A digital tube testing device and its testing method

By designing a digital tube testing device, a lifting and moving mechanism is used to precisely fix and test the pins of the digital tube, solving the problems of wear and low efficiency in the digital tube testing process, and achieving efficient and accurate testing results.

CN119846375BActive Publication Date: 2025-10-31SHENZHEN KERUN OPTOELECTRONICS
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Patent Information

Application Number
CN202510315458.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-03-18
Publication Date
2025-10-31
Estimated Expiration
2045-03-18

AI Technical Summary

Technical Problem

The pins of digital tubes are easily worn when inserted into the sockets during the testing process, and manual tightening is cumbersome, leading to an increase in the defect rate and low testing efficiency.

Method used

A digital tube inspection device was designed, including an inspection box and a fixed inspection component. Utilizing components such as a lifting mounting block, a lifting inspection plate, a laser inspector, and a vision inspector, the device precisely fixes and inspects the pins of the digital tube through a lifting and moving mechanism, avoiding the insertion of pins into power sockets. The combination of vision and laser inspection improves inspection efficiency.

Benefits of technology

This reduces wear on the digital tube pins, lowers the defect rate, and improves testing efficiency, ensuring that each pin is precisely tightened and tested, preventing defective products from entering subsequent production and sales.

✦ Generated by Eureka AI based on patent content.

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Abstract

This invention discloses a digital tube testing device and method, relating to the field of digital tube testing technology. The invention includes a testing box and a fixed testing assembly. The digital tube is placed on the top surface of a movable mounting plate with the pins facing upwards. A lifting mounting block moves downwards, causing a fixed arc block and a moving arc block to move to both sides of the digital tube pins. A moving push plate moves towards the movable mounting plate, thereby driving the moving arc block towards the fixed arc block. The moving and fixed arc blocks press and fix the digital tube pins. After fixing, the lifting mounting block moves vertically above a vision inspection instrument. The lifting testing plate moves downwards and contacts the digital tube pins, energizing the digital tube. The vision inspection instrument moves below the digital tube, clamping and fixing the digital tube pins for energization testing. This avoids inserting the digital tube pins into the power socket, reducing wear on the digital tube and lowering the defect rate.
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Description

Technical Field

[0001] This invention belongs to the field of digital tube testing technology, and specifically relates to a digital tube testing device and its testing method. Background Technology

[0002] Digital tubes, also known as glow tubes or LED digital tubes, are electronic devices that can display information such as numbers, letters, and symbols. They are widely used in electronics, electrical engineering, automobiles, transportation, environmental protection and other fields.

[0003] During the testing process of digital tubes, the pins of the digital tubes need to be inserted into the power sockets to make the digital tubes work, thereby testing the quality of the digital tubes. However, when the pins of the digital tubes are inserted into the sockets, they are prone to wear and other damage, which increases the defect rate. Manual inspection of the tightness of the pins of digital tubes is cumbersome. Usually, collective inspection is used, that is, all pins are inspected for tightness at the same time. The inspection efficiency is low, and some unqualified pins are prone to pass the inspection, resulting in poor inspection effect. Summary of the Invention

[0004] To solve the above technical problems, the present invention provides the following technical solution: The present invention is a digital tube testing device, including a testing box and a fixed testing component, wherein a movable mounting plate is slidably installed inside the testing box, and the fixed testing component is disposed above the movable mounting plate;

[0005] The fixed detection assembly includes a lifting mounting block, a lifting detection plate, a laser detector, a lifting compression rod, a vision detector, and two fixed detection units. Each fixed detection unit includes a movable mounting plate, a movable push plate, a movable stop block, and several fixed structures. Each fixed structure includes a fixed arc block and a movable arc block. The movable mounting plate is disposed on the bottom surface of the lifting mounting block, the lifting detection plate is disposed between the movable mounting plates, the laser detector is disposed on one side of the lifting mounting block, the lifting compression rod and the vision detector are disposed on the other side of the lifting mounting block, the movable push plate and the movable stop block are both disposed on the side of the movable mounting plate, and the fixed arc block and the movable arc block are both disposed on the bottom surface of the movable mounting plate.

[0006] When the lifting mounting block moves vertically, it can drive the lifting detection plate, laser detector, and fixed detection unit to move. When the moving mounting plate moves horizontally, it can drive the moving push plate and fixed structure to move. When the pin of the digital tube is between the fixed arc block and the moving arc block, the movement of the moving push plate can drive the moving arc block to move closer to the fixed arc block. The movement of the moving stop block fixes the position of the moving arc blocks of a set of fixed structures. The movement of the moving push plate can drive the unfixed moving arc blocks to move away from the fixed arc blocks. The lifting detection plate can move vertically. When the laser detector moves vertically downward, it can drive the lifting detection plate to rotate. The lifting squeezing rod can move to below the lifting detection plate. When the lifting detection plate moves downward, it drives the lifting squeezing rod to move downward, and the vision detector can move to below the fixed arc block.

