An apparatus and method for preparing cassava carbon soil
By setting up a pre-crushing and conveying mechanism in front of the crushing chamber, and using a transmission track and transmission wheel system to pre-crush cassava by-products, the problem of branch scattering is solved, and better crushing effect and safety are achieved.
Patent Information
- Application Number
- CN202510060627.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-15
- Publication Date
- 2025-10-28
- Estimated Expiration
- 2045-01-15
AI Technical Summary
During the cassava by-product crushing process, branches and twigs can easily fly out of the crusher, affecting the crushing effect and posing a safety hazard.
A pre-crushing and conveying mechanism, including a drive track and drive wheel system, is set up in front of the crushing chamber. Through the cooperation of the extrusion block, lever and toothed plate, the cassava by-products are first crushed and the branches are cut off. Then, they are further crushed by the first-stage crushing wheel and the second-stage crushing wheel.
It effectively reduces branch breakage, improves the crushing effect, and ensures the safety and efficiency of the crushing process.
Smart Images

Figure CN119856642B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of carbon soil preparation technology, specifically to an apparatus and method for preparing cassava carbon soil. Background Technology
[0002] Cassava is a root crop, primarily harvested for its underground tubers. The main byproducts obtained after harvesting are stems and old seed tubers, which have a relatively large biomass. These byproducts, including plant stems, leaves, and roots, are rich in organic matter and essential nutrients such as nitrogen, phosphorus, and potassium. Mixing these byproducts with soil to prepare cassava carbon soil can partially replace chemical fertilizers, reducing fertilizer use, significantly improving soil physicochemical properties and microbial richness, and enhancing soil fertility. Furthermore, the high-temperature firing process of the carbon soil provides strong control over soil-borne diseases and pathogens. In addition, the excellent aeration and water retention properties of carbon soil promote root growth and development, thus contributing to the long-term sustainable development of the agricultural ecosystem. Therefore, the preparation of cassava carbon soil using cassava byproducts has promising application prospects.
[0003] In the preparation of cassava charcoal, air-dried cassava by-products are pulverized into root fragments less than 15 cm in length using a pulverizer. These fragments are then added to a stoker and mixed with an appropriate amount of soil. After stokeration, cassava charcoal can be produced. However, cassava roots and stems are relatively long and have many branches. Furthermore, the dried roots and stems are quite brittle. During pulverization, the branches on the cassava by-products are prone to breakage. These broken branches will bounce out of the pulverizer irregularly, posing a high risk. Moreover, this will cause the branches of the cassava by-products to scatter outside the pulverizer during pulverization, affecting the pulverization effect.
[0004] Based on this, the present invention designs a cassava charcoal preparation device and method to solve the problem that the cassava by-product branches are easily ejected outside the crusher during crushing, affecting the crushing effect. Summary of the Invention
[0005] The purpose of this invention is to provide an apparatus and method for preparing cassava charcoal, so as to solve the problems mentioned in the background art.
[0006] To achieve the above objectives, the present invention provides the following technical solution: a cassava charcoal preparation apparatus, comprising a crushing chamber, a primary crushing wheel disposed inside the crushing chamber, a third conveyor belt disposed at the bottom of the primary crushing wheel, a stoking furnace disposed at the rear of the crushing chamber, a first feed inlet disposed above the stoking furnace for docking with the rear end of the third conveyor belt, a fixed frame fixedly connected to the front end of the crushing chamber, a first conveyor belt fixedly connected inside the fixed frame, and a pre-crushing and transporting mechanism disposed inside the fixed frame, the pre-crushing and transporting mechanism being used to pre-crush the cassava by-products before they are crushed by the primary crushing wheel, thereby reducing the breakage of the cassava by-products during crushing.
[0007] As a further embodiment of the present invention, the pre-crushing and conveying mechanism includes a transmission track, which is rotatably disposed inside a fixed frame. A plurality of rotating rollers are disposed inside the transmission track, and both ends of the rotating rollers are rotatably connected to the inner wall of the fixed frame. A plurality of fixed plates are fixedly connected to the transmission track in an equidistant manner. A sliding seat is slidably sleeved on the outside of each fixed plate, and a fixed spring for resetting is fixedly connected to the sliding seat. A pressing block is fixedly connected to the top of the sliding seat. A transmission wheel is rotatably connected inside the fixed frame, and the transmission wheel and rotating rollers are connected together by a transmission belt. A lever is fixedly connected to the side wall of the transmission wheel. A first toothed plate and a second toothed plate are slidably connected to the inner wall of the fixed frame, respectively. The first toothed plate and the second toothed plate mesh with a transmission gear. A connecting shaft is fixedly connected to the top of the transmission gear, and the top of the connecting shaft is fixedly connected to the inner wall of the fixed frame. A first rotating rod is rotatably connected to the front end of the first toothed plate, and a second rotating rod is rotatably connected to the rear end of the second toothed plate. A pressure plate is rotatably connected to the bottom of the first rotating rod and the second rotating rod. A docking rod for docking with the lever is fixedly connected to the rear end of the second toothed plate.
