Device for preventing jamming of slitter edge ball rolling mandrel and ball rolling machine

By designing a circular mandrel and setting disk gap to prevent the jam of waste edge coiling mandrel, the problem of waste edge clamping is solved, the effect of easier extraction of mandrel is achieved, and the normal operation of the process is improved.

CN119858835APending Publication Date: 2025-04-22PANGANG GRP XICHANG STEEL & VANADIUM CO LTD +1
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Patent Information

Application Number
CN202510191884.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-02-20
Publication Date
2025-04-22

AI Technical Summary

Technical Problem

In existing ball rolling machines, the waste edges are easily stuck at the connections at both ends of the mandrel, resulting in the mandrel being unable to be pulled out, affecting the pouring of the waste edge rolling ball and the normal progress of the disc shearing process.

Method used

A device for preventing the jam-blocking resistance of the waste edge rolling ball mandrel is designed. By changing the first mandrel and the second mandrel to a round table type, and installing magnetic disks on both sides of the mandrel, a gap is formed to reduce the possibility of jam-blocking resistance, and at the same time, a step-like structure is added to the design of the mandrel so that it is easier to pull out.

Benefits of technology

It effectively reduces the possibility that the waste edge is stuck in the disk gap, makes the mandrel more easily extracted when rotating, avoids the problem that the waste edge roll cannot be poured out, and improves the normal operation of the disc shear edge process.

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Abstract

The invention is suitable for the technical field of metallurgical equipment, and provides a device for preventing jamming of a slitter edge ball rolling mandrel and a ball rolling machine. The device for preventing the jamming of the slitter edge rolling ball core shaft comprises a first core shaft and a second core shaft, wherein the first core shaft and the second core shaft are symmetrically arranged; the first mandrel comprises a first section and a second section, the first section is cylindrical, the second section is in a circular truncated cone shape, and the large end of the second section is close to the first section; the second mandrel comprises a third section and a fourth section, the third section is cylindrical, the fourth section is circular truncated cone-shaped, the large end of the fourth section is arranged close to the third section, and the small end of the second section is connected with the small end of the fourth section; a first disk and a second disk are respectively arranged on the upper and lower sides of the first section; a third disk and a fourth disk are respectively arranged on the upper and lower sides of the third section; a gap exists between the first disk and the first section, and a gap exists between the second disk and the first section; a gap exists between the third disk and the third segment, and a gap exists between the fourth disk and the third segment.
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Description

Technical Field

[0001] This invention relates to the field of metallurgical equipment technology, specifically to a device for preventing jamming of the core shaft in ball winding and a ball winding machine. Background Technology

[0002] The purpose of the ball-rolling machine is to process the waste edges after the disc shearing. The disc shear is installed after the inspection looper on the continuous unloading line. It is mainly used to cut the edges of steel strips that are not in accordance with the user's specified dimensions, achieving the requirements for trimmed edges, width, and cut quality. After that, it is cut into single sheets by a cross-cutting process for supply to users, or rolled into coils by a coiling machine to meet the needs of different users. After the steel strip edges are cut by the disc shear, the excess waste edges (generally less than 25mm wide) are rolled into balls (maximum diameter 1m) by the ball-rolling machine for centralized processing and recycling.

[0003] The ball-winding machine mainly consists of several parts: shears, mandrel, disk, pressure roller, storage flap, and gate. After the steel strip is sheared, the excess waste edge is rotated by a motor, causing the waste edge to wind onto the mandrel. The pressure roller then crushes the waste edge to make the ball wind tighter. Both ends are sealed by the disk. When the diameter of the ball reaches 800-900mm, the shears cut off the waste edge, the mandrel moves outward, and the storage flap pours the ball out. Currently, in use, it is frequently encountered that the waste edge gets stuck at the connection point of the mandrel rods at both ends and cannot be pulled out, causing the waste edge to be wound into the ball and preventing it from being poured out, thus affecting the disc shearing process.

[0004] To address the above-mentioned technical problems, this invention proposes a device for preventing jamming of the ball winding core shaft and a ball winding machine. Summary of the Invention

[0005] The purpose of this invention is to provide a device for preventing jamming of the waste edge ball core shaft, so as to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, the present invention provides the following technical solution: A device for preventing jamming of a waste edge ball spindle includes: a first spindle and a second spindle, the first spindle and the second spindle being symmetrically arranged; the first spindle includes a first segment and a second segment, the first segment being cylindrical and the second segment being frustoconical, the larger end of the second segment being located close to the first segment; the second spindle includes a third segment and a fourth segment, the third segment being cylindrical and the fourth segment being frustoconical, the larger end of the fourth segment being located close to the third segment, the smaller end of the second segment being connected to the smaller end of the fourth segment; a first disk and a second disk are respectively arranged on the upper and lower sides of the first segment; a third disk and a fourth disk are respectively arranged on the upper and lower sides of the third segment; there is a gap between the first disk and the first segment, a gap between the second disk and the first segment, a gap between the third disk and the third segment, and a gap between the fourth disk and the third segment.

