Novel rapid butt joint device for cable production

Abstract

The invention discloses a novel cable production rapid butt joint device, which comprises a base, the top of the base is fixedly connected with a brush plate, the top of the base is fixedly connected with a cleaning assembly, the cleaning assembly comprises a vibrator, the back surface of the vibrator is fixedly connected with the front surface of the brush plate, the top of the base is fixedly connected with an extrusion plate, and the extrusion plate is fixedly connected with the brush plate. The back face of the extrusion plate is fixedly connected with an elastic extrusion pad, the top of the base is fixedly connected with an extrusion door frame, the top of the base is fixedly connected with an installation supporting column, the top of the installation supporting column is fixedly connected with an installation plate, the bottom of the installation plate is fixedly connected with an electric pressing rod sleeve piece, and the bottom of the electric pressing rod sleeve piece is fixedly connected with a glue coating pressing head. According to the device, the brush is matched with the vibrator, impurities on the surface of the copper core are scraped under the vibration effect, conducting resin is sprayed and coated twice through the crimping mechanism, gaps are filled, and the oxidation effect of oxygen in air on the surface of the copper core is reduced.

Description

Technical Field

[0001] The invention relates to the technical field of cable production, in particular to a novel quick docking device for cable production. Background Art

[0002] Cable is an electrical energy or signal transmission device, usually made of one or more mutually insulated conductors and an outer insulating protective layer. It is used to transmit electricity or information from one place to another. It has the characteristics of internal power conduction and external insulation. It is widely used in various circuit connections, electrical equipment and communication systems. Single-core cables with pre-pressed terminals are commonly used in power systems to connect the lines of some large power equipment. The production of single-core cables with pre-pressed terminals requires crimping the cables with the wiring terminals after the insulation and shielding layers have been removed at one end. In the process of crimping the terminals, many cables are still crimped manually. The quality of cables made by manually pressed terminals is uneven. If the crimping effect is not good, it is easy to cause overheating, short circuit or even burn the equipment, affecting the safety of the equipment using the cable. Summary of the invention

[0003] The object of the present invention is to provide a novel quick docking device for cable production to solve the problems raised in the above background technology.

[0004] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: a novel quick docking device for cable production, comprising a base, a brush plate fixedly connected to the top of the base, a brush fixedly connected inside the brush plate, a cleaning assembly fixedly connected to the top of the base, the cleaning assembly comprising a vibrator, the back of the vibrator fixedly connected to the front of the brush plate, an extrusion plate fixedly connected to the top of the base, an elastic extrusion pad fixedly connected to the back of the extrusion plate, the elastic extrusion pad being made of silicone, an extrusion door frame fixedly connected to the top, a mounting pillar fixedly connected to the top of the mounting pillar, a mounting plate fixedly connected to the bottom of the mounting plate, an electric pressure rod kit fixedly connected to the bottom of the electric pressure rod kit, and a rubber-coated pressure head fixedly connected to the bottom of the device, providing an overall technical solution for improving product quality.

[0005] Preferably, a sliding roller is rotatably connected to the top of the base, and the sliding roller is made of polymer. There are eighteen sliding rollers, which are evenly arranged on the top of the base, and the center plane between the front and back of the sliding roller coincides with the center plane between the front and back of the base. The bottom of the base is fixedly connected with a supporting foot, and there are four supporting feet, which are evenly distributed at the four corners of the bottom of the base. The bottom of the base is connected to a first collection box, and the bottom of the base is connected to a second collection box. The center planes between the front and back of the first collection box and the second collection box both coincide with the center plane between the front and back of the base. The top of the extrusion portal is connected with a rectangular through hole, and there are four mounting pillars, which are evenly distributed at the four corners of the bottom of the extrusion portal. A technical solution for the mounting structure at the bottom of the base of the device is provided, which provides a platform for the operation and coordination of other mechanisms.

[0006] Preferably, the other side of the brush plate is fixedly connected to a front diversion branch plate, the top of the front diversion branch plate is fixedly connected to a sensor bracket, the top of the sensor bracket is connected to a circular through hole, the top of the front diversion branch plate is fixedly connected to a front mounting seat, the other side of the front diversion branch plate is fixedly connected to a wind plate, the other side of the wind plate is fixedly connected to an extrusion plate, the other side of the extrusion plate is fixedly connected to a rear diversion branch plate, the top of the rear diversion branch plate is fixedly connected to the sensor bracket, the top of the rear diversion branch plate is fixedly connected to the rear mounting seat, the other side of the rear diversion branch plate is fixedly connected to a terminal positioning plate, and a terminal fixing pin is plugged into the top of the base, the number of the brush plate, the front diversion branch plate, the front mounting seat, the wind plate, the extrusion plate, the elastic extrusion pad, the rear diversion branch plate, the rear mounting seat, and the terminal positioning plate are all two, and the The terminal fixing pins are symmetrically distributed about the center plane between the front and back sides of the base, the front side of the wind plate is connected to a rectangular through hole, and this rectangular through hole only exists on the wind plate located on the front side of the base. The number of the sensor brackets is four, two in a group, one group is symmetrically distributed about the center plane of the two side surfaces of the front diversion branch plate, and the other group is symmetrically distributed about the center plane between the one side surface of the rear diversion branch plate and the other side surface of the rear mounting seat. The surface of the terminal fixing pin is covered with rubber, and the center plane of the front and back sides of the terminal fixing pin coincides with the center plane between the front and back sides of the base. A technical solution for the installation structure at the top of the base of the device is provided, the positional relationship between other mechanisms and the connecting mechanism of the base is determined, and then the positional relationship and matching relationship between the remaining mechanisms are determined, and the integrated crimping process is realized.