[0008] As a further embodiment of the present invention, a second conveyor belt is fixedly connected inside the bottom end of the fixed frame, the side wall of the second conveyor belt can fit against the side wall of the fixed frame, and a secondary crushing wheel corresponding to the position of the second conveyor belt is rotatably connected inside the crushing chamber.
[0009] As a further embodiment of the present invention, a connecting disc is fixedly connected to the transmission wheel, a convex shaft is fixedly connected to the outer wall of one end of the connecting disc, a connecting frame is slidably sleeved on the outside of the convex shaft, a connecting plate is fixedly connected to the side wall of the connecting frame, a rack plate is fixedly connected to the front end of the connecting plate, a telescopic rod is slidably connected to the top end of the rack plate, the top end of the telescopic rod is fixedly connected to the inner wall of the fixed frame, and a rotating wheel is rotatably sleeved on the first conveyor belt. The outer wall of the rotating wheel is provided with gear teeth for meshing with the rack plate, and a sawtooth is fixed to the front end of the rotating wheel.
[0010] As a further embodiment of the present invention, a stirrer is fixedly connected to the top of the slow cooker, a stirring paddle is provided inside the slow cooker, the output shaft of the stirrer passes through the slow cooker and is fixedly connected to the stirring paddle, an exhaust port is provided on the slow cooker, an air purification component is provided on one side of the slow cooker, and a heat insulation layer is fitted on the outer wall of the slow cooker.
[0011] As a further embodiment of the present invention, the material clamping swing assembly includes a base plate, which is fixedly mounted on the inner wall of the fixed frame. A support seat is slidably connected to the rear end of the rotating wheel, and an alignment shaft is fixedly connected to the rear end of the support seat. The rear end of the alignment shaft slides through the base plate and is positioned behind the base plate. A reset spring for resetting is sleeved on the alignment shaft. A connecting belt is fixedly connected to the front end of the support seat, and a mating sleeve is fixedly connected to the front end of the connecting belt. The mating sleeve is slidably connected to the inner wall of the fixed frame. A threaded rod is rotatably connected to the rear side of the pressure plate. One end of the threaded rod passes through the pressure plate and is slidably connected to the inner wall of the fixed frame. A limit frame is provided at the top of the pressure plate. The rear end of the limit frame is fixedly connected to the threaded rod. A threaded sleeve is helically connected to the threaded rod and is slidably connected to the pressure plate. A second torsion spring for resetting is provided inside the pressure plate.
[0012] As a further embodiment of the present invention, a bucket is rotatably connected to the top of the simmering furnace, and a second feed port for docking with the bucket is opened on the top of the simmering furnace. The tops of the first feed port and the second feed port are respectively fastened with sealing caps.
[0013] A method for preparing cassava charcoal, using a cassava charcoal preparation apparatus, includes the following steps:
[0014] Step 1: After the waste cassava by-products are air-dried, they are put into a fixed frame. Inside the fixed frame, the cassava by-products are initially crushed by a pre-crushing and conveying mechanism to obtain crushed material 1.
[0015] Step 2: The obtained fragment 1 is fed into the crushing chamber and crushed again by the primary crushing wheel to obtain fragment 2; then it is transported to the interior of the stoking furnace by the third conveyor belt;
[0016] Step 3: Add an appropriate amount of soil to the inside of the curing oven along with the crushed material from Step 2, and then curdle it inside the curing oven.
[0017] Step 4: After the curing process is complete, remove the product from the discharge port at the bottom of the curing furnace. After cooling, you can obtain cassava charcoal.
