A shear pump
By setting a shear pump in front of the emulsification pump and using a grid and shear knife to preliminarily divert the material and cut it into small segments, the clogging problem of the emulsification pump is solved, and efficient material refinement and anti-clogging are achieved.
Patent Information
- Application Number
- CN202510352627.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-25
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2045-03-25
AI Technical Summary
The existing emulsification pump is easily clogged during the material refinement process, resulting in malfunction. The existing technology has failed to effectively solve this problem.
A shear pump is set before the emulsification pump. A grid and a shear knife are installed in the pump body. The grid is used to initially divert the material, and the shear knife cuts the material into small segments, which fall into the liquid surface by gravity and mix to form a mixture.
Through the pretreatment of the shear pump, the clogging of the emulsification pump is reduced, and the material refinement effect and fluidity are improved.
Smart Images

Figure CN119857409B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of material refining devices, in particular to a shear pump. Background Art
[0002] In the field of using emulsification pumps for material refinement, the existing feeding devices mostly have the material flow through a orifice plate and then enter the emulsification pump for refinement. In this way, the material will form strips. When it comes into contact with water, the strips of material will agglomerate and harden. Although the orifice plate is treated, the technical problem of clogging the inlet of the emulsification pump still occurs, causing it to fail to work normally.
[0003] No better technical solution has been found in the existing technical solutions to solve the above problems. Existing technical solutions include a shear pump for a reactor reflux device disclosed in CN201239615Y, a material refining equipment disclosed in CN109701427A, and a statorless pipeline emulsifier for wet medium emulsification disclosed in CN1155435C, etc.
[0004] In order to solve the above technical problems, this application proposes a shear pump, which can be set before the emulsification pump to pre-treat the material, thereby facilitating refinement and preventing clogging. Summary of the Invention
[0005] The technical problem to be solved by the present invention is to overcome the defects of the prior art and propose a shear pump that is conducive to thinning and anti-clogging.
[0006] Compared with the prior art, the present invention proposes a shear pump, comprising a pump body, which is provided with a vertically arranged pump chamber, the pump chamber comprising a top-mounted feed port and an inlet and a discharge port located on both sides of the pump chamber, the inlet allowing liquid to flow into the pump chamber to maintain a certain liquid level, the discharge port being used to output a mixture mixed with materials, the feed port being provided with a grid, a shearing knife being provided on the lower side of the grid, the shearing knife being arranged above the liquid level, the grid being used to preliminarily divert the material into a first strip-shaped body, the shearing knife being used to cut the first strip-shaped body into small segments of material, the small segments of material falling into the liquid surface below by gravity for mixing to form the mixture.
[0007] In some embodiments, the shearing knife includes a plurality of blades arranged along the circumference of the rotating shaft, and the blades form a rotating surface when rotating, and the rotating surface is located on the lower side of the grid.
[0008] In some embodiments, the upper side of the blade is arranged as a plane parallel to the lower side of the grille, and the upper side of the blade is adjacent to or in contact with the lower side of the grille.
[0009] In some embodiments, a drive shaft is further included, wherein the upper end of the drive shaft is coaxially and detachably connected to the rotating shaft.
[0010] In some embodiments, a base is further included, the pump body is arranged on the base, the drive shaft passes through the bottom of the pump chamber and extends downward to the base, and the base is provided with a driver, which drives the drive shaft to rotate.
[0011] In some embodiments, the driver includes an electric motor and a transmission box, and the electric motor, the transmission box, and the drive shaft are sequentially connected in a transmission manner.
[0012] In some embodiments, the base includes a bottom plate, the electric motor and the pump body are arranged side by side on the upper side of the bottom plate, and the transmission box is arranged on the lower side of the base, the transmission box is provided with a driving wheel and a passive wheel, the driving wheel is connected to the output shaft of the electric motor, and the passive wheel is connected to the lower end of the drive shaft.
[0013] In some embodiments, the inlet and the outlet are coaxially distributed along a straight line.
