Steel wire rope weaving and arranging device

Abstract

The invention discloses a steel wire rope weaving and tidying device which comprises a steel wire rope weaving component and a tidying component. The steel wire rope weaving part comprises a rack for providing a workbench and a tidying platform, a chopping head vertical moving mechanism fixed on the rack, and a chopping head; the workbench is provided with an opening facing an operator. The chopping head vertical moving mechanism drives the chopping head to move up and down to be inserted into or away from the steel wire rope; the chopping head comprises a vertical pipe, a transverse pipe fixed below the vertical pipe and a slotting tool fixed below the transverse pipe, and the slotting tool is used for inserting two strands of steel wire ropes; the opening can limit the downward moving position of the transverse pipe; the arrangement part comprises an upper roller and a lower roller which are arranged up and down and can be driven by the rotating part to rotate, and the woven steel wire rope can penetrate through the upper roller and the lower roller and abut against the upper roller and the lower roller. The split head can be gradually inserted into the steel wire rope, and the steel wire rope can be gradually tidied by the upper roller and the lower roller, so that the steel wire rope is compact and is uniformly stressed, and the tensile capacity is improved.

Description

Technical Field

[0001] The invention relates to the technical field of power auxiliary equipment, in particular to a steel wire rope braiding and arranging device. Background Art

[0002] Transmission line construction and maintenance are professions that tend to involve lifting work, and wire ropes have become one of the main application tools for transmission professions. Therefore, the length of the wire rope and the weaving of the rings can improve the flexibility of the work. The weaving of traditional wire rope rings is to use a cone-shaped tool to insert a gap and then insert a single strand of steel wire. This is time-consuming and labor-intensive, and the labor intensity is high. In addition, due to excessive force, hand injuries often occur. After weaving, the strands of steel wire are knocked with a hand hammer to tidy up the strands of steel wire, which is uneven and easy to damage the steel wire. There is an urgent need for a method or tool to reduce the labor intensity of personnel, avoid hand injuries, and arrange the wires evenly to make up for the disadvantages of this work. Summary of the invention

[0003] The purpose of the present invention is to provide a steel wire rope braiding and arranging device which can reduce the labor intensity of personnel.

[0004] In order to achieve the above object, the present invention provides the following technical solutions:

[0005] The steel wire rope braiding component includes a frame providing a workbench and an overall platform, a splitting head vertical moving mechanism fixed on the frame, and a splitting head moving up and down;

[0006] The workbench and the sorting platform are arranged in an L-shape as a whole, and are fixedly supported by a plurality of supporting legs respectively; the position of the workbench corresponds to the position of the splitting head that moves up and down, and the position of the sorting platform corresponds to the position of the sorting component;

[0007] The workbench is provided with an opening facing the operator;

[0008] The splitting head vertical moving mechanism drives the splitting head to move up and down to insert into or away from the wire rope;

[0009] The splitter includes a vertical pipe, a horizontal pipe fixed under the vertical pipe, and a plunger fixed under the horizontal pipe, wherein the plunger is used to insert two strands of steel wire ropes to create a gap between the two strands of steel wire ropes;

[0010] The opening can limit the downward movement position of the cross tube;

[0011] The finishing component includes an upper roller and a lower roller which are arranged up and down and can rotate, and the braided wire rope can pass through the upper roller and the lower roller, and the wire rope abuts against the upper roller and the lower roller;

[0012] The arranging component also includes a rotating component for driving the upper roller and the lower roller to rotate, and the braided steel wire rope is placed on the arranging platform.

[0013] In the above technical solution, the present invention has the following beneficial effects:

[0014] The present invention can use the splitter to gradually insert the steel wire rope, and can also make the steel wire rope be gradually arranged by the upper and lower rollers, so that the steel wire rope is compact and evenly stressed, and the tensile resistance is improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present invention. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.

[0016] Figure 1 A schematic diagram of the overall structure of the rack provided by the present invention;

[0017] Figure 2 A schematic diagram of the three-dimensional structure of the splitter provided by the present invention;

[0018] Figure 3 A schematic diagram of the top view of the splitter provided by the present invention;

[0019] Figure 4 A schematic diagram of the torsion angle structure of the steel wire rope provided by the present invention;

[0020] Figure 5 A schematic diagram of the structure of a steel wire rope braiding component provided by the present invention;

[0021] Figure 6 This is a schematic structural diagram of the finishing component provided by the present invention. DETAILED DESCRIPTION

[0022] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below with reference to the accompanying drawings.

[0023] like Figure 1-6 As shown, a wire rope braiding and arranging device comprises a wire rope braiding component and an arranging component.

[0024] The steel wire rope braiding component comprises a frame providing a workbench 1, a splitting head vertical moving mechanism 2 fixed on the frame, and a splitting head 3 moving up and down.

[0025] Among them, Figure 1 The frame shown includes a fixed integrated workbench 1 and a sorting platform 7, which are fixedly supported by a plurality of supporting legs respectively.