[0018] Compared with the prior art, the beneficial effects of the present invention are as follows: By adding a pre-crushing and conveying mechanism during the preparation of cassava charcoal, the cassava by-products are pre-crushed by the pre-crushing and conveying mechanism before being crushed in the crushing chamber. This pre-crushing and conveying mechanism cuts off the branches on the cassava by-products, so that the cassava by-products can maintain a long strip shape and reduce branching when entering the crushing chamber. At the same time, the cut branches are sent into the crushing chamber along with the roots and stems for crushing, which effectively reduces the breakage of the roots and stems during the crushing process, resulting in a better crushing effect of the cassava by-products. Attached Figure Description
[0019] Figure 1This is a schematic diagram of the overall structure of the present invention;
[0020] Figure 2 This is a schematic diagram of the internal structure of the fixed frame and crushing chamber;
[0021] Figure 3 This is a schematic diagram of the transmission track, fixed plate, transmission wheel, and lever structure;
[0022] Figure 4 A schematic diagram of the structure of the rotating wheel, rack and pinion plate, telescopic rod, and connecting disc;
[0023] Figure 5 This is a schematic diagram of the structure of the pressure plate, the first rotating rod, the second rotating rod, the first toothed plate, and the second toothed plate.
[0024] Figure 6 This is a schematic diagram of the material clamping and swinging assembly.
[0025] Figure 7 This is a schematic diagram of the pressure plate structure;
[0026] Figure 8 This is a flowchart of the method of the present invention.
[0027] In the attached diagram: 1. Fixed frame; 2. Crushing chamber; 3. Stoking furnace; 4. First feed inlet; 5. Mixer; 6. Second feed inlet; 7. Bucket; 8. First conveyor belt; 9. Second conveyor belt; 10. Primary crushing wheel; 11. Secondary crushing wheel; 12. Third conveyor belt; 13. Pressure plate; 14. Drive track; 15. Rotating roller; 16. Extrusion block; 17. Sliding seat; 18. Fixed plate; 19. Drive wheel; 20. Lever; 21. Drive belt; 22. Connecting plate; 23. 24. Rack plate; 25. Sawtooth; 26. Rotary wheel; 27. Convex shaft; 28. Connecting disc; 29. Connecting frame; 30. Telescopic rod; 31. First rotating rod; 32. First gear plate; 33. Connecting shaft; 34. Transmission gear; 35. Second gear plate; 36. Connecting rod; 37. Second rotating rod; 38. Connecting sleeve; 39. Connecting belt; 40. Support seat; 41. Return spring; 42. Base plate; 43. Alignment shaft; 44. Limiting frame; 45. Threaded rod; 46. Threaded sleeve. Detailed Implementation
[0028] The following description of the embodiments uses the accompanying drawings. Identical parts in the drawings are labeled with the same symbols, and detailed descriptions are omitted where appropriate; different parts are described separately. Furthermore, the drawings are schematic or conceptual, and the relationship between the thickness and width of each part, the ratio of sizes between parts, etc., may not be the same as in reality. Also, even when representing identical parts, there may be cases where the dimensions and ratios differ depending on the drawing.
[0029] Please see Figures 1-8The present invention provides a technical solution: a cassava charcoal preparation device, including a crushing chamber 2, a primary crushing wheel 10 is provided inside the crushing chamber 2, a third conveyor belt 12 is provided at the bottom of the primary crushing wheel 10, a stoking furnace 3 is provided at the rear side of the crushing chamber 2, a first feed port 4 is provided above the stoking furnace 3 for docking with the rear end of the third conveyor belt 12, a fixed frame 1 is fixedly connected to the front end of the crushing chamber 2, a first conveyor belt 8 is fixedly connected inside the fixed frame 1, and a pre-crushing and transporting mechanism is provided inside the fixed frame 1. The pre-crushing and transporting mechanism is used to pre-crush the cassava by-products to reduce the breakage of the cassava by-products during crushing.
[0030] When the above scheme is put into practical use, the waste cassava stalks, old seed stems and other by-products are air-dried and put into the fixed frame 1. Inside the fixed frame 1, the cassava by-products are initially crushed by the pre-crushing and conveying mechanism. The crushed product then enters the crushing chamber 2, is crushed again by the first-stage crushing wheel 10, and is then transported to the coking furnace 3 by the third conveyor belt 12. An appropriate amount of soil is added to the coking furnace 3 to match the cassava by-products entering the coking furnace 3. The coking process is carried out inside the coking furnace 3. After the coking is completed, the cassava charcoal soil can be taken out from the discharge port at the bottom of the coking furnace 3. The advantage of this is that before the cassava by-products are crushed by the crushing and conveying mechanism, the cassava by-products are initially crushed by the pre-crushing and conveying mechanism, and the branches on the cassava by-products are cut off. This ensures that the cassava by-products can maintain a long strip shape and reduce branching when they enter the crushing chamber 2. At the same time, the cut branches are sent into the crushing chamber 2 along with the roots and stems to ensure that the breakage of the roots and stems is effectively reduced during the crushing process, resulting in a better crushing effect of the cassava by-products.