[0007] As a further aspect of the present invention: the first segment and the second segment are an integral structure, and the third segment and the fourth segment are also an integral structure.

[0008] As a further embodiment of the present invention: the diameter of the first segment is greater than the diameter of the large end of the second segment, and the diameter of the third segment is greater than the diameter of the large end of the fourth segment.

[0009] As a further aspect of the present invention: the gap between the first disk and the second segment is 5mm, and the gap between the second disk and the second segment is 5mm.

[0010] As a further embodiment of the present invention: the gap between the third disk and the fourth segment is 5mm, and the gap between the fourth disk and the fourth segment is 5mm.

[0011] As a further embodiment of the present invention: the first disk is located at the upper part of the second segment, and the second disk is located at the lower part of the second segment.

[0012] As a further embodiment of the present invention: the third disk is located above the fourth segment, and the fourth disk is located below the fourth segment.

[0013] As a further embodiment of the present invention: the taper of the second and fourth segments is 5°-10°.

[0014] As a further embodiment of the present invention: the first disk and the second disk are symmetrically arranged on both sides of the second segment; the third disk and the fourth disk are symmetrically arranged on both sides of the fourth segment.

[0015] To achieve the above objectives, the present invention provides another technical solution as follows: A ball winding machine includes: scissors, a disk, a pressure roller, a storage flap, a gate, and a device to prevent the ball winding spindle from jamming due to waste edges.

[0016] Compared with the prior art, the beneficial effects of the present invention are: the first mandrel and the second mandrel are changed from the cylinders of the prior art to the frustum shape, so that when the mandrel rotates, the rotational speed at the connection position between the first mandrel and the second mandrel is less than that at the second and fourth sections, reducing the movement of the waste edge to both ends and getting stuck in the disk gap. In addition, when the mandrel moves to both sides, the inner diameter of the waste ball increases from the middle to both sides, making it easier to pull out the first mandrel and the second mandrel. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of a device for preventing the core shaft of a waste ball from jamming, according to an embodiment of the present invention.

[0018] In the diagram: 1-First spindle, 2-Second spindle, 3-First disk, 4-Second disk, 5-Third disk, 6-Fourth disk, 7-Waste edge, 11-First segment, 12-Second segment, 19-Disk gap, 20-Step, 21-Third segment, 22-Fourth segment. Detailed Implementation

[0019] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0020] Example 1 Please see Figure 1 The present invention provides a structural diagram of a device for preventing jamming of waste edge rolled ball mandrels, comprising: a first mandrel 1 and a second mandrel 2, the first mandrel 1 and the second mandrel 2 being symmetrically arranged; the first mandrel 1 comprising a first segment 11 and a second segment 12, the first segment 11 being cylindrical and the second segment 12 being frustoconical, the larger end of the second segment 12 being disposed close to the first segment 11; the second mandrel 2 comprising a third segment 21 and a fourth segment 22, the third segment 21 being cylindrical and the fourth segment 22 being frustoconical, the larger end of the fourth segment 22 being disposed close to the third segment 21, the smaller end of the second segment 12 being connected to the smaller end of the fourth segment 22; a first disk 3 and a second disk 4 are respectively disposed on the upper and lower sides of the first segment 11; a third disk 5 and a fourth disk 6 are respectively disposed on the upper and lower sides of the third segment 21; there is a gap between the first disk 3 and the first segment 11, a gap between the second disk 4 and the first segment 11, a gap between the third disk 5 and the third segment 21, and a gap between the fourth disk 6 and the third segment 21.

[0021] The present invention changes the first mandrel 1 and the second mandrel 2 from the cylindrical shape of the prior art to a frustum shape, so that when the mandrel rotates, the rotational speed at the connection position between the first mandrel 1 and the second mandrel 2 is less than that at the second segment 12 and the fourth segment 22, reducing the movement of the waste edge to both ends and getting stuck in the disk gap. In addition, when the mandrel moves to both sides, the inner diameter of the waste ball increases from the middle to both sides, making it easier to pull out the first mandrel 1 and the second mandrel 2.

