Conductive fabric detection equipment
By designing conductive cloth detection equipment including feeding, belt conveying, inspection, dispensing, feeding and collecting mechanisms, the problem of inefficient waste removal and feeding of existing equipment relying on manual waste removal and feeding is solved, and automated inspection and feeding are realized, and working efficiency is improved.
Patent Information
- Application Number
- CN202510282014.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-07
- Publication Date
- 2025-04-25
AI Technical Summary
The existing conductive cloth detection equipment only has detection functions. The waste removal and feeding process relies on labor, is inefficient and needs to be improved to achieve automation.
A conductive cloth detection device is designed, including a feeding mechanism, a belt conveying mechanism, a conductive cloth conveying mechanism, a testing mechanism, a material removal mechanism, a feeding mechanism and a material collection mechanism, which can automatically detect and remove defective conductive cloth and supplement good product conductive cloth.
It realizes that defective products are automatically removed and good products are supplemented after conducting cloth detection, which improves the degree of automation and improves work efficiency.
Smart Images

Figure CN119869955A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of mounting devices, and in particular to a conductive cloth detection device. Background Art
[0002] Conductive cloth is made of fiber cloth (usually polyester fiber cloth) as the base material. After pre-treatment, it is electroplated with metal to give it metallic properties and become conductive fiber cloth. It is widely used in various electronic products and can be processed into die-cut sheets of different shapes and sizes according to user requirements through die-cutting machines.
[0003] After die-cutting, the die-cut sheet needs to be transferred to the material strip and rolled up. The existing conductive fabric rolling equipment needs to perform appearance inspection before rolling up to promptly remove the conductive fabric with appearance defects. The inspection process is generally carried out by taking photos with a CCD camera. After the defective products are detected, the defective conductive fabric on the material strip is manually removed with tools such as clamps. Since the position of the defective conductive fabric removed is vacant, it is necessary to supplement the vacant position with good conductive fabric later, which is generally supplemented by manual clamping.
[0004] However, the existing conductive fabric detection equipment only has detection functions, and the waste removal and material replenishment processes are all completed manually. The material replacement method is inefficient and urgently needs to be improved. Summary of the invention
[0005] The purpose of the present invention is to provide a conductive cloth detection device, which can automatically remove and replace waste materials after detecting the conductive cloth, thereby solving the problems in the above-mentioned background technology.
[0006] To achieve the above-mentioned purpose, the technical solution adopted by the present invention is to provide a conductive cloth detection device, including a feeding mechanism, a belt conveying mechanism, a conductive cloth conveying mechanism, a detection mechanism, a material removing mechanism, a material replenishing mechanism and a material receiving mechanism. The feeding mechanism includes a discharge tray and a discharge power part, and a material belt is wound on the discharge tray, and the discharge power part drives the discharge tray to rotate to release the material belt; the belt conveying mechanism is arranged on one side of the feeding mechanism, and includes a conveying support seat and a conveying component, and a limiting groove is provided on the conveying support seat, and the conveying component drives the material belt to move along the limiting groove; the conductive cloth transfer mechanism is arranged above the support seat, and transfers the conductive cloth to the material belt On; the detection mechanism is arranged at the next station of the conductive cloth transfer mechanism, detects the conductive cloth on the material belt and screens out defective conductive cloth; the material removal mechanism is arranged at one side of the detection mechanism, and is electrically connected to the detection mechanism, and the material removal mechanism removes the defective conductive cloth from the material belt; the material replenishment mechanism is arranged at the next station of the material removal mechanism, and the defective conductive cloth on the material belt is removed to form a vacant position, and the material replenishment mechanism replenishes the vacant position on the material belt; the material receiving mechanism is located at the tail end of the belt conveying mechanism, and includes a material receiving tray and a material receiving power piece, the material receiving tray is wound with a material belt of conductive cloth, and the material receiving power piece drives the material receiving tray to rotate to rewind the material belt.
[0007] Furthermore, the conveying assembly includes a conveying support frame, a conveying power member, a driving roller and an auxiliary member, the driving roller is mounted on the conveying support frame and is rotatably connected to the conveying support frame, the conveying power member is fixed on the conveying support frame and drives the driving roller to rotate, and the material belt is clamped between the driving roller and the auxiliary member and is transferred by the rotation of the driving roller.
