Mining PCB stator axial magnetic flux frequency conversion and speed regulation integrated motor

By designing the discharge components in the mining motor, using the drive parts, crankshafts, push rods and extrusion block structures, the problem of moisture accumulation in the motor is solved, and the rapid discharge of moisture and the extension of the motor life are achieved.

CN119864982APending Publication Date: 2025-04-22JINING MINING GRP HAINA TECH ELECTROMECHANICAL CO
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Patent Information

Application Number
CN202510146320.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-02-10
Publication Date
2025-04-22

AI Technical Summary

Technical Problem

When the mining motor is used in harsh environments, the accumulation of moisture inside the motor cannot be discharged quickly, affecting the normal operation of the motor.

Method used

A integrated motor for mining PCB stator axial flux variable frequency speed regulation is designed, using the discharge components set up in the inner wall of the cylinder, and through the structures such as driving parts, crankshafts, push rods and extrusion blocks, the moisture inside the motor is effectively discharged.

Benefits of technology

Through this design, moisture inside the motor can be quickly absorbed and discharged, extend the service life of the motor, and reduce maintenance costs and time.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a mining PCB stator axial magnetic flux frequency conversion and speed regulation integrated motor, and relates to the technical field of motors, the mining PCB stator axial magnetic flux frequency conversion and speed regulation integrated motor comprises a connecting cylinder connected with a motor main body, and the inner wall of the connecting cylinder is provided with a discharge assembly; according to the mining PCB stator axial magnetic flux frequency conversion and speed regulation integrated motor, when a second extrusion block moves towards the middle position, moisture in the motor is absorbed into an inner cavity of a connecting cylinder, and due to the fact that a first extrusion block and the second extrusion block are connected through a movable plate, when the second extrusion block is separated from a second lantern ring, the first extrusion block is attached to the inner wall of the first lantern ring; when the annular block moves, the middle part of the annular block is separated from the baffle, so that a gap is generated between the baffle and the annular block, the speed of discharging gas in the inner cavity of the motor is increased, and meanwhile, rubber and other parts with a sealing function are arranged on the outer surfaces of the annular block and the baffle, so that when the motor is not used, the whole is kept sealed, and external moisture or dust entering is reduced; and the service life of the motor is prolonged.
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Description

Technical Field

[0001] The invention relates to motor technology, and in particular to a mining-used PCB stator axial magnetic flux variable frequency speed regulation integrated motor. Background Art

[0002] Mining motors are suitable for various motors that convert electrical energy into mechanical energy under the environmental conditions of coal mines and the working conditions of the driven equipment. Mining motors are suitable for various motors that convert electrical energy into mechanical energy under the environmental conditions of coal mines and the working conditions of the driven equipment. Mining motors can be divided into three-phase AC asynchronous motors, AC synchronous motors, DC motors and linear motors according to their working principles. Mining motors can be divided into general mining motors and mining explosion-proof motors according to their use environment.

[0003] When mining motors are in use, due to the poor working environment and the large amount of dust particles, dust in the air will accumulate inside the bearings during use, thus generating a certain amount of resistance when the power rod rotates.

[0004] A Chinese invention patent with publication number CN114513081A discloses a detachable mining permanent magnet synchronous variable frequency speed regulation integrated asynchronous motor. The detachable mining permanent magnet synchronous variable frequency speed regulation integrated asynchronous motor, through the mutual cooperation between the various components, enables the device to achieve the function of lubricating the internal bearings without the need for disassembly, changes the traditional method of adding lubricants by disassembly, greatly improves the service life of the equipment, shortens the maintenance time of the equipment, improves efficiency, and reduces the cost and time of manual maintenance.

[0005] During the use of existing equipment, due to problems in the construction scenario, moisture gradually accumulates inside the motor after long-term use, and the moisture cannot be discharged quickly, thus affecting the normal operation of the motor. Therefore, a mining PCB stator axial flux variable frequency speed regulation integrated motor is developed. Summary of the invention

[0006] The purpose of the present invention is to provide a mining PCB stator axial magnetic flux variable frequency speed regulation integrated motor to solve the above-mentioned deficiencies in the prior art.