[0026] like Figure 5As shown, the installation workbench 1 without the sorting components and the sorting platform 8 are arranged in an L-shape as a whole, and are fixedly supported by a plurality of supporting legs; the position of the workbench corresponds to the position of the splitter that moves up and down, and the position of the sorting platform corresponds to the position of the sorting components. The frame includes a backing plate 8 perpendicular to the sorting platform and a vertical plate 12 perpendicular to the workbench. The backing plate 8 and the vertical plate 12 are vertically fixedly connected.

[0027] The workbench 1 is provided with an opening 11 facing the operator; the frame further comprises a vertical plate 12 perpendicular to the workbench 1 , on which two support plates 121 arranged horizontally up and down are fixed; a slide bar 22 is fixed between the two support plates 121 .

[0028] The split head vertical moving mechanism 2 drives the split head 3 to move up and down to insert into or away from the wire rope.

[0029] The splitting head 3 comprises a vertical pipe 30, a horizontal pipe 31 fixed under the vertical pipe 30 and a plunger 32 fixed under the horizontal pipe 31, wherein the plunger 32 is used for inserting two strands of steel wire ropes to create a gap between the two strands of steel wire ropes; the vertical pipe 30 is fixed on the splitting head vertical moving mechanism 2.

[0030] The opening 11 can limit the downward movement position of the cross tube 31 ; the inserting knife 32 can pass through the opening 11 , and the length of the cross tube is smaller than the length of the opening 11 .

[0031] Optionally, the split head vertical moving mechanism 2 includes a lead screw 21, and two support plates 121 rotatably support both ends of the lead screw 21;

[0032] A nut slider 220 that can move up and down is fixed on the screw 21. The nut slider 220 movably passes through the slide rod 22. The nut slider 22 is slidably connected to the slide rod 22. The nut slider 220 is fixedly connected to the vertical pipe 30. The vertical pipe 30 passes through the support plate 121 below; the support plate 121 below is slidably connected to the vertical pipe 30.

[0033] The motor fixed on the vertical plate 12 drives the lead screw 21 to rotate so that the nut slider 22 moves up and down.

[0034] The vertical moving mechanism 2 further comprises a foot switch 20, and an input terminal of the foot switch 20 is electrically connected to a power supply terminal of the control motor through a wire.

[0035] Optionally, the vertical moving mechanism 2 includes a slider and a cylinder movably sleeved outside the slide bar 22, the cylinder is fixed on the frame and drives the slider to move up and down, the slider is fixedly connected to the vertical pipe 30, and the vertical pipe 30 is movably passed through the support plate 121 below. The slider is slidably connected to the slide bar 22, and the support plate 121 below is slidably connected to the vertical pipe 30.

[0036] The finishing component is installed on the backing plate 8 and the finishing platform 7, and includes an upper roller 51 and a lower roller 52 arranged up and down and rotatable, and the upper roller 51 and the lower roller 52 are both installed on the backing plate. The finishing platform 7 is provided with a groove for accommodating the lower roller 52. The braided wire rope can pass through the upper roller 51 and the lower roller 52, and the wire rope abuts the upper roller 51 and the lower roller 52. The newly braided wire rope has different thicknesses and tightnesses. The upper roller 51 and the lower roller 52 can smooth the outer surface of the entire wire rope, making its appearance uniform and beautiful.

[0037] Optionally, the rotating parts include a rotating motor, an upper pulley, a lower pulley, and a belt meshed with the upper pulley and the lower pulley; the shaft of the upper roller 51 is rotatably supported by the backing plate 8, and is fixedly connected to the upper pulley after passing through the backing plate, and the shaft of the lower roller 52 is rotatably supported by the backing plate 8, and is fixedly connected to the lower pulley after passing through the backing plate. The motor drives the lower pulley to rotate.

[0038] The wire rope can be placed flat on the opening of the workbench. After the blade is inserted into the wire rope, the operator manually completes the braiding work. The wire rope can be placed on the sorting platform and then pulled out from the sorting component.

[0039] Preferably, the arranging component comprises a roller vertical moving mechanism 6, and the roller vertical moving mechanism 6 drives the upper roller 51 to move up and down.

[0040] Specifically, the roller vertical moving mechanism 6 includes a roller slider 61, a frame provided with a guide rail that slides with the roller slider 61, and a cylinder that drives the roller slider 61 to move vertically;

[0041] The upper roller 51 is mounted on a roller slider 61. The roller slider 61 rotatably supports the two ends of the upper roller 51, and the frame rotatably supports the two ends of the lower roller 52.

[0042] The rotating component drives the upper roller 51 and the lower roller 52 to rotate. The upper roller 51 is driven to rotate by an upper motor installed on the roller slider 61, and the lower roller is driven to rotate by a lower motor installed on the frame.

[0043] Preferably, two symmetrically arranged inserts 33 are provided in the middle of the outer surface of the insert blade 32;

[0044] The inserting piece 33 gradually becomes thinner from the root of the fixedly connected inserting blade 32 to the free end; the projection of the inserting piece 33 on the workbench is a trapezoid.

