Welding wire drawing and shaping equipment and drawing and shaping process thereof

By designing the spraying and forming mechanism of the wire drawing and shaping equipment, the problems of low processing efficiency and difficulty in adjusting the mold sleeve diameter are solved, and efficient lubrication and molding of the welding wire are achieved.

CN119870180AActive Publication Date: 2025-04-25WEIFANG QIANJIN WELDING MATERIALS CO LTD

Patent Information

Application Number
CN202510371476.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-27
Publication Date
2025-04-25
Estimated Expiration
2045-03-27

AI Technical Summary

Technical Problem

The existing wire drawing equipment has low processing efficiency, and the powder coating components are prone to blind spots during operation, and the wire cannot be sprayed and lubricated 360 degrees, and the degree of freedom and application range are poor. The diameter of the mold sleeve cannot be adjusted adaptively, and the drawing mold sleeve structure with variable diameter is lacking.

Method used

A welding wire drawing and shaping device is designed, including a operating table, a molding mechanism and a spraying mechanism. The spraying mechanism uniformly sprays lubricating powder on the surface of the welding wire through the rotary drum and the annular spray rack. The forming mechanism adjusts the diameter of the sub-mold sleeve through the rotary part and the gear ring to achieve efficient pulling of the welding wire.

Benefits of technology

Through the design of the spraying mechanism, blind spots are avoided, and the lubrication efficiency and effect are improved. Through the design of the molding mechanism, the drawing efficiency and molding effect of the welding wire are improved, and the practicality and freedom of the equipment are enhanced.

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Abstract

The invention discloses welding wire drawing and shaping equipment and a drawing and shaping process thereof, and belongs to the technical field of drawing. A flow guide hole is formed in the middle of a first boss, a spraying mechanism comprises a rotating cylinder movably arranged on a second boss, a limiting convex ring is arranged at the top of the rotating cylinder, and a storage bin is installed on the limiting convex ring; an annular spraying frame located in the rotary drum is arranged at the output end of the storage bin. The forming mechanism comprises a rotating piece movably installed in the third boss, multiple sets of sub-die sleeves are movably installed on the inner wall of the rotating piece, contraction parts are arranged on the inner walls of the sub-die sleeves, symmetrical gear rings are further movably installed in the rotating piece, and multiple sets of extrusion parts are arranged on the inner walls of the gear rings. During use, when the double-shaft motor drives the gear ring to rotate, the extrusion part extrudes the outer wall of the sub-die sleeve, and at the moment, the sliding arm moves towards the center position of the rotating piece along the sliding groove. And during drawing operation, the rotating piece can rotate freely under the driving of the rotating motor, so that the practicability and the degree of freedom are improved.
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Description

Technical Field

[0001] The invention relates to the technical field of drawing, in particular to welding wire drawing and shaping equipment and a drawing and shaping process thereof. Background Art

[0002] The wire drawing process is a metal processing method that uses a wire drawing die to apply tensile force to the metal so that it passes through the die hole and gradually becomes thinner to achieve the required specifications and sizes. This process is widely used in the industrial field and can produce metal wires of various specifications and materials, such as copper wire, steel wire, nickel wire, etc. The basic principle of the wire drawing process is to apply tensile force to the steel wire through the drawing die so that it passes through the die hole and gradually becomes thinner to achieve the required specifications and sizes. When the wire is drawn, the wire passes through multiple die holes in sequence under the action of pulling, so that its diameter gradually decreases to the required size.

