Automatic tank soaking system of Jiejia wet process machine table

Abstract

The invention discloses an automatic tank soaking system of a Jiejia wet process machine table, which comprises a tank body tank soaking system, and the tank body tank soaking system is connected with an automatic conveying system, a liquid medicine supply circulating system, a tank soaking monitoring system, an intelligent flow control system and a workshop machine table processing system. The intelligent flow control system is arranged between the tank body soaking tank system and the liquid medicine supply circulating system, and the tank body soaking tank system, the automatic conveying system, the liquid medicine supply circulating system, the soaking tank monitoring system and the intelligent flow control system are all connected with a man-machine interaction system. The tank body soaking tank system comprises a reinforcing module, a liquid supplementing module, a soaking treatment module and an adding amount control module. According to the automatic tank soaking system of the Jiejia wet process machine table, the tank body structure module, the automatic conveying module, the liquid medicine supply and circulation module and the intelligent control system are arranged, automatic, precise and intelligent control over the tank soaking process is achieved, the labor cost is reduced, and the working efficiency is improved.

Description

Technical Field

[0001] The present invention relates to the field of bubble tank processing of a Jiejiachuang wet process machine, and in particular to an automatic bubble tank system of a Jiejiachuang wet process machine. Background Art

[0002] The automatic soaking tank system of the Jiejia Chuang wet process machine is a supporting equipment for the soaking tank processing of the Jiejia Chuang wet process machine. In the production of solar cells, the Jiejia Chuang wet process machine plays an important role to realize the automation, precision and intelligent control of the soaking tank process. With the continuous development of science and technology, people's requirements for the automatic soaking tank system of the Jiejia Chuang wet process machine are getting higher and higher.

[0003] The existing bubble tank system of the Jiejia Chuang wet-process machine has certain drawbacks when in use. The existing bubble tank operation mostly relies on manual experience and relatively simple devices, which wastes a lot of manpower costs. The manual operation is inefficient and labor-intensive, which increases the production cost and brings certain adverse effects to people's use process. For this reason, we propose an automatic bubble tank system for the Jiejia Chuang wet-process machine. Summary of the invention

[0004] Technical problems to be solved: In view of the shortcomings of the prior art, the present invention provides an automatic soaking tank system for a Jiejiachuang wet process machine, which is equipped with a tank structure module, an automatic transmission module, a liquid medicine supply and circulation module, and an intelligent control system, so as to realize the automation, precision and intelligent control of the soaking tank process, reduce labor costs, improve work efficiency, and effectively solve the problems in the background technology.

[0005] Technical solution: To achieve the above-mentioned purpose, the technical solution adopted by the present invention is: an automatic bubble tank system for a Jiejia Chuang wet-process machine, including a tank body bubble tank system, the tank body bubble tank system is connected with an automatic transmission system, a liquid medicine supply circulation system, a bubble tank monitoring system, an intelligent flow control system and a workshop machine processing system, the intelligent flow control system is arranged between the tank body bubble tank system and the liquid medicine supply circulation system, the tank body bubble tank system, the automatic transmission system, the liquid medicine supply circulation system, the bubble tank monitoring system and the intelligent flow control system are all connected with a human-computer interaction system.

[0006] As a preferred technical solution of the present application, the tank body bubble tank system includes a reinforcement module, a liquid replenishment module, an immersion treatment module and an amount increase control module, the reinforcement module includes acid and alkali resistant materials, high temperature resistant materials and thermal conductive materials, the liquid replenishment module is connected to multiple groups of liquid replenishment tubes, the liquid replenishment module is connected to the immersion treatment module, and the immersion treatment module is connected to the amount increase control module.

[0007] As a preferred technical solution of the present application, the automatic transmission system includes an automatic fluid replenishment flow control module, an automatic fluid replenishment flow meter, a fluid replenishment volume adjustment module and a liquid level monitoring module. The automatic fluid replenishment flow control module is connected to the automatic fluid replenishment flow meter, the fluid replenishment volume adjustment module and the liquid level monitoring module. The automatic fluid replenishment program is set on the fluid replenishment volume adjustment module and the liquid level monitoring module.