[0008] Furthermore, the auxiliary component includes a rotating shaft and a pressure roller. The rotating shaft is mounted on the conveying support frame and is located above the driving roller. The pressure roller is sleeved on the rotating shaft and can be adjusted in the axial position of the rotating shaft. The material belt can extend between the driving roller and the pressure roller.
[0009] Furthermore, the pressure roller includes a crimping part and a connecting part, both of which are sleeve-shaped and sleeved on the rotating shaft, the outer diameter of the crimping part is larger than the outer diameter of the connecting part, and the connecting part is connected to a locking screw, which can fasten the connecting part to the rotating shaft.
[0010] Furthermore, the feeding mechanism also includes a lifting drive component, the output end of the lifting drive component is connected to the material discharge power component, and the output end of the material discharge power component is connected to the axial center position of the material discharge tray.
[0011] Furthermore, the lifting and lowering of the lifting drive member drives the discharge tray to descend, so that during the discharge process, the material belt at the bottom of the discharge tray is kept flush with the bottom of the limiting groove.
[0012] Furthermore, the material picking mechanism includes a material picking transfer module and a clamping claw module, the material picking transfer module drives the clamping claw module to move to a specified position, and the clamping claw module clamps the conductive cloth and removes it from the material belt.
[0013] Furthermore, the material replenishment mechanism includes a material replenishment transfer module, a material preparation module and a material transfer module. The material replenishment transfer module drives the transfer module to move to the material preparation module to absorb materials, and then drives the transfer module to transfer the materials to the vacant position of the material belt.
[0014] Furthermore, the material transfer module includes a material replenishment connection seat, a lifting component and a suction pen. The material replenishment connection seat is arranged on the material replenishment transfer module, the lifting component is arranged on the material replenishment connection seat, and the suction pen is provided at the output end of the lifting component. The suction pen transfers the material on the material belt to a designated position.
[0015] The beneficial effects of the present invention are:
[0016] 1. The loading mechanism releases the material belt on the discharge tray, and after being transferred by the belt conveying mechanism, it passes through the conductive cloth transfer mechanism. The conductive cloth transfer mechanism transfers the conductive cloth to the material belt, and then it is inspected by the detection mechanism. The detection mechanism detects the conductive cloth on the material belt and screens out defective conductive cloth, and then the defective conductive cloth is removed from the material belt by the material removal mechanism. The material belt is then transferred to the feeding mechanism, and the feeding mechanism feeds the vacant positions on the material belt. After the feeding is completed, the material belt is reeled up by the receiving mechanism, thus completing the entire detection process of the conductive cloth. The conductive cloth detection equipment in this application can automatically replace the defective conductive cloth after the detection is completed, and the degree of automation is high.
[0017] 2. The pressure roller includes a crimping part and a connecting part. Both the crimping part and the connecting part are sleeve-shaped and sleeved on the rotating shaft. The outer diameter of the crimping part is larger than the outer diameter of the connecting part. A locking screw is connected to the connecting part. The connecting part can be slidably adjusted on the rotating shaft. The locking screw can fasten the adjusted connecting part to the rotating shaft.
[0018] 3. The lifting of the lifting drive member drives the discharge tray down, so that the material belt at the bottom of the discharge tray is kept level with the bottom of the limit slot during the discharge process. During the process of the discharge tray rotating and discharging, if the discharge tray does not move down, the discharge height of the material belt will be gradually raised, which is easy to pull the material belt, causing it to break or wear. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the specific implementation methods of the present invention or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0020] Figure 1 A schematic diagram of the overall structure of a conductive fabric detection device provided by an embodiment of the present invention;
[0021] Figure 2 A schematic diagram of the overall structure of a belt conveying mechanism used in a conductive fabric detection device provided in an embodiment of the present invention;
[0022] Figure 3 A schematic diagram of the overall structure of a material belt conveying assembly used in a conductive fabric detection device provided in an embodiment of the present invention;
[0023] Figure 4 A schematic diagram of the overall structure of a material removal mechanism used in a conductive fabric detection device provided in an embodiment of the present invention;
[0024] Figure 5 A schematic diagram of the overall structure of a feeding mechanism used in a conductive fabric detection device provided in an embodiment of the present invention.
