device according to claim 1, characterized in that: The lifting bracket includes a travel control rod and a support arm, the travel control rod is transmission-connected to the driving end of the first driving member, the support arm is connected to the travel control rod and is horizontally arranged, and the fixed end is arranged at the end of the support arm close to the kiln.

6. The kiln liquid level adjustment detection device according to any one of claims 1 to 5, characterized in that: The kiln liquid level adjustment detection device further comprises a guide rail, the guide rail is arranged on the surface of the kiln, the horizontal support is arranged on the guide rail, so that the horizontal support can reciprocate along the guide rail on the surface of the kiln; The guide rail includes a limit piece and a locking piece. When one side of the horizontal bracket is limited by the limit piece, the locking piece can be locked so that the horizontal bracket is limited between the limit piece and the locking piece, and the detection probe can be extended into the kiln to detect the liquid level of the kiln.

7. A kiln liquid level adjustment detection system, characterized in that: The system comprises: The kiln liquid level adjustment detection device according to any one of claims 1 to 6; A control device is electrically connected to the first driving member and the second driving member, and the control device can control the height of the detection probe relative to the liquid level of the kiln and control the reciprocating movement of the detection probe inside and outside the kiln.

8. The kiln liquid level adjustment detection system according to claim 7, characterized in that: The system also includes a heat preservation component, which is arranged on the surface of the kiln away from the ground and surrounds the liquid level measuring port of the kiln. The opening of the liquid level measuring port is arranged on the surface of the kiln away from the ground.

9. The kiln liquid level adjustment detection system according to claim 8, characterized in that: A conical blocking hole is provided in the middle of the insulation component, the blocking hole is connected to the liquid level measuring port, the narrower end of the blocking hole faces the direction close to the kiln, and the wider end of the blocking hole faces the direction away from the kiln.

10. The kiln liquid level adjustment detection system according to claim 9, characterized in that: The insulation component includes an insulation layer and a blocking layer. The blocking layer is arranged on the surface of the kiln away from the ground. The insulation layer is covered on the blocking layer and closely adheres to the surface of the blocking layer. The blocking hole is penetrated through the middle of the insulation layer and the blocking layer.

11. The kiln liquid level adjustment detection system according to claim 7, characterized in that: The system also includes a self-priming cleaning device, which includes a conical material receiving hopper, a dust collecting pipe, and a dust collecting bag. The material receiving hopper is arranged at the opening of the dust collecting pipe, and the dust collecting bag is respectively connected to the dust collecting pipe and an external vacuum pipe, and can absorb the crystals collected by the material receiving hopper into the dust collecting bag.

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