[0014] In some embodiments, the grille is configured as a partition, the upper side of the partition is a temporary material bin, the partition is provided with a blanking hole, and the blanking hole forms a first strip-shaped body.
[0015] In some embodiments, a spray structure is provided near the lower side of the grid, and the spray structure is used to preliminarily solidify the material to facilitate the shearing of the first strip by the shearing knife.
[0016] After adopting the above structure, compared with the prior art, the present invention has the following advantages:
[0017] The present invention has been improved in that a shearing knife is provided on the lower side of the grid, and the shearing knife is arranged above the liquid level. The grid is used to preliminarily divert the material into a first strip-shaped body, and the shearing knife is used to cut the first strip-shaped body into small segments of material, and the small segments of material fall into the liquid surface below by gravity and are mixed to form the mixture. Therefore, the first refinement has been carried out by forming small segments of material, and then the small segments of material fall into the liquid surface below by gravity and are mixed to form the mixture, which greatly reduces the possibility of blockage. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a three-dimensional schematic diagram of a shear pump disclosed in the present invention.
[0019] Figure 2 This is a top view of a shear pump disclosed herein.
[0020] Figure 3 This is an AA sectional view (with the liquid surface drawn for illustration purposes).
[0021] Figure 4 It is a BB section view.
[0022] Figure 5 This is a three-dimensional schematic diagram of a shear pump disclosed herein for illustrating the cutter disc structure.
[0023] Explanation of the accompanying numbers: 1-pump body, 2-pump chamber, 3-feed port, 4-inlet, 5-discharge port, 6-liquid level, 7-grid, 8-shear knife, 9-blade, 10-upper side, 11-rotating shaft, 12-drive shaft, 13-base, 14-electric motor, 15-transmission box, 16-bottom plate, 17-driving wheel, 18-passive wheel, 19-dropping hole, 20-spray structure, 21-transmission belt, 22-support, 23-temporary material warehouse. DETAILED DESCRIPTION
[0024] The following description is intended to disclose the present invention so that those skilled in the art can implement the present invention. The embodiments described below are for illustrative purposes only, and those skilled in the art will readily appreciate other obvious variations. The basic principles of the present invention defined in the following description may be applied to other embodiments, variations, improvements, equivalents, and other technical solutions that do not depart from the spirit and scope of the present invention.
[0025] It should be understood by those skilled in the art that, in the disclosure of the present invention, the terms "longitudinal", "transverse", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, which are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation. Therefore, the above terms should not be understood as limiting the present invention.
[0026] like Figures 1 to 5 The figure shows a shear pump, comprising a pump body 1, which is provided with a vertically arranged pump chamber 2. The pump chamber 2 includes a top feed port 3 and an inlet 4 and a discharge port 5 located on both sides of the pump chamber 2. The inlet 4 allows liquid to flow into the pump chamber 2 to maintain a certain liquid level 6. The discharge port 5 is used to output a mixture mixed with materials. The feed port 3 is provided with a grid 7, and a shear knife 8 is provided on the lower side of the grid 7. The shear knife 8 is set higher than the liquid level 6. The grid 7 is used to preliminarily divert the material into a first strip-shaped body. The shear knife 8 is used to cut the first strip-shaped body into small segments of material. The small segments of material fall into the liquid surface 6 below by gravity and are mixed to form the mixture.
[0027] The working principle of the present disclosure can be referred to as follows: the inlet 4 is connected to the liquid supply device, the liquid supply device provides liquid to maintain the pump chamber 2 with a certain liquid level 6, the shear knife 8 cuts the first strip into small segments of material, and the small segments of material fall into the liquid surface 6 below by gravity and are mixed to form the mixture, and then the mixture is output through the discharge port 5, and the discharge port 5 can be connected to the suction port of the emulsification pump. Therefore, the power of the flow from the inlet 4 to the discharge port 5 can rely on the suction force of the emulsification pump, which is conducive to simplifying the power structure of the flow.