[0007] Preferably, the fixed detection unit further includes a sliding mounting plate, a supporting mounting plate, a push plate cylinder, a stop screw, a movable slider, and a screw motor. The sliding mounting plate is fixedly mounted on the side of the movable mounting plate, the movable push plate is slidably mounted on the top surface of the sliding mounting plate, the push plate cylinder is fixedly mounted on the end face of the movable mounting plate, and the output end of the push plate cylinder is fixedly connected to the movable push plate. Two screw mounting blocks are fixedly mounted on the side of the movable mounting plate, the stop screw is disposed between the screw mounting blocks, and both ends of the stop screw are rotatably connected to the screw mounting blocks respectively. The movable slider is threaded onto the stop screw, and the movable slider slides in cooperation with the movable mounting plate. The movable stop is fixedly mounted on the bottom surface of the movable slider. The screw motor is fixedly mounted on one of the screw mounting blocks, and the output end of the screw motor passes through the screw mounting block and is fixedly connected to the stop screw. The supporting mounting plate is fixedly mounted on the bottom surface of the movable mounting plate.

[0008] Preferably, the fixing structure further includes a fixed mounting rod, a movable mounting rod, a return spring, a movable push block, and a movable push rod. The fixed mounting rod is fixedly installed on the side of the support mounting plate. The fixed arc block is fixedly connected to the fixed mounting rod. The side of the support mounting plate has several sliding mounting slots. The movable mounting rod passes through the sliding mounting slots and slides with them. One end of the movable mounting rod is fixedly connected to the movable arc block, and the other end is fixedly connected to the movable push block. The return spring is sleeved on the movable mounting rod. One end of the return spring is fixedly connected to the movable arc block, and the other end is fixedly connected to the support mounting plate. The top surface of the sliding mounting plate has several movable sliding slots. The movable push block passes through the movable sliding slots. The top surface of each movable push block has a stop moving slot. Several movable push rods are fixedly installed on the side of the movable push plate.

[0009] Preferably, the fixed detection assembly further includes a movable lead screw, a movable motor, a lifting cylinder, a lifting fixed block, a detection rotating rod, a connecting rotating plate, a rotation damper, a buffer spring, and a buffer compression plate. The bottom surface of the lifting mounting block has a lead screw mounting groove, and the movable lead screw is rotatably mounted in the lead screw mounting groove. Two sliding blocks are threaded onto the movable lead screw, and the sliding blocks are slidably engaged with the lead screw mounting groove. The sliding blocks are fixedly connected to the movable mounting plate. The movable motor is fixedly mounted at one end of the lifting mounting block, and the movable motor drive shaft passes through the lifting mounting block and is fixedly connected to the movable lead screw. The lifting cylinder is fixedly mounted on the side of the lifting mounting block, and the output end of the lifting cylinder is fixedly connected to the lifting fixed block. Both ends of the lifting detection plate are fixedly installed with the connecting rotating plate. The detection rotating rod is provided on the side of the connecting rotating plate away from the lifting detection plate. One end of the detection rotating rod near the lifting fixed block is fixedly installed with the lifting fixed block, and the other end is rotatably connected to the connecting rotating plate. The detection rotating rod away from the lifting fixed block is fixedly connected to the connecting rotating plate. The rotation damper is sleeved on the detection rotating rod near the lifting fixed block. The rotation damper is fixedly connected to the connecting rotating plate near the lifting fixed block. A plurality of buffer springs are fixedly installed on the top surface of the lifting detection plate. The buffer compression plate is fixedly installed on the top of the buffer springs. The buffer compression plate is slidably connected to the connecting rotating plate.

[0010] Preferably, the fixed detection assembly further includes a detection cylinder, a detection moving block, a lifting rack, and a rotating gear. The detection cylinder is fixedly installed on the side of the lifting mounting block, and the output end of the detection cylinder is fixedly connected to the detection moving block. The rotating gear is fixedly connected to the detection rotating rod away from the lifting fixed block, and the lifting rack is fixedly installed on one side of the detection moving block. The lifting rack meshes with the rotating gear.

[0011] Preferably, a support mounting frame is fixedly installed inside the testing box, a lifting mounting frame is fixedly installed on the support mounting frame, a lifting screw is rotatably installed inside the lifting mounting frame, a lifting mounting plate is sleeved on the lifting screw, the lifting mounting plate is slidably engaged with the lifting mounting frame, two lifting mounting blocks are fixedly installed on the side of the lifting mounting plate, a lifting motor is fixedly installed on the top surface of the lifting mounting frame, and the drive shaft of the lifting motor passes through the lifting mounting frame and is fixedly connected to the lifting screw.

[0012] Preferably, the fixed detection assembly further includes a rotating mounting block, a mounting rotating plate, a rotating motor, a lifting spring, and a lifting extrusion plate. The rotating mounting block is fixedly mounted on the side of the lifting mounting frame. A rotating mounting groove is formed on the side of the rotating mounting block. The mounting rotating plate is rotatably mounted in the rotating mounting groove. A lifting mounting groove is formed on the side of the mounting rotating plate. The lifting extrusion plate is slidably mounted in the lifting mounting groove. A lifting spring is fixedly mounted on the top surface of the lifting mounting groove. The top end of the lifting spring is fixedly connected to the top end of the inner wall of the lifting mounting groove. The lifting extrusion rod is fixedly mounted on the bottom surface of the lifting extrusion plate. The vision inspection instrument is fixedly mounted on the side of the mounting rotating plate. The rotating motor is fixedly mounted on the top surface of the rotating mounting block. The drive shaft of the rotating motor passes through the rotating mounting block and is fixedly connected to the mounting rotating plate.

[0013] Preferably, the movable lead screw is a bidirectional threaded lead screw, and an electric plate is fixedly installed on the bottom surface of the lifting detection plate.

[0014] Preferably, a detection and positioning block is fixedly installed on the top surface of the movable mounting plate.