[0003] The patent application with publication number CN118080591A discloses a metal wire drawing device, which relates to the technical field of wire drawing equipment, including a U-shaped frame and a base fixedly connected to the bottom of the U-shaped frame, a placing and rolling mechanism is installed on the top of the U-shaped frame, and the placing and rolling mechanism is wound with metal raw wire, two optical axes are installed in the middle cavity of the mounting plate, the two optical axes slide two powder coating components together, and the two powder coating components elastically clamp the free end of the metal raw wire together, and a vibration powder adding component is installed on the top of each powder coating component, a powder cabin is fixedly installed on the top of the U-shaped frame, and a hose is connected to the top of each vibration powder adding component, and each hose is connected to the bottom of the powder cabin, and a mounting frame is fixedly installed in the middle of the U-shaped frame, and a drawing die sleeve is spirally installed on the mounting frame. The metal wire drawing equipment uses lubricating powder to lubricate the metal raw wire passing through the drawing die sleeve, reducing the probability of the metal raw wire breaking and improving the yield rate.

[0004] However, the processing efficiency of the wire drawing equipment disclosed above is general, and the powder coating component is prone to dead corners during operation. It is impossible to spray lubricating powder on the wire to be drawn 360 degrees. In addition, the degree of freedom and scope of application are poor. The diameter of the die sleeve cannot be adaptively adjusted according to actual needs, and there is a lack of a variable diameter drawing die sleeve structure. Summary of the invention

[0005] The purpose of the present invention is to provide a welding wire drawing and shaping device and a drawing and shaping process thereof to solve the problems that the processing efficiency of the existing wire drawing equipment is generally average, the powder coating component is prone to dead angles during operation, the metal wire to be drawn cannot be sprayed with lubricating powder 360 degrees, the degree of freedom and scope of application are poor, the diameter of the die sleeve cannot be adaptively adjusted according to actual needs, and there is a lack of a variable diameter drawing die sleeve structure.

[0006] To achieve the above-mentioned purpose, the technical solution of the present invention is: a welding wire drawing and shaping equipment, including an operating table, a forming mechanism and a spraying mechanism, the outer wall of the operating table is provided with a first boss, a second boss, a third boss and a fourth boss coaxially arranged in sequence from top to bottom; the middle part of the first boss is provided with a guide hole, the spraying mechanism comprises a rotating drum movably arranged on the second boss, the top of the rotating drum is provided with a limiting convex ring, a storage bin is installed on the limiting convex ring, and the output end of the storage bin is provided with a nozzle located inside the rotating drum an annular spray rack on the part; when the rotating drum rotates, the spray rack can spray lubricating powder on the outer surface of the welding wire to be drawn; the forming mechanism includes a rotating part movably mounted inside the third boss, multiple groups of sub-mold sleeves are movably mounted on the inner wall of the rotating part, and a contraction part is arranged on the inner wall of the sub-mold sleeve; a symmetrical gear ring is also movably mounted inside the rotating part, and multiple groups of extrusion parts are arranged on the inner wall of the gear ring; when the gear ring rotates, the extrusion part extrude the sub-mold sleeve and adjust the diameter of the welding wire after drawing.

[0007] As a further solution of the present invention: a lower rotating chamber is opened on the top of the operating table, a first bearing is installed in the lower rotating chamber, and a lower rotating seat is installed on the inner wall of the first bearing; a symmetrical lifting cylinder is also installed on the top of the operating table, a top plate is provided at the output end of the lifting cylinder, an upper rotating chamber is opened in the middle of the top plate, a second bearing is installed in the upper rotating chamber, an upper rotating seat is installed on the inner wall of the second bearing, and a welding wire reel is installed between the upper rotating seat and the lower rotating seat.

[0008] As a further solution of the present invention: a storage cavity is arranged inside the operating table, and a control panel is also arranged on the outer wall of the operating table.

[0009] As a further solution of the present invention: a spraying through hole cooperating with the rotating drum is opened at the center of the second boss, an outer notch connected to the spraying through hole is opened on the outer wall of the second boss, and an inner notch cooperating with the rotating drum and the limiting convex ring is opened on the outer wall.

