High-altitude strain clamp X-ray detection device, system and method

By designing a high-altitude tension clamp X-ray detection device, the drone and walking components are used to realize remote ray detection of split lines in the high-altitude tension clamp, solving the problem of difficult detection and inability to detect multiple split lines in the prior art, and improving the convenience and stability of detection.

CN119861091APending Publication Date: 2025-04-22STATE GRID HUBEI EXTRA HIGH VOLTAGE CO +1

Patent Information

Application Number
CN202411982820.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2025-04-22

AI Technical Summary

Technical Problem

The existing high-altitude tension clamp detection technology has fall risks, radiation risks and operation difficulties, and cannot effectively detect the spacing and connection of multiple split lines.

Method used

A high-altitude tension-resistant wire clamp X-ray detection device is designed, including a body that can be raised to a high altitude, an X-ray detection component, a walking component and a locking component. Through the drone hoisting body, the walking component drives the X-ray detection component to move to the designated position, locks the component to lock the position, adjusts the detection attitude of the X-ray detection component, and realizes ray detection of the split line in the tension clamp.

Benefits of technology

It realizes high-altitude unmanned remote detection, flexibly adapts to the detection needs of multiple split lines, and improves the convenience and stability of the detection process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of high-altitude strain clamp ray detection, and provides a high-altitude strain clamp X-ray detection device which comprises a machine body capable of being lifted to the high altitude. The machine body is provided with an X-ray detection assembly used for detecting the sub-wire, a walking assembly used for driving the machine body to walk on the sub-wire, and a locking assembly used for locking the walking assembly on the sub-wire. The invention further provides a high-altitude strain clamp X-ray detection system which comprises an unmanned aerial vehicle and further comprises the device, and the machine body is provided with a hoisting end connected with the unmanned aerial vehicle. The invention further provides an X-ray detection method for the high-altitude strain clamp. According to the invention, a ground-to-air unmanned detection mode is adopted, the split lines in the strain clamp are detected remotely, the detection requirements of multiple split lines are met through flexible walking and locking assemblies, and the convenience and stability of the detection process are improved.
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Description

Technical Field

[0001] The present invention relates to the technical field of high-altitude tension clamp X-ray detection, and in particular to a high-altitude tension clamp X-ray detection device, system and method. Background Art

[0002] The tension clamp is an important hardware used in the fields of overhead power transmission conductors, overhead communication sub-conductors, etc. Its main function is to fix the conductor (such as steel core aluminum stranded wire and other power transmission conductors or communication cables) on the tension insulator string, or to fix the split conductor on the tension transposition hardware. The internal sub-conductor detection of the tension clamp: using the method of ray detection, the distribution, shape and other characteristics of different grayscale areas in the collected image are used to determine whether there are defects in the internal sub-conductor, observe whether the image of the conductor part is continuous, whether there is a sudden thinning or interruption to determine whether there is a broken strand phenomenon, and check whether there is a gap or uneven grayscale distribution in the image inside the crimping tube to determine whether the connection is good.

[0003] However, since high-altitude tension clamps are usually installed at high places on power transmission conductors, inspectors need to work at high altitudes, which poses a risk of falling. In addition, since the detection equipment carries radiation risks, inspectors need to dodge after a single adjustment. When detecting multiple split lines, users need to make multiple reciprocating adjustments, which makes the operation difficult. In addition, the spacing between different numbers of split lines may not meet the penetration requirements of the imaging plate, resulting in the inability to perform X-ray detection on a large number of split lines. Summary of the invention

[0004] The object of the present invention is to provide an X-ray detection device, system and method for high-altitude tension clamps, which can at least solve some of the defects in the prior art.

[0005] To achieve the above-mentioned purpose, an embodiment of the present invention provides the following technical solution: an X-ray detection device for a high-altitude tension clamp, comprising a body that can be raised to a high altitude, the body being provided with an X-ray detection component for detecting a sub-conductor, a walking component for carrying the body to walk on the sub-conductor, and a locking component for locking the walking component on the sub-conductor.

[0006] Furthermore, the machine body includes a base and two hanging plates arranged on the base, the two hanging plates are arranged in parallel and each of the hanging plates is provided with the walking assembly and the locking assembly.

[0007] Furthermore, the walking assembly includes a hanging wheel installed on the body and a driving structure for driving the hanging wheel to rotate. The hanging wheel is surrounded by a groove for the sub-conductor to be inserted, and the direction of the groove is consistent with the direction of rotation of the hanging wheel.