[0007] In order to achieve the above-mentioned object, the present invention provides the following technical solutions: a mining PCB stator axial magnetic flux variable frequency speed regulation integrated motor, comprising a connecting cylinder connected to the motor body, the inner wall of the connecting cylinder is provided with a discharge component, and the humid gas inside the motor is discharged through the discharge component; The discharge assembly includes a driving member connected to the connecting cylinder, and the output end of the driving member penetrates and extends to the inner cavity of the connecting cylinder. The output end of the driving member is provided with a crankshaft, and a push rod is rotatably mounted on the outer surface of the crankshaft. A first extrusion block is disposed at one end of the push rod away from the crankshaft, a movable plate is disposed at the end of the first extrusion block, and a slide groove is penetrated through one side of the movable plate, the inner wall of the slide groove is slidably connected to the outer surface of the crankshaft, and a second extrusion block is disposed at one end of the movable plate away from the first extrusion block; A first collar and a second collar are respectively disposed at both ends of the inner wall of the connecting tube, the inner walls of the first collar and the second collar are inclined, and the inner wall of the first collar is slidably connected to the outer surface of the first extrusion block, and the inner wall of the second collar is slidably connected to the outer surface of the second extrusion block; A driving rod is arranged on the outer surface of the crankshaft and on one side of the push rod, a through hole is opened at the end of the second collar, and the inner wall of the through hole is slidably connected to the outer surface of the end of the driving rod; A protective component is assembled on one end of the connecting tube, and the protective component is communicated with the connecting tube, and the inside and outside of the motor body are separated by the protective component.

[0008] As a further optimization solution of the present invention, the outer surfaces of the first extrusion block and the second extrusion block are both provided with rubber blocks, and the outer surfaces of the rubber blocks are in contact with the inner walls of the first ring and the second ring.

[0009] As a further optimization solution of the present invention, the protection component includes a fixed tube connected to the connecting tube, and a power ring is slidably installed on the inner wall of the fixed tube. The outer surface of the power ring penetrates and extends to the outside of the fixed tube.

[0010] As a further optimization solution of the present invention, a first rotating block is provided at the end of the power ring, and a plurality of groups of positioning rods are evenly provided on the outer surface of the first rotating block.

[0011] As a further optimization solution of the present invention, a movable rod is rotatably mounted on the end of the positioning rod.

[0012] As a further optimization solution of the present invention, a second rotating block is provided at the end of the first rotating block, and the outer surface of the second rotating block is connected to the inner wall of the fixed tube.

[0013] As a further optimization solution of the present invention, a limiting rod corresponding to the positioning rod is provided on the outer surface of the second rotating block, and the end of the limiting rod is rotatably connected to the outer surface of the movable rod.

[0014] As a further optimization solution of the present invention, an annular block is slidably mounted on the end of the fixed cylinder, and one end of the annular block close to the second rotating block is inclined.

[0015] As a further optimization solution of the present invention, a sliding block is rotatably mounted on the end of the movable rod, and the end of the sliding block is slidably connected to the end of the annular block.

[0016] As a further optimization solution of the present invention, a baffle is provided at a middle position of the second rotating block away from one end of the first rotating block, and the outer surface of the baffle is in contact with the inner wall of the annular block.

[0017] Compared with the prior art, the present invention provides a mining PCB stator axial magnetic flux variable frequency speed regulation integrated motor, which has the following beneficial effects: when the second extrusion block moves to the middle position, the moisture inside the motor is absorbed into the inner cavity of the connecting cylinder. Since the first extrusion block and the second extrusion block are connected by a movable plate, when the second extrusion block is separated from the second ring, the first extrusion block fits against the inner wall of the first ring, thereby reciprocatingly discharging the moisture in the inner cavity of the motor.