[0010] As a further solution of the present invention: a mounting cavity penetrating the spray through hole is opened in the middle of the second boss, and limiting rollers located on both sides of the outer notch are movably installed inside the mounting cavity; a spray motor is also installed on the top of the second boss, and an active roller is installed at the output end of the spray motor, and multiple groups of driven rollers are also installed inside the mounting cavity, and a belt is arranged between the active roller and the driven roller, and the outer wall of the belt abuts against the rotating drum.

[0011] As a further solution of the present invention: a molded through hole cooperating with the rotating member is provided in the middle of the third boss, a limiting ring groove is provided on the inner wall of the molded through hole, a third bearing is installed on the inner wall of the limiting ring groove, and a positioning convex ring cooperating with the limiting ring groove is provided on the outer wall of the rotating member; a driven gear is provided on the top of the rotating member, a driving cavity is provided on the top of the third boss, a rotating motor is installed in the driving cavity, and a driving gear meshing with the driven gear is installed on the output end of the rotating motor.

[0012] As a further solution of the present invention: a plurality of sliding grooves are provided on the inner wall of the rotating part, symmetrical reset grooves are provided on the upper and lower sides of the sliding grooves, a sliding arm slidably arranged in the sliding grooves is fixedly arranged on the outer wall of the sub-mold sleeve, and a symmetrical reset spring is also connected to the outer wall of the sub-mold sleeve, and the end of the reset spring is connected to the inner wall of the reset groove.

[0013] As a further solution of the present invention: a rotating bin located on the upper and lower sides of the sliding groove is provided inside the rotating member, and the gear ring is movably installed in the rotating bin; symmetrical ring rails are provided on the upper and lower inner walls of the rotating bin, and grooves matching the same are provided on the upper and lower sides of the gear ring; a linkage cavity connected to the rotating bin is also provided inside the rotating member, a dual-axis motor is installed in the linkage cavity, and an extrusion gear meshing with the gear ring is installed at the output end of the dual-axis motor.

[0014] As a further solution of the present invention: a cleaning through hole is opened in the middle of the fourth boss, and a brush structure is detachably installed in the cleaning through hole; a support plate is arranged at the bottom of the fourth boss, and a guide wheel is movably installed on the support plate.

[0015] As a further solution of the present invention: a method for using a welding wire drawing and shaping device, comprising the following steps: S1. passing the welding wire to be drawn through the guide hole, the rotating drum and the sub-mold sleeve in sequence; S2. starting the spraying mechanism to drive the rotating drum to rotate and spray lubricating powder on the surface of the welding wire; S3. starting the forming mechanism and driving the gear ring to rotate, at which time the extrusion part extrude the sub-mold sleeve and adjust the diameter.

[0016] Compared with the prior art, the present invention has the following beneficial effects: 1. The present invention can evenly spray lubricating powder on the welding wire through the spraying mechanism to avoid dead angles. Driven by the spraying motor, the active roller and the driven roller rotate in linkage. Since the outer wall of the belt abuts against the rotating drum, the rotating drum drives the spray rack to rotate freely. The design of the outer notch and the inner notch can facilitate the insertion of the welding wire into the interior of the rotating drum, which further improves the spraying efficiency and effect of the welding wire drawing and shaping equipment.

[0017] 2. The present invention can efficiently draw the welding wire through the forming mechanism. When in use, the diameter between the sub-mold sleeves is first adjusted according to actual needs. When the dual-axis motor drives the gear ring to rotate, the extrusion part will squeeze the outer wall of the sub-mold sleeve, and the sliding arm will move along the sliding groove toward the center of the rotating part. During the drawing operation, the rotating part will rotate freely under the drive of the rotating motor, thereby further improving the forming effect. This design improves the practicality and freedom of the welding wire drawing and shaping equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The present invention will be further explained below in conjunction with the accompanying drawings and embodiments: Figure 1 It is a three-dimensional structural diagram of the present invention; Figure 2 is a cross-sectional view of the operating table of the present invention; Figure 3 It is a three-dimensional structural diagram of the molding mechanism in the present invention; Figure 4 is a cross-sectional view of a rotating member in the present invention; Figure 5 It is a three-dimensional internal structure diagram of the molding mechanism in the present invention; Figure 6 It is a three-dimensional structural diagram of the gear ring in the present invention; Figure 7 It is the three-dimensional structure of the spraying structure in the present invention Figure 1 ; Figure 8 It is the three-dimensional structure of the spraying structure in the present invention Figure 2 .

