Grey cloth production device and production method
By designing a grey cloth production device with integrated disinfection and drying functions, using components such as traction rollers, rotating motors and drying blowers, the problems of large amount of disinfectant, long disinfection time and energy waste in the existing technology are solved, and an efficient and environmentally friendly grey cloth disinfection and drying process is achieved.
Patent Information
- Application Number
- CN202510157232.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-13
- Publication Date
- 2025-04-25
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing grey cloth disinfection methods have problems such as large amount of disinfectant, long disinfection time, serious impurity pollution and energy waste, which are difficult to meet the needs of efficient production.
A grey fabric production device is designed, including a fixing table, a rotary motor, a screw motor, a drying box and a condenser tube. The cloth is guided by the traction roller and a fixed cylinder, and the rotating frame and extrusion roller are used to soak and extrude the disinfectant, and heat recovery and gas reuse are combined with the drying blower and the condenser tube, and the disinfectant is circulated and filtered through the filter plate and the pulling box.
It realizes efficient use of disinfectant, shortens disinfection time, reduces impurity pollution, reduces energy consumption, and improves the quality and production efficiency of grey cloth.
Smart Images

Figure CN119868610A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of grey cloth production equipment, and in particular to a grey cloth production device and a production method. Background Art
[0002] Grey cloth refers to natural cotton cloth used for printing and dyeing. Grey cloth often needs to be disinfected and deodorized after production. This is mainly because in the production process of grey cloth, from raw material collection to weaving completion, it will go through multiple links and will inevitably be contaminated with various microorganisms and produce odors. First, raw materials such as cotton may carry microorganisms such as bacteria and molds in the soil. During the spinning and weaving process, workers' operations and machine contact will also introduce more microorganisms. The large-scale reproduction of these microorganisms will not only affect the quality of the grey cloth, causing problems such as mold and discoloration, but may also pose a threat to the health of subsequent users, such as causing skin allergies and other problems. Secondly, various additives such as oils and slurries used in the production process, as well as oil stains generated by machine operation, will cause the grey cloth to have an unpleasant odor. At the same time, the metabolism of microorganisms will also produce odors, which will affect the user experience and sales of the grey cloth. Disinfection and deodorization can effectively kill microorganisms and remove odors, so that the grey cloth can reach better quality standards, meet the hygiene requirements of printing and dyeing processing and consumers' expectations for product hygiene and odor, and enhance the market competitiveness of the grey cloth. Therefore, grey cloth production equipment will be used, and its grey cloth production equipment usually includes a disinfection device.
[0003] In the production process of grey cloth, disinfection and drying are indispensable links. However, there are many problems with existing disinfection methods. Traditional immersion disinfection requires the cloth to be immersed in disinfectant for a long time and stirred continuously. The purpose is to allow the disinfectant to fully penetrate into the fabric fibers to ensure the disinfection effect. However, this method uses a large amount of disinfectant and the cost is high. To solve this problem, atomization disinfection came into being. By atomizing the disinfectant and spraying it on the grey cloth, the amount of disinfectant used can be significantly reduced. However, most of the atomized disinfectant only adheres to the surface of the grey cloth and is difficult to quickly penetrate into the interior, resulting in a significant extension of the disinfection time, which cannot meet the needs of efficient production. Although the stirring process of immersion disinfection helps to evenly distribute the disinfectant, during the stirring process, impurities and fiber debris on the cloth will fall off and enter the disinfectant. As time goes by, a large amount of impurities in the disinfectant accumulate. These impurities will not only contaminate the disinfectant, but will also reattach to the cloth in the subsequent disinfection process, causing secondary pollution and seriously affecting the quality of the grey cloth. In addition, in order to achieve the ideal disinfection effect, the immersion and stirring time is often very long, which greatly reduces the work efficiency of the grey cloth disinfection production and increases the production cycle.