[0018] A guide groove corresponding to the slider is provided at the end of the annular block, and the inner wall of the guide groove is slidably connected to the outer surface of the slider, thereby limiting the running state of the slider, so that when the slider moves outward, it pushes the annular block to move, wherein a telescopic rod is provided at the end of the annular block, and the end of the telescopic rod is connected to the inner wall of the fixed cylinder, thereby creating a gap between the annular block and the fixed cylinder, which is convenient for discharging gas from the inner cavity of the motor; when the annular block moves, its middle part is separated from the baffle, thereby creating a gap between the baffle and the annular block, accelerating the speed of discharging gas from the inner cavity of the motor, and at the same time, the outer surfaces of the annular block and the baffle are provided with rubber or other sealing components, so that when not in use, the whole remains sealed, reducing the entry of external moisture or dust, thereby extending the service life of the motor. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present invention. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.

[0020] Figure 1 A schematic diagram of the overall structure provided by an embodiment of the present invention; Figure 2 A schematic diagram of the structure of a discharge assembly provided in an embodiment of the present invention; Figure 3 A first cross-sectional view of the internal structure of a discharge assembly provided by an embodiment of the present invention; Figure 4 A second cross-sectional view of the internal structure of the discharge assembly provided by an embodiment of the present invention; Figure 5 A schematic diagram of the structure of a protection component provided in an embodiment of the present invention; Figure 6 A first cross-sectional view of the internal structure of the protection assembly provided by an embodiment of the present invention; Figure 7 A second cross-sectional view of the internal structure of the protection component provided by an embodiment of the present invention; Figure 8 A third cross-sectional view of the internal structure of the protection component provided in an embodiment of the present invention.

[0021] Description of reference numerals: 1. Connecting cylinder; 2. Discharge assembly; 3. Protective assembly; 21. Driving member; 22. Crankshaft; 23. Push rod; 24. Movable plate; 241. Slide groove; 25. Driving rod; 26. First sleeve ring; 261. First extrusion block; 27. Second sleeve ring; 271. Second extrusion block; 28. Through hole; 29. ​​Rubber block; 31. Fixed cylinder; 32. Power ring; 33. First rotating block; 331. Positioning rod; 34. Second rotating block; 341. Limiting rod; 35. Movable rod; 36. Sliding block; 37. Baffle; 38. Ring block. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0023] In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention; the terms "first", "second", and "third" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance. In addition, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, or it can be the internal communication of two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0024] Example: See Figure 1-Figure 8 A mining PCB stator axial flux variable frequency speed regulation integrated motor includes a connecting tube 1 connected to a motor body, an inner wall of the connecting tube 1 is provided with a discharge component 2, and the humid gas inside the motor is discharged through the discharge component 2.

[0025] In this solution, the connecting tube 1 is connected to the motor body, so that the moisture in the inner cavity of the motor is discharged through the connecting tube 1, and the discharge component 2 accelerates the discharge of the gas in the inner cavity of the motor.

[0026] Furthermore, the discharge assembly 2 includes a driving member 21 connected to the connecting tube 1, and the output end of the driving member 21 passes through and extends to the inner cavity of the connecting tube 1. A crankshaft 22 is provided at the output end of the driving member 21, and a push rod 23 is rotatably installed on the outer surface of the crankshaft 22.

[0027] In this embodiment, the driving member 21 is a device with power output such as a motor, and is connected to an external control device. When the driving member 21 is started, it synchronously drives the crankshaft 22 disposed at its output end to rotate. At the same time, the driving member 21 can also be a manual turntable, and the crankshaft 22 is driven to rotate by rotating the turntable.