[0022] like Figure 1As shown, in some embodiments, the first segment 11 and the second segment 12 are integrally formed, and the third segment 21 and the fourth segment 22 are also integrally formed. The diameter of the first segment 11 is larger than the diameter of the larger end of the second segment 12, and the diameter of the third segment 21 is larger than the diameter of the larger end of the fourth segment 22. Therefore, a step 20 is formed between the first segment 11 and the second segment 12.

[0023] like Figure 1 As shown, in some embodiments, the gap between the first disk 3 and the second segment 12 is 5mm, the gap between the second disk 4 and the second segment 12 is 5mm, the gap between the third disk 5 and the fourth segment 22 is 5mm, and the gap between the fourth disk 6 and the fourth segment 22 is 5mm. Exemplarily, the first disk 3 may be located above the second segment 12, and the second disk 4 may be located below the second segment 12. The third disk 5 may be located above the fourth segment 22, and the fourth disk 6 may be located below the fourth segment 22. This invention reduces the disk gap to 5mm by shaping the spindle in a stepped manner at the disk location, which can block some of the waste edges within the disk, preventing the waste edges from getting stuck in or outside the gap.

[0024] The taper of the second segment 12 and the fourth segment 22 is 5°-10°.

[0025] In some embodiments, the first disk 3 and the second disk 4 are symmetrically arranged on both sides of the second segment 12. The third disk 5 and the fourth disk 6 are symmetrically arranged on both sides of the fourth segment 22.

[0026] Example 2 The present invention also provides a ball winding machine, comprising: scissors, a disk, a pressure roller, a storage flap, a gate, and a device for preventing waste edge ball winding spindle jamming; the device for preventing waste edge ball winding spindle jamming. The device for preventing jamming of the waste edge rolled ball mandrel includes: a first mandrel 1 and a second mandrel 2, the first mandrel 1 and the second mandrel 2 being symmetrically arranged; the first mandrel 1 includes a first segment 11 and a second segment 12, the first segment 11 being cylindrical and the second segment 12 being frustoconical, the larger end of the second segment 12 being disposed close to the first segment 11; the second mandrel 2 includes a third segment 21 and a fourth segment 22, the third segment 21 being cylindrical and the fourth segment 22 being frustoconical, the larger end of the fourth segment 22 being disposed close to the third segment 21, the smaller end of the second segment 12 being connected to the smaller end of the fourth segment 22; a first disk 3 and a second disk 4 are respectively disposed on the upper and lower sides of the first segment 11; a third disk 5 and a fourth disk 6 are respectively disposed on the upper and lower sides of the third segment 21; there is a gap between the first disk 3 and the first segment 11, a gap between the second disk 4 and the first segment 11, a gap between the third disk 5 and the third segment 21, and a gap between the fourth disk 6 and the third segment 21.

[0027] The present invention changes the first mandrel 1 and the second mandrel 2 from the cylindrical shape of the prior art to a frustum shape, so that when the mandrel rotates, the rotational speed at the connection position between the first mandrel 1 and the second mandrel 2 is less than that at the second segment 12 and the fourth segment 22, reducing the movement of the waste edge to both ends and getting stuck in the disk gap. In addition, when the mandrel moves to both sides, the inner diameter of the waste ball increases from the middle to both sides, making it easier to pull out the first mandrel 1 and the second mandrel 2.

[0028] In some embodiments, the first segment 11 and the second segment 12 are integrally formed, as are the third segment 21 and the fourth segment 22. The diameter of the first segment 11 is larger than the diameter of the larger end of the second segment 12, and the diameter of the third segment 21 is larger than the diameter of the larger end of the fourth segment 22. Therefore, a step 20 is formed between the first segment 11 and the second segment 12.

[0029] In some embodiments, the gap between the first disk 3 and the second segment 12 is 5mm, the gap between the second disk 4 and the second segment 12 is 5mm, the gap between the third disk 5 and the fourth segment 22 is 5mm, and the gap between the fourth disk 6 and the fourth segment 22 is 5mm. For example, the first disk 3 may be located above the second segment 12, and the second disk 4 may be located below the second segment 12. The third disk 5 may be located above the fourth segment 22, and the fourth disk 6 may be located below the fourth segment 22. This invention reduces the disk gap to 5mm and shapes the spindle in a stepped shape at the disk location, which can block some of the waste edges inside the disk, preventing the waste edges from getting stuck in or outside the gap.

[0030] The taper of the second segment 12 and the fourth segment 22 is 5°-10°.

[0031] In some embodiments, the first disk 3 and the second disk 4 are symmetrically arranged on both sides of the second segment 12. The third disk 5 and the fourth disk 6 are symmetrically arranged on both sides of the fourth segment 22.