[0004] Moreover, after the soaked cloth is disinfected, it is often necessary to carry out a certain degree of drying to ensure the dryness of the cloth and reduce the large amount of disinfectant remaining in the grey cloth. Although the existing drying device can dry the cloth during the winding process after disinfection, this drying device usually adopts hot air drying for drying. However, when hot air drying is adopted for drying, the high temperature and high humidity air inside it also needs to be discharged to a certain extent to reduce the moisture accumulation inside the drying room. However, the discharged air contains a large amount of heat energy, and direct discharge is undoubtedly a huge waste of energy. At the same time, the high-humidity air discharged into the environment will also increase the ambient humidity and reduce the comfort of the environment. It may even re-enter the drying room with the drying fan, further affecting the drying efficiency and increasing energy consumption. Summary of the invention
[0005] The object of the present invention is to provide a grey cloth production device and a production method, comprising a fixed table, a control console is arranged on the rear outer wall of the fixed table, a rotating motor and a screw motor are also arranged on the rear outer wall of the fixed table, the output end of the rotating motor is connected to a rotating frame, the inner wall of the rotating frame is rotatably connected to an extrusion rotating roller, the inner wall of the fixed table is rotatably connected to a traction roller 1, the inner wall of the fixed table is also fixedly connected to a fixed cylinder, the output end of the screw motor is connected to a bidirectional threaded screw, the circumferential outer wall of the bidirectional threaded screw is sleeved with a limit plate 1 and a limit plate 2, the outer wall of the limit plate 2 is rotatably connected to a traction roller 2, and the outer wall of the limit plate 1 is provided with a matching traction roller 2 A through circular opening, the inner wall of the fixed platform is also fixedly connected to a mounting seat, drain ports are provided on both sides of the inner wall of the mounting seat, cavity one and cavity two are provided inside the mounting seat, cavity one is fixedly connected to a connecting seat, cavity two is slidably connected to a pulling box, a drying component is also provided on the top of the fixed platform, the drying component includes a drying box, the outer wall of one side of the drying box is connected to a sliding door and an exhaust fan, the outer wall of the other side of the drying box is provided with a fixed plate, the outer wall of the fixed plate is rotatably connected to a rotating rod, a connecting box is provided on the top of the drying box, a drying blower is provided on the outer wall of the connecting box, and a condenser and a support frame are provided inside the connecting box.
[0006] Preferably, an air outlet pipe is provided inside the fixed cylinder, an outer wall of one end of the air outlet pipe is fixedly connected to one side of the inner wall of the fixed platform, a circular hole is opened on the circumferential outer wall of the fixed cylinder, and an air outlet hole is opened on the circumferential outer wall of the air outlet pipe.
[0007] Preferably, a through opening is opened on one side of the inner wall of the plurality of cavities, a filter plate is opened on the top of the plurality of connecting seats, and the plurality of connecting seats are inclined.
[0008] Preferably, a plurality of inner walls of the pull boxes are fixedly connected with filter plates 2, and a plurality of outer walls of the pull boxes are provided with pull racks.
[0009] Preferably, a liquid reservoir is provided at the bottom of the mounting seat, an infusion pump is provided on the outer wall of one side of the liquid reservoir, the water suction end of the infusion pump extends into the interior of the liquid reservoir, the water delivery end of the infusion pump is connected to an infusion tube, the end of the infusion tube extends into the interior of the fixed cylinder, and an inlet valve is provided on the outer wall of the other side of the liquid reservoir.
[0010] Preferably, outer walls on both sides of the drying box are provided with cloth-threading openings, and a plurality of inner walls of the cloth-threading openings are rotatably connected to movable rollers.
[0011] Preferably, the exhaust fan is interconnected with the drying box, a gas exhaust pipe is provided on the outer wall of the drying box, and a terminal end of the gas exhaust pipe is connected to the end of the condensation pipe.
[0012] Preferably, the end of the condenser is connected to a water tank, an outer wall of the water tank is provided with an observation window and a drain valve, an outer wall of one side of the water tank is also provided with an air inlet pipe, and the end of the air inlet pipe extends to the inside of the air outlet pipe.
[0013] Preferably, an electric heating network is provided on the inner wall of the support frame, and hot air exhaust holes are provided at the bottom of the connection box, and a plurality of hot air exhaust holes are distributed in a rectangular array at the bottom of the electric heating network.
[0014] A production method of a grey cloth production device, the specific production method is as follows:
[0015] S1: Preparation: First, pull the grey cloth into between the traction roller 1 and the fixed cylinder, and then pass the grey cloth through the bottom of the extrusion rotating roller, and then use the screw motor to drive the limit plate 1 and the limit plate 2 to adjust the distance or proximity according to the width of the grey cloth, so that it can guide and pull the grey cloth, and finally pass the grey cloth through the cloth passage on one side, and wrap the grey cloth in a wave-like manner around the outside of multiple rotating rods, by extending the residence time of the grey cloth in the drying box, and then pull the grey cloth out from the cloth passage on the other side and wrap it on the external winding device, so as to facilitate the continuous production, processing and disinfection of the grey cloth.
[0016] S2: Disinfection processing: After the grey cloth is ready, disinfectant can be injected into the liquid inlet valve on the outer wall of the liquid reservoir. The grey cloth can be confined in the arc groove at the bottom of the mounting seat through the action of the traction roller 1 and the fixed cylinder, so that the disinfectant can soak and disinfect the grey cloth. During this disinfection process, its rotating motor can drive the rotating frame carrying the extrusion rotating roller to rotate and press down, thereby pressing the cloth, so that it can use this pressing method to squeeze out the excess disinfectant and return it to the cavity 1 through the action of multiple drainage ports.
[0017] S3: Drying process: After the grey cloth is disinfected and the excess disinfectant inside is squeezed out, the external winding device can be used to drive the grey cloth to move forward and enter the drying box. At this time, the external air can be blown into the connection box through the drying blower, and the airflow generated by the drying blower will convert the incoming air into hot air through the electric heating network and blow it to the surface of the grey cloth to achieve the drying effect.