[0028] Furthermore, a first extrusion block 261 is provided at one end of the push rod 23 away from the crankshaft 22, and a movable plate 24 is provided at the end of the first extrusion block 261. At the same time, a slide groove 241 is penetrated through one side of the movable plate 24, and the inner wall of the slide groove 241 is slidably connected to the outer surface of the crankshaft 22. A second extrusion block 271 is provided at one end of the movable plate 24 away from the first extrusion block 261.

[0029] Specifically, when the crankshaft 22 rotates, the movable plate 24 installed on the outer surface is synchronously driven to move. Since the end of the movable plate 24 is rotatably connected to the end of the first extrusion block 261, the first extrusion block 261 moves along the slide groove 241, thereby pushing the gas.

[0030] When the first extrusion block 261 moves, the movable plate 24 drives the second extrusion block 271 to move. At the same time, the movable plate 24 is limited by the slide groove 241 on the outer surface of the movable plate 24 and the crankshaft 22, so that the movable plate 24 remains stable as a whole when moving.

[0031] Furthermore, a first ring 26 and a second ring 27 are respectively provided at both ends of the inner wall of the connecting tube 1, and the inner walls of the first ring 26 and the second ring 27 are inclined. At the same time, the inner wall of the first ring 26 is slidably connected to the outer surface of the first extrusion block 261, and the inner wall of the second ring 27 is slidably connected to the outer surface of the second extrusion block 271.

[0032] Specifically, since the inner walls of the first ring 26 and the second ring 27 are inclined, and the second extrusion block 271 moves, a certain gap is reserved between the second extrusion block 271 and the inner wall of the second ring 27, so that the gas in the motor cavity is discharged through the second extrusion block 271.

[0033] Furthermore, a driving rod 25 is provided on the outer surface of the crankshaft 22 and on one side of the push rod 23 , and a through hole 28 is opened at the end of the second collar 27 , and the inner wall of the through hole 28 is slidably connected to the outer surface of the end of the driving rod 25 .

[0034] Specifically, when the crankshaft 22 rotates, the driving rod 25 is synchronously driven to move, thereby squeezing the gas inside the motor through the through hole 28, causing the gas inside to move.

[0035] Furthermore, rubber blocks 29 are disposed on the outer surfaces of the first extrusion block 261 and the second extrusion block 271 , and the outer surfaces of the rubber blocks 29 are in contact with the inner walls of the first ring 26 and the second ring 27 .

[0036] Specifically, the inner walls of the first sleeve ring 26 and the second sleeve ring 27 are sealed by the rubber block 29 disposed on the outer surfaces of the first extrusion block 261 and the second extrusion block 271, so that the first extrusion block 261 and the second extrusion block 271 push the moisture inside the motor.

[0037] When the second extrusion block 271 moves to the middle position, the moisture inside the motor is absorbed into the inner cavity of the connecting tube 1. Since the first extrusion block 261 and the second extrusion block 271 are connected by the movable plate 24, when the second extrusion block 271 is separated from the second ring 27, the first extrusion block 261 fits against the inner wall of the first ring 26, thereby reciprocatingly discharging the moisture in the inner cavity of the motor.

[0038] Furthermore, the protection component 3 is assembled at one end of the connecting tube 1, and the protection component 3 is connected to the connecting tube 1, and the inside and outside of the motor body are divided by the protection component 3. The protection component 3 includes a fixed tube 31 connected to the connecting tube 1, and a power ring 32 is slidably mounted on the inner wall of the fixed tube 31, and the outer surface of the power ring 32 penetrates and extends to the outside of the fixed tube 31.

[0039] In this embodiment, when the power ring 32 rotates, the first rotating block 33 arranged at its end is driven to rotate. At the same time, the outer surface of the power ring 32 is arranged outside the fixed cylinder 31, so as to facilitate the driving of the power ring 32. At the same time, a micro motor can also be arranged at the end of the power ring 32, and the power ring 32 is driven by the micro motor to reciprocate until it reaches the optimal position.