[0008] Furthermore, the locking assembly includes an extrusion structure capable of extruding the sub-conductor toward the traveling assembly and a driving structure for driving the extrusion structure to approach the traveling assembly.

[0009] Furthermore, the extrusion structure includes an extrusion block and a flip arm connected to the extrusion block, the driving structure is installed at one end of the flip arm away from the extrusion block, the driving structure includes a flip gear rotatably arranged on the flip arm, a rack meshing with the flip gear, and a lifting drive member for driving the rack to rise and fall, and the lifting direction of the rack is consistent with the direction in which the extrusion block approaches or moves away from the walking assembly.

[0010] Furthermore, the machine body is also provided with a calibration component for adjusting the detection posture of the X-ray detection component.

[0011] Furthermore, the calibration component includes a lifting structure for driving the X-ray detection component to rise and fall and a driving structure for driving the X-ray detection component to swing, and the swing direction of the X-ray detection component is consistent with the direction of rotation with the walking direction of the walking component as the rotation axis.

[0012] Furthermore, the X-ray detection assembly includes an X-ray machine and an X-ray imaging plate that are arranged at intervals. In an initial state, the X-ray machine faces the X-ray imaging plate, and the X-ray imaging plate adjusts its rotation posture through a positioning assembly.

[0013] An embodiment of the present invention provides another technical solution: a high-altitude tension clamp X-ray detection system, including a drone and the above-mentioned device, wherein the body has a lifting end connected to the drone.

[0014] The embodiment of the present invention provides another technical solution: an X-ray detection method for high-altitude tension clamps, used in the above-mentioned device, comprising the following steps:

[0015] S1, use a drone to lift the fuselage to the conductor of the high-altitude tension wire clamp;

[0016] S2, placing the walking assembly on the sub-conductor;

[0017] S3, the walking component moves the X-ray detection component to a designated detection position;

[0018] S4, using the locking assembly to lock the travel assembly on the sub-conductor to lock the position of the machine body;

[0019] S5, after adjusting the detection posture of the X-ray detection assembly, use the X-ray detection assembly to perform X-ray detection on the split wire in the tension clamp.

[0020] Compared with the prior art, the beneficial effects of the present invention are: using a ground-to-air unmanned detection method to remotely detect the split lines in the tension clamp, while realizing the detection requirements of multiple split lines through flexible walking and locking components, and improving the convenience and stability of the detection process. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 A schematic diagram of the detection state of an X-ray detection device for high-altitude tension clamps provided in an embodiment of the present invention;

[0022] Figure 2 A schematic diagram of an X-ray detection device for high-altitude tension clamps provided in an embodiment of the present invention;

[0023] Figure 3 A schematic diagram of a body, a travel assembly and a locking assembly of a high-altitude tension clamp X-ray detection device provided by an embodiment of the present invention;

[0024] Figure 4 for Figure 3 Schematic diagram of local details;

[0025] Figure 5 for Figure 3 A schematic diagram of a local detail section of

[0026] Figure 6 A three-dimensional schematic diagram of a detection component, a positioning component and a calibration component of a high-altitude tension clamp X-ray detection device provided by an embodiment of the present invention;

[0027] Figure 7 A partial three-dimensional exploded view of a calibration component of a high-altitude tension clamp X-ray detection device provided by an embodiment of the present invention;

[0028] Figure 8 A three-dimensional exploded diagram of a positioning assembly and an X-ray imaging plate of a high-altitude tension clamp X-ray detection device provided by an embodiment of the present invention;