[0018] S4: Heat recovery and reuse: In the process of drying grey cloth, the high temperature and high humidity air inside the drying box will enter the exhaust fan for suction, and the high temperature and high humidity air will be transported to the inside of the condenser through the gas exhaust pipe. In this process, the outer wall of the condenser will be heated by the hot air. When the drying blower transports air to the inside of the drying box, these higher temperature condensers can preliminarily heat the air to reduce energy loss. Secondly, the hot air flowing inside the condenser will also be affected by the wind flow of the drying blower and the conversion of heat. Compared with the exhaust gas temperature during drying, the high temperature and high humidity air can be condensed into water and then fall into the water tank for later recovery.
[0019] S5: Gas recycling: After heat recovery and condensation of the discharged high-temperature and high-humidity air, the excess air can be transported to the outlet pipe through the air inlet pipe, and the water pump can also transport the disinfectant in the reservoir to the fixed cylinder. In the process of transporting the gas and disinfectant together, the gas will form bubbles inside the disinfectant. These bubbles can further enhance the mixing effect of the internal materials of the disinfectant itself, and secondly, the disinfectant can further penetrate into the grey cloth for disinfection, which is convenient for the high-quality production of the grey cloth in the later stage.
[0020] S6: Circulation filtration of disinfectant: During the use of disinfectant, due to the continuous injection of gas and other disinfectants, the liquid level of the disinfectant in the arc groove will continue to rise. At this time, the excess disinfectant can be discharged into the filter plate 1 inside the cavity 1 through multiple drain ports for filtration. In the process of continuous inflow of disinfectant, a certain amount of water flow is often generated. These water flows can flush the impurities on the filter plate 1 to a certain extent, and then fall into the interior of multiple pulling boxes respectively, and then the impurities are intercepted by the filter plate 2 fixedly connected to the inner wall of the multiple pulling boxes. The excess disinfectant can also penetrate into the liquid storage tank through the filter plate 2, reducing the waste of disinfectant, and the impurities in the disinfectant can also be easily removed when the multiple pulling boxes are pulled out later, further ensuring the high-quality application of the disinfectant and reducing the impact of excessive impurities in the disinfectant water on its disinfection production and use.
[0021] Compared with the prior art, the beneficial effect of the present invention is that when the grey cloth is to be disinfected and produced, the grey cloth can be pulled between the traction roller and the fixed cylinder, and then the cloth can be soaked in the disinfectant in the arc groove, and then the gas discharged by hot air drying can be recycled, so that it can recover heat through the condenser and the air inlet pipe and transfer the condensed gas to the inside of the air outlet pipe. In this process, the infusion pump can also transport the disinfectant in the reservoir to the inside of the fixed cylinder. After the gas and the disinfectant are combined, the gas will form bubbles in the disinfectant. These bubbles can further enhance the mixing effect of the internal materials of the disinfectant itself, and can further make the disinfectant better penetrate into the grey cloth for disinfection. In this disinfection During the process, due to the continuous injection of gas and other disinfectants, the liquid level of the disinfectant in the arc groove will continue to rise. At this time, the excess disinfectant can be discharged into the filter plate 1 inside the cavity 1 through multiple drainage ports for filtration. In the process of continuous inflow of the disinfectant, a certain amount of water flow is often generated. These water flows can flush the impurities on the filter plate 1 to a certain extent, and then fall into the multiple pulling boxes respectively, and then the impurities are intercepted by the filter plates 2 fixedly connected to the inner walls of the multiple pulling boxes. The excess disinfectant can also penetrate into the liquid storage tank through the filter plate 2, reducing the waste of the disinfectant. The impurities in the disinfectant can also be easily removed when the multiple pulling boxes are pulled out later, ensuring the disinfection use of the disinfectant and reducing the secondary contamination of the grey cloth by the disinfectant.