[0025] Description of reference numerals:
[0026] 10. Loading mechanism; 11. Discharging tray; 12. Discharging power piece; 20. Belt conveying mechanism; 21. Conveying support seat; 211. Conveying support plate; 212. Limiting groove; 22. Conveying assembly; 221. Conveying support frame; 222. Conveying power piece; 223. Driving roller; 224. Auxiliary parts; 2241. Rotating shaft; 2242. Mounting block; 2243. Pressing roller; 2244. Locking screw; 225. Mounting groove; 23. Pressing assembly; 231. Shock-absorbing spring; 30. Conductive cloth transfer mechanism; 40. Detection mechanism; 50. Material removal mechanism; 51. Material removal transfer module; 511. X-axis material removal slide rail; 512. X-axis material removal drive piece; 513. Material removal support beam; 514. Y-axis material removal Material slide rail; 515, Y-axis material picking drive; 52, clamping claw module; 521, material picking connecting seat; 522, material picking lifting cylinder; 523, clamping claw cylinder; 524, clamping claw; 525, clamping part; 60, material feeding mechanism; 61, material feeding transfer module; 611, X-axis material feeding slide rail; 612, X-axis material feeding drive; 613, Y-axis material feeding slide rail; 614, Y-axis material feeding drive; 615, material feeding support beam; 616, auxiliary slide rail; 617, material feeding support seat; 62, material preparation module; 63, material transfer module; 631, material feeding connecting seat; 632, slide groove; 633, lifting component; 634, suction pen; 70, material receiving mechanism; 71, material receiving tray; 72, material receiving power part; 80, material belt. DETAILED DESCRIPTION
[0027] The technical solution of the present invention will be described clearly and completely below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0028] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.
[0029] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0030] In addition, the technical features involved in the different embodiments of the present invention described below can be combined with each other as long as they do not conflict with each other.
[0031] Reference Figures 1 to 5 As a conductive cloth detection device provided by an embodiment of the present invention, it includes a feeding mechanism 1, a belt conveying mechanism 20, a conductive cloth conveying mechanism, a detection mechanism 40, a material removal mechanism 50, a material replenishing mechanism 60 and a material receiving mechanism 70. The feeding mechanism 1 includes a discharge tray 11 and a discharge power member 12. A material belt 80 is wound on the discharge tray 11. The discharge power member 12 drives the discharge tray 11 to rotate to release the material belt 80; the belt conveying mechanism 20 is arranged on one side of the feeding mechanism 1, and includes a conveying support seat 21 and a conveying component 22. A limiting groove 212 is provided on the conveying support seat 21. The conveying component 22 drives the material belt 80 to move along the limiting groove 212; the conductive cloth transfer mechanism 30 is arranged above the support seat to transfer the conductive cloth to the material belt 80 On; the detection mechanism 40 is arranged at the next station of the conductive cloth transfer mechanism 30, detects the conductive cloth on the material belt 80, and screens out defective conductive cloth; the material removal mechanism 50 is arranged on one side of the detection mechanism 40, and is electrically connected to the detection mechanism 40. The material removal mechanism 50 removes the defective conductive cloth from the material belt 80; the material replenishment mechanism 60 is arranged at the next station of the material removal mechanism 50. After the defective conductive cloth on the material belt 80 is removed, a vacant position is formed. The material replenishment mechanism 60 replenishes the vacant position on the material belt 80; the material receiving mechanism 70 is located at the tail end of the belt conveying mechanism 20, and includes a material receiving tray 71 and a material receiving power part 72. The material belt 80 with conductive cloth is wound on the material receiving tray 71, and the material receiving power part 72 drives the material receiving tray 71 to rotate to rewind the material belt 80.