[0008] As a preferred technical solution of the present application, the liquid medicine supply circulation system includes a flow control monitoring module, a supply module, a circulation module, a liquid medicine concentration equalization module, and a liquid medicine concentration monitoring module. The flow control monitoring module is connected to multiple groups of chemical liquid storage tanks, and the flow control monitoring module is connected to the supply module and the circulation module. The supply module and the circulation module are both connected to the liquid medicine concentration equalization module and the liquid medicine concentration monitoring module.

[0009] As a preferred technical solution of the present application, the intelligent flow control system includes a microprocessor module, a data monitoring module, a data acquisition module, a control algorithm module, a human-computer interaction module and an operation monitoring and control module. The microprocessor module is connected to the data monitoring module, the data acquisition module, the control algorithm module and the human-computer interaction module, and the control algorithm module is connected to the operation monitoring and control module.

[0010] As a preferred technical solution of the present application, the output ends of the automatic conveying system, the liquid medicine supply circulation system, the bubble tank monitoring system, the intelligent flow control system and the workshop machine processing system are all connected to the input end of the tank body bubble tank system, and the automatic conveying system, the liquid medicine supply circulation system, the bubble tank monitoring system, the intelligent flow control system and the workshop machine processing system are all controlled by the human-computer interaction system.

[0011] As a preferred technical solution of the present application, the output end of the fluid infusion tube is connected to the input end of the fluid infusion module, the output end of the fluid infusion module is connected to the input end of the immersion treatment module, and the immersion treatment module is controlled by the dosage control module.

[0012] As a preferred technical solution of the present application, the output end of the automatic fluid replenishment flow meter is connected to the input end of the automatic fluid replenishment flow control module, and the automatic fluid replenishment flow control module is adjusted by the fluid replenishment volume adjustment module and the liquid level monitoring module, and is controlled by the automatic fluid replenishment program.

[0013] As a preferred technical solution of the present application, the output end of the chemical liquid storage tank is connected to the input end of the flow control monitoring module, and the flow control monitoring device controls the supply module and the circulation module to achieve a balanced concentration of the liquid.

[0014] As a preferred technical solution of the present application, the microprocessor module is bidirectionally connected to the data monitoring module, the data acquisition module, the control algorithm module and the human-computer interaction module, and the control algorithm module controls the operation monitoring control module.

[0015] Beneficial effects: Compared with the prior art, the present invention provides an automatic soaking tank system for the Jiejia Chuang wet process machine, which has the following beneficial effects: The automatic soaking tank system for the Jiejia Chuang wet process machine is provided with a tank structure module, an automatic transmission module, a liquid medicine supply and circulation module, and an intelligent control system, which realizes the automation, precision and intelligent control of the soaking tank process, reduces labor costs, and improves work efficiency. The operator first inputs the soaking tank parameters required for the specific solar cell production process in the human-computer interaction interface, including the type, concentration, temperature requirements, soaking time, etc. of each layer of liquid medicine; after starting the system, the automatic transmission module adds the chemicals to be treated into the tank. Fill the soaking tank with the chemicals required according to the control instructions and start soaking; the liquid medicine supply and circulation module continuously supplies fresh liquid medicine to the soaking tank according to the settings and keeps circulating. During the soaking process, the intelligent control system continuously monitors each parameter. If it is found that the temperature, concentration, etc. deviate from the set value, the corresponding adjustment device is immediately adjusted to correct it; When the soaking time reaches the preset value, the personnel will automatically wash the tank at the human-machine interface. The automatic soaking tank system of the entire Jiejia Chuang wet process machine has a simple structure and is easy to operate. The effect of use is better than that of traditional methods. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of an automatic bubble tank system of a Jiejiachuang wet process machine of the present invention.

[0017] Figure 2 It is a structural schematic diagram of a tank body bubble tank system in an automatic bubble tank system of a Jiejiachuang wet process machine of the present invention.

