Socket
By installing the socket module and the PCB control module as an integral module structure in the outer shell and connecting the pole sheets through plug-in, the existing socket assembly is solved, and the compact layout and efficient assembly of the socket are achieved.
Patent Information
- Application Number
- CN202510065147.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-16
- Publication Date
- 2025-04-22
AI Technical Summary
There are too many internal components and accessories of existing sockets, and the assembly process is cumbersome, resulting in high production costs and large space for parts, resulting in large overall socket size.
A socket is designed, using the socket module and the PCB control module as an integral module structure to install it in the outer shell, and the plug-in method of the L-pole connection sleeve and the N-pole connection sleeve is used to reduce the number of welding times and simplify the assembly process.
It realizes the compact layout of the socket, simplifies the assembly process, reduces production costs, and ensures the integration of components and the miniaturization of sockets.
Smart Images

Figure CN119864665A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of sockets, in particular to a socket. Background Art
[0002] Power sockets are interfaces for electrical devices used in homes and industrial environments. They allow devices to be connected to power sources through plugs and cables. In order to meet the increasing power supply needs of electrical appliances and digital devices, many products that break through the traditional long strips and linear arrangement of sockets have been born on the market. Polyhedron sockets are one of them. Each socket of this type of socket is distributed on different surfaces of the polyhedron, avoiding mutual interference when multiple electrical devices are connected at the same time. However, the existing sockets have too many internal components and accessories, the assembly process is cumbersome, and the assembly efficiency is low, resulting in high production and processing costs. In addition, the large space occupied by the components will also lead to a large overall volume of the socket. Summary of the invention
[0003] The purpose of the present invention is to provide a socket to solve the technical problems in the background technology.
[0004] A socket comprises a power cable, an outer shell, a socket module and a PCB control module. The power cable is electrically connected to the socket module and the PCB control module to supply power to the socket module and the PCB control module. The socket module and the PCB control module are both installed in the outer shell as an integral module structure.
[0005] The socket module includes a first inner shell, a second inner shell, a positioning bracket, a front cover, a rear cover and a conductive component. The first inner shell and the second inner shell have the same structure and are symmetrically snapped on the positioning bracket. The positioning bracket includes a first frame and a second frame. The first frame and the second frame have the same structure and are plugged in left and right. The first frame is buckled with the first inner shell, and the second frame is buckled with the second inner shell. The front cover and the rear cover have the same structure and are used to lock the positioning bracket with the first inner shell and the second inner shell at the front and rear ends of the positioning bracket. The conductive component includes two groups of L-pole sockets, two groups of N-pole sockets, an E-pole socket, an L-pole connecting socket and an N The L-pole socket and the N-pole socket are a group of sockets respectively installed in the first inner shell and the second inner shell, the L-pole socket and the N-pole socket in the first inner shell are installed in the upper and lower positions, the L-pole socket in the second inner shell is below the N-pole socket, the E-pole socket is transversely arranged between the L-pole socket and the N-pole socket, the L-pole socket and the N-pole socket have the same structure and are respectively installed at the front and rear ends of the positioning bracket, the L-pole socket is used to electrically connect the L-pole socket on the first inner shell with the L-pole socket on the second inner shell, and the N-pole socket is used to electrically connect the N-pole socket on the first inner shell with the N-pole socket on the second inner shell.
[0006] The L-pole socket includes a first plug-in piece extending outward, and the N-pole socket includes a second plug-in piece extending outward, and the first plug-in piece and the second plug-in piece face opposite directions.
[0007] The L-pole connecting socket includes a first conductive sheet in an inverted L-shaped structure, the first conductive sheet includes a first connecting sheet and a second connecting sheet, the first connecting sheet is above the second connecting sheet, the left side of the first connecting sheet is a first plug-in portion, and the lower side of the second connecting sheet is a second plug-in portion, a first welding leg is bent upward on the first connecting sheet, and the first plug-in portion and the second plug-in portion are respectively plugged with the first plug-in sheet of the L-pole socket in the first inner shell and the second inner shell; the first plug-in portion includes a first clip and a second clip, the first clip is above the second clip, the first clip is connected to the first connecting sheet through a first annular bending portion, the spacing between the first clip and the first connecting sheet forms an elastic space, the right side of the second clip is connected to the end point of the first connecting sheet through a second annular bending portion, and the second clip and the first clip are connected. The spacing between the two forms a first plug-in hole of an elastic structure; the second plug-in part includes a third clip and a fourth clip, the third clip is above the fourth clip, a first connecting arm is provided on the right side of the third clip, the first connecting arm is connected to the second connecting piece through a third annular bending portion, the second connecting piece is vertically connected to the second connecting arm below, the fourth clip is above the second connecting arm, the spacing between the second connecting arm and the fourth clip forms an elastic space, the front end of the fourth clip is connected to the second connecting arm through a fourth annular bending portion, and the spacing between the third clip and the fourth clip forms a second plug-in hole of an elastic structure; the first welding foot includes a first welding piece and a first supporting piece, the first welding piece is vertically above the first supporting piece, the bottom of the first supporting piece is connected to the first connecting piece, and the first welding piece is arranged parallel to the first connecting piece.