[0032] In this embodiment, the loading mechanism 1 releases the material belt 80 on the discharge tray 11, and after being transferred by the belt conveying mechanism 20, it passes through the conductive cloth transfer mechanism 30, and the conductive cloth transfer mechanism 30 transfers the conductive cloth to the material belt 80, and then it is inspected by the detection mechanism 40. The detection mechanism 40 detects the conductive cloth on the material belt 80 and screens out defective conductive cloth, and then the defective conductive cloth is removed from the material belt 80 by the material removal mechanism 50. The material belt 80 is then transferred to the replenishing mechanism 60, and the replenishing mechanism 60 replenishes the vacant positions on the material belt 80. After the replenishment is completed, the material belt 80 is reeled by the receiving mechanism 70, and the entire detection process of the conductive cloth is completed. The conductive cloth detection equipment in this application can automatically replace the defective conductive cloth after the detection is completed, and the degree of automation is high.
[0033] Specifically, a conveying support plate 211 is provided on the conveying support seat 21, and a limiting groove 212 is provided on the conveying support plate 211, and the material belt 80 is embedded in the limiting groove 212. After the limiting effect of the limiting groove 212, it can be transferred along the specified direction. The conveying assembly 22 is arranged on one side of the conveying support seat 21, including a conveying support frame 221, a conveying power member 222, a driving roller 223 and an auxiliary member 224. The driving roller 223 is mounted on the conveying support frame 221 and is rotatably connected to the conveying support frame 221. The conveying power member 222 is fixed on the conveying support frame 221 and drives the driving roller 223 to rotate. The auxiliary component 224 includes a rotating shaft 2241 and a pressure roller 2243. The rotating shaft 2241 is mounted on the conveying support frame 221 and is located above the driving roller 223. The pressure roller 2243 is sleeved on the rotating shaft 2241 and can be adjusted in the axial position of the rotating shaft 2241. The material belt 80 can extend between the driving roller 223 and the pressure roller 2243 and be rotated and transferred by the driving roller 223.
[0034] The limiting groove 212 is opened along the conveying direction of the driving roller 223, and the top opening of the limiting groove 212 is set to form a T-shaped groove. The edge position of the material belt 80 is embedded in the limiting groove 212, and can be transferred along the specified direction through the limiting effect of the limiting groove 212. At this time, the conductive cloth on the material belt 80 is located at the top opening position of the limiting groove 212, and space is left at the top opening position of the limiting groove 212 to prevent the conductive cloth from being scratched or squeezed to cause damage to the conductive cloth. The feeding mechanism 1 also includes a lifting drive member, the output end of the lifting drive member is connected to the discharge power member 12, and the output end of the discharge power member 12 is connected to the axial position of the discharge tray 11. The lifting of the lifting drive member drives the discharge tray 11 to descend, so that during the discharge process of the discharge tray 11, the material belt 80 at the bottom of the discharge tray 11 is kept level with the bottom of the limiting groove 212. During the process of the material discharging tray 11 rotating and discharging materials, if the material discharging tray 11 does not move down, the material discharging height of the material belt 80 will be gradually raised, and the material belt 80 is easily pulled at this time, resulting in the material belt 80 being torn or worn. The length of the limit groove 212 is specifically set according to the actual situation. If the transfer distance is too long, multiple sets of conveying components 22 can be added to assist the transfer.
[0035] The pressing roller 2243 includes a crimping part and a connecting part, both of which are sleeve-shaped and sleeved on the rotating shaft 2241. The outer diameter of the crimping part is larger than the outer diameter of the connecting part. The connecting part is connected with a locking screw 2244, which can fasten the connecting part to the rotating shaft 2241. The connecting part can be slidably adjusted on the rotating shaft 2241 to drive the position adjustment of the crimping part. The locking screw 2244 can fasten the adjusted connecting part to the rotating shaft 2241, thereby achieving the position fixation of the crimping part, which is convenient for the crimping part to adjust its position to abut against the edge position of the material strip 80 of different widths. There are two groups of pressing rollers 2243, both of which are sleeved on the rotating shaft 2241. The crimping parts of the two groups of pressing rollers 2243 are adjacently arranged and the spacing can be adjusted.