[0032] In the description of this invention, it should be understood that the terms "center," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," and "circumferential" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this invention and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this invention.

[0033] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this invention, "a plurality of" means at least two, such as two, three, etc., unless otherwise explicitly specified.

[0034] In this invention, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection, an electrical connection, or a connection that allows communication between them; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components, unless otherwise explicitly limited. Those skilled in the art can understand the specific meaning of the above terms in this invention according to the specific circumstances.

[0035] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can mean that the first feature is in direct contact with the second feature, or that the first feature is in indirect contact with the second feature through an intermediate medium. Furthermore, "above," "over," and "on top" of the second feature can mean that the first feature is directly above or diagonally above the second feature, or simply that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature can mean that the first feature is directly below or diagonally below the second feature, or simply that the first feature is at a lower horizontal level than the second feature.

[0036] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. Moreover, without contradiction, those skilled in the art can combine and integrate the different embodiments or examples described in this specification, as well as the features of different embodiments or examples.

[0037] Although embodiments of the present invention have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention. Those skilled in the art can make changes, modifications, substitutions and variations to the above embodiments within the scope of the present invention.

Claims

1. A device for preventing the core shaft of a waste edge rolling ball from being stuck, characterized in that: include: A first mandrel (1) and a second mandrel (2), wherein the first mandrel (1) and the second mandrel (2) are symmetrically arranged; the first mandrel (1) comprises a first section (11) and a second section (12), wherein the first section (11) is cylindrical, the second section (12) is truncated cone-shaped, and the second section (12) has a large end arranged close to the first section (11); the second mandrel (2) comprises a third section (21) and a fourth section (22), wherein the third section (21) is cylindrical, the fourth section (22) is truncated cone-shaped, and the large end of the fourth section (22) is arranged close to the third section (21). The second section (12) is connected to the fourth section (22) at its small end; the first section (11) is provided with a first disk (3) and a second disk (4) at its upper and lower sides respectively; the third section (21) is provided with a third disk (5) and a fourth disk (6) at its upper and lower sides respectively; there is a gap between the first disk (3) and the first section (11), there is a gap between the second disk (4) and the first section (11); there is a gap between the third disk (5) and the third section (21), there is a gap between the fourth disk (6) and the third section (21).

2. A device for preventing the core shaft of a waste edge rolling ball from being stuck according to claim 1, characterized in that: The first section (11) and the second section (12) are an integral structure, and the third section (21) and the fourth section (22) are also an integral structure.

3. A device for preventing the core shaft of a waste edge rolling ball from being stuck according to claim 1, characterized in that: The diameter of the first section (11) is larger than the diameter of the large end of the second section (12), and the diameter of the third section (21) is larger than the diameter of the large end of the fourth section (22).

4. The device for preventing the waste edge ball rolling core shaft from being stuck according to claim 1, characterized in that: The gap between the first magnetic disk (3) and the second section (12) is (5) mm, and the gap between the second magnetic disk (4) and the second section (12) is (5) mm.

5. The device for preventing the core shaft of a waste edge rolling ball from being stuck according to claim 5, characterized in that: The gap between the third magnetic disk (5) and the fourth segment (22) is 5 mm, and the gap between the fourth magnetic disk (6) and the fourth segment (22) is 5 mm.

6. A device for preventing the core shaft of a waste edge rolling ball from being stuck according to claim 1, characterized in that: The first magnetic disk (3) is located at the upper part of the second section (12), and the second magnetic disk (4) is located at the lower part of the second section (12).

7. A device for preventing the core shaft of a waste edge rolling ball from being stuck according to claim 6, characterized in that: The third magnetic disk (5) is located above the fourth section (22), and the fourth magnetic disk (6) is located below the fourth section (22).

8. A device for preventing the waste edge ball rolling core shaft from being stuck according to any one of claims 1 to 7, characterized in that: The taper of the second section (12) and the fourth section (22) is 5°-10°.

9. The device for preventing the waste edge ball rolling core shaft from being stuck according to claim 1, characterized in that: The first magnetic disk (3) and the second magnetic disk (4) are symmetrically arranged on both sides of the second section (12), and the third magnetic disk (5) and the fourth magnetic disk (6) are symmetrically arranged on both sides of the fourth section (22).

10. A ball rolling machine, characterized in that: include: Scissors, magnetic disks, pressure rollers, material storage flaps, valves and a device for preventing the waste edge ball core shaft from getting stuck as described in any one of claims 1-9.