[0008] The E-pole socket includes a socket body of a rectangular frame structure formed by bending, a first through hole is provided in the middle of the socket body, the first through hole passes through the upper and lower ends of the socket body, the front end of the socket body is a threading part, and the rear end is a welding part, the threading part is provided with a second through hole, the second through hole passes through the front and rear ends of the threading part, the welding part is provided with a welding hole, the welding hole passes through the front and rear ends of the welding part, the second through hole and the welding hole are both connected to the first through hole, the left and right sides of the socket body are respectively a third plug-in part and a fourth plug-in part, the third plug-in part and the fourth plug-in part have the same structure and are symmetrically arranged; the third plug-in part includes a fifth clip and a sixth clip, the fifth clip and the sixth clip have the same structure and are symmetrically arranged up and down, the spacing between the fifth clip and the sixth clip forms a third plug-in hole of an elastic structure, the fifth clip includes a guide piece and a contact piece, one end of the guide piece is integrally connected to the side wall of the socket body, the guide piece is arranged along the horizontal direction, and the other end thereof is connected to the contact piece, and the contact piece has a V-shaped bending structure.
[0009] The first frame includes a first front mounting portion and a first rear mounting portion, a first positioning groove of a semicircular structure is provided at the front end of the first front mounting portion, the second frame includes a second front mounting portion and a second rear mounting portion, the second front mounting portion is provided with a second positioning groove which contacts with the first positioning groove and is spliced into a clamping hole for clamping the cable, the first rear mounting portion and the second rear mounting portion are plugged into a rectangular structure, the first rear mounting portion is provided with at least one first directional plug post and / or a first directional plug hole in the direction of the second rear mounting portion, the second rear mounting portion is correspondingly provided with a second directional plug post and / or a second directional plug hole which is plugged into the first rear mounting portion, a first hook and a second hook are extended on the outer side of the first rear mounting portion away from the second rear mounting portion, the first hook and the second hook are buckled and installed with the first inner shell, the first rear mounting portion has a concave first guide groove and a first mounting hole, the second rear mounting portion has a concave second guide groove and a second mounting hole, the first guide groove and the second guide groove are spliced into a guide hole communicating with the clamping hole, and the first mounting hole and the second mounting hole are used for installation with the E-pole socket at the rear side of the guide hole.
[0010] The front cover plate includes a main cover body, and the main cover body has a locking plate extending toward the first inner shell body. The locking plates are provided with at least four groups, and two groups are provided along the upper and lower ends of the main cover body respectively. The locking plates are provided with locking holes, and corresponding raised blocks are provided on the first inner shell body and the second inner shell body to be snapped and installed with the locking holes.
[0011] The first inner shell is provided with a first concave safety door groove, which is used to install a first five-pin socket safety door. The second inner shell is provided with a second concave safety door groove, which is used to install a second five-pin socket safety door. The second five-hole plug safety door has the same structure as the first five-hole plug safety door. A two-hole plug installation door assembly is also installed below the first inner shell and the second inner shell.