[0036] Furthermore, the belt conveying mechanism 20 also includes a clamping assembly 23, a mounting groove 225 is provided on the conveying support frame 221, and mounting blocks 2242 are provided at both ends of the rotating shaft 2241. After the mounting block 2242 is embedded in the mounting groove 225, the clamping assembly 23 abuts against the mounting block 2242 and clamps the rotating shaft 2241, so that the pressure roller 2243 and the driving roller 223 are tightly crimped.
[0037] Specifically, the conveying support frame 221 is provided with a mounting groove 225, which is an open groove with one end open. The mounting groove 225 is provided with a limiting structure adapted to the mounting block 2242. The mounting block 2242 is installed from the open position at one end of the mounting groove 225. After the mounting block 2242 is installed in place, the clamping assembly 23 is installed to abut against the clamping mounting block 2242. In this embodiment, before installing the mounting block 2242, the pressure roller 2243 is first installed on the rotating shaft 2241, and then the mounting blocks 2242 are installed at both ends of the rotating shaft 2241. The two ends of the rotating shaft 2241 are rotatably connected to the mounting block 2242 through bearings. When the mounting block 2242 cannot be aligned with the mounting groove 225, it is convenient for the mounting block 2242 to rotate and adjust its position. The rotatable connection setting of the mounting block 2242 and the rotating shaft 2241 facilitates the installation of the mounting block 2242. When the pressing assembly 23 is installed, the position of the pressing roller 2243 can be adjusted by loosening the locking screw 2244, and the locking screw 2244 can be locked after adjusting to the specified position.
[0038] The clamping assembly 23 also includes a shock absorbing spring 231, and the shock absorbing spring 231 abuts against the mounting block 2242. After the mounting block 2242 is installed to the designated position of the mounting groove 225, the clamping assembly 23 is installed, and the clamping assembly 23 plays a role in clamping and fixing the mounting block 2242, thereby making the pressure roller 2243 and the driving roller 223 tightly pressed, which is convenient for transferring the material belt 80. When installing the clamping assembly 23, the shock absorbing spring 231 on the clamping assembly 23 directly abuts against the mounting block 2242. Through the squeezing effect of the shock absorbing spring 231, the pressure roller 2243 can always be tightly pressed against the driving roller 223, which is convenient for the pressure roller 2243 and the driving roller 223 to always clamp the material belt 80, which is convenient for the efficient transportation and transfer of the material belt 80.
[0039] Furthermore, the material removal mechanism 50 includes a material removal transfer module 51 and a clamping module 52 . The material removal transfer module 51 drives the clamping module 52 to move to a specified position, and the clamping module 52 clamps the conductive cloth and removes it from the material belt 80 .
[0040] Specifically, the material picking transfer module 51 includes an X-axis material picking slide 511, an X-axis material picking driving member 512, a material picking support beam 513, a Y-axis material picking slide 514 and a Y-axis material picking driving member 515. The X-axis material picking driving member 512 is arranged at the end of the X-axis material picking slide 511, and the material picking support beam 513 is vertically arranged on the X-axis material picking slide 511 and is slidably connected to the X-axis material picking slide 511. The top end of the material picking support beam 513 is connected to the Y-axis material picking slide 514, and the direction of the Y-axis material picking slide 514 is perpendicular to the X-axis material picking. The Y-axis material picking drive component 515 is arranged at the end of the Y-axis material picking slide 514, and the clamping jaw module 52 includes a material picking connecting seat 521, a material picking lifting cylinder 522 and a clamping jaw assembly. The material picking connecting seat 521 is arranged on the Y-axis material picking slide 514 and is slidably connected to the Y-axis material picking slide 514. The material picking lifting cylinder 522 is arranged on the material picking connecting seat 521. The output end of the material picking lifting cylinder 522 is provided with a clamping jaw assembly, and the end of the clamping jaw assembly is provided with a clamping portion 525, and the surface of the clamping portion 525 is provided with a non-stick material.