[0045] The length direction of the insert 33, that is, the projection of the line connecting the two free ends on the workbench 1 is parallel to the torsion angle of the wire rope; Figure 4 As shown, adjacent strands of steel wire ropes are arranged obliquely, and the length direction of the insert 33 is consistent with the oblique direction of the steel wire rope.

[0046] After the bottom end of the insert 32 is inserted into the two strands of steel wire ropes to create a gap between the two strands of steel wire ropes, the insert 33 continues to expand the gap between the two strands of steel wire ropes. The shape of the insert 32 is preferably a hollow truncated cone or cone with a thick top and a thin bottom, or a hollow truncated cone or cone with a thick top and a thin bottom cut in half along the axial direction.

[0047] The above description is only by way of illustration of certain exemplary embodiments of the present invention. It is undoubted that those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

Claims

1. A steel wire rope braiding and finishing device, characterized in that: Including wire rope braiding parts and finishing parts; The steel wire rope braiding component comprises a frame providing a workbench (1) and an integral platform (7), a splitting head vertical moving mechanism (2) fixed on the frame, and a splitting head (3) moving up and down; The workbench (1) and the sorting platform (7) are fixed as one body and arranged in an L shape, and are respectively fixedly supported by a plurality of supporting legs; the position of the workbench (1) corresponds vertically to the position of the splitting head (3) that moves up and down, and the position of the sorting platform (7) corresponds vertically to the position of the sorting component; The workbench (1) is provided with an opening (11) facing the operator; The splitting head vertical movement mechanism (2) drives the splitting head (3) to move up and down to insert into or away from the wire rope; The splitter (3) comprises a vertical pipe (30), a horizontal pipe (31) fixed under the vertical pipe (30), and a plunger (32) fixed under the horizontal pipe (31), wherein the plunger (32) is used to insert two strands of steel wire ropes to create a gap between the two strands of steel wire ropes; The opening (11) can limit the downward movement position of the cross tube (31); The finishing component comprises an upper roller (51) and a lower roller (52) which are arranged up and down and can rotate, and the braided steel wire rope can pass through the upper roller (51) and the lower roller (52), and the steel wire rope abuts against the upper roller (51) and the lower roller (52); The arranging component also includes a rotating component for driving the upper roller (51) and the lower roller (52) to rotate.

2. A wire rope braiding and arranging device according to claim 1, characterized in that: The frame comprises a vertical plate (12) perpendicular to the workbench (1), and two support plates (121) arranged up and down are fixed on the vertical rod (12); The split head vertical moving mechanism (2) comprises a lead screw (21), and two support plates (121) rotatably support the two ends of the lead screw (21); A slide bar (22) is fixed between the two support plates (121); A nut slider (220) that can move up and down is fixed on the lead screw (21), the nut slider (220) passes through the slide rod (22), the nut slider (220) is fixedly connected to the vertical pipe (30), and the vertical pipe (30) passes through the support plate (121) below; A motor fixed on the vertical plate (12) drives the lead screw (21) to rotate so that the nut slider (220) moves up and down.

3. A wire rope braiding and arranging device according to claim 2, characterized in that: The split head vertical movement mechanism (2) also includes a foot switch (20), and the input terminal of the foot switch (20) is electrically connected to the power supply terminal of the control motor through a wire.

4. A wire rope braiding and arranging device according to claim 1, characterized in that: The frame comprises a vertical plate (12) perpendicular to the workbench (1), and two support plates (121) arranged up and down are fixed on the vertical rod (12); A slide bar (22) is fixed between the two support plates (121); The split head vertical movement mechanism (2) comprises a slider movably sleeved outside the slide bar (22) and an oil cylinder, wherein the oil cylinder is fixed on the frame and drives the slider to move up and down, and the slider is fixedly connected to the vertical pipe (30), and the vertical pipe (30) passes through the support plate (121) below.

5. A steel wire rope braiding and arranging device according to claim 1, characterized in that: The frame comprises a support plate (8) perpendicular to the arranging platform (7); The arranging component comprises a roller vertical moving mechanism (6), and the roller vertical moving mechanism (6) drives the upper roller (51) to move up and down.

6. A steel wire rope braiding and arranging device according to claim 5, characterized in that: The roller vertical movement mechanism (6) comprises a roller slider (61), a guide rail provided on the frame for slidingly matching the roller slider (61), and a cylinder for driving the roller slider (61) to move vertically; The upper roller (51) is mounted on the roller slider (61).

7. A wire rope braiding and arranging device according to claim 1, characterized in that: Two symmetrically arranged inserting pieces (33) are provided in the middle of the outer surface of the inserting blade (32); The insert (33) gradually becomes thinner from the root of the fixedly connected insert blade (32) toward the free end; The projection of the length direction of the insert (33) on the workbench (1) is parallel to the torsion angle of the steel wire rope; After the bottom end of the inserting knife (32) is inserted into the two steel wire ropes to generate a gap between the two steel wire ropes, the inserting piece (33) continues to expand the gap between the two steel wire ropes.

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