[0012] The PCB control module includes a mounting shell, a power mainboard, a key control board and an interface circuit board. The mounting shell is a rectangular frame structure. An opening is provided on one side of the mounting shell. A hollow mounting cavity is provided in the mounting shell. The key control board is below the power mainboard. The interface circuit board is vertically installed between the key control board and the power mainboard. The interface circuit board is located at the opening of the mounting shell. The power mainboard is provided with a plurality of first welding slots on one side of the opening of the mounting shell. The key control board is provided with a plurality of second welding slots on one side of the opening of the mounting shell. A raised first soldering pad is provided on the upper end of the interface circuit board and is plugged into the first soldering slot. The lower end of the interface circuit board is provided with a plurality of second soldering slots. A raised second soldering pad is provided, which is plugged into the second soldering slot; a limit block protruding outward is provided above the opening of the mounting shell, and two limit blocks are provided, and the two limit blocks are located on the left and right sides of the opening, and the top of the interface circuit board is against the bottom of the limit block; a mounting plate is also provided at the opening position of the mounting shell, and two mounting plates are provided and are located on the left and right ends of the opening, and the mounting plate is below the limit block. A first card hole is provided on the mounting plate, and a directional assembly block is provided on the interface circuit board, which is plugged into the first card hole; concave slide grooves are provided on the left and right sides of the bottom of the mounting shell, and the two sides of the button control board are inserted into the slide grooves.
[0013] Compared with the prior art, the socket of the present application has a compact layout structure. The socket module and the PCB control module are placed in the shell as an integral module, which is easy to assemble and does not occupy too much space in the shell, ensuring the integration of components inside the shell and the miniaturization of the socket. In addition, the L-pole connection socket and the N-pole connection socket on the socket module are evenly distributed on both sides of the entire socket module and are connected to other pole pieces by plugging, which reduces the number of welding times, makes assembly efficiency simpler and faster, and effectively reduces production costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 : The three-dimensional structure of this application;
[0015] Figure 2 : Internal structure diagram of this application;
[0016] Figure 3 : 3D structure diagram of socket module;
[0017] Figure 4 : Exploded view of socket module;
[0018] Figure 5 : A three-dimensional view of the first inner shell;
[0019] Figure 6 : Stereoscopic image of the positioning bracket;
[0020] Figure 7 : A first frame stereogram;
[0021] Figure 8 : Installation structure diagram of positioning bracket and E-pole plug sleeve;
[0022] Fig. 9 : L-pole plug sleeve stereogram;
[0023] Fig.10 :Three-dimensional diagram of N-pole socket;
[0024] Fig.11 : Position diagram of the L-pole socket and the N-pole socket on the first frame;
[0025] Fig.12 : Stereoscopic diagram of L-pole connecting sleeve;
[0026] Fig.13 : A three-dimensional view of the L-pole connecting sleeve from another direction;
[0027] Fig.14 : L-pole connection socket stereogram and L-pole socket installation diagram;
[0028] Fig.15 :E pole plug sleeve stereogram;
[0029] Fig.16 : A three-dimensional view of the E-pole socket from another direction;
[0030] Fig.17 :Rear view of E-pole socket;
[0031] Fig.18 : Stereoscopic view of the front cover;
[0032] Fig.19 : PCB control module stereogram;
[0033] Fig. 20 :Three-dimensional image of PCB control module from another direction;
[0034] Fig.21 : PCB control module exploded view;
[0035] Fig. 22 : Installation shell stereogram;
[0036] Fig.23 : Main view of the interface circuit board. DETAILED DESCRIPTION
[0037] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.
[0038] Specific embodiment 1: Please refer to Figure 1 and Figure 2 In an embodiment of the present invention, a socket includes a power cable 2, an outer shell 1, a socket module 3 and a PCB control module 16. The power cable 2 is electrically connected to the socket module 3 and the PCB control module 16 to supply power to the socket module 3 and the PCB control module 16. The socket module 3 and the PCB control module 16 are both installed in the outer shell 1 as an integral module structure.
[0039] See also Figures 3 to 23 The socket module 3 includes a first inner shell 4, a second inner shell 5, a positioning bracket 6, a front cover 7, a rear cover 8 and a conductive component. The first inner shell 4 and the second inner shell 5 have the same structure and are symmetrically snapped on the positioning bracket 6. The positioning bracket 6 includes a first frame 601 and a second frame 602. The first frame 601 and the second frame 602 have the same structure and are plugged in left and right. The first frame 601 is buckled with the first inner shell 4, the second frame 602 is buckled with the second inner shell 5, the front cover 7 and the rear cover 8 have the same structure and are on the positioning bracket 6. The front and rear ends are used to lock the positioning bracket 6 with the first inner shell 4 and the second inner shell 5. The conductive components include two groups of L-pole sockets 9, two groups of N-pole sockets 10, E-pole sockets 13, L-pole connecting sockets 11 and N-pole connecting sockets 12. The L-pole sockets 9, N-pole sockets 10, E-pole sockets 13, L-pole connecting sockets 11 and N-pole connecting sockets 12 are all made of copper by one-piece bending. The one-piece structure can reduce assembly and avoid errors caused by assembly. While simplifying the production process, it also reduces interference that may be caused by assembly.