[0031] As a further embodiment of the present invention, the pre-crushing and conveying mechanism includes a transmission track 14, which is rotatably disposed inside the fixed frame 1. A plurality of rotating rollers 15 are disposed inside the transmission track 14, with both ends of each roller 15 rotatably connected to the inner wall of the fixed frame 1. A plurality of equidistantly distributed fixed plates 18 are fixedly connected to the transmission track 14. Sliding seats 17 are slidably sleeved on the outside of the fixed plates 18. A fixed spring for resetting the sliding seat 17 is fixedly connected to the sliding seat 17. A pressing block 16 is fixedly connected to the top of the sliding seat 17. A transmission wheel 19 is rotatably connected inside the fixed frame 1. The transmission wheel 19 and the rotating rollers 15 are jointly connected to a transmission belt 21. A lever 20 is fixedly connected to the side wall of the transmission wheel 19. A first toothed plate 31 and a second toothed plate 34 are slidably connected to the inner wall of the fixed frame 1. The first toothed plate 31 and the second toothed plate 34 mesh together with a transmission gear 33. A connecting shaft 32 is fixedly connected to the top of the transmission gear 33. The top of the connecting shaft 32 is fixedly connected to the inner wall of the fixed frame 1. A first rotating rod 30 is rotatably connected to the front end of the first toothed plate 31. A second rotating rod 36 is rotatably connected to the rear end of the second toothed plate 34. A pressure plate 13 is rotatably connected to the bottom of the first rotating rod 30 and the second rotating rod 36. A docking rod 35 for docking with the lever 20 is fixedly connected to the rear end of the second toothed plate 34.
[0032] When the above solution is put into practical use, when crushing cassava by-products, the air-dried cassava by-products are placed on the first conveyor belt 8. It should be noted that when placing the cassava by-products, the tail end of the root is placed on the first conveyor belt 8, that is, the end of the root with branches is facing forward. The purpose of this is that during transportation, the squeezing block 16 will contact and restrict the tail end first, and then separate the branches at the front end. After being transported through the first conveyor belt 8 to the fixed frame 1, the drive device drives the transmission track 14 to rotate, and the rotation speed of the transmission track 14 is consistent with the transmission speed of the first conveyor belt 8. When the cassava by-products slide to the bottom of the transmission track 14, the squeezing block 16 on the transmission track 14 will contact the cassava by-products as the transmission track 14 rotates, and the contact pressure gradually increases as the transmission track 14 rotates, causing the sliding seat 17 to retract onto the fixed plate 18 to compress the fixing spring. Since the rotation speed of the transmission track 14 and the first conveyor belt 8 is the same, the root is fixed by the squeezing block 16, which can restrict the position of the root and transport the root.
[0033] As the transmission track 14 rotates via the rotating roller 15, it drives the transmission wheel 19 to rotate via the transmission belt 21, causing the lever 20 to contact the docking rod 35. The rotation of the lever 20 pushes the docking rod 35 forward, causing it to slide along with the second toothed plate 34. The second toothed plate 34 drives the transmission gear 33 to rotate, and the transmission gear 33 simultaneously drives the first toothed plate 31 to slide. The first toothed plate 31 and the second toothed plate 34 slide in opposite directions. The first toothed plate 31 and the second toothed plate 34 respectively drive the first rotating rod 30 and the second rotating rod 36 to rotate, causing the bottom pressure plate 13 to slide downwards. When the lever 20 rotates to the position where it is no longer in contact with the docking rod 35, the connecting shaft 32 is sleeved... A first torsion spring is fixedly connected to the bottom of the transmission gear 33. As the transmission gear 33 rotates, the first torsion spring gradually increases the pressure. After being released from the pressure of the lever 20, the first torsion spring drives the transmission gear 33 to reverse, causing the first toothed plate 31 and the second toothed plate 34 to reset, thereby driving the pressure plate 13 to reset upward, thus forming an up-and-down cycle of the pressure plate 13 until the lever 20 rotates again to the position of contacting the docking rod 35. The purpose of this is to break the branches on the cassava by-product that have been fixed by the extrusion block 16 by pressing the vertically downwards of the pressure plate 13. Since the roots and stems are already in a dried state at this time, they can be broken by ordinary pressing, thus performing a preliminary crushing treatment on the cassava by-product.
[0034] As a further embodiment of the present invention, a second conveyor belt 9 is fixedly connected inside the bottom end of the fixed frame 1, and the side wall of the second conveyor belt 9 can fit against the side wall of the fixed frame 1. A secondary crushing wheel 11 corresponding to the position of the second conveyor belt 9 is rotatably connected inside the crushing chamber 2.
