Semi-closed forging die for sleeve forks

By designing semi-closed forging molds of casing forks, and adopting mold release mechanisms and fork adaptive sleeve mechanisms, the automatic collection and quality inspection of forgings are realized, and the problem of manual removal and inspection of forgings is solved in the prior art is solved, which improves workers' labor efficiency and quality inspection results.

CN119870366AInactive Publication Date: 2025-04-25JIANGSU NANYANG ZHONGJING TECH CO LTD

Patent Information

Application Number
CN202510389404.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-31
Publication Date
2025-04-25
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

In the forging process, workers need to manually take out and inspect the forging after forming, resulting in high labor intensity and low inspection efficiency, especially when multiple forgings are stacked, it is difficult to conduct effective quality inspection.

Method used

A semi-closed forging mold for casing forks is designed, using a mold release mechanism and a fork adaptive sleeve mechanism to realize automatic collection and quality inspection of forgings. The upper mold drop is driven by the hydraulic cylinder, the molding process is controlled by the resistance wall, and the forgings are automatically collected and arranged through the electric push rod and motor-driven connecting cylinder system, which is convenient for workers to conduct quality inspections.

Benefits of technology

Automatic collection and quality inspection of forgings is realized, labor intensity for workers is reduced, inspection efficiency and effect are improved, and the problems of forgings are accumulated and mutually covered are avoided.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention belongs to the technical field of forging dies, and particularly relates to a sleeve fork type semi-closed forging die which comprises a workbench, a lower die is fixedly connected to one side of the upper end face of the workbench, first sliding rods are fixedly connected to the four corners of the upper end face of the lower die correspondingly, the first sliding rods are slidably connected with an upper die, and a top plate is fixedly connected to the upper ends of the first sliding rods; a mold cavity is formed in the middle of the lower mold, and a demolding mechanism used for ejecting a formed forge piece out of the mold cavity is arranged on the lower mold. By means of the demolding mechanism and the fork entry adaptive sleeving mechanism, after forgings are formed, the forgings can be ejected out of the mold cavity, and the multiple forgings are sequentially hung in the multiple containing grooves in the containing and receiving barrel from left to right, so that automatic collection of the ejected forgings is achieved, the process of manually and frequently collecting workpieces by workers is omitted, convenience and labor saving are achieved, and the production efficiency is improved. A worker can inspect the appearance quality of each forge piece in sequence, and the situation that the inspection efficiency is affected due to concentrated accumulation and mutual covering of the forge pieces is avoided.
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Description

Technical Field

[0001] The invention belongs to the technical field of forging dies, in particular to a semi-closed forging die of a sleeve fork type. Background Art

[0002] Sleeve forks refer to a type of forgings with a specific shape and structure. This type of forging usually has the characteristics of a thick rod and a large fork opening. During the production process of sleeve forks, semi-closed molds are usually used to form the blanks. During use, the semi-closed mold can not only avoid excessive impact of the closed structure on the mold, but also increase the resistance of the open mold to the flash, thereby improving the forming efficiency of the material.

[0003] The patent with announcement number CN113547059B discloses a forging die for forgings, including a shell, the inner lower end of the shell is fixedly connected to a workbench, the upper end of the workbench is fixedly connected to a limit frame, a lower die is fixedly connected to the center of the upper end of the workbench, the inner upper end of the shell is fixedly connected to a hydraulic rod, the lower end of the hydraulic rod is fixedly connected to an upper die, an upper die demoulding mechanism is provided at the output end of the hydraulic rod, the upper die demoulding mechanism includes an upper protective cover, a lower protective cover, a rectangular opening, a first spring, a limit block, a connecting rod, a first groove, a second groove, a support rod, a push block, a third groove, a through hole, a second spring and a protrusion, the rectangular opening is opened at the output end of the hydraulic rod, and the forging can be ejected while the hydraulic rod is retracted, so that the forging will not be difficult to demould, and the oxide scale generated on the surface of the forging is timely removed when the hydraulic rod descends, which facilitates the second hammering and improves the quality of the forging.