[0028] In order to facilitate flow, refinement and anti-clogging purposes, such as Figure 2 、 4 As shown, the inlet 4 and the discharge port 5 are coaxially distributed along a straight line.
[0029] In some embodiments, as Figure 2 、 3 As shown, the grid 7 is configured as a partition, the upper side of which is a temporary material bin 23. The partition is provided with a material dropout hole 19, which forms a first strip. Thus, when the material enters the temporary material bin 23, it is squeezed under the action of gravity and / or pressure, and then formed into a first strip through the material dropout hole 19. The strip is then sheared by the shear blade 8 into small pieces, in this example, small tablets, similar to small vitamin tablets.
[0030] Further, such as Figure 3 As shown, the material drop hole 19 includes two parts, namely a conical hole and a cylindrical hole arranged in sequence from top to bottom. The conical hole allows the flowing material to enter conveniently, while the cylindrical hole organizes the entering material into a cylindrical shape and transports it to the lower side of the grille 7. When the cylindrical material protrudes from the lower side of the grille 7, it can be sheared into small segments by the shear knife 8.
[0031] In some embodiments, as Figure 3 、 4 As shown in Figures 5 and 6, the shearing knife 8 includes a plurality of blades 9 arranged along the circumference of the rotating shaft 11. When these blades 9 rotate, they form a rotating surface, which is located on the lower side of the grid 7. In this way, the rotating shaft 11 and these blades 9 form a rotatable cutter head structure, which is conducive to high-efficiency shearing.
[0032] It is worth noting that Figure 4 As shown, a spray structure 20 is provided near the lower side of the grid 7, and the spray structure 20 is used to preliminarily solidify the material so as to facilitate the shearing of the first strip by the shearing knife 8. This is more conducive to shearing the material into small pieces.
[0033] The spray structure 20 is, for example, a nozzle. On the one hand, the nozzle sprays water mist toward the lower side of the grille 7 to preliminarily solidify the material. On the other hand, the water mist sprayed by the nozzle is mixed with the material just protruding under the stirring of the rotating cutter disc structure, and then the material is preliminarily solidified and sheared by the blade 9 at the same time.
[0034] In some embodiments, as Figure 3 、 4 As shown in Figures 5 and 6, the upper side 10 of the blade 9 is arranged to be parallel to the lower side of the grille 7. The upper side 10 of the blade 9 is arranged adjacent to or in contact with the lower side of the grille 7. This is more conducive to the shearing purpose, and the first strip is not stretched too long. At the same time, the small segments of material sheared are thin slices, which is conducive to thinning.
[0035] In some embodiments, as Figure 3 、 4 5, it also includes a drive shaft 12, the upper end of the drive shaft 12 is coaxially detachably connected to the rotating shaft 11. In this way, it is convenient to assemble and is also conducive to the maintenance of the cutter head structure by disassembly and assembly in the later stage.
[0036] In some embodiments, as Figure 3 As shown, the pump body 1 is provided on the base 13. The drive shaft 12 passes through the bottom of the pump chamber 2 and extends downward to the base 13. The base 13 is provided with a driver, which drives the drive shaft 12 to rotate. In this way, the structure is compact.
[0037] Furthermore, the driver includes an electric motor 14 and a transmission box 15 , and the electric motor 14 , the transmission box 15 , and the drive shaft 12 are sequentially connected in a transmission manner.
[0038] In some embodiments, as Figure 1 、 3 As shown, the base 13 includes a bottom plate 16 and a support 22. The support 22 supports the bottom plate 16. The electric motor 14 and the pump body 1 are arranged side by side on the upper side of the bottom plate 16, and the transmission box 15 is arranged on the lower side of the base 13. The transmission box 15 is provided with a driving wheel 17 and a driven wheel 18. The driving wheel 17 is connected to the output shaft of the electric motor 14, and the driven wheel 18 is connected to the lower end of the drive shaft 12. In this way, the structure is compact.
