Metal plate comprehensive experiment table

By designing a comprehensive sheet metal laborette with integrated punching shear buckle edge mechanism and bending mechanism, the existing sheet metal laborette has been solved, and multifunctional operation and efficient sheet metal processing internship education has been achieved.

CN119851557APending Publication Date: 2025-04-18安徽职业技术学院
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Patent Information

Application Number
CN202411892577.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-20
Publication Date
2025-04-18

AI Technical Summary

Technical Problem

The existing sheet metal laboratory bench is simple and lacks basic operating mechanisms such as punching and bending, which leads to low operation efficiency, insufficient professionalism and safety in students, and is unable to conduct sheet metal processing internships in a systematic manner.

Method used

A comprehensive sheet metal laboratory bench is designed to integrate punching shear buckle edge mechanism and bending mechanism, including mounting frame, mounting groove, mounting frame, connecting rod, lifting screw, cylinder and bending mechanism, to achieve multifunctional operation.

Benefits of technology

The laboratory bench enables students to comprehensively perform punching, bending, buckle and shearing operations on the laboratory bench, improving operation efficiency and professionalism, reducing the area and site requirements of equipment settings, and is suitable for the school's sheet metal internship education.

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Abstract

The invention discloses a metal plate comprehensive experiment table, and relates to the technical field of experiment tables, the metal plate comprehensive experiment table comprises an experiment table body, the surface of the experiment table body is provided with a punching, shearing and edge buckling mechanism, the surface of the experiment table body is provided with a bending mechanism, and the punching, shearing and edge buckling mechanism comprises a mounting rack; the surface of the mounting frame is fixedly connected with the surface of the experiment table body, a first mounting plate is arranged at the bottom of the mounting frame, an edge buckling plate is arranged at the bottom of the first mounting plate, and a second mounting plate is fixedly connected to one side of the first mounting plate. The punching, shearing and edge buckling mechanism and the bending mechanism are arranged on the experiment table body, so that punching, bending, edge buckling and shearing can be comprehensively performed on the experiment table, students do not need to move back and forth, the teaching time is saved, meanwhile, the occupied area for arranging various devices is reduced, the occupied space for metal plate practice is reduced, and the teaching efficiency is improved. And the device is more suitable for schools and worthy of popularization.
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Description

Technical Field

[0001] The invention relates to the technical field of experimental platforms, in particular to a sheet metal comprehensive experimental platform. Background Art

[0002] Sheet metal processing is a common project for engineering students' benchwork internship. It mainly trains students to perform basic benchwork operations such as reading drawings, marking, shearing, buckling, bending, punching, riveting, and tapping. The equipment required for sheet metal internship is simple, the operation is easy to learn, and the safety is high. Many schools' metalworking internships choose sheet metal processing as the main operation project for benchwork internships. As the basis of sheet metal processing, the sheet metal lab bench should meet the basic requirements of sheet metal processing and be able to systematically perform conventional shearing, buckling, bending, punching, and riveting operations.

[0003] However, the current sheet metal experimental bench is relatively simple. Only a clamping mechanism is set on the operating table to clamp and fix the workpiece, and no corresponding mechanism is set. Basic operations such as punching and bending the workpiece often require students to transfer back and forth to perform corresponding operations, which is inefficient, unprofessional, and unsafe. It is impossible to carry out sheet metal processing internships in a systematic way. Therefore, a comprehensive sheet metal experimental bench is proposed. Summary of the invention

[0004] The purpose of the present invention is to solve at least one of the technical problems existing in the prior art and to provide a sheet metal comprehensive test bench that can solve the problems of the background technology.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a sheet metal comprehensive experimental table, comprising an experimental table body, the surface of the experimental table body is provided with a punching, shearing and buckling mechanism, and the surface of the experimental table body is provided with a bending mechanism;

[0006] The punching, shearing and buckling mechanism includes a mounting frame, a surface of the mounting frame is fixedly connected to the surface of the laboratory bench body, a first mounting plate is provided at the bottom of the mounting frame, a buckling plate is provided at the bottom of the first mounting plate, a second mounting plate is fixedly connected to one side of the first mounting plate, a punch is threadedly connected to the bottom of the second mounting plate, a third mounting plate is fixedly connected to the side of the second mounting plate away from the first mounting plate, the first mounting plate, the second mounting plate and the third mounting plate are arranged in a stepped shape, and a shearing knife is provided at the bottom of the third mounting plate.