[0035] When the above scheme is put into actual use, the branches that are broken by the pressure plate 13 may also break off. The broken branches will fall above the second conveyor belt 9 and then be transported by the second conveyor belt 9 through the secondary crushing wheel 11 for crushing, ensuring that the roots and stems on the second conveyor belt 9 and the first conveyor belt 8 can be effectively crushed.
[0036] As a further embodiment of the present invention, a connecting disc 27 is fixedly connected to the transmission wheel 19, a convex shaft 26 is fixedly connected to the outer wall of one end of the connecting disc 27, a connecting frame 28 is slidably sleeved on the outside of the convex shaft 26, a connecting plate 22 is fixedly connected to the side wall of the connecting frame 28, a rack plate 23 is fixedly connected to the front end of the connecting plate 22, a telescopic rod 29 is slidably connected to the top end of the rack plate 23, the top end of the telescopic rod 29 is fixedly connected to the inner wall of the fixed frame 1, and a rotating wheel 25 is rotatably sleeved on the first conveyor belt 8. The outer wall of the rotating wheel 25 is provided with gear teeth for meshing with the rack plate 23, and a sawtooth 24 is fixed to the front end of the rotating wheel 25.
[0037] When the above scheme is put into actual use, when the transmission track 14 rotates to pre-crush the cassava by-products, the rotation of the transmission wheel 19 will drive the connecting disc 27 to rotate. The connecting disc 27 drives the connecting frame 28 to slide up and down through the convex shaft 26. The connecting frame 28 drives the rack plate 23 to slide back and forth outside the telescopic rod 29 through the connecting plate 22. When the rack plate 23 slides down, it drives the rotating wheel 25 to rotate through meshing with the rotating wheel 25. When the rack plate 23 slides up, it drives the rotating wheel 25 to rotate in the opposite direction. When the rotating wheel 25 rotates back and forth like this, the saw teeth 24 at the front end will cut off the excess branches on the rootstock of the rotating wheel 25. Combined with the crushing treatment of the pressure plate 13, the pressure plate 13 mainly crushes the branches on the vertical section, while the saw teeth 24 can cut off the branches on the remaining cross section. The pressure plate 13 and the rotating wheel 25 work together to effectively clean up the excess branches on the cassava by-products.
[0038] As a further embodiment of the present invention, a mixer 5 is fixedly connected to the top of the simmering oven 3, a stirring paddle is provided inside the simmering oven 3, the output shaft of the mixer 5 passes through the simmering oven 3 and is fixedly connected to the stirring paddle, an exhaust hole is provided on the simmering oven 3, an air purification component is provided on one side of the simmering oven 3, and a heat insulation layer is fitted on the outer wall of the simmering oven 3.
[0039] When the above solution is put into practical use, after adding cassava by-products and soil into the oven 3, the mixer 5 drives the mixing paddle to rotate, so as to fully mix the soil and cassava by-products. During the curing process, the exhaust port can be controlled to open and close, thereby controlling the exhaust and intake. The air purification component can treat the flue gas generated during the curing process to render it harmless before it is discharged. The heat insulation layer on the outer wall of the oven 3 can effectively insulate the temperature, so that the external temperature of the oven 3 is much lower than the internal temperature.
[0040] As a further embodiment of the present invention, the material swinging assembly includes a base plate 41, which is fixedly mounted on the inner wall of the fixed frame 1. A support seat 39 is slidably connected to the rear end of the rotating wheel 25. An alignment shaft 42 is fixedly connected to the rear end of the support seat 39. The rear end of the alignment shaft 42 slides through the base plate 41 and is located behind the base plate 41. A reset spring 40 for resetting is sleeved on the alignment shaft 42. A connecting belt 38 is fixedly connected to the front end of the support seat 39. A mating sleeve 37 is fixedly connected to the front end of the connecting belt 38. The mating sleeve 37 is slidably connected to the inner wall of the fixed frame 1. A threaded rod 44 is rotatably connected to the rear side of the pressure plate 13. One end of the threaded rod 44 passes through the pressure plate 13 and is slidably connected to the inner wall of the fixed frame 1. A limit frame 43 is provided at the top of the pressure plate 13. The rear end of the limit frame 43 is fixedly connected to the threaded rod 44. A threaded sleeve 45 is spirally connected to the threaded rod 44. The threaded sleeve 45 is slidably connected to the pressure plate 13. A second torsion spring for resetting is provided inside the pressure plate 13.