[0040] Furthermore, a first rotating block 33 is disposed at the end of the power ring 32, and a plurality of groups of positioning rods 331 are evenly disposed on the outer surface of the first rotating block 33. A movable rod 35 is rotatably mounted at the end of the positioning rod 331.

[0041] Specifically, when the first rotating block 33 rotates, the positioning rod 331 rotatably mounted on the outer surface thereof is driven to move. Since the end of the positioning rod 331 is connected to the movable rod 35 , the movable rod 35 moves along with the positioning rod 331 .

[0042] Furthermore, a second rotating block 34 is disposed at the end of the first rotating block 33, and the outer surface of the second rotating block 34 is connected to the inner wall of the fixed cylinder 31. A limiting rod 341 corresponding to the positioning rod 331 is disposed on the outer surface of the second rotating block 34, and the end of the limiting rod 341 is rotatably connected to the outer surface of the movable rod 35.

[0043] Specifically, since the limiting rod 341 is rotatably mounted on the outer surface of the second rotating block 34 , and the end of the limiting rod 341 is rotatably connected to the outer surface of the movable rod 35 , the movable trajectory of the movable rod 35 is limited.

[0044] Furthermore, an annular block 38 is slidably mounted on the end of the fixed cylinder 31, and one end of the annular block 38 close to the second rotating block 34 is inclined. A slider 36 is rotatably mounted on the end of the movable rod 35, and the end of the slider 36 is slidably connected to the end of the annular block 38.

[0045] Specifically, a guide groove corresponding to the slider 36 is provided at the end of the annular block 38, and the inner wall of the guide groove is slidably connected to the outer surface of the slider 36, thereby limiting the operating state of the slider 36, so that when the slider 36 moves outward, it pushes the annular block 38 to move, wherein a telescopic rod is provided at the end of the annular block 38, and the end of the telescopic rod is connected to the inner wall of the fixed cylinder 31, thereby creating a gap between the annular block 38 and the fixed cylinder 31, which is convenient for discharging the gas in the inner cavity of the motor.

[0046] Furthermore, a baffle 37 is provided at a middle position of the second rotating block 34 away from one end of the first rotating block 33 , and an outer surface of the baffle 37 is in contact with an inner wall of the annular block 38 .

[0047] Specifically, when the annular block 38 moves, its middle portion is separated from the baffle 37, thereby creating a gap between the baffle 37 and the annular block 38, thereby accelerating the speed of exhausting the gas from the inner cavity of the motor. At the same time, the outer surfaces of the annular block 38 and the baffle 37 are provided with rubber or other sealing components, so that when not in use, the whole remains sealed, reducing the entry of external moisture or dust, thereby extending the service life of the motor.

[0048] The control device can select a single-chip microcomputer as the control end. In this embodiment, the single-chip microcomputer is a typical embedded microcontroller (Micro controller unit), which is composed of an arithmetic unit, a controller, a memory, an input and output device, etc., which is equivalent to a microcomputer. Compared with the general-purpose microprocessor used in personal computers, it emphasizes self-supply (no external hardware) and cost saving. Its biggest advantage is that it is small in size and can be placed inside the instrument, but it has a small storage capacity, a simple input and output interface, and low functional consumption.

[0049] The above description is only by way of illustration of certain exemplary embodiments of the present invention. It is undoubted that those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