[0018] Figure 3 It is a structural schematic diagram of an automatic conveying system in an automatic bubble tank system of a Jiejiachuang wet process machine of the present invention.

[0019] Figure 4 This is a structural schematic diagram of a liquid medicine supply circulation system in an automatic bubble tank system of a Jiejiachuang wet process machine of the present invention.

[0020] Figure 5 It is a structural schematic diagram of an intelligent flow control system in an automatic bubble tank system of a Jiejiachuang wet process machine of the present invention. DETAILED DESCRIPTION

[0021] The technical scheme of the present invention will be clearly and completely described below in conjunction with the accompanying drawings and specific embodiments, but it will be understood by those skilled in the art that the following described embodiments are part of embodiments of the present invention, rather than all embodiments, and are only used to illustrate the present invention, and should not be considered as limiting the scope of the present invention. Based on the embodiments in the present invention, all other embodiments obtained by those of ordinary skill in the art without making creative work are within the scope of protection of the present invention. If specific conditions are not specified in the embodiments, they are carried out according to normal conditions or conditions recommended by the manufacturer. If the manufacturer is not specified in the reagents or instruments used, they are all conventional products that can be purchased commercially.

[0022] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.

[0023] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0024] like Figure 1-5 As shown, an automatic soaking tank system of a Jiejiachuang wet process machine includes a tank body soaking tank system, the tank body soaking tank system is connected with an automatic transmission system, a liquid medicine supply and circulation system, a soaking tank monitoring system, an intelligent flow control system and a workshop machine processing system, the intelligent flow control system is arranged between the tank body soaking tank system and the liquid medicine supply and circulation system, the tank body soaking tank system, the automatic transmission system, the liquid medicine supply and circulation system, the soaking tank monitoring system and the intelligent flow control system are all connected with a human-computer interaction system, and are provided with a tank body structure module, an automatic transmission module, a liquid medicine supply and circulation module and an intelligent control system, so as to realize the automation, precision and intelligent control of the soaking tank process, reduce labor costs and improve work efficiency.

[0025] Furthermore, the tank body and bubble tank system include a reinforcement module, a liquid replenishment module, an immersion treatment module and an amount adding control module. The reinforcement module includes acid and alkali resistant materials, high temperature resistant materials and thermal conductive materials. The liquid replenishment module is connected to multiple groups of liquid replenishment tubes. The liquid replenishment module is connected to the immersion treatment module, and the immersion treatment module is connected to the amount adding control module.

[0026] Furthermore, the automatic transmission system includes an automatic fluid replenishment flow control module, an automatic fluid replenishment flow meter, a fluid replenishment volume adjustment module and a liquid level monitoring module. The automatic fluid replenishment flow control module is connected to the automatic fluid replenishment flow meter, the fluid replenishment volume adjustment module and the liquid level monitoring module. An automatic fluid replenishment program is set on the fluid replenishment volume adjustment module and the liquid level monitoring module.

[0027] Furthermore, the medicine liquid supply circulation system includes a flow control monitoring module, a supply module, a circulation module, a medicine liquid concentration equalization module, and a medicine liquid concentration monitoring module. The flow control monitoring module is connected to multiple groups of chemical medicine liquid storage tanks, the flow control monitoring module is connected to the supply module and the circulation module, and the supply module and the circulation module are both connected to the medicine liquid concentration equalization module and the medicine liquid concentration monitoring module.

[0028] Furthermore, the intelligent flow control system includes a microprocessor module, a data monitoring module, a data acquisition module, a control algorithm module, a human-computer interaction module and an operation monitoring and control module. The microprocessor module is connected to the data monitoring module, the data acquisition module, the control algorithm module and the human-computer interaction module, and the control algorithm module is connected to the operation monitoring and control module.

[0029] Furthermore, the output ends of the automatic transmission system, the liquid medicine supply circulation system, the bubble tank monitoring system, the intelligent flow control system and the workshop machine processing system are all connected to the input end of the tank body bubble tank system, and the automatic transmission system, the liquid medicine supply circulation system, the bubble tank monitoring system, the intelligent flow control system and the workshop machine processing system are all controlled by the human-computer interaction system.