[0040] The L-pole socket 9 and the N-pole socket 10 are a group and are respectively installed in the first inner shell 4 and the second inner shell 5. The L-pole socket 9 and the N-pole socket 10 in the first inner shell 4 are installed in the upper and lower positions. The L-pole socket 9 in the second inner shell 5 is below the N-pole socket 10. The E-pole socket 13 is horizontally arranged between the L-pole socket 9 and the N-pole socket 10. The L-pole connecting socket 11 and the N-pole connecting socket 12 have the same structure and are respectively installed at the front and rear ends of the positioning bracket 6. The L-pole connecting socket 11 is used to electrically connect the L-pole socket 9 on the first inner shell 4 with the L-pole socket 9 on the second inner shell 5, and the N-pole connecting socket 12 is used to electrically connect the N-pole socket 10 on the first inner shell 4 with the N-pole socket 10 on the second inner shell 5.
[0041] The L-pole socket 9 includes a first plug-in piece 901 extending outward, and the N-pole socket 10 includes a second plug-in piece 1001 extending outward, and the first plug-in piece 901 and the second plug-in piece 1001 face opposite directions. The L-pole socket 9 on the first inner shell 4 and the second inner shell 5 are not at the same height but on the same side, and can be connected through the L-pole connecting socket 11, while the N-pole connecting socket is on the opposite side, avoiding the current situation of installing the L-pole connecting socket 11 and the N-pole connecting socket on the same side as in the prior art. The layout of the present application can make the assembly of components simpler and avoid the complex product structure design caused by the concentrated layout of too many components.
[0042] The L-pole connecting socket 11 includes a first conductive sheet 1101 in an inverted L-shaped structure, the first conductive sheet 1101 includes a first connecting sheet 1101-1 and a second connecting sheet 1101-2, the first connecting sheet 1101-1 is above the second connecting sheet 1101-2, the left side of the first connecting sheet 1101-1 is a first plug-in portion 1103, the lower side of the second connecting sheet 1101-2 is a second plug-in portion 1104, the first connecting sheet 1101-1 is bent upward with a first welding leg 1102, the first plug-in portion 1103 and the second plug-in portion 1104 are respectively connected to the first plug-in portion 1103 of the L-pole socket 9 in the first inner shell 4 and the second inner shell 5. The first plug-in portion 1103 includes a first clip 1103-1 and a second clip 1103-2, the first clip 1103-1 is above the second clip 1103-2, the first clip 1103-1 is connected to the first connecting piece 1101-1 through the first annular bending portion 1103-3, the spacing between the first clip 1103-1 and the first connecting piece 1101-1 forms an elastic space, the right side of the second clip 1103-2 is connected to the end point of the first connecting piece 1101-1 through the second annular bending portion 1103-4, and the spacing between the second clip 1103-2 and the first clip 1103-1 forms an elastic space. The second plug-in portion 1104 includes a third clip 1104-1 and a fourth clip 1104-2, the third clip 1104-1 is above the fourth clip 1104-2, a first connecting arm 1104-3 is provided on the right side of the third clip 1104-1, the first connecting arm 1104-3 is connected to the second connecting piece 1101-2 through a third annular bending portion 1104-4, a second connecting arm 1104-5 is vertically connected to the lower side of the second connecting piece 1101-2, the fourth clip 1104-2 is above the second connecting arm 1104-5, the second connecting arm 1104-5 and the fourth clip 110 The spacing between the third and fourth clamps 1104-1 and 1104-2 forms an elastic space, the front end of the fourth clamp 1104-2 is connected to the second connecting arm 1104-5 through the fourth annular bending portion 1104-6, and the spacing between the third clamp 1104-1 and the fourth clamp 1104-2 forms a second plug-in hole of the elastic structure; the first welding leg 1102 includes a first welding piece 1102-1 and a first supporting piece 1102-2, the first welding piece 1102-1 is vertically above the first supporting piece 1102-2, the bottom of the first supporting piece 1102-2 is connected to the first connecting piece 1101-1, and the first welding piece 1102-1 is arranged parallel to the first connecting piece 1101-1.By utilizing the first plug-in portion 1103 and the second plug-in portion 1104 on the L-pole connecting socket 11 to be elastically plugged into the L-pole socket 9 for electrical connection, the welded connection structure is eliminated, making the connection between the L-pole connecting socket 11 and the L-pole socket 9 simpler and more efficient in assembly. In addition, in the present application, the structures of the L-pole connecting socket 11 and the N-pole connecting socket 12 are the same, so they can be produced using the same set of molds, thereby effectively controlling the cost of product production.