[0029] In the accompanying drawings: 1, carbon fiber base, 2, carbon fiber hanging plate, 3, detection component, 31, fixed frame, 32, lifting frame, 33, X-ray machine, 34, rotating part, 35, X-ray imaging plate, 4, adjustment component, 41, first electric telescopic rod, 42, inclined push piece, 43, limiting guide rail, 44, limiting slide groove, 45, first rotating rod, 46, first stepping motor, 47, driving gear, 48, rack, 5, calibration component, 501, second stepping motor, 502, lead screw, 503, encoder, 504, protective shell, 505, third stepping motor Motor, 506, second rotating rod, 507, worm, 508, worm wheel, 509, third rotating rod, 510, transmission gear, 511, force gear, 512, strip insert, 513, synchronous slide, 6, walking assembly, 61, wheel groove, 62, hanging wheel, 63, circular cavity, 64, driving rod, 65, fourth stepping motor, 66, bevel gear, 7, locking assembly, 71, flip arm, 72, extrusion block, 73, second electric telescopic rod, 74, lifting plate, 75, rack, 76, flip gear, 8, guide slide pin, 9, guide slide. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0031] See also Figures 1 to 8 The embodiment of the present invention provides an X-ray detection device for high-altitude tension clamps, including a body that can be raised to a high altitude, the body is provided with an X-ray detection component for detecting sub-conductors, a walking component 6 for carrying the body on the sub-conductors, and a locking component 7 for locking the walking component on the sub-conductors. In this embodiment, the ground-to-air unmanned detection method is adopted to remotely detect the split wires in the tension clamps, and at the same time, the flexible walking and locking components 7 are used to realize the detection requirements of multiple split wires, and improve the convenience and stability of the detection process. Specifically, the device includes a body and multiple components, each of which specifically includes an X-ray detection component, which uses X-rays to detect sub-conductors, a walking component 6, which can carry the body to walk on the high-altitude sub-conductors, and a locking component 7, which can lock the current position after walking into position to ensure stability during detection. In addition, there is a calibration component 5, which can adjust the detection posture of the X-ray detection component to facilitate the detection of sub-conductors. Specifically, the adjustment of the posture can be divided into two parts, one part is to drive the X-ray detection component to rise and fall, and the other part is to drive the X-ray detection component to swing, and the direction of the swing is as follows Figure 2As shown, the X-ray imaging plate 35 can be regarded as the swing board by rotating in the direction of the walking component 6 or the direction in which the sub-conductor extends as the rotation axis, and the lifting frame 32 is like the rope of the swing. The X-ray imaging plate 35 and the X-ray machine 33 can swing synchronously, but the difference between the lifting frame 32 and the rope is that the lifting frame 32 cannot be bent. In addition, there is a positioning component 4, which can adjust the movement of the X-ray imaging plate separately, in order to ensure the accuracy of the detection. The following embodiments will specifically refine the structure of each component.

[0032] See also Figures 1 to 8 The machine body includes a base and two hanging plates arranged on the base, the two hanging plates are arranged in parallel and each hanging plate is provided with the walking assembly and the locking assembly. The base can be a carbon fiber base 1, and the hanging plate can be a carbon fiber hanging plate 2, so as to reduce the weight of the machine body while still having high strength and being able to cope with harsh high-altitude environments. Both sides of the carbon fiber base 1 are fixedly connected with the carbon fiber hanging plates 2, and the bottom of the carbon fiber base 1 is provided with a detection assembly 3.

[0033] The X-ray detection assembly includes an X-ray machine 33 and an X-ray imaging plate 35 arranged at intervals. The initial state is as follows Figure 2 When the X-ray machine 33 is facing the X-ray imaging plate 35, the X-ray imaging plate adjusts its rotation posture through the positioning component 4.

[0034] The detection component 3 is detailed as comprising a fixing frame 31 fixedly connected to the bottom of the carbon fiber base 1, a lifting frame 32 is provided in the inner cavity of the fixing frame 31, an X-ray machine 33 is fixedly installed on the top of the lifting frame 32, rotating parts 34 are rotatably connected to the bottom of both sides of the inner cavity of the lifting frame 32, an X-ray imaging plate 35 is provided between the two rotating parts 34, and a positioning component 4 is provided at the bottom of the X-ray imaging plate 35.