[0015] A method for testing digital tubes, using the aforementioned digital tube testing equipment, includes the following steps:

[0016] The digital tube is placed on the top surface of the movable mounting plate with the pins facing upwards. The movable mounting plate moves so that several fixed arc blocks and movable arc blocks of the two fixed detection units are directly above the pins of the digital tube. The lifting mounting block moves downwards, so that the fixed arc blocks and movable arc blocks move to the sides of the pins of the digital tube. The movable push plate moves towards the movable mounting plate, thereby driving the movable arc blocks towards the fixed arc blocks. The movable arc blocks and fixed arc blocks press and fix the pins of the digital tube. After fixing, the lifting mounting block moves vertically to above the vision inspection instrument. The lifting detection plate moves downwards and contacts the pins of the digital tube and powers on the digital tube. The vision inspection instrument moves to below the digital tube.

[0017] After the power-on test is completed, the lifting test plate moves upward, and the moving stop moves to fix the position of a set of fixed structure moving arc blocks. The moving push plate moves to drive the unfixed moving arc blocks away from the fixed arc blocks. At this time, only a single pin of the digital tube is fixed. The laser detector moves downward to drive the lifting test plate to rotate, and the lifting extrusion rod moves to below the lifting test plate. The lifting test plate presses down on the lifting extrusion rod, and the lifting extrusion rod presses the digital tube. The laser detector detects the displacement of the digital tube. After the extrusion is completed, the lifting test plate moves upward, and the moving push plate moves to drive the moving arc blocks closer to the fixed arc blocks. The moving stop moves to fix the position of another set of unfixed fixed structure moving arc blocks. This process is repeated to perform the pin fixing test on the digital tube in sequence.

[0018] Compared with the prior art, the present invention provides a digital tube testing device and its testing method, which has the following beneficial effects:

[0019] 1. Place the digital tube with the pins facing upwards on the top surface of the movable mounting plate. Move the movable mounting plate so that several fixed arc blocks and moving arc blocks of the two fixed detection units are directly above the pins of the digital tube. Move the lifting mounting block downwards so that the fixed arc blocks and moving arc blocks are on both sides of the pins of the digital tube. Move the moving push plate towards the movable mounting plate, thereby driving the moving arc blocks towards the fixed arc blocks. The moving arc blocks and fixed arc blocks squeeze and fix the pins of the digital tube. After fixing, the lifting mounting block moves vertically to above the vision inspection instrument. The lifting detection plate moves downwards and contacts the pins of the digital tube and powers on the digital tube. The vision inspection instrument moves below the digital tube and clamps and fixes the pins of the digital tube for power-on testing. This avoids inserting the pins of the digital tube into the power socket, reducing wear on the digital tube and lowering the defect rate.

[0020] 2. After the power-on test is completed, the lifting test plate moves upward, and the moving stop moves to fix the position of a set of fixed structure moving arc blocks. The moving push plate moves to drive the unfixed moving arc blocks away from the fixed arc blocks. At this time, only a single pin of the digital tube is fixed. The laser detector moves downward to drive the lifting test plate to rotate, and the lifting extrusion rod moves to below the lifting test plate. The lifting test plate presses down on the lifting extrusion rod, and the lifting extrusion rod presses the digital tube. The laser detector detects the displacement of the digital tube. After the extrusion is completed, the lifting test plate moves upward, and the moving push plate moves to drive the moving arc blocks closer to the fixed arc blocks. The moving stop moves to fix the position of another set of unfixed fixed structure moving arc blocks. This process is repeated to perform the pin fixing test on the digital tube in sequence. The pins of the digital tube are then tightened in sequence to improve the testing efficiency and effectively prevent digital tubes with improperly fixed pins from passing the tightening test, which would affect subsequent production and sales.

[0021] 3. Place the digital tube on the detection and positioning block for easy positioning.

[0022] Of course, any product implementing this invention does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description

[0023] To more clearly illustrate the technical solutions of the embodiments of the invention, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0024] Figure 1This is one of the overall three-dimensional structural schematic diagrams of the present invention;

[0025] Figure 2 This is one of the partial three-dimensional structural schematic diagrams of the present invention;

[0026] Figure 3 For the present invention Figure 2 A schematic diagram of the structure at point A;

[0027] Figure 4 This is a second partial three-dimensional structural schematic diagram of the present invention;

[0028] Figure 5 For the present invention Figure 4 A schematic diagram of the structure at point B;

[0029] Figure 6 This is the third partial three-dimensional structural schematic diagram of the present invention;

[0030] Figure 7 For the present invention Figure 6 A schematic diagram of the structure at point C;

[0031] Figure 8 This is the fourth partial three-dimensional structural schematic diagram of the present invention;

[0032] Figure 9 For the present invention Figure 8 A schematic diagram of the structure at point D;

[0033] Figure 10 This is the fifth partial three-dimensional structural schematic diagram of the present invention;

[0034] Figure 11 For the present invention Figure 10 A schematic diagram of the structure at point E.