[0019] Description of reference numerals: 1. Operating table; 101. First boss; 102. Second boss; 103. Third boss; 104. Fourth boss; 105. Storage chamber; 106. Control panel; 107. Lower rotating chamber; 108. First bearing; 109. Lower rotating seat; 110. Lifting cylinder; 111. Upper rotating chamber; 112. Second bearing; 113. Upper rotating seat; 114. Welding wire drum; 115. Guide hole; 116. Spraying through hole; 117. Installation chamber; 118. External notch; 119. Forming through hole; 120. Cleaning through hole; 121. Support plate; 122. Guide wheel; 123. Brush structure; 124. Top plate; 2. Molding mechanism; 201. Limiting ring groove; 202. Third bearing; 203. Rotating member; 204. Positioning convex ring; 205. Driven gear; 206. Driving cavity; 207. Rotating motor; 208. Driving gear; 209. Sliding groove; 210. Reset groove; 211. Sub-mold sleeve; 212. Contraction part; 213. Sliding arm; 214. Reset spring; 215. Rotating bin; 216. Ring rail; 217. Linkage cavity; 218. Dual-axis motor; 219. Gear ring; 220. Groove; 221. Extrusion part; 222. Extrusion gear; 3. Spraying mechanism; 301. Rotating drum; 302. Position-limiting convex ring; 303. Inner notch; 304. Position-limiting roller; 305. Storage bin; 306. Spray rack; 307. Spraying motor; 308. Active roller; 309. Driven roller; 310. Belt. DETAILED DESCRIPTION

[0020] The following will be combined with the attached Figures 1 to 8 The technical solution of the present invention is described clearly and completely. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0021] The present invention provides a welding wire drawing and shaping device through improvement, such as Figure 1-Figure 8 As shown, it includes an operating table 1, a molding mechanism 2 and a spraying mechanism 3. The outer wall of the operating table 1 is provided with a first boss 101, a second boss 102, a third boss 103 and a fourth boss 104 which are coaxial from top to bottom; a guide hole 115 is provided in the middle of the first boss 101, and the spraying mechanism 3 includes a rotating drum 301 movably arranged on the second boss 102, a limiting convex ring 302 is provided on the top of the rotating drum 301, a storage bin 305 is installed on the limiting convex ring 302, and an annular spray rack 306 located inside the rotating drum 301 is provided at the output end of the storage bin 305; When the drum 301 rotates, the spray rack 306 can spray lubricating powder on the outer surface of the welding wire to be drawn; the forming mechanism 2 includes a rotating part 203 movably mounted inside the third boss 103, and multiple groups of sub-mold sleeves 211 are movably mounted on the inner wall of the rotating part 203, and a contraction portion 212 is provided on the inner wall of the sub-mold sleeve 211. A symmetrical gear ring 219 is also movably mounted inside the rotating part 203, and multiple groups of extrusion portions 221 are provided on the inner wall of the gear ring 219; when the gear ring 219 rotates, the extrusion portion 221 extrude the sub-mold sleeve 211 and adjust the diameter of the welding wire after drawing.