[0041] The material removal and transfer module 51 can realize the movement of the clamping jaw assembly to any position in the space, and it is convenient to move to the designated position to clamp the conductive cloth, which greatly improves the efficiency of clamping and removing defective conductive cloth. At the same time, a clamping portion 525 is provided at the end of the clamping jaw assembly. When clamping, the clamping portion 525 can abut the edge of the conductive cloth, and after abutment, the clamping portion 525 can clamp the conductive cloth. The bottom film of the material strip 80 is vacuum adsorbed by the support plate, which is convenient for removing the conductive cloth from the material strip 80. There is adhesive on the conductive cloth, which is easy to stick to the abutment head 525. Therefore, the surface of the clamping portion 525 is provided with non-stick materials such as Teflon to prevent the conductive cloth from sticking to the clamping portion 525 and affecting the next clamping.
[0042] The clamping claw assembly includes a clamping claw cylinder 523 and a clamping claw 524. There are two clamping claws 524. The clamping claw cylinder 523 is arranged on one side of the material-removing lifting cylinder 522. The clamping claw cylinder 523 drives the two clamping claws 524 to move closer to or farther away from each other. The ends of the clamping claws 524 are provided with clamping parts 525. When the clamping claws 524 are clamping, the clamping claw cylinder 523 first drives the two clamping claws 524 to separate a certain distance, so that the clamping claws 524 are located directly above the edges of both sides of the conductive cloth. Then the material-removing lifting cylinder 522 drives the clamping claws 524 to move downward until the clamping part 525 at the bottom of the clamping claw 524 contacts the edge of one side of the conductive cloth. At this time, the driving clamping claw cylinder 523 is started again, and the clamping claw cylinder 523 drives the two clamping claws 524 to move closer to each other and clamp the conductive cloth. In this embodiment, the clamping claw module 52 includes two sets of material-removing lifting cylinders 522 and two sets of clamping claw assemblies. The two sets of material-removing lifting cylinders 522 are respectively arranged on the opposite sides of the material-removing connecting seat 521, and the output end of each lifting cylinder is provided with a clamping claw assembly.
[0043] Furthermore, the material replenishment mechanism 60 includes a material replenishment transfer module 61 , a material preparation module 62 and a material transfer module 63 . The material replenishment transfer module 61 drives the transfer module to move to the material preparation module 62 to absorb the material, and then drives the transfer module to transfer the material to the vacant position of the material belt 80 .
[0044] Specifically, the material replenishment transfer module 61 includes an X-axis material replenishment slide 611, an X-axis material replenishment drive 612, a Y-axis material replenishment slide 613, a Y-axis material replenishment drive 614, a material replenishment support beam 615, an auxiliary slide 616 and a material replenishment support seat 617. The X-axis material replenishment drive 612 is arranged at the end of the X-axis material replenishment slide 611, the direction of the Y-axis material replenishment slide 613 is perpendicular to the direction of the X-axis material replenishment slide 611, and the Y-axis material replenishment drive 614 is arranged at the end of the Y-axis material replenishment slide 613. The material preparation module 62 includes a winding reel, and the winding reel is released to move the belt body on the winding reel out. At this time, the material transfer module 63 can absorb the material on the belt body and transfer it to the vacant position of the material belt 80. The material transfer module 63 includes a material replenishing connection seat 631, a lifting component 633 and a suction pen 634. The material replenishing connection seat 631 is arranged on the Y-axis material replenishing slide rail 613 and is slidably connected to the Y-axis material replenishing slide rail 613. The lifting component 633 is arranged on the material replenishing connection seat 631. The output end of the lifting component 633 is provided with a suction pen 634. The suction pen 634 transfers the material on the winding reel belt body to the vacant position of the material belt 80 to realize the replenishment of the conductive cloth.
[0045] Specifically, the material replenishment support beam 615 is vertically arranged on the X-axis material replenishment slide rail 611 and is slidably connected to the X-axis material replenishment slide rail 611, and the top of the material replenishment support beam 615 is connected to the Y-axis material replenishment slide rail 613. The auxiliary slide rail 616 is fixed on the material replenishment support seat 617, one end of the Y-axis material replenishment slide rail 613 is fixed on the top of the material replenishment support beam 615, and the other end of the Y-axis material replenishment slide rail 613 is connected to the auxiliary slide rail 616, and the extension direction of the auxiliary slide rail 616 is parallel to the extension direction of the X-axis material replenishment slide rail 611. By providing the auxiliary slide rail 616, the auxiliary slide rail 616 and the X-axis material replenishment slide rail 611 can form support for both ends of the Y-axis material replenishment slide rail 613, so that the Y-axis material replenishment slide rail 613 slides more smoothly. Among them, the height of the material replenishment support beam 615 and the material replenishment support seat 617 can be specifically set according to actual conditions, and the material replenishment support beam 615 and the material replenishment support seat 617 can also be cancelled according to actual conditions.