[0030] Furthermore, the output end of the liquid infusion tube is connected to the input end of the liquid infusion module, the output end of the liquid infusion module is connected to the input end of the immersion treatment module, and the immersion treatment module is controlled by the dosage control module.

[0031] Furthermore, the output end of the automatic liquid replenishment flowmeter is connected to the input end of the automatic liquid replenishment flow control module, and the automatic liquid replenishment flow control module is adjusted through the liquid replenishment amount adjustment module and the liquid level monitoring module, and is controlled by the automatic liquid replenishment program.

[0032] Furthermore, the output end of the chemical liquid storage tank is connected to the input end of the flow control monitoring module, and the flow control monitoring device controls the supply module and the circulation module to achieve a balanced concentration of the liquid.

[0033] Furthermore, the microprocessor module is bidirectionally connected to the data monitoring module, the data acquisition module, the control algorithm module and the human-computer interaction module, and the control algorithm module controls the operation monitoring control module.

[0034] System Configuration Tank structure module: A new tank structure is designed, and the tank body is made of acid-base resistant, high temperature resistant and thermally conductive materials. Multiple layers of liquid replenishment tubes are set inside the tank to achieve immersion treatment of various liquid medicines, and the amount of each chemical can be controlled separately, and the concentration can be accurately controlled and monitored in real time.

[0035] Automatic transfer module: Install a high-precision automatic liquid replenishment flowmeter. It has adjustable liquid replenishment volume and precise liquid level functions, and can accurately add chemicals that need to be soaked in the tank. Automatically set the liquid replenishment program, add chemicals to the soaking tank stably and evenly, and take them out after soaking is completed and place them in the subsequent drying or testing station.

[0036] Chemical liquid supply and circulation module: Connect multiple chemical liquid storage tanks, and accurately supply corresponding chemical liquid to each layer of the bubble tank according to different process formulas through intelligent flow control system. It can continuously circulate the liquid during the soaking process to ensure the uniformity of the liquid concentration.

[0037] Intelligent control system: With high-performance microprocessor as the core, it integrates data acquisition module, control algorithm module and human-computer interaction interface. The data acquisition module collects the temperature and concentration of the bubble tank in real time and transmits it to the control algorithm module. The control algorithm module accurately controls the operating status of the automatic transmission module, the liquid supply and circulation module, and the temperature adjustment device in the tank structure module according to the preset process parameters and the collected data. The human-computer interaction interface facilitates operators to input process parameters, view system operation status, historical data records, and fault alarm information.

[0038] The operator first inputs the bath parameters required for the specific solar cell production process into the human-computer interaction interface, including the type, concentration, temperature requirements, and soaking time of each layer of liquid.

[0039] After starting the system, the automatic conveyor module adds the chemicals to be treated into the tank. According to the control instructions, the tank is filled with the chemicals required to start soaking.

[0040] The liquid medicine supply and circulation module continuously supplies fresh liquid medicine to the soaking tank and keeps circulating according to the settings. During the soaking process, the intelligent control system continuously monitors various parameters. If the temperature, concentration, etc. deviate from the set value, the corresponding adjustment device will be adjusted immediately for correction.

[0041] When the soaking time reaches the preset value, the personnel will automatically wash the tank on the human-machine interface.

[0042] It should be noted that, in this article, relational terms such as first and second (number one, number two), etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "including one..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0043] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited by the above embodiments, and the above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, and these changes and improvements all fall within the scope of the present invention to be protected.

Claims

1. An automatic soaking tank system of a Jiejiachuang wet process machine, comprising a tank soaking tank system, characterized in that: The tank body and bubble tank system are connected to an automatic transmission system, a liquid medicine supply circulation system, a bubble tank monitoring system, an intelligent flow control system and a workshop machine processing system. The intelligent flow control system is arranged between the tank body and bubble tank system and the liquid medicine supply circulation system. The tank body and bubble tank system, the automatic transmission system, the liquid medicine supply circulation system, the bubble tank monitoring system and the intelligent flow control system are all connected to a human-computer interaction system.