[0022] In this embodiment: the welding wire drawing and shaping equipment is mainly divided into three parts: an operating table 1, a forming mechanism 2 and a spraying mechanism 3. When the equipment is in use, the welding wire reel 114 is first installed on the top of the operating table 1, and its rotating shaft is limited by the upper rotating seat 113 and the lower rotating seat 109, and then the welding wire is passed through the guide hole 115, the rotating drum 301, the sub-mold sleeve 211, the brush structure 123 and the guide wheel 122 in sequence. Then the spraying motor 307 and the rotating motor 207 are started. Driven by the spraying motor 307, since the outer wall of the belt 310 abuts against the rotating drum 301, the rotating drum 301 will drive the spray rack 306 to rotate freely, and the spray rack 306 will evenly spray lubricating powder on the surface of the welding wire. When the rotating member 203 rotates, it can be pulled while rotating, thereby further improving the forming efficiency. When the gear ring 219 rotates counterclockwise, the sub-mold sleeve 211 moves toward the middle of the rotating member 203 along the sliding groove 209 under the extrusion of the extrusion portion 221, and the inner diameter of the molded sub-mold sleeve 211 decreases. When the gear ring 219 rotates clockwise, the extrusion portion 221 separates from the sub-mold sleeve 211, and the sub-mold sleeve 211 moves toward the outside of the rotating member 203 along the sliding groove 209 under the drive of the return spring 214, and the inner diameter of the molded sub-mold sleeve 211 increases.

[0023] See attached Figure 1 -Attached Figure 2 A lower rotating chamber 107 is provided on the top of the operating platform 1, in which a first bearing 108 is installed, and a lower rotating seat 109 is installed on the inner wall of the first bearing 108; a symmetrical lifting cylinder 110 is also installed on the top of the operating platform 1, and a top plate 124 is provided at the output end of the lifting cylinder 110, and an upper rotating chamber 111 is provided in the middle of the top plate 124, in which a second bearing 112 is installed, and an upper rotating seat 113 is installed on the inner wall of the second bearing 112, and a welding wire reel 114 is installed between the upper rotating seat 113 and the lower rotating seat 109.

[0024] In this embodiment, during operation, the welding wire wound on the welding wire drum 114 sequentially passes through the first boss 101, the second boss 102, the third boss 103 and the fourth boss 104. In order to ensure that both ends of the welding wire drum 114 are movably arranged on the operating table 1 and can be quickly replaced, an upper rotating seat 113 and a lower rotating seat 109 that cooperate with each other are designed.

[0025] See attached Figure 1 -Attached Figure 2 A storage cavity 105 is provided inside the operating table 1 , and a control panel 106 is also provided on the outer wall of the operating table 1 .

[0026] In this embodiment, a storage chamber 105 is designed to store the welding wire reel 114 to be drawn. A control panel 106 is designed to control the operation of the device.

[0027] See attached Figure 1 -Attached Figure 2 and attached Figure 7 A spraying through hole 116 cooperating with the rotating drum 301 is opened at the center of the second boss 102, an outer notch 118 connected with the spraying through hole 116 is opened on the outer wall of the second boss 102, and an inner notch 303 cooperating with them is opened on the outer walls of the rotating drum 301 and the limiting convex ring 302.

[0028] In this embodiment, in order to facilitate the insertion of the welding wire to be drawn into the interior of the rotating drum 301 during operation, an outer notch 118 and an inner notch 303 structure that cooperate with each other are provided.

[0029] See attached Figure 2 and attached Figure 7 -Attached Figure 8 A mounting cavity 117 penetrating the spray through hole 116 is provided in the middle of the second boss 102, and limiting rollers 304 located on both sides of the outer notch 118 are movably installed inside the mounting cavity 117; a spray motor 307 is also installed on the top of the second boss 102, and an active roller 308 is installed at the output end of the spray motor 307, and a plurality of groups of driven rollers 309 are also installed inside the mounting cavity 117, and a belt 310 is arranged between the active roller 308 and the driven roller 309, and the outer wall of the belt 310 abuts against the rotating drum 301.

[0030] In this embodiment, driven by the spray motor 307, the active roller 308 and the driven roller 309 rotate in tandem, and since the outer wall of the belt 310 abuts against the rotating drum 301, the rotating drum 301 drives the spray rack 306 to rotate freely. The storage bin 305 stores lubricating powder inside, and a spray pump (not shown) is installed at the connection between the storage bin 305 and the spray rack 306.