[0007] Preferably, the vibrator includes a vibration base, a sheath is fixedly connected to the front side of the vibration base, a vibration motor is fixedly connected to the front side of the vibration base, the vibration motor is connected to an eccentric wheel through the rotation of the motor shaft, the sheath is a hollow cylinder, the eccentric wheel is located inside the sheath, a first control cabinet is fixedly connected to the top of the base, the front side of the vibration motor is electrically connected to the back side of the first control cabinet through a wire, the front side of the wind plate is connected to a blower through a rectangular through hole, the back side of the blower is connected to a dustproof net, and the front side of the dustproof net is electrically connected to the other side of the first control cabinet through a wire. A technical solution for the pre-crimping treatment of the cable by the device is provided, and the cleaning effect is achieved by removing impurities on the surface of the copper core by the brush of the brush holder driven by vibration.

[0008] Preferably, a cleaning agent box is fixedly connected to the top of the base, and a water-based cleaning agent is loaded in the cleaning agent box. The top of the cleaning agent box is connected to a first gear pump, and the top of the first gear pump is fixedly connected to a first motor. The front of the first motor is electrically connected to the top of the first control cabinet through a wire, and the back of the first gear pump is connected to a first shunt pipe through a hose, and the surface of the first shunt pipe is fixedly connected to the inside of the front mounting seat. A first distance sensor is fixedly connected to the top of the sensor bracket through a circular through hole, and a second distance sensor is fixedly connected to the top of the sensor bracket through a circular through hole. The first distance sensor and the second distance sensor have the same appearance, and the first distance sensor and the second distance sensor are both located on the top of the front shunt branch plate. The first distance sensor and the second distance sensor are both Hall sensors. The top of the first distance sensor is electrically connected to the back of the first control cabinet through a wire, and the top of the second distance sensor is electrically connected to the back of the first control cabinet through a wire. A supplementary solution for the pre-crimping treatment of the cable by the present device is provided, and the surface cleanliness of the copper core is further improved by cleaning with a water-based cleaning agent and drying with a blower, and the cleaning process is accurately controlled by sensors.

[0009] Preferably, the top of the base is fixedly connected to a second control cabinet, the top of the base is fixedly connected to a conductive glue box, the conductive glue box is loaded with conductive glue, the top of the conductive glue box is connected to a second gear pump, the top of the second gear pump is fixedly connected to a second motor, the front of the second motor is electrically connected to the back of the second control cabinet through a wire, the back of the second gear pump is connected to a second shunt pipe through a hose, the surface of the second shunt pipe is fixedly connected to the inside of the rear mounting seat, the top of the sensor bracket is fixedly connected to a third distance sensor through a circular through hole, the top of the sensor bracket is fixedly connected to a fourth distance sensor through a circular through hole, The third distance sensor and the fourth distance sensor are consistent in appearance, both of which are Hall sensors, and both are located on the top of the rear shunt branch plate. The top of the third distance sensor is electrically connected to the back of the second control cabinet through a wire, and the top of the fourth distance sensor is electrically connected to the back of the second control cabinet through a wire, providing another supplementary solution for the pre-crimping treatment of the cable by the device, by spraying conductive glue twice before and during crimping, the conductive effect is improved, and the copper core is isolated from the external environment, thereby reducing the corrosion effect of the external environment on the copper core.

[0010] Preferably, the top of the extrusion gantry is fixedly connected to a junction box, the top of the mounting plate is fixedly connected to a rear glue coating group, the rear glue coating group includes a top glue box, the top of the mounting plate is fixedly connected to a top glue box, the top glue box is loaded with conductive glue, the top of the top glue box is connected to a top glue pump, the top of the top glue pump is connected to a top motor, the electric pressure rod kit includes a pressure rod fixing plate, the top of the pressure rod fixing plate is fixedly connected to the bottom of the mounting plate, the bottom of the mounting plate is fixedly connected to a pressure rod group, the bottom of the mounting plate is fixedly connected to a pressure rod motor, the other side of the pressure rod motor is connected to one side of the pressure rod group, the bottom of the pressure rod group is fixedly connected to a glue coating pressure head, the front side of the top motor is electrically connected to the top of the junction box through a wire, the front side of the pressure rod motor is fixedly connected to the back of the junction box through a wire, and one side of the junction box is fixedly connected to the back of the second control cabinet through a bus group, thereby providing an overall technical solution for the crimping mechanism of the device, achieving precise control of the pressing by using the electric pressure rod, and reducing the probability of excessive pressing damaging the terminal and the copper core.

[0011] Preferably, the glue coating pressure head is made of metal, and a circular hole is connected to the bottom of the glue coating pressure head. There are seven circular holes, which are evenly distributed on both sides along the center line of the bottom of the glue coating pressure head. The top of the glue coating pressure head is connected to a circular hole, and the circular hole is located on the center plane of the front and back sides of the glue coating pressure head. The circular hole is located on one side of the pressure rod group, and the circular hole at the top is connected to the circular hole at the bottom through a circular pipe inside the glue coating pressure head. The circular hole at the top of the glue coating pressure head is connected to one side of the top glue pump through a hose. A rubber pad is fixedly connected to the bottom of the glue coating pressure head, and the rubber pad is sheet-shaped, and the cross-sections of the top and bottom are rectangular. There are two rubber pads, and the center planes of the front and back sides of the glue coating pressure head are symmetrically distributed. A technical solution is provided to explain the matching relationship between the crimping mechanism of the device and the glue coating mechanism that performs the second glue coating.