[0039] The driving wheel 17 and the driven wheel 18 can be gears or pulleys. In this example, they are pulleys. The driving wheel 17 and the driven wheel 18 are connected by a transmission belt 21.
[0040] When understanding the present disclosure, if necessary, the above structure can refer to other embodiments / appendices. Figure 1 And understand, no further elaboration here.
[0041] The above description is merely an illustrative embodiment of the present invention, and therefore any equivalent changes or modifications made according to the structure, features and principles described in the patent protection scope of the present invention are included in the patent protection scope of the present invention.
Claims
1. A shear pump, comprising a pump body (1), characterized in that: The pump body (1) is provided with a vertically arranged pump chamber (2), the pump chamber (2) includes a top-mounted feed port (3) and an inlet (4) and a discharge port (5) located on both sides of the pump chamber (2), the inlet (4) can flow into liquid to maintain the pump chamber (2) with a liquid level (6), the discharge port (5) is used to output a mixture mixed with materials, the feed port (3) is provided with a grid (7), the lower side of the grid (7) is provided with a shearing knife (8), the shearing knife (8) is set above the liquid level (6), the grid (7) is used to preliminarily divert the material into a first strip body, the shearing knife (8) is used to cut the first strip body into small segments of material, the small segments of material fall into the liquid level (6) below by gravity and are mixed to form the mixture.
2. The shear pump according to claim 1, wherein The shearing knife (8) comprises a plurality of blades (9) arranged along the circumference of the rotating shaft (11). When the blades (9) rotate, a rotating surface is formed. The rotating surface is located on the lower side of the grid (7).
3. The shear pump according to claim 2, wherein The upper side surface (10) of the blade (9) is arranged as a plane parallel to the lower side surface of the grille (7), and the upper side surface (10) of the blade (9) is adjacent to or attached to the lower side surface of the grille (7).
4. The shear pump according to claim 2, wherein It also includes a drive shaft (12), the upper end of which is coaxially and detachably connected to the rotating shaft (11).
5. The shear pump according to claim 4, wherein The pump body (1) is arranged on the base (13), and the drive shaft (12) passes through the bottom of the pump chamber (2) and extends downward to the base (13). The base (13) is provided with a driver, and the driver drives the drive shaft (12) to rotate.
6. The shear pump according to claim 5, wherein The driver comprises an electric motor (14) and a transmission box (15), and the electric motor (14), the transmission box (15), and the drive shaft (12) are sequentially connected in a transmission manner.
7. The shear pump according to claim 6, wherein The base (13) includes a bottom plate (16), the electric motor (14) and the pump body (1) are arranged in parallel on the upper side of the bottom plate (16), and the transmission box (15) is arranged on the lower side of the base (13). The transmission box (15) is provided with a driving wheel (17) and a driven wheel (18), the driving wheel (17) is connected to the output shaft of the electric motor (14), and the driven wheel (18) is connected to the lower end of the drive shaft (12).
8. The shear pump according to claim 1, wherein The inlet (4) and the discharge port (5) are coaxially distributed along a straight line.
9. The shear pump according to claim 1, wherein The grid (7) is configured as a partition, the upper side of the partition is a temporary material bin (23), the partition is provided with a blanking hole (19), and the blanking hole (19) forms a first strip-shaped body.
10. The shear pump according to claim 1, 2, 3 or 9, wherein: A spray structure (20) is provided near the lower side of the grid (7), and the spray structure (20) is used to preliminarily solidify the material to facilitate the shearing of the first strip by the shearing knife (8).
Citation Information
Patent Citations
Material refining equipment
CN109701427A
Stator-less pipeline-type emulsifying machine
CN1155435C
Shearing pump for refluxing apparatus for reactor
CN201239615Y
Efficient homogenizing head for homogenizer
CN217568258U
Slow-release compound fertilizer production granulator
CN221965245U