[0022] In addition, the gas discharged from the hot air drying can not only promote the mixing and disinfection performance of the disinfectant, but also use the condenser to recover the heat inside the discharged gas. The air with higher temperature and humidity can heat the outer wall of the condenser, and when the drying blower transports air to the inside of the drying box, these higher temperature condensers can preliminarily heat the air to reduce energy loss. Secondly, the hot air flowing inside the condenser will also be affected by the wind flow of the drying blower and the conversion of heat. The temperature of the inner wall of the condenser is lower than that of the high-temperature gas discharged during drying. Therefore, when these high-temperature and high-humidity air contacts the inner wall of the condenser at a lower temperature, it will condense into water, and then fall into the water tank through the end of the condenser, which is convenient for later recovery, reducing the direct discharge of moisture and causing the surrounding humidity to be too high, affecting the comfort of its staff, and the vicious cycle caused by moisture re-entering the drying box, affecting its drying effect, and the gas after condensation and heat recovery can be further fully utilized, better improving the linkage gain effect of the entire device, and reducing the energy consumption during the disinfection production of grey cloth. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0024] Figure 2 It is a schematic diagram of the structure of the rotating frame of the present invention;
[0025] Figure 3 It is a schematic diagram of the fixed cylinder structure of the present invention;
[0026] Figure 4 It is a schematic diagram of the mounting seat structure of the present invention;
[0027] Figure 5 A is a schematic diagram of the structure of the present invention;
[0028] Figure 6 It is a schematic diagram of the drying box structure of the present invention;
[0029] Figure 7 It is a schematic diagram of the structure of the connection box of the present invention;
[0030] Explanation of reference numerals in the figure: 100, fixed table; 110, control console; 120, rotating motor; 121, rotating frame; 122, extrusion rotating roller; 130, traction roller 1; 140, fixed cylinder; 141, air outlet pipe; 150, screw motor; 151, limit plate 1; 152, limit plate 2; 153, traction roller 2; 200, mounting seat; 210, drain port; 220, cavity 1; 221, through port; 222, connecting seat; 223, filter plate 1; 230, cavity 2 ; 231, pulling box; 232, pulling frame; 233, filter plate 2; 240, liquid storage tank; 241, infusion pump; 242, liquid inlet valve; 300, drying box; 310, sliding door; 320, exhaust fan; 321, gas exhaust pipe; 330, cloth threading port; 331, movable roller; 340, fixed plate; 341, rotating rod; 400, connecting box; 410, drying blower; 420, condenser; 430, supporting frame; 431, electric heating network; 440, hot air exhaust hole. DETAILED DESCRIPTION
[0031] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0032] See also Figure 1-7 , the present invention provides a technical solution:
[0033] A grey cloth production device and production method, comprising a fixed table 100, a control console 110 is arranged on the rear outer wall of the fixed table 100, a rotating motor 120 and a screw motor 150 are also arranged on the rear outer wall of the fixed table 100, the output end of the rotating motor 120 is connected to a rotating frame 121, and the inner wall of the rotating frame 121 is rotatably connected to an extrusion rotating roller 122;
[0034] In some embodiments, the squeezing rotating roller 122 is convenient for squeezing out the disinfectant remaining inside the grey cloth during disinfection, thereby reducing the waste of the disinfectant.
[0035] The inner wall of the fixed platform 100 is rotatably connected to a traction roller 130, and the inner wall of the fixed platform 100 is also fixedly connected to a fixed cylinder 140. The output end of the screw motor 150 is connected to a bidirectional threaded screw. The circumferential outer wall of the bidirectional threaded screw is sleeved with a limit plate 151 and a limit plate 2 152. The outer wall of the limit plate 2 152 is rotatably connected to a traction roller 2 153. The outer wall of the limit plate 151 is provided with a through circular opening matching the traction roller 2 153.
[0036] In some embodiments, the limiting plate 151 and the limiting plate 2 152 are mainly used to guide and pull the grey cloths of various widths.
[0037] The inner wall of the fixed platform 100 is also fixedly connected to a mounting seat 200, and drainage ports 210 are provided on both sides of the inner wall of the mounting seat 200. A cavity 1 220 and a cavity 230 are provided inside the mounting seat 200, and a connecting seat 222 is fixedly connected inside the cavity 1 220, and a pulling box 231 is slidably connected inside the cavity 230. A drying component is also provided on the top of the fixed platform 100, and the drying component includes a drying box 300, and a sliding door 310 and an exhaust fan 320 are connected to the outer wall of one side of the drying box 300;
[0038] It is convenient to use the exhaust fan 320 to extract the high-temperature and humid air inside the drying box 300 to avoid affecting the internal drying effect. The exhaust fan 320 can be a common fan model on the market, which belongs to the existing conventional technology.
[0039] A fixing plate 340 is provided on the outer wall of the other side of the drying box 300, and a rotating rod 341 is rotatably connected to the outer wall of the fixing plate 340. A connecting box 400 is provided on the top of the drying box 300, and a drying blower 410 is provided on the outer wall of the connecting box 400. A condensing pipe 420 and a supporting frame 430 are provided inside the connecting box 400.
[0040] In some embodiments: the drying blower 410 is conventional technology, and a vortex blower can be selected, and specifically, the RB series of GIMRE can be used.
[0041] Specifically, an air outlet pipe 141 is provided inside the fixed cylinder 140, and the outer wall of one end of the air outlet pipe 141 is fixedly connected to one side of the inner wall of the fixed platform 100. A circular hole is opened on the circumferential outer wall of the fixed cylinder 140, and an air outlet hole is opened on the circumferential outer wall of the air outlet pipe 141, so as to facilitate the injection of disinfectant and gas together. Moisture can form bubbles inside the disinfectant, thereby improving the penetration of the disinfectant.
[0042] Furthermore, a through hole 221 is opened on one side of the inner wall of the plurality of cavities 220, a filter plate 223 is opened on the top of the plurality of connecting seats 222, and the plurality of connecting seats 222 are inclined.
[0043] In some embodiments, filter plate 1 223 and filter plate 233 may be activated carbon filter plates.