[0007] Preferably, a mounting groove is provided on the surface of the laboratory bench body, and three mounting frames are slidably connected to the inner wall of the mounting groove, and the three mounting frames correspond to the first mounting plate, the second mounting plate and the third mounting plate respectively, and buckle frames, punching plates and shear plates are placed inside the three mounting frames, respectively, and correspond to the buckle plates, punches and shear knives respectively.

[0008] Preferably, the inner walls of the three installation frames are fixedly connected with four connecting rods, and the surfaces of the connecting rods slide relative to the inside of the buckle plate, the punch and the shear knife.

[0009] Preferably, the bottoms of the three mounting frames are rotatably connected with lifting screws, the surfaces of the lifting screws are connected with the internal threads of the laboratory bench body, the surface of the laboratory bench body is rotatably connected with a first operating rod, one end of the first operating rod located inside the laboratory bench body is fixedly connected with a first bevel gear, the interior of the laboratory bench body is rotatably connected with a second bevel gear, the surface of the first bevel gear is meshingly connected with the surface of the second bevel gear, and the surface of the lifting screw is slidably connected with the interior of the second bevel gear.

[0010] Preferably, a cylinder is fixedly connected to the top of the mounting frame, and an output end of the cylinder penetrates the surface of the mounting frame and is slidably connected to the inside of the mounting frame.

[0011] Preferably, a reinforcing plate is fixedly connected between the first mounting plate and the second mounting plate, and a reinforcing plate is also fixedly connected between the second mounting plate and the third mounting plate.

[0012] Preferably, the surface of the first mounting plate is threadedly connected with a connecting screw, and the surface of the third mounting plate is also provided with a connecting screw, and the number of connecting screws on the third mounting plate is four, and the lower end of the connecting screw is also connected to the internal thread of the buckle plate and the shear knife.

[0013] Preferably, the bending mechanism includes a rotating disk, the surface of the rotating disk is rotatably connected to the interior of the laboratory bench body, a fixed rod is fixedly connected to the interior of the laboratory bench body, the surface of the fixed rod is rotatably connected to the interior of the rotating disk, a through groove is opened at the upper end of the fixed rod, and a fixed shaft is fixedly connected to the surface of the rotating disk, and a second operating rod protruding from the surface of the laboratory bench body is rotatably connected to the surface of the laboratory bench body, a worm is fixedly connected to one end of the second operating rod located inside the laboratory bench body, a worm wheel is fixedly connected to the bottom of the rotating disk, and the surface of the worm is meshingly connected to the surface of the worm wheel.

[0014] Preferably, both sides of the inner wall of the through groove are slidably connected with clamping plates, and the opposite sides of the two clamping plates are rotatably connected with adjusting screws, and the surface of the adjusting screws is connected to the inner thread of the fixing rod.

[0015] Preferably, two drawers are slidably connected to one side of the laboratory table body.

[0016] Compared with the prior art, the present invention has the following beneficial effects:

[0017] (1) The sheet metal comprehensive experimental table is provided with a punching, shearing, buckling and bending mechanism on the experimental table body, so that punching, bending, buckling and shearing can be performed on the experimental table in an integrated manner, so that students do not need to move back and forth, saving teaching time and reducing the area occupied by the setting of various equipment, thereby reducing the space occupied by sheet metal practice. It is more suitable for use in schools and is worthy of promotion.

[0018] (2) The sheet metal comprehensive experimental table facilitates users to replace the buckle plate and the shear knife, so that students can process materials of different sizes, which improves the versatility of the device and is worthy of promotion. At the same time, the setting of the four connecting screws on the third mounting plate enables the shear knife to be installed longitudinally and transversely, so that the device can cut the material longitudinally and transversely, further improving the scope of application of the device.

[0019] (3) The sheet metal comprehensive experimental table can quickly realize the connection between the buckle edge plate, the punch and the shear knife and the installation frame through the setting of the connecting rod, thereby reducing the difficulty of using the device and being more suitable for students.