[0012] Preferably, an open ring terminal is slidably connected to the surface of the terminal fixing pin, the front of the open ring terminal is slidably connected to the terminal positioning plate, one side of the brush plate is slidably connected to a copper core cable, the copper core cable includes an insulating layer, a shielding layer is fixedly connected inside the insulating layer, and a copper core wire group is fixedly connected inside the shielding layer. A technical solution for the raw materials that need to be crimped and connected in this device is provided, and the positional relationship and connection relationship between the raw materials and the equipment are introduced.

[0013] Compared with the prior art, the present invention has the following beneficial effects: The novel quick docking device for cable production uses a cleaning mechanism to clean the surface of the cut cable copper core before crimping, uses a brush and a water-based detergent to clean impurities on the exposed copper core surface, and uses a brush and a vibrator to allow the brush to scrape off impurities on the copper core surface under the vibration of the vibrator, thereby reducing the obstruction of the copper core surface and the terminal contact caused by impurities, thereby improving the cable conductivity and product quality; The novel quick docking device for cable production uses an elastic extrusion mechanism to increase the friction between the extrusion plate and the cable insulation layer, and cooperates with the crimping mechanism to reduce the axial force of the cable due to the pressure of the pressure head during the crimping process, thereby maintaining the contact area between the cable copper core and the terminal after crimping, and improving the product quality of the crimped cable. This new type of quick docking device for cable production uses a crimping mechanism to spray conductive glue twice. The first spraying increases the contact area between the copper wires in the copper core wire group, and the second spraying increases the contact area between the copper core and the inner surface of the terminal. At the same time, by filling the gap between the copper core and the terminal, the oxidation effect of oxygen in the air on the surface of the copper core is reduced, thereby preventing the conductivity from decreasing due to oxidation of the copper core, and maintaining the product quality of the pre-pressed cable. This novel quick docking device for cable production utilizes a crimping mechanism. During the second crimping process, an electric pressure rod cooperates with a glue spraying mechanism. While performing crimping, the pressure rod promotes the conductive glue to penetrate into the gaps of the copper core wire group and the gaps between the copper core and the terminal, thereby improving the covering effect of the conductive glue and further improving product quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the overall structure of one side of the present invention; Figure 2 It is a schematic diagram of the overall structure of the other side of the present invention; Figure 3 It is a schematic diagram of the cross-sectional structure of the base of the present invention; Figure 4 It is a schematic diagram of the structural position relationship of the crimping assembly of the present invention; Figure 5 It is a schematic diagram of the position relationship between the electric pressure rod and the top glue coating mechanism of the present invention; Figure 6 It is a schematic cross-sectional view of the internal structure of the rubber-coated pressure head of the present invention; Figure 7 This is a schematic diagram of the overall structure of the cleaning component of the present invention; Figure 8 This is a schematic diagram of the internal structure of the first shunt pipe of the present invention; Fig. 9 A schematic diagram of the internal structure position relationship of the vibrator sheath of the present invention; Fig.10 This is a schematic diagram of the overall external structure of the blower of the present invention; Fig.11 It is a schematic diagram of the internal structure of the copper core cable of the present invention.

[0015] In the figure: 100, base; 101, support foot; 102, first collection box; 103, second collection box; 104, terminal positioning plate; 105, sliding roller; 106, terminal fixing pin; 110, brush plate; 120, front shunt support plate; 121, front mounting seat; 130, wind plate; 140, extrusion plate; 141, elastic extrusion pad; 150, rear shunt support plate; 151, rear mounting seat; 160, sensor bracket; 170, extrusion door frame; 171, mounting plate; 172, mounting support pillar; 200, cleaning component; 201, cleaning agent box; 202, first gear pump; 203, first motor; 204, first shunt pipe; 205, first distance sensor; 206, second distance sensor; 210, vibrator; 211, vibration base; 212, sheath; 213, vibration 1. the first control cabinet; 214. the eccentric wheel; 220. the blower; 221. the dust screen; 230. the first control cabinet; 300. the crimping assembly; 301. the conductive glue box; 302. the second gear pump; 303. the second motor; 304. the second shunt pipe; 305. the third distance sensor; 306. the fourth distance sensor; 310. the rear coating glue group; 311. the top glue box; 312. the top glue pump; 313. the top motor; 314. the junction box; 315. the bus group; 320. the electric pressure rod kit; 321. the pressure rod fixing plate; 322. the pressure rod group; 323. the pressure rod motor; 324. the coating glue pressure head; 325. the rubber pad; 330. the second control cabinet; 400. the copper core cable; 401. the insulation layer; 402. the shielding layer; 403. the copper core wire group; 404. the open ring terminal. DETAILED DESCRIPTION