[0044] Furthermore, a filter plate 233 is fixedly connected to the inner wall of the plurality of pull boxes 231 , and a pull rack 232 is provided on the outer wall of the plurality of pull boxes 231 .
[0045] Furthermore, a liquid reservoir 240 is provided at the bottom of the mounting base 200, and an infusion pump 241 is provided on the outer wall of one side of the liquid reservoir 240. The water suction end of the infusion pump 241 extends into the liquid reservoir 240, and the water delivery end of the infusion pump 241 is connected to an infusion tube, and the end of the infusion tube extends into the fixed cylinder 140. An inlet valve 242 is provided on the outer wall of the other side of the liquid reservoir 240 to facilitate the storage of disinfectant in the liquid reservoir 240.
[0046] It is worth noting that cloth-threading openings 330 are provided on the outer walls of both sides of the drying box 300, and a plurality of movable rollers 331 are rotatably connected to the inner walls of the cloth-threading openings 330 to facilitate pulling of the cloth.
[0047] It is worth noting that the exhaust fan 320 is interconnected with the drying box 300, and a gas exhaust pipe 321 is provided on the outer wall of the drying box 300. The end of the gas exhaust pipe 321 is connected to the end of the condenser 420, so as to facilitate the use of the condenser 420 to recover heat and condense the discharged high-temperature and high-humidity gas.
[0048] In addition, the end of the condensation pipe 420 is connected to a water tank 421, and an observation window 422 and a drain valve 423 are provided on the outer wall of the water tank 421. An air inlet pipe 424 is also provided on the outer wall of one side of the water tank 421. The end of the air inlet pipe 424 extends to the inside of the air outlet pipe 141, so as to store the condensed water and facilitate its later collection.
[0049] In addition, the inner wall of the support frame 430 is provided with an electric heating network 431, and the bottom of the connection box 400 is provided with hot air exhaust holes 440. A plurality of hot air exhaust holes 440 are distributed in a rectangular array at the bottom of the electric heating network 431 to facilitate the exhaust of hot air.
[0050] In some embodiments: the electric heating network 431 is made of nickel-chromium alloy and iron-chromium-aluminum alloy, which belongs to the prior art, and its temperature can be controlled by the console 110. The device is controlled and used by the console 110, and the device is powered by an external conventional power supply for control and use, all of which belong to the prior art.
[0051] A production method of a grey cloth production device, the specific production method is as follows:
[0052] S1: Preparation work: First, the grey cloth is pulled and inserted between the pulling roller 130 and the fixed cylinder 140, and then the grey cloth is passed through the bottom of the extrusion rotating roller 122, and then the screw motor 150 is used to drive the limit plate 151 and the limit plate 2 152 to be adjusted to be far or close according to the width of the grey cloth, so that the grey cloth can be guided and pulled, and finally the grey cloth is passed through the cloth threading port 330 on one side, and the grey cloth is wrapped around the outside of multiple rotating rods 341 in a wave-like manner, and the residence time of the grey cloth in the drying box 300 is extended, and then the grey cloth is pulled out from the cloth threading port 330 on the other side and wrapped around the external winding device, so as to facilitate the continuous production, processing and disinfection of the grey cloth.
[0053] S2: Disinfection process: After the grey cloth is ready, disinfectant can be injected into the liquid inlet valve 242 on the outer wall of the liquid reservoir 240. The grey cloth can be confined in the arc groove at the bottom of the mounting seat 200 through the action of the traction roller 130 and the fixed cylinder 140, so that the disinfectant can soak and disinfect the grey cloth. During this disinfection process, the rotating motor 120 can drive the rotating frame 121 carrying the extrusion rotating roller 122 to rotate and press down, thereby pressing the cloth, so that the excess disinfectant can be squeezed out by this pressing method, and return to the cavity 1 220 through the action of multiple drainage ports 210.
[0054] S3: Drying process: After the grey cloth is disinfected and the excess disinfectant inside it is squeezed out, the external winding device can be used to drive the grey cloth to move forward and enter the drying box 300. At this time, the external air can be blown into the connection box 400 through the drying blower 410, and the airflow generated by the drying blower 410 will convert the incoming air into hot air through the electric heating network 431 and blow it to the surface of the grey cloth to achieve the drying effect.
[0055] S4: Heat recovery and reuse: In the process of drying the grey cloth, the high temperature and high humidity air inside the drying box 300 will enter the exhaust fan 320 for suction, and the high temperature and high humidity air will be transported to the inside of the condenser 420 through the gas exhaust pipe 321. In this process, the outer wall of the condenser 420 will be heated by the hot air. When the drying blower 410 transports air to the inside of the drying box 300, these higher temperature condensers 420 can preliminarily heat the air to reduce energy loss. Secondly, the hot air flowing inside the condenser 420 will also be affected by the wind flow of the drying blower 410 and the conversion of heat. Compared with the exhaust gas temperature during drying, the high temperature and high humidity air can be condensed into water and then fall into the water tank 421, which is convenient for later recovery.