[0020] (4) The sheet metal comprehensive experimental platform strengthens the connection strength between the first mounting plate and the second mounting plate and between the second mounting plate and the third mounting plate by setting a reinforcing plate, thereby avoiding the situation where the cylinder drives the second mounting plate to descend, causing the first mounting plate and the third mounting plate to be affected by the strength of the material when processing the material, resulting in the first mounting plate and the third mounting plate being broken with the second mounting plate, thereby ensuring the strength of the device structure and ensuring the smooth processing of the material by the device.

[0021] (5) The sheet metal comprehensive experimental table can disassemble and assemble the buckle plate and the shear knife by rotating the connecting screws, which makes it convenient for users to replace the buckle plate and the shear knife, so that students can process materials of different sizes, improving the versatility of the device and worthy of promotion. At the same time, the arrangement of the four connecting screws on the third mounting plate enables the shear knife to be installed longitudinally and transversely, so that the device can cut the material longitudinally and transversely, further improving the scope of application of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] The present invention is further described below in conjunction with the accompanying drawings and embodiments:

[0023] Figure 1 It is a structural schematic diagram of the present invention;

[0024] Figure 2 For the present invention Figure 1 The enlarged schematic diagram of point B in the middle;

[0025] Figure 3 For the present invention Figure 1The enlarged schematic diagram at C in the middle;

[0026] Figure 4 For the present invention Figure 1 The enlarged schematic diagram at A in the middle;

[0027] Figure 5 It is a schematic diagram of the surface structure of the fixing rod of the present invention;

[0028] Figure 6 This is a schematic diagram of the internal structure of the installation slot of the present invention;

[0029] Figure 7 It is a schematic diagram of the internal structure of the installation slot of the present invention.

[0030] Reference numerals: 1. laboratory table body; 2. drawer;

[0031] 3. Punching, shearing and buckling mechanism; 301. Mounting frame; 302. Mounting slot; 303. Buckling plate; 304. Second mounting plate; 305. Connecting screw; 306. First mounting plate; 307. Shearing knife; 308. Reinforcement plate; 309. Third mounting plate; 310. Punch; 311. Buckling frame; 312. Mounting frame; 313. First operating rod; 314. Punching plate; 315. Shearing plate; 316. Connecting rod; 317. Lifting screw; 318. Second bevel gear; 319. First bevel gear;

[0032] 4. Cylinder;

[0033] 5. Bending mechanism; 501. Rotating disk; 502. Second operating rod; 503. Fixed rod; 504. Clamping plate; 505. Adjusting screw; 506. Fixed shaft; 507. Through slot; 508. Worm wheel; 509. Worm. DETAILED DESCRIPTION

[0034] This section will describe in detail the specific embodiments of the present invention. The preferred embodiments of the present invention are shown in the accompanying drawings. The purpose of the accompanying drawings is to supplement the description of the text part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present invention, but it cannot be understood as a limitation on the scope of protection of the present invention.

[0035] See also Figure 1-7 The present invention provides a technical solution: a sheet metal comprehensive experimental table, including an experimental table body 1, and two drawers 2 are slidably connected to one side of the experimental table body 1 to provide a storage space for the replaced structure.

[0036] The surface of the experimental bench body 1 is provided with a punching, shearing and buckling mechanism 3, which includes a mounting frame 301. The surface of the mounting frame 301 is fixedly connected to the surface of the experimental bench body 1. A first mounting plate 306 is provided at the bottom of the mounting frame 301. A buckling plate 303 is provided at the bottom of the first mounting plate 306 to buckle the material. A second mounting plate 304 is fixedly connected to one side of the first mounting plate 306. A punch 310 is threadedly connected to the bottom of the second mounting plate 304 to punch holes in the material.

[0037] A third mounting plate 309 is fixedly connected to one side of the second mounting plate 304 away from the first mounting plate 306 . The first mounting plate 306 , the second mounting plate 304 and the third mounting plate 309 are arranged in a stepped shape. A shearing knife 307 is arranged at the bottom of the third mounting plate 309 for cutting materials.