[0043] In the present application, the E-pole socket 13 includes a socket body 1301 of a rectangular frame structure formed by bending, a first through hole 1301-1 is provided in the middle of the socket body 1301, the first through hole 1301-1 passes through the upper and lower ends of the socket body 1301, the front end of the socket body 1301 is a threading portion A, and the rear end is a welding portion B. The threading portion A is provided with a second through hole 1301-2, the second through hole 1301-2 passes through the front and rear ends of the threading portion A, and the welding portion B is provided with a welding hole 1301-3, the welding hole 1301-3 passes through the front and rear ends of the welding portion B, the second through hole 1301-2 and the welding hole 1301-3 are both connected to the first through hole 1301-1, and the left and right sides of the socket body 1301 are respectively the third plug-in portion 1302 and the fourth plug-in portion 130 3. The third plug-in portion 1302 and the fourth plug-in portion 1303 have the same structure and are symmetrically arranged; the third plug-in portion 1302 includes a fifth clip 1302-1 and a sixth clip 1302-2, the fifth clip 1302-1 and the sixth clip 1302-2 have the same structure and are symmetrically arranged up and down, the distance between the fifth clip 1302-1 and the sixth clip 1302-2 forms a third plug-in hole of an elastic structure, the fifth clip 1302-1 includes a guide piece 1302-1A and a contact piece 1302-1B, one end of the guide piece 1302-1A is integrally connected to the side wall of the socket body 1301, the guide piece 1302-1A is arranged along the horizontal direction, and the other end thereof is connected to the contact piece 1302-1B, and the contact piece 1302-1B has a V-shaped bending structure. The E-pole socket 13 is for installation with the ground wire. In the present application, the ground wire can be routed through the middle of the socket body 1301, so that the route of the ground wire is more reasonable, that is, the ground wire passes through the second through hole 1301-2 to the welding part B for welding, avoiding the ground wire being wound around the outside of the socket module 3 and then welded to the E-pole socket 13. The outer winding will occupy the space inside the outer shell 1 and make the entire socket module 3 look messy, and the assembly is not simple and quick enough.
[0044] In the present application, the first frame body 601 on the positioning bracket 6 includes a first front mounting portion C and a first rear mounting portion D, the front end of the first front mounting portion C is provided with a first positioning groove 601-1 of a semicircular structure, the second frame body 602 includes a second front mounting portion E and a second rear mounting portion F, the second front mounting portion E is provided with a second positioning groove 602-1 which contacts with the first positioning groove 601-1 and is spliced to form a clamping hole 603 for clamping the cable, the first rear mounting portion D and the second rear mounting portion F are plugged into a rectangular structure, and the first rear mounting portion At least one first directional pin 601-4 and / or a first directional socket 601-5 is provided in the direction of the second rear mounting part D toward the second rear mounting part F, and the second rear mounting part F is correspondingly provided with a second directional pin and / or a second directional socket that are plugged into the first rear mounting part D. In this embodiment, the first directional pins 601-4 are respectively provided at the diagonal positions of the first rear mounting part D, and the first directional socket 601-5 is provided at the diagonal position of the other side thereof, and the second rear mounting part F is correspondingly provided with a second directional socket that is plugged into the second directional pins. A first hook 601-6 and a second hook 601-7 are extended from the outside of the first rear mounting part D in a direction away from the second rear mounting part F. The first hook 601-6 and the second hook 601-7 are snap-fitted and mounted with the first inner shell body 4. The first rear mounting part D has a concave first guide groove 601-2 and a first mounting hole 601-3. The second rear mounting part F has a concave second guide groove and a second mounting hole. The first guide groove 601-2 and the second guide groove are spliced into a guide hole that communicates with the clamping hole 603. The first mounting hole 601-3 and the second mounting hole are located on the rear side of the guide hole for mounting the E-pole socket 13. The entire first frame 601 and the second frame 602 have few hollow positions, and the upper and lower end surfaces of the first rear mounting portion D are rectangular support surfaces 601-8 structures, which are used to abut against the L-pole socket 9 and the N-pole socket 10. The structural layout of the first frame 601 and the second frame 602 is strong and not easy to deform and affect the use of the corresponding power plug holes on the outer shell 1.