[0035] The positioning assembly 4 is detailed. The positioning assembly 4 includes a first electric telescopic rod 41 installed at the right bottom of the lifting frame 32, and a diagonal push piece 42 is fixedly connected to the right end of the right X-ray imaging plate 35. The first electric telescopic rod 41 is rotatably connected to the lifting frame 32, and the output end of the first electric telescopic rod 41 is rotatably connected to the diagonal push piece 42. A first rotating rod 45 is rotatably connected between the two X-ray imaging plates 35. A first stepper motor 46 is fixedly installed on the surface of the left X-ray imaging plate 35. The left end of the first rotating rod 45 penetrates one side of the X-ray imaging plate 35 and is fixedly connected to the output shaft of the first stepper motor 46. Both sides of the surface of the first rotating rod 45 are fixedly connected to driving gears 47, and both sides of the bottom of the X-ray imaging plate 35 are fixedly connected to racks 48. The driving gear 47 and the rack 48 are meshed with each other, and the two opposite sides of the two X-ray imaging plates 35 are fixedly connected to the limiting guide rails 43. The limiting slide grooves 44 are arranged on both sides of the X-ray imaging plates 35. The limiting guide rails 43 are slidably connected to the inner cavity of the limiting slide grooves 44. Through the coordinated use of the limiting guide rails 43 and the limiting slide grooves 44, the X-ray imaging plates 35 are limited and guided, and the stability of the X-ray imaging plates 35 during the sliding process is improved. At the same time, with the drive of the first stepper motor 46, the coordinated use of the first rotating rod 45, the driving gear 47 and the rack 48, the X-ray imaging plates 35 can be pushed forward and backward, so that the X-ray imaging plates 35 can reach the specified imaging position, thereby improving the accuracy of the imaging position. A calibration component 5 is arranged below the carbon fiber base 1.

[0036] Specifically, the calibration component 5 includes a lifting structure and a driving structure, wherein the lifting structure can drive the X-ray detection component to lift and lower, and the driving structure can drive the X-ray detection component to swing. Specifically, the calibration component 5 includes a second stepper motor 501 fixedly connected to the left side of the top of the carbon fiber base 1, and a screw rod 502 is rotatably connected to the left side of the bottom of the inner cavity of the fixed frame 31 through a bearing. The top end of the screw rod 502 penetrates to the top of the carbon fiber base 1 and is fixedly connected to the output shaft of the second stepper motor 501. The surface of the screw rod 502 is threadedly connected to an encoder 503, and the output end of the encoder 503 is fixedly connected to the lifting frame 32, thereby realizing lifting and lowering. A protective shell 504 is provided on the right side of the inner cavity of the fixed frame 31, and the encoder 503 and the protective shell 504 are fixedly connected with a guide pin 8 at the opposite ends. A guide slot 9 is provided on the opposite side of the fixed frame 31, and the guide pin 8 is slidably connected to the inner cavity of the guide slot 9. A third stepping motor 505 is fixedly installed on the right side of the top of the carbon fiber base 1, and a second rotating rod 506 is rotatably connected to the right side of the bottom of the inner cavity of the lifting frame 32 through a bearing. Two strip inserts 512 are fixedly connected to the surface of the second rotating rod 506, and synchronous slots 513 adapted to the strip inserts 512 are provided on both sides of the inner cavity of the worm 507. The top of the second rotating rod 506 penetrates to the carbon fiber base 1 The top of the protective shell 504 is fixedly connected to the output shaft of the third stepper motor 505, the front side of the inner cavity of the protective shell 504 is rotatably connected to a worm 507, and the worm 507 is slidably connected to the surface of the second rotating rod 506, the rear side of the inner cavity of the protective shell 504 is rotatably connected to a worm wheel 508, the worm wheel 508 and the worm 507 are meshed, the left side of the worm wheel 508 is fixedly connected to the third rotating rod 509, the left side of the surface of the third rotating rod 509 is fixedly connected to a transmission gear 510, the left side of the inner cavity of the protective shell 504 is rotatably connected to a force gear 511, the force gear 511 and the transmission gear 510 are meshed, and the left side of the force gear 511 is fixedly connected to the right side of the lifting frame 32, thereby realizing swinging.

[0037] As an optimization scheme of the embodiment of the present invention, walking components 6 are provided on both sides of the carbon fiber base 1. The walking components 6 are refined, and the walking components 6 include wheel grooves 61 opened on the front and rear sides of the bottom of the carbon fiber hanging plate 2. The inner cavity of the wheel groove 61 is rotatably connected to a hanging wheel 62, wherein the hanging wheel 62 is surrounded by a groove for the sub-conductor to be inserted, and the direction of the groove is consistent with the rotation direction of the hanging wheel 62. The groove can be an arc groove, and its shape can be matched with the columnar sub-conductor to be inserted. Due to the provision of a circle of grooves, the hanging wheel 62 can roll unimpeded on the sub-conductor, and a driving structure is used to drive the hanging wheel 62 to rotate. The driving structure is driven by a driving rod 64, a fourth stepping motor 65, a bevel gear 66, etc. A circular cavity 63 is provided inside the right carbon fiber hanging plate 2, and the inner cavity of the circular cavity 63 is rotatably connected to a driving rod 64. The front end and the rear end of the driving rod 64 both penetrate the inner cavity of the wheel groove 61 and are fixedly connected to the hanging wheel 62. A fourth stepper motor 65 is fixedly installed on the right side of the carbon fiber base 1, and the output shaft of the fourth stepper motor 65 and the surface of the driving rod 64 are fixedly connected to a bevel gear 66, and the two bevel gears 66 are meshed with each other. Through the setting of the walking component 6, the fourth stepper motor 65 drives, and the driving rod 64 and the bevel gear 66 are used in coordination, which can drive the two hanging wheels 62 on the right side to rotate, so that the carbon fiber base 1 and the carbon fiber hanging plate 2 can move on the surface of the splitting line, so that the detection device can reach an accurate detection position. At the same time, with the coordinated use of the four hanging wheels 62, the stability of the detection device during the displacement process is improved.