[0035] The attached diagram lists the components represented by each number as follows:

[0036] 1. Inspection box; 101. Movable mounting plate; 102. Support mounting frame; 103. Lifting mounting frame; 104. Lifting screw; 105. Lifting mounting plate; 106. Lifting motor; 107. Inspection positioning block; 2. Fixed inspection components; 201. Lifting mounting block; 202. Lifting inspection plate; 203. Laser inspection instrument; 204. Lifting compression rod; 205. Vision inspection instrument; 206. Movable screw; 207. Movable motor; 208. Lifting cylinder; 209. Lifting fixing block; 210. Inspection rotating rod; 211. Connecting rotating plate; 212. Rotation damper; 213. Buffer spring; 214. Buffer compression plate; 215. Inspection cylinder; 216. Inspection 217. Moving block; 218. Lifting rack; 219. Rotating gear; 220. Rotating mounting block; 221. Mounting rotating plate; 222. Rotating motor; 223. Lifting pressing plate; 3. Fixed detection unit; 301. Moving mounting plate; 302. Moving push plate; 303. Moving stop block; 304. Sliding mounting plate; 305. Support mounting plate; 306. Push plate cylinder; 307. Stop block screw; 308. Moving slider; 309. Screw motor; 4. Fixed structure; 401. Fixed arc block; 402. Moving arc block; 403. Fixed mounting rod; 404. Moving mounting rod; 405. Return spring; 406. Moving push block; 407. Moving push rod. Detailed Implementation

[0037] The technical solutions of the embodiments of the invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the invention, and not all embodiments. Based on the embodiments of the invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the invention.

[0038] In the description of this invention, it should be understood that the terms "opening", "upper", "lower", "top", "middle", "inner", etc., which indicate orientation or positional relationship, are only for the convenience of describing the invention and simplifying the description, and do not indicate or imply that the components or elements referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on the invention.

[0039] For examples, please refer to Figure 1 - Figure 11 The present invention is a digital tube testing device, including a testing box 1 and a fixed testing component 2. A movable mounting plate 101 is slidably installed inside the testing box 1, and the fixed testing component 2 is disposed above the movable mounting plate 101.

[0040] The fixed detection assembly 2 includes a lifting mounting block 201, a lifting detection plate 202, a laser detector 203, a lifting extrusion rod 204, a vision detector 205, and two fixed detection units 3. The fixed detection unit 3 includes a movable mounting plate 301, a movable push plate 302, a movable stop block 303, and several fixed structures 4. The fixed structure 4 includes a fixed arc block 401 and a movable arc block 402. The movable mounting plate 301 is disposed on the bottom surface of the lifting mounting block 201, the lifting detection plate 202 is disposed between the movable mounting plates 301, the laser detector 203 is disposed on one side of the lifting mounting block 201, the lifting extrusion rod 204 and the vision detector 205 are disposed on the other side of the lifting mounting block 201, the movable push plate 302 and the movable stop block 303 are both disposed on the side of the movable mounting plate 301, and the fixed arc block 401 and the movable arc block 402 are both disposed on the bottom surface of the movable mounting plate 301.

[0041] When the lifting mounting block 201 moves vertically, it can drive the lifting detection plate 202, the laser detector 203, and the fixed detection unit 3 to move. When the moving mounting plate 301 moves horizontally, it can drive the moving push plate 302 and the fixed structure 4 to move. When the pins of the digital tube are located between the fixed arc block 401 and the moving arc block 402, the movement of the moving push plate 302 can drive the moving arc block 402 to move closer to the fixed arc block 401. The moving stop block 303 moves, causing the moving arc blocks of a set of fixed structures 4 to move. Position 402 is fixed. The movement of the movable push plate 302 can drive the unfixed movable arc block 402 to move away from the fixed arc block 401. The lifting detection plate 202 can move vertically. When the laser detector 203 moves vertically downward, it can drive the lifting detection plate 202 to rotate. The lifting extrusion rod 204 can move to below the lifting detection plate 202. When the lifting detection plate 202 moves downward, it drives the lifting extrusion rod 204 to move downward. The vision detector 205 can move to below the fixed arc block 401.

[0042] In use, the digital tube is placed on the top surface of the movable mounting plate 101 with the pins facing upwards. The movable mounting plate 301 moves so that several fixed arc blocks 401 and movable arc blocks 402 of the two fixed detection units 3 are located directly above the pins on both sides of the digital tube. The lifting mounting block 201 moves downwards, so that the fixed arc blocks 401 and movable arc blocks 402 move to the sides of the pins of the digital tube. The movable push plate 302 moves towards the movable mounting plate 301, thereby driving the movable arc blocks 402 towards the fixed arc blocks 401. The movable arc blocks 402 and fixed arc blocks 401 squeeze and fix the pins of the digital tube. After fixing, the lifting mounting block 201 moves vertically to above the vision inspection instrument 205. The lifting detection plate 202 moves downwards and contacts the pins of the digital tube and powers on the digital tube. The vision inspection instrument 205 moves below the digital tube and clamps and fixes the pins of the digital tube for power-on detection, avoiding inserting the pins of the digital tube into the power socket, reducing wear on the digital tube, and reducing the defect rate.

[0043] After the power-on test is completed, the lifting detection plate 202 moves upward, and the moving stop 303 moves to fix the position of the moving arc block 402 of a set of fixed structures 4. The moving push plate 302 moves, causing the unfixed moving arc block 402 to move away from the fixed arc block 401. At this time, only a single pin of the digital tube is fixed. The laser detector 203 moves downward, causing the lifting detection plate 202 to rotate. The lifting extrusion rod 204 moves to below the lifting detection plate 202, and the lifting detection plate 202 presses down on the lifting extrusion rod 204. The lifting extrusion rod 204 presses down on the digital tube, and the laser... The detector 203 detects the displacement of the digital tube. After the extrusion is completed, the lifting detection plate 202 moves upward, and the moving push plate 302 moves to drive the moving arc block 402 to move closer to the fixed arc block 401. The moving stop block 303 moves to fix the position of the moving arc block 402 of another set of fixed structures 4 that has not been fixed. This process is repeated to detect the pins of the digital tube in sequence. The pins of the digital tube are then tested for tightening in sequence, which improves the detection efficiency and can effectively prevent digital tubes with improperly installed pins from passing the tightening test, thus avoiding impact on subsequent production and sales.