[0016] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0017] See also Figure 1-11 , the present invention provides a technical solution: A novel quick docking device for cable production includes a base 100, a brush plate 110 is fixedly connected to the top of the base 100, a brush is fixedly connected inside the brush plate 110, and is used to clean impurities on the surface of the copper core wire group 403, thereby improving the product quality of the crimped cable, and a sliding roller 105 is rotatably connected to the top of the base 100. The sliding roller 105 is made of polymer and is used to assist in transferring the copper core cable 400 for crimping. The number of sliding rollers 105 is 18, which are evenly arranged on the top of the base 100. The center plane between the front and back of the sliding roller 105 coincides with the center plane between the front and back of the base 100, and the bottom of the base 100 A support leg 101 is fixedly connected to support the entire device. There are four support legs 101, which are evenly distributed at the four corners of the bottom of the base 100. The bottom of the base 100 is connected to a first collection box 102, which is used to collect impurities cleaned out by the device and a water-based cleaning agent for cleaning the copper core wire group 403 to prevent the impurities and the cleaning agent from affecting the surrounding environment. The bottom of the base 100 is connected to a second collection box 103, which is used to collect excess conductive glue during the glue coating process to reduce the impact of the conductive glue on the external environment. The center plane between the front and back of the first collection box 102 and the second collection box 103 coincides with the center plane between the front and back of the base 100; A front shunt branch plate 120 is fixedly connected to the other side of the brush plate 110, which is used to fix the first shunt tube 204 and reduce the influence of the surrounding environment on the copper core wire group 403. A sensor bracket 160 is fixedly connected to the top of the front shunt branch plate 120, which is used to install a Hall sensor to detect the copper core cable 400. A circular through hole is connected to the top of the sensor bracket 160. A front mounting seat 121 is fixedly connected to the top of the front shunt branch plate 120, which is used to fix the first shunt tube 204. A wind plate 130 is fixedly connected to the other side of the front shunt branch plate 120, which is used to provide an installation space for the blower 220. An extrusion plate 140 is fixedly connected to the other side of the wind plate 130, which is used to stabilize the copper core cable 400. The extrusion plate 140 is fixedly connected to the top of the base 100, and an elastic extrusion pad 141 is fixedly connected to the back of the extrusion plate 140. The top cross-section of the elastic extrusion pad 141 is a right-angled trapezoid, and the material of the elastic extrusion pad 141 is silicone, which realizes radial fixation and vibration absorption of the copper core cable 400 through elastic force. The actuator 210 transmits vibration to the crimping part. The other side of the extrusion plate 140 is fixedly connected to a rear shunt branch plate 150 for providing space for the installation of the second shunt pipe 304. The top of the rear shunt branch plate 150 is fixedly connected to a sensor bracket 160. There are four sensor brackets 160, two of which form a group. One group is symmetrically distributed about the center plane of the two side surfaces of the front shunt branch plate 120, and the other group is symmetrically distributed about the center plane between the one side surface of the rear shunt branch plate 150 and the other side surface of the rear mounting seat 151. The top of the rear shunt branch plate 150 is fixedly connected to the rear mounting seat 151. The other side of the rear shunt branch plate 150 is fixedly connected to a terminal positioning plate 104. The top of the base 100 is plugged with a terminal fixing pin 106 for fixing the open ring terminal 404. The surface of the terminal fixing pin 106 is covered with rubber to reduce the wear on the open ring terminal 404. The center plane of the front and back of the terminal fixing pin 106 coincides with the center plane between the front and back of the base 100. The number of the brush plate 110, the front flow distribution branch plate 120, the front mounting seat 121, the air plate 130, the extrusion plate 140, the elastic extrusion pad 141, the rear flow distribution branch plate 150, the rear mounting seat 151, and the terminal positioning plate 104 are all two, and they are symmetrically distributed about the center plane between the front and back of the base 100. The front of the air plate 130 is connected with a rectangular through hole, and this rectangular through hole only exists in the air plate 130 located on the front side of the base 100. The top of the base 100 is fixedly connected with an extrusion door frame 170, which is used to provide space for the installation of the electric pressure rod kit 320. The top is fixedly connected with a mounting pillar 172, which is used to connect the mounting plate 171 and the extrusion door frame 170. The top of the mounting pillar 172 is fixedly connected with the mounting plate 171. The top of the extrusion door frame 170 is connected with a rectangular through hole. The number of the mounting pillars 172 is four, which are evenly distributed at the four corners of the bottom of the extrusion door frame 170. A cleaning assembly 200 is fixedly connected to the top of the base 100 for cleaning the copper core wire group 403. The cleaning assembly 200 includes a vibrator 210 for generating vibration to drive the brush of the brush plate 110 to remove impurities on the surface of the copper core wire group 403. The vibrator 210 includes a vibration base 211 for providing a location for installing other mechanisms of the vibrator 210 and transmitting vibration to the brush plate 110. The back of the vibrator 210 is fixedly connected to the front of the brush plate 110. A sheath 212 is fixedly connected to the front of the vibration base 211 for protecting an eccentric wheel 214. A vibration motor 213 is fixedly connected to the front of the vibration base 211 for driving the eccentric wheel 214 to rotate. The vibration motor 213 is connected to the eccentric wheel 214 through the rotation of the motor shaft. The eccentric wheel 214 generates vibration through centrifugal rotation. The sheath 212 is a hollow cylinder. The eccentric wheel 214 is located inside the sheath 212. The top of the base 100 is fixedly connected to the first control cabinet 230 for receiving sensor signals and controlling the working states of other mechanisms in the cleaning assembly 200. The front of the vibration motor 213 is electrically connected to the back of the first control cabinet 230 through a wire. The front of the wind plate 130 is connected to the blower 220 through a rectangular through hole. The back of the blower 220 is connected to the dustproof net 221. The front of the dustproof net 221 is electrically connected to the other side of the first control cabinet 230 through a wire. A cleaning agent box 201 is fixedly connected to the top of the base 100. The cleaning agent box 201 is loaded with a water-based cleaning agent for cleaning the copper core wire group 403 to remove impurities on its surface. The top of the cleaning agent box 201 is connected to a first gear pump 202 for discharging the water-based cleaning agent in the cleaning agent box 201. The top of the first gear pump 202 is fixedly connected to a first motor 203 for driving the first gear pump 202 to work. The front of the first motor 203 is electrically connected to the top of the first control cabinet 230 through a wire. The back of the first gear pump 202 is connected to a first shunt pipe 204 through a hose. Five nozzles are evenly distributed at the bottom of the first shunt pipe 204 for diverting the discharged water-based cleaning agent to achieve uniform flushing of the surface of the copper core wire group 403. The surface of the first shunt pipe 204 is fixedly