[0038] A mounting groove 302 is provided on the surface of the experimental table body 1, and three mounting frames 312 are slidably connected to the inner wall of the mounting groove 302. The three mounting frames 312 correspond to the first mounting plate 306, the second mounting plate 304 and the third mounting plate 309 respectively. The three mounting frames 312 are respectively provided with buckle frames 311, punching plates 314 and shear plates 315, which correspond to the buckle plates 303, punches 310 and shear knives 307 respectively, so that the device can smoothly perform corresponding processing on the materials.

[0039] Furthermore, the inner walls of the three mounting frames 312 are fixedly connected with four connecting rods 316, and the surfaces of the connecting rods 316 slide with the inside of the buckle plate 303, the punch 310 and the shear knife 307. Then, through the setting of the connecting rods 316, the connection between the buckle plate 303, the punch 310 and the shear knife 307 and the mounting frame 312 can be achieved more quickly, thereby reducing the difficulty of using the device and making it more suitable for students.

[0040] The bottom of the three mounting frames 312 are all rotatably connected with a lifting screw 317, the surface of the lifting screw 317 is connected to the internal thread of the laboratory bench body 1, the surface of the laboratory bench body 1 is rotatably connected with a first operating rod 313, and the first operating rod 313 is located at one end inside the laboratory bench body 1 and is fixedly connected to a first bevel gear 319, the interior of the laboratory bench body 1 is rotatably connected with a second bevel gear 318, the surface of the first bevel gear 319 is meshed with the surface of the second bevel gear 318, the surface of the lifting screw 317 is slidably connected with the interior of the second bevel gear 318, and the lifting screw 317 and the second bevel gear 318 are connected by a spline, so that when the second bevel gear 318 rotates, it can smoothly push the lifting screw 317 to rotate, and at the same time does not affect the mutual sliding between the lifting screw 317 and the second bevel gear 318, thereby ensuring the smooth operation of the device.

[0041] Furthermore, a cylinder 4 is fixedly connected to the top of the mounting frame 301, and the output end of the cylinder 4 passes through the surface of the mounting frame 301 and is slidably connected to the inside of the mounting frame 301, providing power for the punching, shearing and buckling mechanism 3 to operate, ensuring that the device has sufficient power to punch, shear and buckle the material, thereby ensuring the use effect of the device.

[0042] Furthermore, a reinforcing plate 308 is fixedly connected between the first mounting plate 306 and the second mounting plate 304, and a reinforcing plate 308 is also fixedly connected between the second mounting plate 304 and the third mounting plate 309. Thus, by providing the reinforcing plate 308, the connection strength between the first mounting plate 306 and the second mounting plate 304 and between the second mounting plate 304 and the third mounting plate 309 is strengthened, thereby preventing the cylinder 4 from driving the second mounting plate 304 to descend, causing the first mounting plate 306 and the third mounting plate 309 to be affected by the strength of the material when processing the material, resulting in the first mounting plate 306 and the third mounting plate 309 being broken from the second mounting plate 304, thereby ensuring the strength of the device structure and ensuring the smooth processing of the material by the device.

[0043] The surface of the first mounting plate 306 is threadedly connected with a connecting screw 305, and the surface of the third mounting plate 309 is also provided with a connecting screw 305, and the number of connecting screws 305 on the third mounting plate 309 is four, and the lower end of the connecting screw 305 is also connected to the internal thread of the buckle plate 303 and the shear knife 307, so that the user can disassemble and assemble the buckle plate 303 and the shear knife 307 by rotating the connecting screw 305, thereby facilitating the user to replace the buckle plate 303 and the shear knife 307, so that students can process materials of different sizes, which improves the versatility of the device and is worthy of promotion. At the same time, the arrangement of the four connecting screws 305 on the third mounting plate 309 enables the shear knife 307 to be installed longitudinally and transversely, so that the device can cut the material longitudinally and transversely, further improving the scope of application of the device.