[0044] Please see Figure 1 - Figure 11The fixed detection unit 3 also includes a sliding mounting plate 304, a support mounting plate 305, a push plate cylinder 306, a stop screw 307, a moving slider 308, and a screw motor 309. The sliding mounting plate 304 is fixedly mounted on the side of the moving mounting plate 301. The moving push plate 302 is slidably mounted on the top surface of the sliding mounting plate 304. The push plate cylinder 306 is fixedly mounted on the end face of the moving mounting plate 301. The output end of the push plate cylinder 306 is fixedly connected to the moving push plate 302. Two screw mounting blocks are fixedly mounted on the side of the moving mounting plate 301. A lead screw 307 is disposed between lead screw mounting blocks. Both ends of the stop block lead screw 307 are rotatably connected to the lead screw mounting blocks. A movable slider 308 is threaded onto the stop block lead screw 307, and the movable slider 308 is slidably engaged with the movable mounting plate 301. A movable stop block 303 is fixedly installed on the bottom surface of the movable slider 308. A lead screw motor 309 is fixedly installed on a lead screw mounting block. The output end of the lead screw motor 309 passes through the lead screw mounting block and is fixedly connected to the stop block lead screw 307. A support mounting plate 305 is fixedly installed on the bottom surface of the movable mounting plate 301.

[0045] In use, the push plate cylinder 306 drives the moving push plate 302 to move, the lead screw motor 309 drives the stop block lead screw 307 to rotate, the rotation of the stop block lead screw 307 drives the moving slider 308 to move, and the movement of the moving slider 308 drives the moving stop block 303 to move.

[0046] Please see Figure 1 - Figure 11 The fixed structure 4 also includes a fixed mounting rod 403, a movable mounting rod 404, a return spring 405, a movable push block 406, and a movable push rod 407. The fixed mounting rod 403 is fixedly installed on the side of the support mounting plate 305. The fixed arc block 401 is fixedly connected to the fixed mounting rod 403. The side of the support mounting plate 305 is provided with several sliding mounting slots. The movable mounting rod 404 passes through the sliding mounting slots and slides with the sliding mounting slots. One end of the movable mounting rod 404 is fixedly connected to the movable arc block 402, and the other end is fixedly connected to the movable push block 406. The return spring 405 is sleeved on the movable mounting rod 404. One end of the return spring 405 is fixedly connected to the movable arc block 402, and the other end is fixedly connected to the support mounting plate 305. The top surface of the sliding mounting plate 304 is provided with several movable sliding slots. The movable push block 406 passes through the movable sliding slots. The top surface of the movable push block 406 is provided with a stop moving slot. Several movable push rods 407 are fixedly installed on the side of the movable push plate 302.

[0047] In use, the movable push plate 302 moves, causing the movable push rod 407 to press the movable push block 406 to move. The movable push block 406 moves, causing the movable mounting rod 404 to move. The movable mounting rod 404 moves, causing the movable arc block 402 to move. When the movable push rod 407 stops pressing the movable push block 406, the reset spring 405 resets, causing the movable arc block 402 to move and reset.

[0048] Please see Figure 1 - Figure 11 The fixed detection assembly 2 also includes a movable lead screw 206, a movable motor 207, a lifting cylinder 208, a lifting fixed block 209, a detection rotating rod 210, a connecting rotating plate 211, a rotation damper 212, a buffer spring 213, and a buffer compression plate 214. The bottom surface of the lifting mounting block 201 has a lead screw mounting groove. The movable lead screw 206 is rotatably mounted in the lead screw mounting groove. Two sliding blocks are threaded onto the movable lead screw 206, and the sliding blocks slide in cooperation with the lead screw mounting groove. The sliding blocks are fixedly connected to the movable mounting plate 301. The movable motor 207 is fixedly mounted at one end of the lifting mounting block 201. The drive shaft of the movable motor 207 passes through the lifting mounting block 201 and is fixedly connected to the movable lead screw 206. The lifting cylinder 208 is fixedly mounted on the side of the lifting mounting block 201, and its output end is fixedly connected to the lifting fixed block 209. Both ends of the lifting detection plate 202 are fixedly installed with connecting rotating plates 211. A detection rotating rod 210 is provided on the side of the connecting rotating plate 211 away from the lifting detection plate 202. One end of the detection rotating rod 210 near the lifting fixed block 209 is fixedly installed with the lifting fixed block 209, and the other end is rotatably connected to the connecting rotating plate 211. The detection rotating rod 210 away from the lifting fixed block 209 is fixedly connected to the connecting rotating plate 211. A rotation damper 212 is sleeved on the detection rotating rod 210 near the lifting fixed block 209. The rotation damper 212 is fixedly connected to the connecting rotating plate 211 near the lifting fixed block 209. Several buffer springs 213 are fixedly installed on the top surface of the lifting detection plate 202. A buffer compression plate 214 is fixedly installed on the top of the buffer springs 213. The buffer compression plate 214 is slidably connected to the connecting rotating plate 211.