[0031] See attached Figure 2 -Attached Figure 4 A forming through hole 119 cooperating with the rotating member 203 is provided in the middle of the third boss 103, a limiting ring groove 201 is provided on the inner wall of the forming through hole 119, a third bearing 202 is installed on the inner wall of the limiting ring groove 201, and a positioning convex ring 204 cooperating with the limiting ring groove 201 is provided on the outer wall of the rotating member 203; a driven gear 205 is provided on the top of the rotating member 203, a driving cavity 206 is provided on the top of the third boss 103, a rotating motor 207 is installed in the driving cavity 206, and a driving gear 208 meshing with the driven gear 205 is installed at the output end of the rotating motor 207.

[0032] In this embodiment, in order to improve the forming efficiency of the welding wire drawing, the rotating member 203 is movably installed inside the third boss 103. In order to drive the rotating member 203 to rotate automatically, a rotating motor 207 structure is designed. When the rotating member 203 rotates, it can draw and rotate at the same time, thereby further improving the forming efficiency.

[0033] See attached Figure 4 -Attached Figure 5 A plurality of sliding grooves 209 are provided on the inner wall of the rotating member 203, and symmetrical reset grooves 210 are provided on the upper and lower sides of the sliding grooves 209. A sliding arm 213 slidably arranged in the sliding grooves 209 is fixedly arranged on the outer wall of the sub-mold sleeve 211. A symmetrical reset spring 214 is also connected to the outer wall of the sub-mold sleeve 211, and the end of the reset spring 214 is connected to the inner wall of the reset groove 210.

[0034] In this embodiment, when the gear ring 219 rotates counterclockwise, the sub-mold sleeve 211 moves toward the middle of the rotating member 203 along the sliding groove 209 under the extrusion of the extrusion portion 221, and the inner diameter of the molded sub-mold sleeve 211 decreases. When the gear ring 219 rotates clockwise, the extrusion portion 221 separates from the sub-mold sleeve 211, and the sub-mold sleeve 211 moves toward the outside of the rotating member 203 along the sliding groove 209 under the drive of the return spring 214, and the inner diameter of the molded sub-mold sleeve 211 increases.

[0035] See attached Figure 4 -Attached Figure 6 A rotating bin 215 is provided inside the rotating member 203 and is located on the upper and lower sides of the sliding groove 209, and a gear ring 219 is movably installed in the rotating bin 215; symmetrical ring rails 216 are provided on the upper and lower inner walls of the rotating bin 215, and grooves 220 matching the gear ring 219 are provided on the upper and lower sides; a linkage cavity 217 connected to the rotating bin 215 is also provided inside the rotating member 203, and a dual-axis motor 218 is installed in the linkage cavity 217, and an extrusion gear 222 meshing with the gear ring 219 is installed at the output end of the dual-axis motor 218.

[0036] In this embodiment: In order to ensure that the ring gear 219 rotates freely relative to the rotating chamber 215, a ring rail 216 and a groove 220 structure that cooperate with each other are designed. In order to drive the ring gears 219 on the upper and lower sides to rotate synchronously, so as to further adjust the forming inner diameter of the sub-mold sleeve 211, a dual-axis motor 218 structure is designed. In the initial state, that is, when the sub-mold sleeve 211 abuts against the inner wall of the rotating member 203 and the forming inner diameter is the largest, the right-angle side of the extrusion part 221 abuts against the outer wall of the sub-mold sleeve 211. This design can further improve the stability of the sub-mold sleeve 211 during drawing.

[0037] See attached Figure 1 -Attached Figure 2A cleaning through hole 120 is opened in the middle of the fourth boss 104, and a brush structure 123 is detachably installed in the cleaning through hole 120; a support plate 121 is provided at the bottom of the fourth boss 104, and a guide wheel 122 is movably installed on the support plate 121.