[0044] Furthermore, a bending mechanism 5 is provided on the surface of the experimental bench body 1, and the bending mechanism 5 includes a rotating disk 501, and the surface of the rotating disk 501 is rotatably connected to the inside of the experimental bench body 1, and a fixing rod 503 is fixedly connected to the inside of the experimental bench body 1, and the surface of the fixing rod 503 is rotatably connected to the inside of the rotating disk 501, and a through groove 507 is opened at the upper end of the fixing rod 503 to provide a placement space for the material to be bent, and clamping plates 504 are slidably connected to both sides of the inner wall of the through groove 507, and the opposite sides of the two clamping plates 504 are rotatably connected to adjust screws 505, and the surface of the adjusting screw 505 is connected to the internal thread of the fixing rod 503, and then through the setting of the adjusting screw 505, the user can adjust the distance between the two clamping plates 504 by rotating the adjusting screw 505, so that the device can clamp and fix materials of different thicknesses, thereby further improving the scope of application of the device, and then being able to better satisfy the curiosity of students, bend any material, and further improve the use effect of the device.

[0045] A fixed shaft 506 is fixedly connected to the surface of the rotating disk 501 , and can be used in conjunction with the fixed rod 503 to bend the material.

[0046] Furthermore, the surface of the laboratory bench body 1 is rotatably connected to a second operating rod 502 protruding from the surface of the laboratory bench body 1, and one end of the second operating rod 502 located inside the laboratory bench body 1 is fixedly connected to a worm 509, and the bottom of the rotating disk 501 is fixedly connected to a worm wheel 508, and the surface of the worm 509 is meshingly connected to the surface of the worm wheel 508.

[0047] Specifically, when bending the material, the user places the material in the through groove 507, and clamps the material with the clamping plate 504, and then rotates the second operating rod 502, thereby driving the rotating disk 501 to rotate, and then driving the fixed shaft 506 to squeeze and push one end of the protruding through groove 507, thereby bending the material. Secondly, a scale can be set on the experimental table body 1, that is, around the rotating disk 501, so as to facilitate the user to have a specific understanding of the bending angle of the material, making the use of the device clearer.

[0048] Secondly, when punching, shearing or buckling the material, the user operates the corresponding first operating rod 313, thereby driving the mounting frame 312 to rise to a certain height so that the structures on the remaining mounting plates will not contact the corresponding mounting frame 312, and then place the material on the corresponding mounting frame 312, and then start the cylinder 4 to drive all the mounting plates to descend and process the material, and then by arranging a punching, shearing and buckling mechanism 3 and a bending mechanism 5 on the experimental table body 1, punching, bending, buckling and shearing can be performed on the experimental table, so that students do not need to move back and forth, saving teaching time. At the same time, it reduces the area occupied by various equipment settings, thereby reducing the space occupied by sheet metal internships, making it more suitable for use in schools and worthy of promotion.

[0049] Working principle: When bending the material, the user places the material in the through slot 507, and clamps the material with the clamping plate 504, and then rotates the second operating rod 502, thereby driving the rotating disk 501 to rotate, and then driving the fixed shaft 506 to squeeze and push one end of the protruding through slot 507, thereby bending the material. When punching, shearing or buckling the material, the user operates the corresponding first operating rod 313, thereby driving the mounting frame 312 to rise to a certain height, so that the structures on the remaining mounting plates will not contact the corresponding mounting frame 312, and then place the material on the corresponding mounting frame 312, and then start the cylinder 4 to drive all the mounting plates to descend and process the material.

[0050] The embodiments of the present invention are described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Various changes can be made within the knowledge scope of ordinary technicians in the technical field without departing from the purpose of the present invention.

Claims

1. A sheet metal comprehensive test bench, comprising a test bench body (1), characterized in that: The surface of the experimental table body (1) is provided with a punching, shearing and buckling mechanism (3), and the surface of the experimental table body (1) is provided with a bending mechanism (5); The punching, shearing and buckling mechanism (3) comprises a mounting frame (301), the surface of the mounting frame (301) is fixedly connected to the surface of the experimental table body (1), a first mounting plate (306) is arranged at the bottom of the mounting frame (301), a buckling plate (303) is arranged at the bottom of the first mounting plate (306), a second mounting plate (304) is fixedly connected to one side of the first mounting plate (306), a punch (310) is threadedly connected to the bottom of the second mounting plate (304), a third mounting plate (309) is fixedly connected to the side of the second mounting plate (304) away from the first mounting plate (306), the first mounting plate (306), the second mounting plate (304) and the third mounting plate (309) are arranged in a stepped shape, and a shearing knife (307) is arranged at the bottom of the third mounting plate (309).