[0045] The front cover 7 includes a main cover body 701, which is a rectangular structure. A hole 701-1 is provided at the center of the main cover body 701. A locking plate 702 is extended from the main cover body 701 toward the first inner shell 4. The locking plates 702 are provided with at least four groups, and two groups are provided along the upper and lower ends of the main cover body 701. The locking plates 702 are provided with locking holes 702-1. The first inner shell 4 and the second inner shell 5 are provided with corresponding raised blocks that are engaged with the locking holes 702-1. The rear cover 8 has the same structure as the front cover 7 and will not be described again. After the first inner shell 4 and the second inner shell 5 are plugged and assembled, the front cover 7 and the rear cover 8 are used to further lock and install the first inner shell 4, the second inner shell 5 and the positioning bracket 6 to ensure that they will not fall off or other abnormalities.
[0046] The first inner shell 4 is provided with a concave first safety door groove 401, and the first safety door groove 401 is used to install the first five-pin socket safety door 14. The second inner shell 5 is provided with a concave second safety door groove, and the second safety door groove is used to install the second five-pin socket safety door. The second five-hole plug safety door has the same structure as the first five-hole plug safety door. A two-hole plug installation door assembly 15 is also installed below the first inner shell 4 and the second inner shell 5.
[0047] The PCB control module 16 includes a mounting shell 17, a power main board 19, a button control board 18 and an interface circuit board 20. The mounting shell 17 is a rectangular frame structure. An opening is provided on one side of the mounting shell 17. The mounting shell 17 has a hollow mounting cavity. The button control board 18 is below the power main board 19. The interface circuit board 20 is vertically installed between the button control board 18 and the power main board 19. The interface circuit board 20 is located at the opening of the mounting shell 17. A welding plate 1902 for welding with cables is provided on the power main board 19. A long limiting hole 1701 is provided on the mounting shell 17 to be plugged into the welding plate 1902. The welding plate 1902 passes through the side wall of the mounting shell 17 and is suspended to the outside.
[0048] The power supply main board 19 is provided with a plurality of first welding slots 1901 on one side of the opening of the mounting shell 17, the key control board 18 is provided with a plurality of second welding slots 1801 on one side of the opening of the mounting shell 17, the upper end of the interface circuit board 20 is provided with a raised first soldering pad 2001 which is plugged into the first soldering slot 1901, and the lower end thereof is provided with a raised second soldering pad 2002 which is plugged into the second soldering slot 1801; a stopper 1702 which is protruding outward is provided above the opening of the mounting shell 17, and two stopper blocks 1702 are provided, and the two stopper blocks 1702 are located on the left and right sides of the opening, and the top of the interface circuit board 20 abuts against the stopper blocks. 1702; the opening position of the mounting shell 17 is also provided with a mounting plate 1703, and two mounting plates 1703 are provided and are located at the left and right ends of the opening. The mounting plates 1703 are located below the limit block 1702, and the mounting plates 1703 are provided with a first clamping hole 1703-1. The interface circuit board 20 is provided with a directional assembly block 2003 that is plugged into the first clamping hole 1703-1. In order to prevent assembly errors, the number of directional assembly blocks 2003 on the left and right sides of the interface circuit board 20 is inconsistent. In this application, the left side of the interface circuit board 20 is provided with a directional assembly block 2003, and the right side thereof is provided with two directional assembly blocks 2003. In this application, the interface circuit board 20 is provided with several interfaces, and the interfaces can be Universal Serial Bus interfaces (USB), Type C interfaces, Type A interfaces, or Type B interfaces, etc. In addition, concave slide grooves 1704 are respectively provided on the left and right sides below the bottom of the installation shell 17, and the two sides of the button control board 18 are inserted into the slide grooves 1704 to achieve directional installation of the button control board 18.
[0049] Assembly method of PCB control module 16: Since a relatively large power module is welded on power main board 19, both sides of key control board 18 are first inserted into slide slot 1704 for assembly, and then power main board 19 is inserted into mounting shell 17. The interface on interface circuit board 20 is welded completely and then welded to key control board 18 and power main board 19 through first welding pad 2001 and second welding pad 2002 respectively. Since welding pad and welding slot are directional installed by plug-in, no other positioning jig is needed for assistance, which effectively improves the assembly efficiency of PCB control module 16. PCB control module 16 adopts a stacking assembly method, which effectively saves space and realizes miniaturization.