connected to the inside of the front mounting seat 121. The top of the sensor bracket 160 is fixedly connected to a first distance The sensor 205 is used to sense the copper core wire group 403 that passes through the cleaning component 200 after entering the device and transmit the signal to the first control cabinet 230. The top of the sensor bracket 160 is fixedly connected with a second distance sensor 206 through a circular through hole, which is used to sense the crimping part of the copper core wire group 403 leaving the cleaning component 200 and transmit the signal to the first control cabinet 230. The first distance sensor 205 and the second distance sensor 206 have the same appearance. The first distance sensor 205 and the second distance sensor 206 are both located on the top of the front diversion branch plate 120. The first distance sensor 205 and the second distance sensor 206 are both Hall sensors to sense the copper core wire group 403 and transmit corresponding signals. The top of the first distance sensor 205 is electrically connected to the back of the first control cabinet 230 through a wire, and the top of the second distance sensor 206 is electrically connected to the back of the first control cabinet 230 through a wire. A second control cabinet 330 is fixedly connected to the top of the base 100, which is used to control the mechanism in the crimping assembly 300 that is electrically connected to the second control cabinet 330. A conductive glue box 301 is fixedly connected to the top of the base 100. The conductive glue box 301 is loaded with conductive glue for providing conductive glue for the glue coating work. The top of the conductive glue box 301 is connected to a second gear pump 302 for discharging the conductive glue in the conductive glue box 301. The top of the second gear pump 302 is fixedly connected to a second motor 303 for driving the second gear pump 302 to work. The front of the second motor 303 is electrically connected to the back of the second control cabinet 330 through a wire. The back of the second gear pump 302 is connected to a second shunt pipe 304 through a hose. Four nozzles are evenly distributed on the bottom of the second shunt pipe 304 for shunt conductive glue to achieve uniform coverage of the conductive glue on the surface of the copper core wire group 403. The surface of the second shunt pipe 304 is fixedly connected to the inside of the rear mounting seat 151 A third distance sensor 305 is fixedly connected to the top of the sensor bracket 160 through a circular through hole, and is used to sense that the crimped part of the copper core wire group 403 passes through the crimping assembly 300 and transmits the signal to the second control cabinet 330. A fourth distance sensor 306 is fixedly connected to the top of the sensor bracket 160 through a circular through hole, and is used to sense that the crimped part of the copper core wire group 403 leaves the crimping assembly 300 and transmits the signal to the second control cabinet 330. The third distance sensor 305 and the fourth distance sensor 306 have the same appearance, and both the third distance sensor 305 and the fourth distance sensor 306 are Hall sensors. The third distance sensor 305 and the fourth distance sensor 306 are both located on the top of the rear shunt branch plate 150. The top of the third distance sensor 305 is electrically connected to the back of the second control cabinet 330 through a wire, and the top of the fourth distance sensor 306 is electrically connected to the back of the second control cabinet 330 through a wire. A junction box 314 is fixedly connected to the top of the extrusion door frame 170 for centrally electrically connecting the second motor 303 and the top motor 313. A rear glue coating group 310 is fixedly connected to the top of the mounting plate 171 for performing the second glue coating. The rear glue coating group 310 includes a top glue box 311. A top glue box 311 is fixedly connected to the top of the mounting plate 171. The top glue box 311 is loaded with conductive glue. The top of the top glue box 311 is connected to a top glue pump 312 for discharging the conductive glue in the top glue box 311. The top of the top glue pump 312 is connected to a top motor 313 for driving the top glue pump 312 to work. The front of the top motor 313 is electrically connected to the top of the junction box 314 through a wire. The front of the pressure rod motor 323 is fixedly connected to the back of the junction box 314 through a wire. One side of the junction box 314 is fixedly connected to the back of the second control cabinet 330 through the bus group 315, and an electric pressure rod kit 320 is fixedly connected to the bottom of the mounting plate 171. The electric pressure rod kit 320 includes a pressure rod fixing plate 321, which is used to connect the electric pressure rod kit 320 to the bottom of the mounting plate 171, and the top of the pressure rod fixing plate 321 is fixedly connected to the bottom of the mounting plate 171, and a pressure rod group 322 is fixedly connected to the bottom of the mounting plate 171, and a pressure rod motor 323 is fixedly connected to the bottom of the mounting plate 171. The other side of the pressure rod motor 323 is connected to one side of the pressure rod group 322, and a glue-coated pressure head 324 is fixedly connected to the bottom of the pressure rod group 322, which is used to directly contact and squeeze the open ring terminal 404 during the crimping process, and inject conductive glue through the notch at the top of the open ring terminal 404; A glue-coating pressure head 324 is fixedly connected to the bottom of the electric pressure rod kit 320. The glue-coating pressure head 324 is made of metal. A circular hole is connected to the bottom of the glue-coating pressure head 324 for discharging conductive glue. There are seven circular holes, which are evenly distributed on both sides along the center line of the bottom of the glue-coating pressure head 324. A circular hole is connected to the top of the glue-coating pressure head 324 for receiving the conductive box discharged from the top glue box 311. The circular hole is located on the center surface of the front and back of the glue-coating pressure head 324. The circular hole is located on one side of the pressure rod group 322. The circular hole at the top is connected to the circular hole at the bottom through the circular pipe inside the glue-coating press head 324. The circular hole at the top of the glue-coating press head 324 is connected to one side of the top glue pump 312 through a hose. A rubber pad 325 is fixedly connected to the bottom of the glue-coating press head 324 to reduce the wear on the outer surface of the open ring terminal 404 during the pressing process. The rubber pad 325 is sheet-shaped, and the cross-sections of the top and bottom are rectangular. There are two rubber pads 325, which are symmetrically distributed about the center planes of the front and back of the glue-coating press head 324. An open ring terminal 404 is slidably connected to the surface of the terminal fixing pin 106, and the open ring terminal 404 is one of the processed raw materials. The front of the open ring terminal 404 is slidably connected to the terminal positioning plate 104, and a copper core cable 400 is slidably connected to one side of the brush plate 110. The copper core cable 400 includes an insulating layer 401 to protect the copper core wire group 403 from being worn by the outside world or connected to the outside world. A shielding layer 402 is fixedly connected to the inside of the insulating layer 401. The shielding layer 402 is used to reduce the electromagnetic interference of the outside world to the cable. The copper core wire group 403 is fixedly connected to the inside of the shielding layer 402, and one end of the copper core wire group 403 is flush with the insulating layer 401 and the shielding layer 402. The length of the copper core wire group 403 is greater than that of the insulating layer 401 and the shielding layer 402. The part that exceeds the length of the insulating layer 401 and the shielding layer 402 is the part that is plugged into the open ring terminal 404 during crimping.