[0049] In use, the moving motor 207 drives the moving lead screw 206 to rotate, the moving lead screw 206 rotates and drives the sliding block to move, the sliding block moves and drives the moving mounting plate 301 to move, the lifting cylinder 208 drives the lifting fixed block 209 to move, and the lifting fixed block 209 drives the lifting detection plate 202 to move vertically through the detection rotating rod 210.

[0050] Please see Figure 1 - Figure 11 The fixed detection assembly 2 also includes a detection cylinder 215, a detection moving block 216, a lifting rack 217, and a rotating gear 218. The detection cylinder 215 is fixedly installed on the side of the lifting mounting block 201. The output end of the detection cylinder 215 is fixedly connected to the detection moving block 216. The rotating gear 218 is fixedly connected to the detection rotating rod 210 away from the lifting fixed block 209. The lifting rack 217 is fixedly installed on one side of the detection moving block 216. The lifting rack 217 meshes with the rotating gear 218.

[0051] In use, the detection cylinder 215 drives the detection moving block 216 to move downward. The movement of the detection moving block 216 causes the lifting rack 217 and the laser detector 203 to move downward. The downward movement of the lifting rack 217 causes the rotating gear 218 to rotate. The rotation of the rotating gear 218 causes the lifting detection plate 202 to rotate, so that the buffer squeezing plate 214 rotates from the top position to the bottom position.

[0052] Please see Figure 1 - Figure 11 Inside the testing box 1, a support mounting frame 102 is fixedly installed. A lifting mounting frame 103 is fixedly installed on the support mounting frame 102. A lifting screw 104 is rotatably installed inside the lifting mounting frame 103. A lifting mounting plate 105 is sleeved on the lifting screw 104. The lifting mounting plate 105 is slidably engaged with the lifting mounting frame 103. Two lifting mounting blocks 201 are fixedly installed on the side of the lifting mounting plate 105. A lifting motor 106 is fixedly installed on the top surface of the lifting mounting frame 103. The drive shaft of the lifting motor 106 passes through the lifting mounting frame 103 and is fixedly connected to the lifting screw 104.

[0053] In use, the lifting motor 106 drives the lifting screw 104 to rotate, the rotation of the lifting screw 104 causes the lifting mounting plate 105 to move vertically, and the lifting mounting plate 105 causes the lifting mounting block 201 to move vertically.

[0054] Please see Figure 1 - Figure 11 The fixed detection assembly 2 also includes a rotating mounting block 219, a mounting rotating plate 220, a rotating motor 221, a lifting spring 222, and a lifting extrusion plate 223. The rotating mounting block 219 is fixedly installed on the side of the lifting mounting frame 103. A rotating mounting groove is opened on the side of the rotating mounting block 219. The mounting rotating plate 220 is rotatably installed in the rotating mounting groove. A lifting mounting groove is opened on the side of the mounting rotating plate 220. The lifting extrusion plate 223 is slidably installed in the lifting mounting groove. A lifting spring 222 is fixedly installed on the top surface of the lifting mounting groove. The top end of the lifting spring 222 is fixedly connected to the top end of the inner wall of the lifting mounting groove. A lifting extrusion rod 204 is fixedly installed on the bottom surface of the lifting extrusion plate 223. A vision inspection instrument 205 is fixedly installed on the side of the mounting rotating plate 220. The rotating motor 221 is fixedly installed on the top surface of the rotating mounting block 219. The drive shaft of the rotating motor 221 passes through the rotating mounting block 219 and is fixedly connected to the mounting rotating plate 220.

[0055] During use, when the power-on test is performed, the rotating motor 221 drives the mounting rotating plate 220 to rotate, causing the vision inspection instrument 205 to move below the digital tube. At this time, the lifting and pressing plate 223 has not moved between the movable mounting plates 301. When the fastening test is performed, the lifting and pressing plate 223 moves into the space between the movable mounting plates 301, and the buffer pressing plate 214 presses the lifting and pressing plate 223. The lifting and pressing plate 223 drives the lifting and pressing rod 204 to press the digital tube body downward.

[0056] Please see Figure 1 - Figure 11 The movable lead screw 206 is a bidirectional threaded lead screw, and an electric plate is fixedly installed on the bottom surface of the lifting detection plate 202.

[0057] Please see Figure 1 - Figure 11 A detection and positioning block 107 is fixedly installed on the top surface of the movable placement plate 101;

[0058] When in use, place the digital tube on the detection and positioning block 107 for easy positioning.

[0059] A method for testing digital tubes, using the aforementioned digital tube testing equipment, includes the following steps:

[0060] The digital tube is placed on the top surface of the movable mounting plate 101 with the pins facing upwards. The movable mounting plate 301 moves so that several fixed arc blocks 401 and movable arc blocks 402 of the two fixed detection units 3 are located directly above the pins of the digital tube. The lifting mounting block 201 moves downwards so that the fixed arc blocks 401 and movable arc blocks 402 move to the sides of the pins of the digital tube. The movable push plate 302 moves towards the movable mounting plate 301, thereby driving the movable arc blocks 402 towards the fixed arc blocks 401. The movable arc blocks 402 and fixed arc blocks 401 press and fix the pins of the digital tube. After fixing, the lifting mounting block 201 moves vertically to above the vision inspection instrument 205. The lifting detection plate 202 moves downwards and contacts the pins of the digital tube and powers on the digital tube. The vision inspection instrument 205 moves to below the digital tube.