[0056] S5: Gas recycling: After heat recovery and condensation of the discharged high-temperature and high-humidity air, the excess air can be transported to the outlet pipe 141 through the air inlet pipe 424, and at this time, the water pump 241 can also transport the disinfectant in the liquid storage tank 240 to the fixed cylinder 140. In the process of transporting the gas and disinfectant together, the gas will form bubbles inside the disinfectant. These bubbles can further enhance the mixing effect of the internal materials of the disinfectant itself. Secondly, the disinfectant can further penetrate into the grey cloth better for disinfection, which is convenient for the high-quality production of the grey cloth in the later stage.
[0057] S6: Circulation filtration of disinfectant: During the use of the disinfectant, due to the continuous injection of gas and other disinfectants, the liquid level of the disinfectant in the arc groove will continue to rise. At this time, the excess disinfectant can be discharged into the filter plate 223 inside the cavity 220 through multiple drain ports 210 for filtration. In the process of continuous inflow of the disinfectant, a certain amount of water flow is often generated. These water flows can flush the impurities on the filter plate 223 to a certain extent, and then fall into the multiple pulling boxes 231 respectively, and then the impurities are intercepted by the filter plate 233 fixedly connected to the inner wall of the multiple pulling boxes 231. The excess disinfectant can also penetrate into the liquid storage tank 240 through the filter plate 233, reducing the waste of disinfectant, and the impurities in the disinfectant can also be easily removed when the multiple pulling boxes 231 are pulled out later, and further ensure the high-quality application of the disinfectant, and reduce the impact of excessive impurities in the disinfectant water on its disinfection production and use.
[0058] The working principle of the present invention is as follows: first, the grey cloth is pulled and inserted between the pulling roller 130 and the fixed cylinder 140, and then the grey cloth is passed through the bottom of the extrusion rotating roller 122, and then the screw motor 150 is used to drive the limit plate 151 and the limit plate 2 152 to be adjusted to be far or close according to the width of the grey cloth, so that the grey cloth can be guided and pulled, and finally the grey cloth is passed through the cloth passing opening 330 on one side, and the grey cloth is wound around the outside of the multiple rotating rods 341 in a wave-like manner, and the residence time of the grey cloth in the drying box 300 is prolonged, and then the grey cloth is pulled out from the cloth passing opening 330 on the other side and wound on the external winding device. After the grey cloth is ready, it can be fed into the inlet of the outer wall of the liquid storage tank 240. Disinfectant is injected into the liquid valve 242, and the grey cloth can be restricted in the arc groove at the bottom of the mounting seat 200 by the action of the traction roller 130 and the fixed cylinder 140, so that the disinfectant can soak and disinfect the grey cloth. During the disinfection process, the rotating motor 120 can drive the rotating frame 121 carrying the extrusion rotating roller 122 to rotate and press down, thereby pressing the cloth, so that the excess disinfectant can be squeezed out by this pressing method, and return to the cavity 1 220 through the action of multiple drainage ports 210. After the disinfection of the grey cloth is completed and the excess disinfectant inside is squeezed out, the grey cloth can be driven to move forward by the action of the external winding device, so as to enter the interior of the drying box 300, and at this time, the drying box 300 can be used to dry the grey cloth. The dry blower 410 blows external air into the connection box 400, and the wind flow generated by the drying blower 410 converts the incoming air into hot air through the electric heating network 431 and blows it to the surface of the grey cloth to achieve the drying effect. In the process of drying the grey cloth, the high-temperature and high-humidity air inside the drying box 300 will enter the exhaust fan 320 for suction, and the high-temperature and high-humidity air will be transported to the inside of the condenser 420 through the gas exhaust pipe 321. In this process, the outer wall of the condenser 420 will be heated by the hot air. When the drying blower 410 transports air to the inside of the drying box 300, these higher-temperature condensers 420 can preliminarily heat the air. Reduce energy loss. Secondly, the hot air flowing inside the condenser 420 will also be affected by the wind flow of the drying blower 410 and the conversion of heat. Compared with the temperature of the gas discharged during drying, the high-temperature and high-humidity air can be condensed into water and then fall into the water tank 421 for later recovery. After heat recovery and condensation of the discharged high-temperature and high-humidity air, the excess air can be transported to the outlet pipe 141 through the air inlet pipe 424. At this time, the water pump 241 can also transport the disinfectant in the liquid storage tank 240 to the fixed cylinder 140. In the process of transporting the gas and the disinfectant together, the gas will form bubbles in the disinfectant. These bubbles can further enhance the mixing effect of the internal materials of the disinfectant itself.Secondly, the disinfectant can be further penetrated into the grey cloth for disinfection, which is convenient for the high-quality production of the grey cloth in the later stage. During the use of the disinfectant, due to the continuous injection of gas and other disinfectants, the liquid level of the disinfectant in the arc groove will continue to rise. At this time, the excess disinfectant can be discharged into the filter plate 1 223 inside the cavity 1 220 through multiple drainage ports 210 for filtration. In the process of continuous inflow of the disinfectant, a certain amount of water flow is often generated. These water flows can wash the impurities on the filter plate 1 223 to a certain extent, and then fall into the multiple pulling boxes 231 respectively, and then the impurities are intercepted by the filter plate 2 233 fixedly connected to the inner wall of the multiple pulling boxes 231. The excess disinfectant can also penetrate into the liquid reservoir 240 through the filter plate 233, reducing the waste of the disinfectant, and the impurities in the disinfectant can also be easily removed when the multiple pulling boxes 231 are pulled out later, and further ensure the high-quality application of the disinfectant, and reduce the impact of excessive impurities in the disinfectant water on its disinfection production and use.