[0046] Furthermore, a slide groove 632 opened in the vertical direction is provided on the feeding connection seat 631 , and the suction pen 634 includes a main body and an adsorption head. The adsorption head is arranged at the bottom of the main body, and the main body is slidably connected to the slide groove 632 .
[0047] Specifically, the main body protrudes from the chute 632, the bottom of the protruding part is connected to the adsorption head, the top of the protruding part is connected to the vacuum joint, and the vacuum joint is connected to the adsorption head. The vacuum head can be connected to a vacuum pump, and the vacuum pump can make the adsorption head produce a negative pressure adsorption effect after working, and the adsorption head can absorb materials at this time. In this embodiment, a plurality of chute 632 opened in the vertical direction is provided on the material replenishment connection seat 631, and each chute 632 is slidably connected to a suction pen 634, and each suction pen 634 is correspondingly provided with a lifting component 633. The lifting component 633 adopts a cylinder, and the output end of the cylinder is connected to the main body of the suction pen 634. The lifting of the cylinder can move the main body of the suction pen 634 to slide in the chute 632, thereby driving the lifting of the adsorption head to achieve position adjustment. In this embodiment, by providing a plurality of suction pens 634, materials can be absorbed in batches in sequence, and multiple materials can be placed in sequence, thereby improving the efficiency of material replenishment.
[0048] Furthermore, the material replenishment mechanism 60 also includes a CCD detection camera. After the suction pen 634 absorbs the material on the reel belt body, it first moves to the top of the CCD detection camera, and takes a photo through the CCD detection camera. The suction pen 634 is provided with a rotation adjustment component. The CCD detection camera transmits the captured position information to the controller, and at the same time determines whether there is an offset between the position of the absorbed material and the preset position information. If there is an offset, the controller can drive the rotation adjustment component to rotate, and then adjust the angle of the absorbed material until the preset position information is met. The suction head of the suction pen 634 places the material neatly in the vacant position of the material belt 80, and the filling process of the vacant position of the material belt 80 is completed.
[0049] The use process of the conductive fabric detection device in this embodiment is as follows:
[0050] The loading mechanism 1 releases the material belt 80 on the discharge tray 11, and after being transferred by the belt conveying mechanism 20, it passes through the conductive cloth transfer mechanism 30, and the conductive cloth transfer mechanism 30 transfers the conductive cloth to the material belt 80, and then it is inspected by the detection mechanism 40. The detection mechanism 40 detects the conductive cloth on the material belt 80 and screens out defective conductive cloth, and then the defective conductive cloth is removed from the material belt 80 by the material removal mechanism 50. The material belt 80 is then transferred to the feeding mechanism 60, and the feeding mechanism 60 feeds the vacant positions on the material belt 80. After the feeding is completed, the material belt 80 is reeled by the receiving mechanism 70, and the entire detection process of the conductive cloth is completed. The conductive cloth detection equipment in the present application can automatically replace the defective conductive cloth after the detection is completed, and the degree of automation is high.
[0051] The embodiments of this specific implementation method are all preferred embodiments of the present invention, and are not intended to limit the protection scope of the present invention. Therefore, any equivalent changes made based on the structure, shape, and principle of the present invention should be included in the protection scope of the present invention.