[0061] After the power-on test is completed, the lifting test plate 202 moves upward, and the moving stop 303 moves to fix the position of the moving arc block 402 of a set of fixed structures 4. The moving push plate 302 moves to drive the unfixed moving arc block 402 to move away from the fixed arc block 401. At this time, only a single pin of the digital tube is fixed. The laser detector 203 moves downward to drive the lifting test plate 202 to rotate. The lifting extrusion rod 204 moves to below the lifting test plate 202. The lifting test plate 202 presses the lifting extrusion rod 204 downward, and the lifting extrusion rod 204 presses the digital tube. The laser detector 203 detects the displacement of the digital tube. After the extrusion is completed, the lifting test plate 202 moves upward, and the moving push plate 302 moves to drive the moving arc block 402 to move closer to the fixed arc block 401. The moving stop 303 moves to fix the position of the moving arc block 402 of another set of unfixed fixed structures 4. This process is repeated to fix the pins of the digital tube in sequence.

[0062] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0063] The preferred embodiments of the invention disclosed above are merely illustrative of the invention. These preferred embodiments do not exhaustively describe all details, nor do they limit the invention to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of the invention, thereby enabling those skilled in the art to better understand and utilize the invention. The invention is limited only by the claims and their full scope and equivalents.

Claims

1. A digital tube testing device, comprising a testing box and a fixed testing assembly, characterized in that: A movable mounting plate is slidably installed inside the testing box, and the fixed testing components are located above the movable mounting plate. The fixed detection assembly includes a lifting mounting block, a lifting detection plate, a laser detector, a lifting compression rod, a vision detector, two fixed detection units, a detection cylinder, a detection moving block, a lifting rack, a rotating gear, a buffer spring, and a buffer compression plate. The fixed detection unit includes a sliding mounting plate, a movable mounting plate, a movable push plate, a movable stop block, a support mounting plate, a push plate cylinder, and several fixed structures. The fixed structures include a fixed arc block, a movable arc block, a fixed mounting rod, a movable mounting rod, a return spring, a movable push block, and a movable push rod. The movable mounting plate is located on the bottom surface of the lifting mounting block, the lifting detection plate is located between the movable mounting plates, the laser detector is located on one side of the lifting mounting block, and the lifting compression rod and vision detector are located on the other side of the lifting mounting block. The movable push plate, the sliding mounting plate, and the movable stop block are all located on the same side of the movable mounting plate. The output end of the push plate cylinder is fixedly connected to the movable push plate, and the support mounting plate is fixedly installed on the bottom surface of the movable mounting plate. The movable push rod is connected to the movable push block. The fixed mounting rod is fixedly installed on the side of the support mounting plate. The fixed arc block is fixedly connected to the fixed mounting rod. The side of the support mounting plate has several sliding mounting slots. The movable mounting rod passes through the sliding mounting slots and slides with them. One end of the movable mounting rod is fixedly connected to the movable arc block, and the other end is fixedly connected to the movable push block. The return spring is sleeved on the movable mounting rod. One end of the return spring is fixedly connected to the movable arc block, and the other end is fixedly connected to the support mounting plate. The top surface of the sliding mounting plate has several movable sliding slots. The movable push block passes through the movable sliding slots. The top surface of the movable push block has a stop moving slot. Several movable push rods are fixedly installed on the side of the movable push plate. Several buffer springs are fixedly installed on the top surface of the lifting detection plate, and buffer compression plates are fixedly installed on the top of the buffer springs; The detection cylinder is fixedly installed on the side of the lifting mounting block, and the output end of the detection cylinder is fixedly connected to the detection moving block. The lifting rack is fixedly installed on one side of the detection moving block, and the lifting rack meshes with the rotating gear. The rotation of the rotating gear drives the lifting detection plate to rotate. An electrical board is fixedly installed on the bottom surface of the lifting detection plate; When the lifting mounting block moves vertically, it drives the lifting detection plate, laser detector, and fixed detection unit to move. When the moving mounting plate moves horizontally, it drives the moving push plate and fixed structure to move. When the pin of the digital tube is between the fixed arc block and the moving arc block, the moving push plate moves and drives the moving arc block to move closer to the fixed arc block. The moving stop moves to fix the position of the moving arc blocks of a set of fixed structures. The moving push plate moves and drives the unfixed moving arc blocks to move away from the fixed arc blocks. The lifting detection plate can move vertically. When the laser detector moves vertically downward, it drives the lifting detection plate to rotate. The lifting squeezing rod moves to below the lifting detection plate. When the lifting detection plate moves downward, it drives the lifting squeezing rod to move downward, and the vision detector moves to below the fixed arc block.

2. The digital tube testing device according to claim 1, characterized in that, The fixed detection unit also includes a push plate cylinder, a stop block screw, a moving slider, and a screw motor. The sliding mounting plate is fixedly installed on the side of the moving mounting plate, the moving push plate is slidably installed on the top surface of the sliding mounting plate, the push plate cylinder is fixedly installed on the end face of the moving mounting plate, two screw mounting blocks are fixedly installed on the side of the moving mounting plate, the stop block screw is set between the screw mounting blocks, and both ends of the stop block screw are rotatably connected to the screw mounting blocks respectively. The moving slider is threaded onto the stop block screw, and the moving slider slides in cooperation with the moving mounting plate. The moving stop block is fixedly installed on the bottom surface of the moving slider, and the screw motor is fixedly installed on one screw mounting block. The output end of the screw motor passes through the screw mounting block and is fixedly connected to the stop block screw.