[0038] In this embodiment, after the drawing is completed, a brush structure 123 is designed to clean the lubricating powder remaining on the surface of the welding wire. The end of the welding wire is connected to an external traction device, and a guide wheel 122 is designed to guide the welding wire.

[0039] Working principle of the present invention: When the device is used, firstly, the welding wire reel 114 is installed on the top of the operating table 1, and its rotating shaft is limited by the upper rotating seat 113 and the lower rotating seat 109, and then the welding wire is passed through the guide hole 115, the rotating drum 301, the sub-mold sleeve 211, the brush structure 123 and the guide wheel 122 in sequence. Then the spraying motor 307 and the rotating motor 207 are started. Driven by the spraying motor 307, since the outer wall of the belt 310 abuts against the rotating drum 301, the rotating drum 301 will drive the spray rack 306 to rotate freely, and the spray rack 306 will evenly spray lubricating powder on the surface of the welding wire. When the rotating member 203 rotates, it can be pulled and rotated at the same time, thereby further improving the forming efficiency. When the gear ring 219 rotates counterclockwise, under the extrusion of the extrusion part 221, the sub-mold sleeve 211 moves along the sliding groove 209 to the middle part of the rotating member 203, and the forming inner diameter of the sub-mold sleeve 211 is reduced. When the gear ring 219 rotates clockwise, the extrusion portion 221 separates from the sub-mold sleeve 211. At this time, driven by the return spring 214, the sub-mold sleeve 211 moves along the sliding groove 209 toward the outside of the rotating member 203, and the molding inner diameter of the sub-mold sleeve 211 becomes larger.

[0040] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and inventive features disclosed herein.

Claims

1. A welding wire drawing and shaping device, comprising an operating table (1), a shaping mechanism (2) and a spraying mechanism (3), characterized in that: The outer wall of the operating table (1) is provided with a first boss (101), a second boss (102), a third boss (103) and a fourth boss (104) coaxially arranged in sequence from top to bottom; A guide hole (115) is provided in the middle of the first boss (101), the spray mechanism (3) comprises a rotating drum (301) movably arranged on the second boss (102), a limiting convex ring (302) is provided on the top of the rotating drum (301), a storage bin (305) is installed on the limiting convex ring (302), and an annular spray rack (306) located inside the rotating drum (301) is provided at the output end of the storage bin (305); when the rotating drum (301) rotates, the spray rack (306) can spray lubricating powder on the outer surface of the welding wire to be drawn; The forming mechanism (2) comprises a rotating member (203) movably mounted inside the third boss (103); a plurality of groups of sub-mold sleeves (211) are movably mounted on the inner wall of the rotating member (203); a contraction portion (212) is provided on the inner wall of the sub-mold sleeve (211); a symmetrical gear ring (219) is also movably mounted inside the rotating member (203); a plurality of groups of extrusion portions (221) are provided on the inner wall of the gear ring (219); when the gear ring (219) rotates, the extrusion portions (221) extrude the sub-mold sleeve (211) and adjust the diameter of the welding wire after drawing.

2. A welding wire drawing and shaping device according to claim 1, characterized in that: A lower rotating chamber (107) is provided on the top of the operating table (1), a first bearing (108) is installed in the lower rotating chamber (107), and a lower rotating seat (109) is installed on the inner wall of the first bearing (108); a symmetrical lifting cylinder (110) is also installed on the top of the operating table (1), a top plate (124) is provided at the output end of the lifting cylinder (110), an upper rotating chamber (111) is provided in the middle of the top plate (124), a second bearing (112) is installed in the upper rotating chamber (111), an upper rotating seat (113) is installed on the inner wall of the second bearing (112), and a welding wire reel (114) is installed between the upper rotating seat (113) and the lower rotating seat (109).

3. A welding wire drawing and shaping device according to claim 1, characterized in that: A storage cavity (105) is provided inside the operating table (1), and a control panel (106) is also provided on the outer wall of the operating table (1).