[0038] As an optimization scheme of the embodiment of the present invention, a locking assembly 7 is provided inside the left carbon fiber hanging plate 2. The locking assembly 7 is detailed, the front and rear sides of the inner cavity of the locking assembly 7 are rotatably connected with a flip arm 71, and the bottom end of the flip arm 71 is fixedly connected with an extrusion block 72, wherein the shape of the extrusion block 72 can cooperate with the hanging wheel 62, and the convex ridges on the extrusion block 72 can both cling to the outer edge of the groove of the hanging wheel 62 and will not restrict the movement of the sub-conductor in the hanging wheel 62, and the two extrusion blocks 72 are respectively located at the front and rear sides of the bottom of the carbon fiber hanging plate 2, and the inner cavity of the left carbon fiber hanging plate 2 is fixedly installed with a second electric telescopic rod 73, and the output end of the second electric telescopic rod 73 is fixedly connected with a lifting plate 74, and the front and rear sides of the bottom of the lifting plate 74 are fixedly connected with a rack 75, and the rack 75 is slidably connected with the carbon fiber hanging plate 2, The opposite ends of the two flip arms 71 are fixedly connected with a flip gear 76, which meshes with the rack 75. Through the setting of the locking assembly 7, the second electric telescopic rod 73 and the lifting plate 74 are used in coordination to propel the two racks 75, so that the racks 75 can be lifted up and down in the inner cavity of the carbon fiber hanging plate 2. At the same time, under the meshing transmission action of the flip gear 76 and the rack 75, the two flip arms 71 can rotate at the same time, so that the extrusion block 72 can be squeezed at the bottom of the splitting line surface, and the carbon fiber hanging plate 2 and the carbon fiber base 1 are limited and locked, thereby ensuring the stability of the detection device after reaching the detection position, and ensuring the stability and accuracy of the X-ray imaging.

[0039] See also Figures 1 to 8 The embodiment of the present invention also provides a high-altitude tension clamp X-ray detection system, including a drone and the above-mentioned device, wherein the body has a hoisting end connected to the drone. In this embodiment, the device can be hoisted to high altitude for operation in conjunction with a drone. In addition, the drone can be a separate unmanned drone, or the drone can be directly designed with wings to fly to high altitude for autonomous operation. Both methods are possible, and this embodiment does not limit this.

[0040] See also Figures 1 to 8, an embodiment of the present invention provides an X-ray detection method for a high-altitude tension clamp, which is used for the above-mentioned device, and includes the following steps: S1, using a drone to lift the body to the sub-conductor of the high-altitude tension clamp; S2, placing the walking component on the sub-conductor; S3, the walking component moves the X-ray detection component to a designated detection position; S4, using the locking component to lock the walking component on the sub-conductor to lock the position of the body; S5, after adjusting the detection posture of the X-ray detection component, the X-ray detection component is used to perform ray detection on the split line in the tension clamp. In this embodiment, a ground-to-air unmanned detection method is adopted to remotely detect the split line in the tension clamp, and at the same time, the detection requirements for multiple split lines are realized through flexible walking and locking components, and the convenience and stability of the detection process are improved.

[0041] Preferably, in step S5, the X-ray detection component can be adjusted to an accurate radiation imaging angle and position by using a positioning component and a calibration component in combination.