[0018] Working principle: Start the first control cabinet 230, and the vibration motor 213 is started at the same time. The vibration motor 213 drives the eccentric wheel 214 to rotate. The eccentric wheel 214 rotates centrifugally to generate vibration. The vibration is transmitted to the brush plate 110 through the vibration base 211, and then to the brush. The brush vibrates immediately, and the terminal fixing pin 106 is removed. The open ring terminal 404 is placed on the top of the base 100 along the gap between the two terminal positioning plates 104, and the ring terminal head of the open ring terminal 404 is aligned with the jack of the terminal fixing pin 106 inserted in the base 100, and then the terminal fixing pin 106 is inserted. At this time, the part of the copper core cable 400 with only the copper core wire group 403 at one end is removed from the One side of the device is placed on the sliding roller 105 and pushed into the device. When the exposed part of the copper core wire group 403 passes through the brush, the brush begins to scrape the surface of the copper core wire group 403 due to vibration, and the impurities on the surface of the copper core wire group 403 are cleaned. When the exposed part of the copper core wire group 403 leaves the brush plate 110, the insulating layer 401 also enters the device immediately, and continues to push the copper core cable 400 until the exposed part of the copper core wire group 403 is plugged into one side of the open ring terminal 404. The insulating layer 401 squeezes the brush, and the contact area with the brush increases. At this time, part of the vibration is transmitted to the copper core cable 400 through the brush, and the exposed part of the copper core wire group 403 continues to be cleaned by vibration. When the exposed part of the copper core wire group 403 passes through the first distance sensor 205, the first distance sensor 205 senses a metal signal and transmits the signal to the first control cabinet 230. The first control cabinet 230 receives the signal and determines that the exposed part of the copper core wire group 403 is about to pass through the first shunt pipe 204, controls the first motor 203 to start, and the first motor 203 drives the first gear pump 202 to work, and discharges the water-based cleaning agent in the cleaning agent box 201 through the nozzle of the first shunt pipe 204 to the surface of the exposed part of the copper core wire group 403, so as to wash away impurities on the surface of the exposed part of the copper core wire group 403. When the exposed part of the copper core wire group 403 passes through the second distance sensor 206, the first control cabinet 230 receives the signal of the second distance sensor 206 while receiving the signal of the first distance sensor 205, and determines that the exposed part of the copper core wire group 403 is about to leave the first shunt pipe 204, controls the first motor 203 to be turned off, stops spraying the water-based cleaning agent, and then the copper core cable 400 passes through the elastic extrusion pad 141, the elastic extrusion pad 141 is squeezed with the insulation layer 401 of the copper core cable 400, and the elastic extrusion pad 141 is deformed, and the copper core cable 400 continues to move forward; When the exposed part of the copper core wire group 403 passes through the third distance sensor 305, the third distance sensor 305 senses a metal signal and transmits the signal to the second control cabinet 330. The second control cabinet 330 receives the signal and determines that the exposed part of the copper core wire group 403 is about to pass through the second shunt pipe 304, controls the second motor 303 to start, and the second motor 303 drives the second gear pump 302 to work, and performs the first coating, and discharges the conductive glue in the conductive glue box 301 through the nozzle of the second shunt pipe 304 to the surface of the exposed part of the copper core wire group 403. After the conductive glue reaches the surface of the exposed part of the copper core wire group 403, it penetrates into the gap inside the copper core wire group 403 and fills the gap inside the copper core wire group 403. When the exposed part of the copper core wire group 403 passes through the fourth distance sensor 306, the second control cabinet 330 receives the signal of the fourth distance sensor 306 while receiving the signal of the third distance sensor 305, and determines that the exposed part of the copper core wire group 403 is about to leave the second shunt pipe 304, controls the second motor 303 to turn off, stops spraying the conductive glue, and the copper core cable 400 continues to move forward; When the exposed part of the copper core wire group 403 is fully plugged into the open ring terminal 404, stop pushing the copper core cable 400, and at this time, start the pressure rod motor 323 and the top motor 313 at the second control cabinet 330, and the top motor 313 drives the top glue pump 312 to work, and perform the second glue coating, and discharge the conductive glue from the top glue box 311, and discharge it through the circular hole at the bottom of the glue coating pressure head 324, and the conductive glue passes through the notch at the top of the open ring terminal 404 to reach the exposed part of the copper core wire group 403, and gradually fills the gap between the exposed part of the copper core wire group 403 and the inner surface of the open ring terminal 404, and at the same time, the pressure rod motor 323 drives the pressure rod group 322 to slide downward, and the pressure rod group 322 drives the glue coating pressure head 324 to move forward together The top of the open ring terminal 404 is deformed and squeezed together with the exposed part of the copper core wire group 403 and the conductive glue to complete the crimping. After the crimping is completed, the pressure rod motor 323 is controlled to rotate in the opposite direction through the second control cabinet 330, and the top motor 313 is controlled to stop working. The pressure rod motor 323 drives the pressure rod group 322 to move upward, and the pressure rod group 322 drives the glue-coated pressure head 324 to move upward together, and the glue-coated pressure head 324 stops discharging the conductive glue. When the pressure rod group 322 is reset, the first control cabinet 230 and the second control cabinet 330 are closed, and the pressure rod motor 323 stops working. At this time, the terminal fixing pin 106 is removed, the pressed cable is pulled out, and the cable surface is cleaned.