Claims
1. A conductive fabric detection device, characterized in that: include: A feeding mechanism (1) comprises a discharge tray (11) and a discharge power member (12), wherein a material belt (80) is wound on the discharge tray (11), and the discharge power member (12) drives the discharge tray (11) to rotate to release the material belt (80); The belt conveying mechanism (20) is arranged on one side of the feeding mechanism (1), and comprises a conveying support seat (21) and a conveying assembly (22); a limiting groove (212) is provided on the conveying support seat (21), and the conveying assembly (22) drives the material belt (80) to move along the limiting groove (212); A conductive cloth transfer mechanism (30) is disposed above the support seat and transfers the conductive cloth to the material belt (80); A detection mechanism (40) is provided at the next station of the conductive cloth transfer mechanism (30), and detects the conductive cloth on the material strip (80) and selects defective conductive cloth; A material removal mechanism (50) is disposed on one side of the detection mechanism (40) and is electrically connected to the detection mechanism (40). The material removal mechanism (50) removes defective conductive fabric from the material strip (80); A material replenishing mechanism (60) is arranged at the next workstation of the material removing mechanism (50). After the defective conductive cloth on the material strip (80) is removed, a vacant position is formed. The material replenishing mechanism (60) replenishes the vacant position on the material strip (80). The material receiving mechanism (70) is located at the rear end of the belt conveying mechanism (20), and comprises a material receiving tray (71) and a material receiving power member (72). A material tape (80) of conductive cloth is wound on the material receiving tray (71), and the material receiving power member (72) drives the material receiving tray (71) to rotate to wind up the material tape (80).
2. The conductive fabric detection device according to claim 1, characterized in that: The conveying assembly (22) comprises a conveying support frame (221), a conveying power member (222), a driving roller (223) and an auxiliary member (224); the driving roller (223) is mounted on the conveying support frame (221) and is rotatably connected to the conveying support frame (221); the conveying power member (222) is fixed on the conveying support frame (221) and drives the driving roller (223) to rotate; the material belt (80) is clamped between the driving roller (223) and the auxiliary member (224) and is transferred by the driving roller (223) rotating.
3. The conductive fabric detection device according to claim 2, characterized in that: The auxiliary component (224) includes a rotating shaft (2241) and a pressure roller (2243); the rotating shaft (2241) is mounted on the conveying support frame (221) and is located above the driving roller (223); the pressure roller (2243) is sleeved on the rotating shaft (2241) and can be adjusted in the axial position of the rotating shaft (2241); the material belt (80) can extend between the driving roller (223) and the pressure roller (2243).
4. The conductive fabric detection device according to claim 3, characterized in that: The pressure roller (2243) includes a crimping portion and a connecting portion, both of which are sleeve-shaped and sleeved on the rotating shaft (2241). The outer diameter of the crimping portion is larger than the outer diameter of the connecting portion. The connecting portion is connected to a locking screw (2244), and the locking screw (2244) can fasten the connecting portion to the rotating shaft (2241).
5. The conductive fabric detection device according to claim 1, characterized in that: The feeding mechanism (1) further comprises a lifting drive member, the output end of which is connected to the material discharge power member (12), and the output end of which is connected to the axial center position of the material discharge tray (11).
6. The conductive fabric detection device according to claim 5, characterized in that: The lifting of the lifting drive member drives the discharge tray (11) to descend, so that during the discharge process of the discharge tray (11), the material belt (80) at the bottom of the discharge tray (11) is kept flush with the bottom of the limiting groove (212).
7. The conductive fabric detection device according to claim 1, characterized in that: The material picking mechanism (50) comprises a material picking transfer module (51) and a clamping claw module (52); the material picking transfer module (51) drives the clamping claw module (52) to move to a specified position; and the clamping claw module (52) clamps the conductive cloth and removes it from the material belt (80).
8. The conductive fabric detection device according to claim 1, characterized in that: The material replenishment mechanism (60) comprises a material replenishment transfer module (61), a material preparation module (62) and a material transfer module (63). The material replenishment transfer module (61) drives the transfer module to move to the material preparation module (62) to absorb materials, and then drives the transfer module to transfer the materials to the vacant position of the material belt (80).
9. The conductive fabric detection device according to claim 8, characterized in that: The material transfer module (63) comprises a material feeding connection seat (631), a lifting component (633) and a suction pen (634); the material feeding connection seat (631) is arranged on the material feeding transfer module (61); the lifting component (633) is arranged on the material feeding connection seat (631); the suction pen (634) is arranged at the output end of the lifting component (633); the suction pen (634) transfers the material on the material belt (80) to a designated position.