2. The automatic bubble tank system of the Jiejiachuang wet process machine according to claim 1, characterized in that: The tank body bubble tank system includes a reinforcement module, a liquid replenishment module, an immersion treatment module and an amount increase control module. The reinforcement module includes acid and alkali resistant materials, high temperature resistant materials and thermal conductive materials. The liquid replenishment module is connected to multiple groups of liquid replenishment tubes. The liquid replenishment module is connected to the immersion treatment module, and the immersion treatment module is connected to the amount increase control module.

3. The automatic bubble tank system of the Jiejiachuang wet process machine according to claim 1, characterized in that: The automatic transmission system includes an automatic fluid replenishment flow control module, an automatic fluid replenishment flow meter, a fluid replenishment volume adjustment module and a liquid level monitoring module. The automatic fluid replenishment flow control module is connected to the automatic fluid replenishment flow meter, the fluid replenishment volume adjustment module and the liquid level monitoring module. The automatic fluid replenishment program is set on the fluid replenishment volume adjustment module and the liquid level monitoring module.

4. The automatic bubble tank system of the Jiejiachuang wet process machine according to claim 1, characterized in that: The medicine liquid supply circulation system includes a flow control monitoring module, a supply module, a circulation module, a medicine liquid concentration equalization module, and a medicine liquid concentration monitoring module. The flow control monitoring module is connected to multiple groups of chemical medicine liquid storage tanks, and the flow control monitoring module is connected to the supply module and the circulation module. The supply module and the circulation module are both connected to the medicine liquid concentration equalization module and the medicine liquid concentration monitoring module.

5. The automatic bubble tank system of the Jiejiachuang wet process machine according to claim 1, characterized in that: The intelligent flow control system includes a microprocessor module, a data monitoring module, a data acquisition module, a control algorithm module, a human-computer interaction module and an operation monitoring and control module. The microprocessor module is connected to the data monitoring module, the data acquisition module, the control algorithm module and the human-computer interaction module, and the control algorithm module is connected to the operation monitoring and control module.

6. The automatic bubble tank system of the Jiejiachuang wet process machine according to claim 1, characterized in that: The output ends of the automatic transmission system, the liquid medicine supply circulation system, the bubble tank monitoring system, the intelligent flow control system and the workshop machine processing system are all connected to the input end of the tank body bubble tank system, and the automatic transmission system, the liquid medicine supply circulation system, the bubble tank monitoring system, the intelligent flow control system and the workshop machine processing system are all controlled by the human-computer interaction system.

7. The automatic bubble tank system of the Jiejiachuang wet process machine according to claim 2, characterized in that: The output end of the liquid replenishment tube is connected to the input end of the liquid replenishment module, the output end of the liquid replenishment module is connected to the input end of the immersion treatment module, and the immersion treatment module is controlled by the dosage control module.

8. The automatic bubble tank system of the Jiejiachuang wet process machine according to claim 3, characterized in that: Therefore, the output end of the automatic liquid replenishment flowmeter is connected to the input end of the automatic liquid replenishment flow control module, and the automatic liquid replenishment flow control module is adjusted by the liquid replenishment amount adjustment module and the liquid level monitoring module, and is controlled by the automatic liquid replenishment program.

9. The automatic bubble tank system of the Jiejiachuang wet process machine according to claim 4, characterized in that: The output end of the chemical liquid storage tank is connected to the input end of the flow control monitoring module, and the flow control monitoring device controls the supply module and the circulation module to achieve a balanced concentration of the chemical liquid.

10. The automatic bubble tank system of the Jiejiachuang wet process machine according to claim 5, characterized in that: The microprocessor module is bidirectionally connected with the data monitoring module, the data acquisition module, the control algorithm module and the human-computer interaction module, and the control algorithm module controls the operation monitoring control module.

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