3. The digital tube testing device according to claim 2, characterized in that, The fixed detection assembly also includes a movable lead screw, a movable motor, a lifting cylinder, a lifting fixed block, a detection rotating rod, a connecting rotating plate, and a rotation damper. The bottom surface of the lifting mounting block has a lead screw mounting groove, in which the movable lead screw is rotatably mounted. Two sliding blocks are threaded onto the movable lead screw, slidingly engaging with the lead screw mounting groove. The sliding blocks are fixedly connected to the movable mounting plate. The movable motor is fixedly mounted at one end of the lifting mounting block, and its drive shaft passes through the lifting mounting block and is fixedly connected to the movable lead screw. The lifting cylinder is fixedly mounted on the side of the lifting mounting block, with its output end fixedly connected to the lifting fixed block. Connecting rotating plates are fixedly mounted at both ends of the lifting detection plate. A detection rotating rod is located on the side of the connecting rotating plate away from the lifting detection plate. One end of the detection rotating rod closest to the lifting fixed block is fixedly mounted to the lifting fixed block, and the other end is rotatably connected to the connecting rotating plate. The detection rotating rod furthest from the lifting fixed block is fixedly connected to the connecting rotating plate. The rotation damper is sleeved on the detection rotating rod closest to the lifting fixed block and is fixedly connected to the connecting rotating plate. A buffer compression plate is slidably connected to the connecting rotating plate.

4. The digital tube testing device according to claim 3, characterized in that, The rotating gear is fixedly connected to the detection rotating rod located away from the lifting fixed block.

5. A digital tube testing device according to claim 4, characterized in that, The testing box is fixedly equipped with a support mounting frame, on which a lifting mounting frame is fixedly installed. A lifting screw is rotatably installed inside the lifting mounting frame, and a lifting mounting plate is sleeved on the lifting screw. The lifting mounting plate and the lifting mounting frame are slidably fitted. Two lifting mounting blocks are fixedly installed on the side of the lifting mounting plate. A lifting motor is fixedly installed on the top surface of the lifting mounting frame, and the drive shaft of the lifting motor passes through the lifting mounting frame and is fixedly connected to the lifting screw.

6. The digital tube testing device according to claim 5, characterized in that, The fixed detection assembly also includes a rotating mounting block, a mounting rotating plate, a rotating motor, a lifting spring, and a lifting extrusion plate. The rotating mounting block is fixedly installed on the side of the lifting mounting frame, and a rotating mounting groove is opened on the side of the rotating mounting block. The mounting rotating plate is rotatably installed in the rotating mounting groove, and a lifting mounting groove is opened on the side of the mounting rotating plate. The lifting extrusion plate is slidably installed in the lifting mounting groove. A lifting spring is fixedly installed on the top surface of the lifting mounting groove, and the top of the lifting spring is fixedly connected to the top of the inner wall of the lifting mounting groove. The lifting extrusion rod is fixedly installed on the bottom surface of the lifting extrusion plate. The vision inspection instrument is fixedly installed on the side of the mounting rotating plate. The rotating motor is fixedly installed on the top surface of the rotating mounting block, and the drive shaft of the rotating motor passes through the rotating mounting block and is fixedly connected to the mounting rotating plate.

7. A digital tube testing device according to claim 6, characterized in that, The moving lead screw is a bidirectional threaded lead screw.

8. A digital tube testing device according to claim 7, characterized in that, A detection and positioning block is fixedly installed on the top surface of the movable placement plate.

9. A method for detecting digital tubes, characterized in that, The digital tube testing device used as described in any one of claims 1-8 includes the following steps: The digital tube is placed on the top surface of the movable mounting plate with the pins facing upwards. The movable mounting plate moves so that several fixed arc blocks and movable arc blocks of the two fixed detection units are directly above the pins of the digital tube. The lifting mounting block moves downwards, so that the fixed arc blocks and movable arc blocks move to the sides of the pins of the digital tube. The movable push plate moves towards the movable mounting plate, thereby driving the movable arc blocks towards the fixed arc blocks. The movable arc blocks and fixed arc blocks press and fix the pins of the digital tube. After fixing, the lifting mounting block moves vertically to above the vision inspection instrument. The lifting detection plate moves downwards and contacts the pins of the digital tube and powers on the digital tube. The vision inspection instrument moves to below the digital tube. After the power-on test is completed, the lifting test plate moves upward, and the moving stop moves to fix the position of a set of fixed structure moving arc blocks. The moving push plate moves to drive the unfixed moving arc blocks away from the fixed arc blocks. At this time, only a single pin of the digital tube is fixed. The laser detector moves downward to drive the lifting test plate to rotate, and the lifting extrusion rod moves to below the lifting test plate. The lifting test plate presses down on the lifting extrusion rod, and the lifting extrusion rod presses the digital tube. The laser detector detects the displacement of the digital tube. After the extrusion is completed, the lifting test plate moves upward, and the moving push plate moves to drive the moving arc blocks closer to the fixed arc blocks. The moving stop moves to fix the position of another set of unfixed fixed structure moving arc blocks. This process is repeated to perform the pin fixing test on the digital tube in sequence.

Citation Information

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