[0042] The following is the detailed detection method:

[0043] Step 1: The detection device is first hoisted on the surface of the split line using a large load-bearing drone, so that the surfaces of the four hanging wheels 62 are in contact with the surface of the split line, and then the fourth stepper motor 65 is turned on. Under the meshing transmission of the two bevel gears 66, the fourth stepper motor 65 drives the driving rod 64 to rotate. During the rotation of the driving rod 64, the hanging wheels 62 at the front and rear ends thereof are driven to rotate. During the rotation of the hanging wheels 62, the carbon fiber base 1 and the carbon fiber hanging plate 2 are driven to move toward the tension clamp until they reach the detection position. Then, the second electric telescopic rod 73 opens and pulls the lifting plate 74 downward. The lifting plate 74 drives the two racks 75 to slide downward during the downward movement. Due to the meshing transmission of the racks 75 and the flip gear 76, the two flip gears 76 rotate, thereby causing the flip arm 71 to rotate. During the rotation of the flip arm 71, the extrusion block 72 is flipped, so that the top of the extrusion block 72 is pressed against the surface of the tension clamp, so that the extrusion block 72 and the hanging wheel 62 clamp and position the tension clamp, thereby ensuring the accuracy of the detection device during the detection process or the detection position;

[0044] Step 2, then detect the internal split lines of different tension clamps in turn. During the detection, the second stepper motor 501 is turned on and drives the screw rod 502 to rotate. During the rotation, the screw rod 502 pushes the encoder 503 through its surface thread, so that the encoder 503 drives the lifting frame 32 to slide downward in the inner cavity of the fixed frame 31, so that the lifting frame 32 drives the X-ray imaging plate 35 to move downward, and at the same time, the X-ray machine 33 moves downward. The height adjustment algorithm is used here: define the pitch unit: mmP=5, define the number of rotations n=10, calculate the screw advancement distance unit: mmL=P*n, take eight split lines as an example: the required advancement value is at least the spacing value L=600mm between two adjacent split lines, P=5, then the screw rod 502 rotates n=600 / 5=120, until the X-ray imaging plate 35 reaches the bottom of the tension clamp, the first electric telescopic rod 4 1. Turn on and push the oblique push piece 42, so that the oblique push piece 42 rotates and drives the x-ray imaging plate 35 and the x-ray imaging plate 35 to flip. Here, the angle adjustment algorithm is adopted: the number of encoder pulses / circle n=1000, the number of counted pulses m, the rotation angle Θ, Θ=m / n*360: take the eight-split line as an example: the distance angle between the two lines of the eight-split line is 45°, considering that the x-ray imaging plate 35 has a certain width, the rotation angle should be ≦45°, take 45° as an example: the number of encoder 503 counted pulses m=360 / 1000*45=125, and the number of encoder 503 counted pulses is 125 pulse signals. At this time, the x-ray machine 33 is turned on, and with the cooperation of the x-ray imaging plate 35, the tension clamp is radiographed, and the shooting content is transmitted to the ground, and the content is presented as an image through the PC end, so that the detection personnel can check the connection status of the split line in the tension clamp;

[0045] Step 3: When the user detects the separation lines at different positions, the third stepper motor 505 is turned on and drives the second rotating rod 506 to rotate. During the rotation process, the second rotating rod 506 drives the worm 507 to rotate through the strip insert 512 and the synchronous slide groove 513. During the rotation process, the worm 507 drives the worm wheel 508 meshing with it to rotate in the inner cavity of the protective shell 504. During the rotation process, the worm wheel 508 drives the third rotating rod 509 to rotate, so that the transmission gear 510 rotates, and drives the force gear 511 meshing with it to rotate. Driven by the force gear 511, The lifting frame 32 rotates in the inner cavity of the fixed frame 31, and the lifting frame 32 drives the X-ray imaging plate 35 to rotate during the rotation process. The lifting frame 32 drives the output end of the encoder 503 to rotate and generate a pulse signal. At the same time, the number of pulses obtained is counted by its internal counting chip. After reaching the set value, an in-position signal is issued, and the third stepping motor 505 is controlled to stop running through the motor controller, so that the X-ray imaging plate 35 reaches the other side of the tension clamp that needs to be detected. Through the cooperation of the X-ray machine 33 and the X-ray imaging plate 35, the split line in the tension clamp is subjected to X-ray detection;

[0046] Step 4. According to the detection requirements for tension clamps at different positions, after the x-ray imaging plate 35 is in place, the first stepper motor 46 is turned on and drives the first rotating rod 45 to rotate. During the rotation, the first rotating rod 45 drives the two driving gears 47 to rotate. Due to the meshing transmission of the driving gear 47 and the rack 48, the x-ray imaging plate 35 slides back and forth. During the displacement of the x-ray imaging plate 35 back and forth, the limiting slide groove 44 slides on the surface of the limiting guide rail 43, providing a sufficient presentation area for the x-ray machine 33. At the same time, the two adjacent tension clamps can be imaged in sequence by moving the x-ray imaging plate 35, avoiding the need to adjust the imaging position through the lifting frame 32 multiple times.