[0019] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A novel quick docking device for cable production, comprising a base (100), characterized in that: The top of the base (100) is fixedly connected to a brush plate (110), the top of the base (100) is fixedly connected to a cleaning assembly (200), the cleaning assembly (200) comprises a vibrator (210), the back of the vibrator (210) is fixedly connected to the front of the brush plate (110), the top of the base (100) is fixedly connected to an extrusion plate (140), the back of the extrusion plate (140) is fixedly connected to an elastic extrusion pad (141), the top of the base (100) is fixedly connected to an extrusion door frame (170), the top of the base (100) is fixedly connected to a mounting pillar (172), the top of the mounting pillar (172) is fixedly connected to a mounting plate (171), the bottom of the mounting plate (171) is fixedly connected to an electric pressure rod kit (320), and the bottom of the electric pressure rod kit (320) is fixedly connected to a rubber-coated pressure head (324).

2. A new type of quick docking device for cable production according to claim 1, characterized in that: The top of the base (100) is rotatably connected to a roller (105), the center plane between the front and back of the roller (105) coincides with the center plane between the front and back of the base (100), the bottom of the base (100) is fixedly connected to a support foot (101), the number of the support feet (101) is four, and they are evenly distributed at the four corners of the bottom of the base (100), the bottom of the base (100) is connected to a first collection box (102), the bottom of the base (100) is connected to a second collection box (103), the center plane between the front and back of the first collection box (102) and the second collection box (103) both coincide with the center plane between the front and back of the base (100), the top of the extrusion door frame (170) is connected to a rectangular through hole, the number of the mounting pillars (172) is four, and they are evenly distributed about the four corners of the bottom of the extrusion door frame (170).

3. A new type of quick docking device for cable production according to claim 1, characterized in that: The other side of the brush plate (110) is fixedly connected to a front flow dividing branch plate (120); the top of the front flow dividing branch plate (120) is fixedly connected to a sensor bracket (160); the top of the sensor bracket (160) is connected to a circular through hole; the top of the front flow dividing branch plate (120) is fixedly connected to a front mounting seat (121); the other side of the front flow dividing branch plate (120) is fixedly connected to a wind plate (130); the other side of the wind plate (130) is fixedly connected to an extrusion plate (140); The other side of the extrusion plate (140) is fixedly connected to a rear flow distribution branch plate (150), the top of the rear flow distribution branch plate (150) is fixedly connected to a sensor bracket (160), the top of the rear flow distribution branch plate (150) is fixedly connected to a rear mounting seat (151), the other side of the rear flow distribution branch plate (150) is fixedly connected to a terminal positioning plate (104), the top of the base (100) is plugged with a terminal fixing pin (106), the brush plate (110), The number of the front flow distribution support plate (120), the front mounting seat (121), the air plate (130), the extrusion plate (140), the elastic extrusion pad (141), the rear flow distribution support plate (150), the rear mounting seat (151), and the terminal positioning plate (104) are all two, and they are symmetrically arranged about the center plane between the front and back sides of the base (100); the front side of the air plate (130) is connected to a rectangular through hole, and the rectangular through hole only exists on the air plate (130) located on the front side of the base (100). The number of the sensor brackets (160) is four, two in a group, one group being symmetrically distributed about the center plane of the two side surfaces of the front shunt branch plate (120), and the other group being symmetrically distributed about the center plane between the one side surface of the rear shunt branch plate (150) and the other side surface of the rear mounting seat (151), a terminal fixing pin (106) is inserted into the top of the base (100), and the center plane of the front and back sides of the terminal fixing pin (106) coincides with the center plane between the front and back sides of the base (100).