[0059] The above content is a further detailed description of the present invention in combination with specific implementation methods. It cannot be determined that the specific implementation of the present invention is limited to these descriptions. For ordinary technicians in the technical field to which the present invention belongs, several simple deductions or substitutions can be made without departing from the concept of the present invention, which should be regarded as belonging to the scope of protection determined by the claims submitted for the present invention.
Claims
1. A grey cloth production device, comprising a fixing table (100), characterized in that: A control console (110) is disposed on the rear outer wall of the fixed platform (100), and a rotating motor (120) and a screw motor (150) are also disposed on the rear outer wall of the fixed platform (100). The output end of the rotating motor (120) is connected to a rotating frame (121), and the inner wall of the rotating frame (121) is rotatably connected to an extrusion rotating roller (122). The inner wall of the fixed platform (100) is rotatably connected to a traction roller (130). The inner wall of the fixed platform (100) is also fixed to A fixing cylinder (140) is connected, the output end of the screw motor (150) is connected to a bidirectional threaded screw, the circumferential outer wall of the bidirectional threaded screw is sleeved with a limit plate 1 (151) and a limit plate 2 (152), the outer wall of the limit plate 2 (152) is rotatably connected to a traction roller 2 (153), the outer wall of the limit plate 1 (151) is provided with a through circular opening matching the traction roller 2 (153), and the inner wall of the fixing platform (100) is also fixedly connected to a mounting seat (200) The mounting seat (200) has drain ports (210) on both sides of its inner wall, the mounting seat (200) has a cavity 1 (220) and a cavity 2 (230) inside, the cavity 1 (220) is fixedly connected with a connecting seat (222), the cavity 2 (230) is slidably connected with a pulling box (231), and a drying assembly is also provided on the top of the fixed platform (100), the drying assembly includes a drying box (300), and the drying box (300) A sliding door (310) and an exhaust fan (320) are connected to an outer wall on one side, a fixed plate (340) is provided on an outer wall on the other side of the drying box (300), and a rotating rod (341) is rotatably connected to the outer wall of the fixed plate (340). A connecting box (400) is provided on the top of the drying box (300), and a drying blower (410) is provided on the outer wall of the connecting box (400), and a condensing pipe (420) and a supporting frame (430) are provided inside the connecting box (400).
2. A grey cloth production device according to claim 1, characterized in that: An air outlet pipe (141) is arranged inside the fixed cylinder (140), the outer wall of one end of the air outlet pipe (141) is fixedly connected to one side of the inner wall of the fixed platform (100), a circular hole is opened on the circumferential outer wall of the fixed cylinder (140), and an air outlet hole is opened on the circumferential outer wall of the air outlet pipe (141).
3. A grey cloth production device according to claim 1, characterized in that: A through opening (221) is provided on one side of the inner wall of the plurality of cavities (220), a filter plate (223) is provided on the top of the plurality of connection seats (222), and the plurality of connection seats (222) are inclined.
4. The grey cloth production device according to claim 1, characterized in that: The inner walls of the plurality of pulling boxes (231) are fixedly connected with filter plates 2 (233), and the outer walls of the plurality of pulling boxes (231) are provided with pulling racks (232).
5. The grey cloth production device according to claim 1, characterized in that: A liquid reservoir (240) is provided at the bottom of the mounting seat (200); an infusion pump (241) is provided on an outer wall of one side of the liquid reservoir (240); a water suction end of the infusion pump (241) extends into the interior of the liquid reservoir (240); a water delivery end of the infusion pump (241) is connected to an infusion tube; a terminal end of the infusion tube extends into the interior of the fixed cylinder (140); and an inlet valve (242) is provided on an outer wall of the other side of the liquid reservoir (240).
6. The grey cloth production device according to claim 1, characterized in that: The outer walls of both sides of the drying box (300) are provided with cloth-threading openings (330), and the inner walls of a plurality of the cloth-threading openings (330) are rotatably connected to movable rollers (331).
7. The grey cloth production device according to claim 1, characterized in that: The exhaust fan (320) is interconnected with the drying box (300), and a gas exhaust pipe (321) is provided on the outer wall of the drying box (300), and the end of the gas exhaust pipe (321) is connected to the end of the condensation pipe (420).