[0050] Compared with the prior art, the socket of the present application has a compact layout structure. The socket module and the PCB control module are placed in the shell as an integral module, which is easy to assemble and does not occupy too much space in the shell, ensuring the integration of components inside the shell and the miniaturization of the socket. In addition, the L-pole connection socket and the N-pole connection socket on the socket module are evenly distributed on both sides of the entire socket module and are connected to other pole pieces by plugging, which reduces the number of welding times, makes assembly efficiency simpler and faster, and effectively reduces production costs.
[0051] It will be apparent to those skilled in the art that the invention is not limited to the details of the foregoing exemplary embodiments and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered in all respects as exemplary and non-restrictive, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.
[0052] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A socket, characterized in that: It includes a power cable, an outer shell, a socket module and a PCB control module. The power cable is electrically connected to the socket module and the PCB control module to supply power to the socket module and the PCB control module. The socket module and the PCB control module are installed in the outer shell as an integral module structure.
2. A socket according to claim 1, characterized in that: The socket module includes a first inner shell, a second inner shell, a positioning bracket, a front cover, a rear cover and a conductive component. The first inner shell and the second inner shell have the same structure and are symmetrically snapped on the positioning bracket. The positioning bracket includes a first frame and a second frame. The first frame and the second frame have the same structure and are plugged in left and right. The first frame is buckled with the first inner shell, and the second frame is buckled with the second inner shell. The front cover and the rear cover have the same structure and are used to lock the positioning bracket with the first inner shell and the second inner shell at the front and rear ends of the positioning bracket. The conductive component includes two groups of L-pole sockets, two groups of N-pole sockets, an E-pole socket, an L-pole connecting socket and an N The L-pole socket and the N-pole socket are a group of sockets respectively installed in the first inner shell and the second inner shell, the L-pole socket and the N-pole socket in the first inner shell are installed in the upper and lower positions, the L-pole socket in the second inner shell is below the N-pole socket, the E-pole socket is transversely arranged between the L-pole socket and the N-pole socket, the L-pole socket and the N-pole socket have the same structure and are respectively installed at the front and rear ends of the positioning bracket, the L-pole socket is used to electrically connect the L-pole socket on the first inner shell with the L-pole socket on the second inner shell, and the N-pole socket is used to electrically connect the N-pole socket on the first inner shell with the N-pole socket on the second inner shell.
3. A socket according to claim 2, characterized in that: The L-pole socket includes a first plug-in piece extending outward, and the N-pole socket includes a second plug-in piece extending outward, and the first plug-in piece and the second plug-in piece face opposite directions.
4. A socket according to claim 3, characterized in that: The L-pole connecting socket includes a first conductive sheet in an inverted L-shaped structure, the first conductive sheet includes a first connecting sheet and a second connecting sheet, the first connecting sheet is above the second connecting sheet, the left side of the first connecting sheet is a first plug-in portion, and the lower side of the second connecting sheet is a second plug-in portion, a first welding leg is bent upward on the first connecting sheet, and the first plug-in portion and the second plug-in portion are respectively plugged with the first plug-in sheet of the L-pole socket in the first inner shell and the second inner shell; the first plug-in portion includes a first clip and a second clip, the first clip is above the second clip, the first clip is connected to the first connecting sheet through a first annular bending portion, the spacing between the first clip and the first connecting sheet forms an elastic space, the right side of the second clip is connected to the end point of the first connecting sheet through a second annular bending portion, and the second clip and the first clip are connected. The spacing between the two forms a first plug-in hole of an elastic structure; the second plug-in part includes a third clip and a fourth clip, the third clip is above the fourth clip, a first connecting arm is provided on the right side of the third clip, the first connecting arm is connected to the second connecting piece through a third annular bending portion, the second connecting piece is vertically connected to the second connecting arm below, the fourth clip is above the second connecting arm, the spacing between the second connecting arm and the fourth clip forms an elastic space, the front end of the fourth clip is connected to the second connecting arm through a fourth annular bending portion, and the spacing between the third clip and the fourth clip forms a second plug-in hole of an elastic structure; the first welding foot includes a first welding piece and a first supporting piece, the first welding piece is vertically above the first supporting piece, the bottom of the first supporting piece is connected to the first connecting piece, and the first welding piece is arranged parallel to the first connecting piece.