4. A welding wire drawing and shaping device according to any one of claims 1 to 3, characterized in that: A spraying through hole (116) cooperating with the rotating drum (301) is provided at the center of the second boss (102), an outer notch (118) communicating with the spraying through hole (116) is provided on the outer wall of the second boss (102), and inner notches (303) cooperating with the rotating drum (301) and the limiting convex ring (302) are provided on the outer walls.

5. A welding wire drawing and shaping device according to claim 4, characterized in that: A mounting cavity (117) penetrating the spraying through hole (116) is provided in the middle of the second boss (102), and limiting rollers (304) located on both sides of the outer notch (118) are movably installed inside the mounting cavity (117); a spraying motor (307) is also installed on the top of the second boss (102), and an active roller (308) is installed at the output end of the spraying motor (307); a plurality of groups of driven rollers (309) are also installed inside the mounting cavity (117), and a belt (310) is provided between the active roller (308) and the driven roller (309), and the outer wall of the belt (310) is in contact with the rotating drum (301).

6. A welding wire drawing and shaping device according to any one of claims 1 to 3, characterized in that: A molded through hole (119) cooperating with the rotating member (203) is provided in the middle of the third boss (103); a limit ring groove (201) is provided on the inner wall of the molded through hole (119); a third bearing (202) is mounted on the inner wall of the limit ring groove (201); a positioning convex ring (204) cooperating with the limit ring groove (201) is provided on the outer wall of the rotating member (203); a driven gear (205) is provided on the top of the rotating member (203); a driving cavity (206) is provided on the top of the third boss (103); a rotating motor (207) is mounted in the driving cavity (206); and a driving gear (208) meshing with the driven gear (205) is mounted on the output end of the rotating motor (207).

7. A welding wire drawing and shaping device according to any one of claims 1 to 3, characterized in that: The inner wall of the rotating member (203) is provided with a plurality of sliding grooves (209), and symmetrical reset grooves (210) are provided on the upper and lower sides of the sliding grooves (209). A sliding arm (213) is fixedly arranged on the outer wall of the sub-mold sleeve (211) and is slidably arranged in the sliding grooves (209). A symmetrical reset spring (214) is also connected to the outer wall of the sub-mold sleeve (211), and the end of the reset spring (214) is connected to the inner wall of the reset groove (210).

8. The welding wire drawing and shaping equipment according to claim 7, characterized in that: The rotating member (203) is provided with a rotating bin (215) located on the upper and lower sides of the sliding groove (209), and the gear ring (219) is movably installed in the rotating bin (215); symmetrical ring rails (216) are provided on the upper and lower inner walls of the rotating bin (215), and grooves (220) matching therewith are provided on the upper and lower sides of the gear ring (219); the rotating member (203) is also provided with a linkage cavity (217) connected to the rotating bin (215), and a dual-axis motor (218) is installed in the linkage cavity (217), and an extrusion gear (222) meshing with the gear ring (219) is installed at the output end of the dual-axis motor (218).

9. The welding wire drawing and shaping equipment according to claim 1, characterized in that: A cleaning through hole (120) is provided in the middle of the fourth boss (104), and a brush structure (123) is detachably installed in the cleaning through hole (120); a support plate (121) is provided at the bottom of the fourth boss (104), and a guide wheel (122) is movably installed on the support plate (121).

10. A method for using a welding wire drawing and shaping device according to any one of claims 1 to 9, characterized in that: The following steps are involved: S1. The welding wire to be drawn is passed through the guide hole (115), the rotating drum (301) and the sub-mold sleeve (211) in sequence; S2. Starting the spraying mechanism (3) to drive the drum (301) to rotate and spray lubricating powder on the surface of the welding wire; S3. The forming mechanism (2) is started and the gear ring (219) is driven to rotate. At this time, the extrusion part (221) extrude the sub-mold sleeve (211) and adjusts its diameter.

Citation Information

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