4. A new type of quick docking device for cable production according to claim 3, characterized in that: The vibrator (210) comprises a vibration base (211), the front side of the vibration base (211) is fixedly connected to a sheath (212), the front side of the vibration base (211) is fixedly connected to a vibration motor (213), the vibration motor (213) is rotatably connected to an eccentric wheel (214) via a motor shaft, the sheath (212) is a hollow cylinder, the eccentric wheel (214) is located inside the sheath (212), the top of the base (100) is fixedly connected to a first control cabinet (230), the front side of the vibration motor (213) is electrically connected to the back side of the first control cabinet (230) via a wire, the front side of the wind plate (130) is connected to a blower (220) via a rectangular through hole, the back side of the blower (220) is connected to a dust screen (221), and the front side of the dust screen (221) is electrically connected to the other side of the first control cabinet (230) via a wire.

5. A novel quick docking device for cable production according to claim 3, characterized in that: The top of the base (100) is fixedly connected to a cleaning agent tank (201), the top of the cleaning agent tank (201) is connected to a first gear pump (202), the top of the first gear pump (202) is fixedly connected to a first motor (203), the front of the first motor (203) is electrically connected to the top of a first control cabinet (230) via a wire, the back of the first gear pump (202) is connected to a first shunt pipe (204) via a hose, the surface of the first shunt pipe (204) is fixedly connected to the inside of the front mounting seat (121), and the top of the sensor bracket (160) is fixedly connected to the front mounting seat (121) via a circular through hole. A first distance sensor (205) is connected, and a second distance sensor (206) is fixedly connected to the top of the sensor bracket (160) through a circular through hole. The first distance sensor (205) and the second distance sensor (206) have the same appearance. The first distance sensor (205) and the second distance sensor (206) are both located on the top of the front flow dividing branch plate (120). The top of the first distance sensor (205) is electrically connected to the back of the first control cabinet (230) through a wire, and the top of the second distance sensor (206) is electrically connected to the back of the first control cabinet (230) through a wire.

6. A novel quick docking device for cable production according to claim 3, characterized in that: The top of the base (100) is fixedly connected to a second control cabinet (330), the top of the base (100) is fixedly connected to a conductive rubber box (301), the top of the conductive rubber box (301) is connected to a second gear pump (302), the top of the second gear pump (302) is fixedly connected to a second motor (303), the front of the second motor (303) is electrically connected to the back of the second control cabinet (330) via a wire, the back of the second gear pump (302) is connected to a second shunt pipe (304) via a hose, the surface of the second shunt pipe (304) is fixedly connected to the inside of the rear mounting seat (151), and the sensor bracket (151) is connected to the sensor bracket (151). A third distance sensor (305) is fixedly connected to the top of the sensor bracket (160) through a circular through hole, and a fourth distance sensor (306) is fixedly connected to the top of the sensor bracket (160) through a circular through hole. The third distance sensor (305) and the fourth distance sensor (306) have the same appearance. The third distance sensor (305) and the fourth distance sensor (306) are both located on the top of the rear flow dividing branch plate (150). The top of the third distance sensor (305) is electrically connected to the back of the second control cabinet (330) through a wire, and the top of the fourth distance sensor (306) is electrically connected to the back of the second control cabinet (330) through a wire.

7. A novel quick docking device for cable production according to claim 1, characterized in that: The top of the extrusion door frame (170) is fixedly connected to a junction box (314); the top of the mounting plate (171) is fixedly connected to a rear glue coating group (310); the rear glue coating group (310) includes a top glue box (311); the top of the mounting plate (171) is fixedly connected to a top glue box (311); the top of the top glue box (311) is connected to a top glue pump (312); the top of the top glue pump (312) is connected to a top motor (313); the electric pressure rod kit (320) includes a pressure rod fixing plate (321); the top of the pressure rod fixing plate (321) is fixedly connected to the bottom of the mounting plate (171); The bottom of the mounting plate (171) is fixedly connected to a pressure rod group (322), the bottom of the mounting plate (171) is fixedly connected to a pressure rod motor (323), the other side of the pressure rod motor (323) is connected to one side of the pressure rod group (322), the bottom of the pressure rod group (322) is fixedly connected to a rubber-coated pressure head (324), the front of the top motor (313) is electrically connected to the top of the junction box (314) through a wire, the front of the pressure rod motor (323) is fixedly connected to the back of the junction box (314) through a wire, and one side of the junction box (314) is fixedly connected to the back of the second control cabinet (330) through a bus group (315).

8. A novel quick docking device for cable production according to claim 1, characterized in that: The bottom of the glue coating pressure head (324) is connected to a circular hole, the number of the circular holes is seven, and they are evenly distributed on both sides along the center line of the bottom of the glue coating pressure head (324); the top of the glue coating pressure head (324) is connected to a circular hole, the circular hole is located on the center plane of the front and back of the glue coating pressure head (324), the circular hole is located on one side of the pressure rod group (322), the circular hole on the top and the circular hole on the bottom are connected through a circular pipe inside the glue coating pressure head (324), the circular hole on the top of the glue coating pressure head (324) is connected to one side of the top glue pump (312) through a hose, and the bottom of the glue coating pressure head (324) is fixedly connected to a rubber pad (325), the number of the rubber pads (325) is two, and they are symmetrically distributed about the center plane of the front and back of the glue coating pressure head (324).

9. A novel quick docking device for cable production according to claim 3, characterized in that: An open ring terminal (404) is slidably connected to the surface of the terminal fixing pin (106), and the front of the open ring terminal (404) is slidably connected to the terminal positioning plate (104). A copper core cable (400) is slidably connected to one side of the brush plate (110), and the copper core cable (400) comprises an insulating layer (401), a shielding layer (402) is fixedly connected inside the insulating layer (401), and a copper core wire group (403) is fixedly connected inside the shielding layer (402).

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