[0047] To sum up: the high-altitude tension clamp X-ray detection device, system and method, through the coordinated use of the carbon fiber hanging plate 2 and the walking component 6, moves the carbon fiber base 1 to the specified detection position, and then locks and fixes the detection position through the locking component 7, and then adjusts to the accurate X-ray imaging angle and position through the coordinated use of the adjustment component 4 and the calibration component 5, and finally, under the action of the detection component 3, the split line in the tension clamp is subjected to X-ray detection, which can achieve the purpose of unmanned remote detection at high altitude, flexible adaptation to the detection needs of multiple split lines and convenient and stable detection process.

[0048] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An X-ray detection device for high-altitude tension clamps, characterized in that: The invention comprises a machine body which can be raised to a high altitude, wherein the machine body is provided with an X-ray detection component for detecting a sub-conductor, a walking component for carrying the machine body to walk on the sub-conductor, and a locking component for locking the walking component on the sub-conductor.

2. The high-altitude tension clamp X-ray detection device according to claim 1, characterized in that: The machine body comprises a base and two hanging plates arranged on the base, the two hanging plates are arranged in parallel and each of the hanging plates is provided with the walking assembly and the locking assembly.

3. The high-altitude tension clamp X-ray detection device according to claim 1, characterized in that: The walking assembly includes a hanging wheel installed on the body and a driving structure for driving the hanging wheel to rotate. The hanging wheel is surrounded by a groove for the sub-conductor to be inserted, and the surrounding direction of the groove is consistent with the rotation direction of the hanging wheel.

4. The high-altitude tension clamp X-ray detection device according to claim 1, characterized in that: The locking assembly includes an extrusion structure capable of extruding the sub-conductor toward the traveling assembly and a driving structure for driving the extrusion structure to approach the traveling assembly.

5. The high-altitude tension clamp X-ray detection device according to claim 4, characterized in that: The extrusion structure includes an extrusion block and a flip arm connected to the extrusion block, the driving structure is installed at one end of the flip arm away from the extrusion block, the driving structure includes a flip gear rotatably arranged on the flip arm, a rack meshing with the flip gear, and a lifting drive member for driving the rack to rise and fall, and the direction of the rack rising and falling is consistent with the direction in which the extrusion block approaches or moves away from the walking component.

6. The high-altitude tension clamp X-ray detection device according to claim 1, characterized in that: The machine body is also provided with a calibration component for adjusting the detection posture of the X-ray detection component.

7. The high-altitude tension clamp X-ray detection device according to claim 6, characterized in that: The calibration component includes a lifting structure for driving the X-ray detection component to rise and fall, and a driving structure for driving the X-ray detection component to swing. The swing direction of the X-ray detection component is consistent with the direction of rotation with the walking direction of the walking component as the rotation axis.

8. The high-altitude tension clamp X-ray detection device according to claim 1, characterized in that: The X-ray detection assembly includes an X-ray machine and an X-ray imaging plate that are arranged at intervals. In an initial state, the X-ray machine faces the X-ray imaging plate, and the X-ray imaging plate adjusts its rotation posture through a positioning assembly.

9. A high-altitude tension clamp X-ray detection system, including a drone, characterized in that: It also includes the device as described in any one of claims 1-8, wherein the body has a hanging end connected to the drone.

10. A method for detecting high-altitude tension clamps by X-ray, characterized in that: The device according to any one of claims 1 to 8 comprises the following steps: S1, use a drone to lift the fuselage to the conductor of the high-altitude tension wire clamp; S2, placing the walking assembly on the sub-conductor; S3, the walking component moves the X-ray detection component to a designated detection position; S4, using the locking assembly to lock the travel assembly on the sub-conductor to lock the position of the machine body; S5, after adjusting the detection posture of the X-ray detection assembly, use the X-ray detection assembly to perform X-ray detection on the split wire in the tension clamp.

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