Claims

1. A mining PCB stator axial magnetic flux variable frequency speed regulation integrated motor, characterized in that: It comprises a connecting cylinder (1) connected to a motor body, the inner wall of the connecting cylinder (1) being provided with a discharge assembly (2), and the humid gas inside the motor is discharged through the discharge assembly (2); The discharge assembly (2) comprises a driving member (21) connected to the connecting tube (1), and an output end of the driving member (21) penetrates and extends into the inner cavity of the connecting tube (1), a crankshaft (22) is arranged at the output end of the driving member (21), and a push rod (23) is rotatably mounted on the outer surface of the crankshaft (22); A first extrusion block (261) is disposed at one end of the push rod (23) away from the crankshaft (22); a movable plate (24) is disposed at the end of the first extrusion block (261); a slide groove (241) is provided through one side of the movable plate (24); an inner wall of the slide groove (241) is slidably connected to an outer surface of the crankshaft (22); and a second extrusion block (271) is disposed at one end of the movable plate (24) away from the first extrusion block (261); A first sleeve (26) and a second sleeve (27) are respectively provided at both ends of the inner wall of the connecting tube (1); the inner walls of the first sleeve (26) and the second sleeve (27) are inclined; the inner wall of the first sleeve (26) is slidably connected to the outer surface of the first extrusion block (261); and the inner wall of the second sleeve (27) is slidably connected to the outer surface of the second extrusion block (271); A driving rod (25) is provided on the outer surface of the crankshaft (22) and on one side of the push rod (23); a through hole (28) is provided at the end of the second collar (27); and an inner wall of the through hole (28) is slidably connected to the outer surface of the end of the driving rod (25); A protective component (3) is assembled on one end of the connecting tube (1), and the protective component (3) is connected to the connecting tube (1). The motor body is divided into inside and outside by the protective component (3).

2. A mining PCB stator axial magnetic flux variable frequency speed regulation integrated motor according to claim 1, characterized in that: The outer surfaces of the first extrusion block (261) and the second extrusion block (271) are both provided with rubber blocks (29), and the outer surfaces of the rubber blocks (29) are in contact with the inner walls of the first sleeve ring (26) and the second sleeve ring (27).

3. The mining PCB stator axial magnetic flux variable frequency speed regulation integrated motor according to claim 1, characterized in that: The protection assembly (3) comprises a fixed cylinder (31) connected to the connecting cylinder (1), a power ring (32) being slidably mounted on the inner wall of the fixed cylinder (31), and an outer surface of the power ring (32) penetrating through and extending to the outside of the fixed cylinder (31).

4. The mining PCB stator axial magnetic flux variable frequency speed regulation integrated motor according to claim 3 is characterized in that: A first rotating block (33) is arranged at the end of the power ring (32), and a plurality of groups of positioning rods (331) are evenly arranged on the outer surface of the first rotating block (33).

5. The mining PCB stator axial magnetic flux variable frequency speed regulation integrated motor according to claim 4, characterized in that: A movable rod (35) is rotatably mounted on the end of the positioning rod (331).

6. A mining PCB stator axial magnetic flux variable frequency speed regulation integrated motor according to claim 5, characterized in that: A second rotating block (34) is provided at the end of the first rotating block (33), and an outer surface of the second rotating block (34) is connected to the inner wall of the fixing cylinder (31).

7. A mining PCB stator axial magnetic flux variable frequency speed regulation integrated motor according to claim 6, characterized in that: The outer surface of the second rotating block (34) is provided with a limiting rod (341) corresponding to the positioning rod (331), and the end of the limiting rod (341) is rotatably connected to the outer surface of the movable rod (35).

8. The mining-use PCB stator axial magnetic flux variable frequency speed regulation integrated motor according to claim 7, characterized in that: An annular block (38) is slidably mounted on the end of the fixed cylinder (31), and one end of the annular block (38) close to the second rotating block (34) is inclined.

9. The mining-use PCB stator axial magnetic flux variable frequency speed regulation integrated motor according to claim 8, characterized in that: A slider (36) is rotatably mounted on the end of the movable rod (35), and the end of the slider (36) is slidably connected to the end of the annular block (38).

10. A mining PCB stator axial magnetic flux variable frequency speed regulation integrated motor according to claim 9, characterized in that: A baffle plate (37) is provided at a middle position of the second rotating block (34) away from one end of the first rotating block (33), and the outer surface of the baffle plate (37) is in contact with the inner wall of the annular block (38).

Citation Information

Patent Citations

  • Separable mining permanent magnet synchronous frequency conversion and speed regulation integrated asynchronous motor

    CN114513081A