8. A grey cloth production device according to claim 7, characterized in that: The end of the condenser pipe (420) is connected to a water tank (421), and an observation window (422) and a drain valve (423) are provided on the outer wall of the water tank (421). An air inlet pipe (424) is also provided on the outer wall of one side of the water tank (421), and the end of the air inlet pipe (424) extends to the inside of the air outlet pipe (141).
9. The grey cloth production device according to claim 1, characterized in that: The inner wall of the support frame (430) is provided with an electric heating network (431), and the bottom of the connection box (400) is provided with a hot air exhaust hole (440), and a plurality of hot air exhaust holes (440) are distributed in a rectangular array at the bottom of the electric heating network (431).
10. A production method of a grey cloth production device, based on a grey cloth production device according to any one of claims 1 to 8, wherein the specific production method is as follows, characterized in that: S1: Preparation: First, the grey cloth is pulled and inserted between the pulling roller 1 (130) and the fixed cylinder (140), and then the grey cloth is passed through the bottom of the squeezing rotating roller (122). Then, according to the width of the grey cloth, the screw motor (150) is used to drive the limit plate 1 (151) and the limit plate 2 (152) to be adjusted to be far away or close, so that the grey cloth can be guided and pulled. Finally, the grey cloth is passed through the cloth passing opening (330) on one side, and the grey cloth is wound around the outside of the plurality of rotating rods (341) in a wave-like manner. By extending the residence time of the grey cloth inside the drying box (300), the grey cloth is then pulled out from the cloth passing opening (330) on the other side and wound around the external winding device, thereby facilitating the continuous production, processing and disinfection of the grey cloth. S2: Disinfection process: After the grey cloth is ready, disinfectant can be injected into the liquid inlet valve (242) on the outer wall of the liquid reservoir (240). The grey cloth can be confined in the arc groove at the bottom of the mounting seat (200) through the action of the traction roller (130) and the fixing cylinder (140), so that the disinfectant can soak and disinfect the grey cloth. During this disinfection process, the rotating motor (120) can drive the rotating frame (121) carrying the squeezing rotating roller (122) to rotate and press down, thereby pressing the cloth, so that the excess disinfectant can be squeezed out by this pressing method, and then flow back to the cavity (220) through the action of multiple drainage ports (210). S3: Drying process: After the grey cloth is disinfected and the excess disinfectant inside is squeezed out, the grey cloth can be moved forward by using the external winding device, so that it enters the drying box (300). At this time, the external air can be blown into the connection box (400) by the drying blower (410), and the airflow generated by the drying blower (410) will convert the incoming air into hot air through the electric heating network (431) and blow it toward the surface of the grey cloth, thereby achieving the drying effect. S4: Heat recovery and reuse: During the process of drying the grey cloth, the high-temperature and high-humidity air inside the drying box (300) will enter the exhaust fan (320) for suction, and the high-temperature and high-humidity air will be transported to the inside of the condenser (420) through the action of the gas exhaust pipe (321). In this process, the outer wall of the condenser (420) will be heated by the hot air. When the drying blower (410) transports air to the inside of the drying box (300), these higher-temperature condensers (420) can preliminarily heat the air to reduce energy loss. Secondly, the hot air flowing inside the condenser (420) will also be affected by the wind flow of the drying blower (410) and the conversion of heat. Compared with the gas discharged during drying, the temperature is lower, so the high-temperature and high-humidity air can be condensed into water and then fall into the water tank (421) to facilitate later recovery. S5: Gas recycling: After heat recovery and condensation of the discharged high-temperature and high-humidity air, the excess air can be transported to the outlet pipe (141) through the air inlet pipe (424), and at this time, the water pump (241) can also transport the disinfectant in the liquid storage tank (240) to the fixed cylinder (140). In the process of transporting the gas and the disinfectant together, the gas will form bubbles in the disinfectant. These bubbles can further enhance the mixing effect of the internal materials of the disinfectant itself, and secondly, the disinfectant can further penetrate into the grey cloth better for disinfection, which is convenient for the high-quality production of the grey cloth in the later stage. S6: Circulation filtration of disinfectant: During the use of the disinfectant, due to the continuous injection of gas and other disinfectants, the liquid level of the disinfectant in the arc groove will continue to rise. At this time, the excess disinfectant can be discharged through multiple drainage ports (210) into the filter plate 1 (223) inside the cavity 1 (220) for filtration. During the continuous inflow of the disinfectant, a certain amount of water flow is often generated. These water flows can wash away the impurities on the filter plate 1 (223) to a certain extent, and then fall into the multiple pulling boxes (231) respectively, and then the impurities are intercepted by the filter plate 2 (233) fixedly connected to the inner wall of the multiple pulling boxes (231). The excess disinfectant can also penetrate into the liquid storage tank (240) through the filter plate 2 (233), thereby reducing the waste of disinfectant. The impurities in the disinfectant can also be easily removed when the multiple pulling boxes (231) are pulled out later, and the high-quality application of the disinfectant is further ensured, and the excessive impurities in the disinfectant water are reduced to affect its disinfection production and use.