5. A socket according to claim 4, characterized in that: The E-pole socket includes a socket body of a rectangular frame structure formed by bending, a first through hole is provided in the middle of the socket body, the first through hole passes through the upper and lower ends of the socket body, the front end of the socket body is a threading part, and the rear end is a welding part, the threading part is provided with a second through hole, the second through hole passes through the front and rear ends of the threading part, the welding part is provided with a welding hole, the welding hole passes through the front and rear ends of the welding part, the second through hole and the welding hole are both connected to the first through hole, the left and right sides of the socket body are respectively a third plug-in part and a fourth plug-in part, the third plug-in part and the fourth plug-in part have the same structure and are symmetrically arranged; the third plug-in part includes a fifth clip and a sixth clip, the fifth clip and the sixth clip have the same structure and are symmetrically arranged up and down, the spacing between the fifth clip and the sixth clip forms a third plug-in hole of an elastic structure, the fifth clip includes a guide piece and a contact piece, one end of the guide piece is integrally connected to the side wall of the socket body, the guide piece is arranged along the horizontal direction, and the other end thereof is connected to the contact piece, and the contact piece has a V-shaped bending structure.
6. A socket according to claim 5, characterized in that: The first frame includes a first front mounting portion and a first rear mounting portion, a first positioning groove of a semicircular structure is provided at the front end of the first front mounting portion, the second frame includes a second front mounting portion and a second rear mounting portion, the second front mounting portion is provided with a second positioning groove which contacts with the first positioning groove and is spliced into a clamping hole for clamping the cable, the first rear mounting portion and the second rear mounting portion are plugged into a rectangular structure, the first rear mounting portion is provided with at least one first directional plug post and / or a first directional plug hole in the direction of the second rear mounting portion, the second rear mounting portion is correspondingly provided with a second directional plug post and / or a second directional plug hole which is plugged into the first rear mounting portion, a first hook and a second hook are extended on the outer side of the first rear mounting portion away from the second rear mounting portion, the first hook and the second hook are buckled and installed with the first inner shell, the first rear mounting portion has a concave first guide groove and a first mounting hole, the second rear mounting portion has a concave second guide groove and a second mounting hole, the first guide groove and the second guide groove are spliced into a guide hole communicating with the clamping hole, and the first mounting hole and the second mounting hole are used for installation with the E-pole socket at the rear side of the guide hole.
7. A socket according to claim 6, characterized in that: The front cover plate includes a main cover body, and the main cover body has a locking plate extending toward the first inner shell body. The locking plates are provided with at least four groups, and two groups are provided along the upper and lower ends of the main cover body respectively. The locking plates are provided with locking holes, and corresponding raised blocks are provided on the first inner shell body and the second inner shell body to be snapped and installed with the locking holes.
8. A socket according to any one of claims 1 to 7, characterized in that: The first inner shell is provided with a first concave safety door groove, which is used to install a first five-pin socket safety door. The second inner shell is provided with a second concave safety door groove, which is used to install a second five-pin socket safety door. The second five-hole plug safety door has the same structure as the first five-hole plug safety door. A two-hole plug installation door assembly is also installed below the first inner shell and the second inner shell.
9. A socket according to claim 8, characterized in that: The PCB control module includes a mounting shell, a power mainboard, a key control board and an interface circuit board. The mounting shell is a rectangular frame structure. An opening is provided on one side of the mounting shell. A hollow mounting cavity is provided in the mounting shell. The key control board is below the power mainboard. The interface circuit board is vertically installed between the key control board and the power mainboard. The interface circuit board is located at the opening of the mounting shell. The power mainboard is provided with a plurality of first welding slots on one side of the opening of the mounting shell. The key control board is provided with a plurality of second welding slots on one side of the opening of the mounting shell. A raised first soldering pad is provided on the upper end of the interface circuit board and is plugged into the first soldering slot. The lower end of the interface circuit board is provided with a plurality of second soldering slots. A raised second soldering pad is provided, which is plugged into the second soldering slot; a limit block protruding outward is provided above the opening of the mounting shell, and two limit blocks are provided, and the two limit blocks are located on the left and right sides of the opening, and the top of the interface circuit board is against the bottom of the limit block; a mounting plate is also provided at the opening position of the mounting shell, and two mounting plates are provided and are located on the left and right ends of the opening, and the mounting plate is below the limit block. A first card hole is provided on the mounting plate, and a directional assembly block is provided on the interface circuit board, which is plugged into the first card hole; concave slide grooves are provided on the left and right sides of the bottom of the mounting shell, and the two sides of the button control board are inserted into the slide grooves.