2. A sheet metal comprehensive test bench according to claim 1, characterized in that: The surface of the experimental table body (1) is provided with a mounting groove (302), and the inner wall of the mounting groove (302) is slidably connected with three mounting frames (312), and the three mounting frames (312) respectively correspond to the first mounting plate (306), the second mounting plate (304) and the third mounting plate (309), and the inside of the three mounting frames (312) is respectively provided with a buckle frame (311), a punching plate (314) and a shearing plate (315), and respectively corresponds to the buckle edge plate (303), the punch (310) and the shearing knife (307).

3. A sheet metal comprehensive test bench according to claim 2, characterized in that: The inner walls of the three installation frames (312) are fixedly connected with four connecting rods (316), and the surfaces of the connecting rods (316) slide with the inside of the buckle plate (303), the punch (310) and the shear knife (307).

4. The sheet metal comprehensive test bench according to claim 3 is characterized by: The bottoms of the three mounting frames (312) are all rotatably connected to a lifting screw (317), the surface of the lifting screw (317) is connected to the internal thread of the experimental table body (1), the surface of the experimental table body (1) is rotatably connected to a first operating rod (313), one end of the first operating rod (313) located inside the experimental table body (1) is fixedly connected to a first bevel gear (319), the interior of the experimental table body (1) is rotatably connected to a second bevel gear (318), the surface of the first bevel gear (319) is meshingly connected to the surface of the second bevel gear (318), and the surface of the lifting screw (317) is slidably connected to the interior of the second bevel gear (318).

5. The sheet metal comprehensive test bench according to claim 4, characterized in that: The top of the mounting frame (301) is fixedly connected to a cylinder (4), and the output end of the cylinder (4) penetrates the surface of the mounting frame (301) and is slidably connected to the inside of the mounting frame (301).

6. The sheet metal comprehensive test bench according to claim 5, characterized in that: A reinforcing plate (308) is fixedly connected between the first mounting plate (306) and the second mounting plate (304), and a reinforcing plate (308) is also fixedly connected between the second mounting plate (304) and the third mounting plate (309).

7. The sheet metal comprehensive test bench according to claim 6, characterized in that: The surface of the first mounting plate (306) is threadedly connected with a connecting screw (305), and the surface of the third mounting plate (309) is also provided with a connecting screw (305), and the number of connecting screws (305) on the third mounting plate (309) is four, and the lower end of the connecting screw (305) is also connected to the internal thread of the buckle plate (303) and the shear knife (307).

8. The sheet metal comprehensive test bench according to claim 1, characterized in that: The bending mechanism (5) comprises a rotating disk (501), the surface of the rotating disk (501) being rotatably connected to the interior of the experimental table body (1), a fixed rod (503) being fixedly connected to the interior of the experimental table body (1), the surface of the fixed rod (503) being rotatably connected to the interior of the rotating disk (501), a through slot (507) being provided at the upper end of the fixed rod (503), a fixed shaft (506) being fixedly connected to the surface of the rotating disk (501), a second operating rod (502) protruding from the surface of the experimental table body (1) being rotatably connected to the surface of the experimental table body (1), a worm (509) being fixedly connected to one end of the second operating rod (502) located inside the experimental table body (1), a worm wheel (508) being fixedly connected to the bottom of the rotating disk (501), and the surface of the worm wheel (509) being meshingly connected to the surface of the worm wheel (508).

9. The sheet metal comprehensive test bench according to claim 8, characterized in that: The inner walls of the through slot (507) are slidably connected to clamping plates (504) on both sides, and the opposite sides of the two clamping plates (504) are rotatably connected to adjusting screws (505), and the surfaces of the adjusting screws (505) are connected to the internal threads of the fixing rod (503).

10. The sheet metal comprehensive test bench according to claim 1, characterized in that: Two drawers (2) are slidably connected to one side of the laboratory table body (1).