[0041] When the above solution is put into practical use, if the tail end of the cassava by-product is clamped and fixed by the compression block 16 and the first conveyor belt 8 while the pressure plate 13 is at the bottom, the larger branches on the clamped and fixed cassava root are sliding horizontally relative to the pressure plate 13 because the root is sliding above the pressure plate 13. This may restrict the upward sliding of the pressure plate 13. When the pressure plate 13 returns to its original position, the limitation caused by the branches will cause the pressure plate 13 to rotate around the threaded rod 44, thereby causing the threaded sleeve 45 to rotate as well. The threaded sleeve 45 rotates and slides one end of the threaded rod 44. After the threaded rod 44 slides to the bottom with the pressure plate 13, it is located inside the mating sleeve 37. The opening at the top of the mating sleeve 37 does not restrict the sliding of the threaded rod 44. However, when the extended threaded sleeve 45 slides upward with the threaded rod 44, it is restricted inside the mating sleeve 37 due to the insufficient size of the opening at the top of the mating sleeve 37. This causes the threaded sleeve 45 to pull the mating sleeve 37 upward together with the pressure plate 13. The mating sleeve 37 pulls the support base 39 to slide through the connecting belt 38. The support base 39 is inside the fixed frame 1. The wall is horizontally sliding, causing the support seat 39 to slide horizontally inside the fixed frame 1 by the connecting belt 38, thus stretching the return spring 40. When the pressure plate 13 is gradually rotated and raised by the branch, the pressure plate 13 slides upward to the position where it is disengaged from the branch. Under the elastic force of the second torsion spring inside the pressure plate 13, the pressure plate 13 is reset. At this time, the pressure plate 13 causes the threaded sleeve 45 to reverse, causing the threaded sleeve 45 to slide back to the initial position along the threaded rod 44. That is, the threaded sleeve 45 will disengage from the mating sleeve 37 again. After losing the support of the threaded sleeve 45, the return spring 40 will return to the initial position. Under the action of its own gravity, the docking sleeve 37 resets, and the reset spring 40 pushes the support seat 39 and the rotating wheel 25 to release the elastic force and make reciprocating motion, so that the saw teeth 24 at the front end of the rotating wheel 25 reciprocate synchronously. The advantage of doing this is that when the rotating wheel 25 drives the saw teeth 24 to rotate and cut the branch, after encountering a relatively thick branch and driving the pressure plate 13 to rotate, when the pressure plate 13 resets and the saw teeth 24 contacts the branch, it can improve the sawing effect on the branch by the impact of the horizontal reciprocating sliding of the saw teeth 24 while rotating and sawing. The effect is better when sawing relatively thick branches.
[0042] As a further embodiment of the present invention, a bucket 7 is rotatably connected to the top of the simmering oven 3, and a second feed port 6 for docking with the bucket 7 is opened on the top of the simmering oven 3. The tops of the first feed port 4 and the second feed port 6 are respectively fastened with sealing caps.
[0043] When the above scheme is put into actual use, when adding soil into the furnace 3, the bucket 7 can be controlled to scoop soil and send it into the furnace 3 through the second feed port 6. Since a large amount of soil is required when preparing carbon soil, the bucket 7 can quickly add soil into the furnace 3.
[0044] A method for preparing cassava charcoal, using a cassava charcoal preparation apparatus, includes the following steps:
[0045] Step 1: After the waste cassava by-products are air-dried, they are put into the fixed frame 1. Inside the fixed frame 1, the cassava by-products are initially crushed by the pre-crushing and conveying mechanism to obtain crushed material 1.
[0046] Step 2: The obtained fragment 1 is fed into the crushing chamber 2 and crushed again by the primary crushing wheel 10 to obtain fragment 2; then it is transported to the interior of the stoking furnace 3 by the third conveyor belt 12.
[0047] Step 3: Add an appropriate amount of soil to the inside of the simmering oven 3 along with the crushed material 2 that was added to the simmering oven 3 in Step 2, and simmer inside the simmering oven 3;
[0048] Step 4: After the curing is complete, remove the product from the discharge port at the bottom of the curing furnace 3. After cooling, you can obtain cassava charcoal.
[0049] Working principle: When crushing cassava by-products, the air-dried cassava by-products are placed on the first conveyor belt 8. It is important to note that when placing the cassava by-products, the tail end of the rootstock should be placed on the first conveyor belt 8, with the branched end facing forward. This is to ensure that the pressing block 16 contacts and restricts the tail end before separating the branched end during transport. The cassava by-products are then transported through the first conveyor belt 8 to the fixed frame 1. The drive device rotates the transmission belt 14, and the rotation speed of the transmission belt 14 is consistent with the transmission speed of the first conveyor belt 8. When the cassava by-products slide to the bottom of the transmission belt 14, the pressing block 16 on the transmission belt 14 will rotate with the transmission belt 14. The sliding seat 17 contacts the cassava byproduct, and the contact pressure gradually increases with the rotation of the transmission track 14, causing the sliding seat 17 to retract onto the fixed plate 18 and compress the fixing spring. Since the transmission track 14 and the first conveyor belt 8 rotate at the same speed, the rootstock is fixed by the squeezing block 16, which restricts the position of the rootstock and transports it. While the transmission track 14 rotates through the rotating roller 15, it drives the transmission wheel 19 to rotate together through the transmission belt 21, causing the lever 20 to contact the docking rod 35. As the lever 20 rotates, it pushes the docking rod 35 to slide forward. The docking rod 35 drives the second toothed plate 34 to slide together. The second toothed plate 34 drives the transmission gear 33 to rotate, and the transmission gear 33 simultaneously drives the first toothed plate 31. The first toothed plate 31 and the second toothed plate 34 slide in opposite directions. The first toothed plate 31 and the second toothed plate 34 drive the first rotating rod 30 and the second rotating rod 36 to rotate, causing the bottom pressure plate 13 to slide downward. When the lever 20 rotates to the position where it is no longer in contact with the docking rod 35, a first torsion spring fixedly connected to the bottom of the transmission gear 33 is sleeved on the connecting shaft 32. As the transmission gear 33 rotates, the first torsion spring gradually increases its pressure. After being released from the pressure of the lever 20, the first torsion spring drives the transmission gear 33 to reverse, causing the first toothed plate 31 and the second toothed plate 34 to reset, thereby driving the pressure plate 13 to reset upward. This forms an up-and-down cycle of the pressure plate 13 until the lever 20 rotates again. At the contact point with the connecting rod 35, as the rotating wheel 25 reciprocates, the saw teeth 24 at its front end will cut off the excess branches on the rootstock of the rotating wheel 25. This, combined with the crushing treatment of the pressure plate 13, which mainly crushes the branches on the vertical section, and the saw teeth 24, which can cut off the branches on the remaining cross section, results in the crushed product entering the crushing chamber 2. After being crushed again by the primary crushing wheel 10, it is transported to the inside of the cassava oven 3 via the third conveyor belt 12. An appropriate amount of soil is added to the inside of the cassava oven 3 to mix with the cassava by-products entering the cassava oven 3. The cassava oven 3 is then cassava-cooked inside. After cassava-cooking is completed, the cassava-cooked charcoal can be removed from the discharge port at the bottom of the cassava oven 3.
Claims
1. A cassava charcoal preparation apparatus, comprising a crushing chamber (2), wherein a primary crushing wheel (10) is provided inside the crushing chamber (2), a third conveyor belt (12) is provided at the bottom of the primary crushing wheel (10), a stoking furnace (3) is provided at the rear side of the crushing chamber (2), and a first feed inlet (4) is provided above the stoking furnace (3) for docking with the rear end of the third conveyor belt (12), characterized in that: The front end of the crushing chamber (2) is fixedly connected to a fixed frame (1), and a first conveyor belt (8) is fixedly connected inside the fixed frame (1). A pre-crushing and conveying mechanism is provided inside the fixed frame (1). The pre-crushing and conveying mechanism is used for pre-crushing cassava by-products to reduce the breakage of cassava by-products during crushing. The pre-crushing and conveying mechanism includes a transmission track (14), which is rotatably disposed inside the fixed frame (1). Several rotating rollers (15) are provided inside the transmission track (14). Both ends of the rotating rollers (15) are rotatably connected to the inner wall of the fixed frame (1). Several fixed plates (18) are fixedly connected to the transmission track (14) at equal intervals. A sliding seat (17) is slidably sleeved on the outside of the fixed plate (18). A fixed spring for resetting is fixedly connected to the sliding seat (17). A pressing block (16) is fixedly connected to the top of the sliding seat (17). The fixed frame (1) A transmission wheel (19) is rotatably connected inside. The transmission wheel (19) and the rotating roller (15) are connected together by a transmission belt (21). A lever (20) is fixedly connected to the side wall of the transmission wheel (19). A first toothed plate (31) and a second toothed plate (34) are slidably connected to the inner wall of the fixed frame (1). The first toothed plate (31) and the second toothed plate (34) are meshed with a transmission gear (33). A connecting shaft (32) is fixedly connected to the top of the transmission gear (33). The top of the connecting shaft (32) is fixedly connected to the inner wall of the fixed frame (1). A first rotating rod (30) is rotatably connected to the front end of the first toothed plate (31). A second rotating rod (36) is rotatably connected to the rear end of the second toothed plate (34). A pressure plate (13) is rotatably connected to the bottom of the first rotating rod (30) and the second rotating rod (36). A docking rod (35) for docking with the lever (20) is fixedly connected to the rear end of the second toothed plate (34). A connecting disc (27) is fixedly connected to the transmission wheel (19). A convex shaft (26) is fixedly connected to the outer wall of one end of the connecting disc (27). A connecting frame (28) is slidably sleeved on the outside of the convex shaft (26). A connecting plate (22) is fixedly connected to the side wall of the connecting frame (28). A rack plate (23) is fixedly connected to the front end of the connecting plate (22). A telescopic rod (29) is slidably connected to the top end of the rack plate (23). The top end of the telescopic rod (29) is fixedly connected to the inner wall of the fixed frame (1). A rotating wheel (25) is rotatably sleeved on the first conveyor belt (8). The outer wall of the rotating wheel (25) is provided with gear teeth for meshing with the rack plate (23). A saw tooth (24) is fixed to the front end of the rotating wheel (25). A material clamping swing assembly is provided on the rotating wheel (25).
2. The apparatus for preparing cassava carbon clay according to claim 1, characterized in that: The bottom end of the fixed frame (1) is fixedly connected to a second conveyor belt (9), the side wall of the second conveyor belt (9) can fit against the side wall of the fixed frame (1), and the crushing chamber (2) is rotatably connected to a secondary crushing wheel (11) corresponding to the position of the second conveyor belt (9).
3. The apparatus for preparing cassava carbon clay according to claim 1, characterized in that: The top of the simmering oven (3) is fixedly connected to a mixer (5), and a stirring paddle is provided inside the simmering oven (3). The output shaft of the mixer (5) passes through the simmering oven (3) and is fixedly connected to the stirring paddle. The simmering oven (3) is provided with an exhaust hole. An air purification component is provided on one side of the simmering oven (3). A heat insulation layer is fitted on the outer wall of the simmering oven (3).
4. The apparatus for preparing cassava carbon clay according to claim 1, characterized in that: The material-clamping swing assembly includes a base plate (41), which is fixedly mounted on the inner wall of the fixed frame (1). A support seat (39) is slidably connected to the rear end of the rotating wheel (25). An alignment shaft (42) is fixedly connected to the rear end of the support seat (39). The rear end of the alignment shaft (42) slides through the base plate (41) and is located behind the base plate (41). A reset spring (40) for resetting is sleeved on the alignment shaft (42). A connecting belt (38) is fixedly connected to the front end of the support seat (39). A mating sleeve (37) is fixedly connected to the front end of the connecting belt (38). The docking sleeve (37) is slidably connected to the inner wall of the fixed frame (1). The rear side of the pressure plate (13) is rotatably connected to a threaded rod (44). One end of the threaded rod (44) passes through the pressure plate (13) and is slidably connected to the inner wall of the fixed frame (1). A limit frame (43) is provided at the top of the pressure plate (13). The rear end of the limit frame (43) is fixedly connected to the threaded rod (44). A threaded sleeve (45) is spirally connected to the threaded rod (44). The threaded sleeve (45) is slidably connected to the pressure plate (13). A second torsion spring for resetting is provided inside the pressure plate (13).
5. The apparatus for preparing cassava carbon clay according to claim 1, characterized in that: The top of the simmering furnace (3) is rotatably connected to a bucket (7). The top of the simmering furnace (3) is provided with a second feed port (6) for docking with the bucket (7). The tops of the first feed port (4) and the second feed port (6) are respectively fastened with sealing caps.
6. A method for preparing cassava charcoal, using the cassava charcoal preparation apparatus as described in any one of claims 1-5, characterized in that, The method includes the following steps: Step 1: After the waste cassava by-products are air-dried, they are put into the fixed frame (1). Inside the fixed frame (1), the cassava by-products are pre-crushed by the pre-crushing and conveying mechanism to obtain crushed material 1. Step 2: The obtained fragment 1 is fed into the crushing chamber (2) and crushed again by the first-stage crushing wheel (10) to obtain fragment 2; then it is transported to the inside of the stoking furnace (3) by the third conveyor belt (12); Step 3: Add an appropriate amount of soil to the inside of the simmering oven (3) along with the crushed material 2 that entered the simmering oven (3) in step 2, and simmer inside the simmering oven (3); Step 4: After the curing is completed, take out the product from the discharge port at the bottom of the curing furnace (3), and after cooling, you can obtain cassava charcoal.
Citation Information
Patent Citations
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