[0004] However, the above technical solution still has the following deficiencies in practical application: After the forging is formed, although the forging can be ejected from the die cavity to achieve demolding, the ejected forging still needs to be manually taken out from between the upper die and the lower die by workers. When a large number of forgings need to be forged at one time, workers are required to frequently take out the forgings and place them in a collection container for collection, thereby increasing the labor intensity of workers. Moreover, usually, the forged forgings may have defects such as cracks. In order to prevent defective forgings from flowing into subsequent use, workers are required to visually inspect the appearance quality of the forgings and remove the defective forgings. When multiple forgings are placed in a collection container, the forgings are in a messy pile and cover each other, making it difficult to inspect the appearance quality of the forgings, affecting the inspection efficiency. When the quality of each forging is inspected after it is formed, it is not conducive to the unified comparison of multiple forgings for inspection, which also affects the inspection effect. Summary of the invention

[0005] In order to make up for the deficiencies of the prior art and solve at least one technical problem raised in the background technology, the present invention proposes a semi-closed forging die of a sleeve fork.

[0006] The technical solution adopted by the present invention to solve the technical problem is: a semi-closed forging die of the sleeve fork type, comprising a workbench, a lower die is fixedly connected to one side of the upper end surface of the workbench, a sliding rod is fixedly connected to the four corners of the upper end surface of the lower die, the sliding rod is slidably connected to the upper die, the upper end of the sliding rod is fixedly connected to a top plate, a die cavity is arranged in the middle of the lower die, and a demoulding mechanism for ejecting a formed forging out of the die cavity is arranged on the lower die; The demoulding mechanism includes a demoulding rod slidably connected to one side of the lower mold, and the demoulding rod can pass through the mold cavity. When the upper mold and the lower mold are fitted together, the lower mold, the upper mold, and the demoulding rod form a complete molding cavity; The workbench is also provided with a fork-adaptive sleeve mechanism for centrally storing the forged pieces after demoulding; The fork-adaptive sleeve mechanism includes a displacement frame slidably connected to one side of the upper end surface of the workbench, one side of the displacement frame is fixedly connected with two slide bars at the upper and lower ends, the two slide bars are slidably connected with an adjustment plate, a rotating plate is rotatably provided on one side of the upper end of the adjustment plate, a receiving tube is rotatably provided on one side of the right end surface of the rotating plate, and a plurality of placement grooves for placing forgings are provided on the receiving tube, and the width of the placement grooves is the same as the spacing between the two forks of the fork.

[0007] Preferably, a hydraulic cylinder is fixedly connected to one side of the upper end surface of the top plate, a piston end of the hydraulic cylinder is fixedly connected to one side of the upper end of the upper mold, and a resistance wall is provided at the edge of the mold cavity.

[0008] Preferably, one side of the lower mold is fixedly connected with an electric push rod 2, the piston end of the electric push rod 2 is fixedly connected with a connecting block, and the lower end of the demoulding rod is fixedly connected to the connecting block.

[0009] Preferably, a threaded rod 2 is threadedly connected to one side of the lower end of the displacement frame, both ends of the threaded rod 2 are rotatably arranged on the workbench, a motor 4 is fixedly connected to one side of the upper end surface of the workbench, and the output end of the motor 4 is fixedly connected to one end of the threaded rod 2.

[0010] Preferably, one end of the adjustment plate is threadedly connected to a threaded rod 1, both ends of the threaded rod 1 are rotatably arranged on the displacement frame, one side of the upper end of the displacement frame is fixedly connected to a motor 1, and the output end of the motor 1 is fixedly connected to one end of the threaded rod 1.

[0011] Preferably, a motor three is fixedly connected to one side of the upper end of the adjustment plate, an output end of the motor three is fixedly connected to one side of the rotating plate, a motor two is fixedly connected to one side of the rotating plate, and an output end of the motor two is fixedly connected to one end of the receiving tube.

[0012] Preferably, one end of the inner cavity of the receiving tube is slidably connected to a connecting rod, and a plurality of filling rods are fixedly connected to the connecting rod. The length of the filling rods is the same as the width of the placement groove. One end of the inner cavity of the receiving tube is fixedly connected to an electric push rod, and the piston end of the electric push rod is fixedly connected to one end of the connecting rod.

[0013] Preferably, the top plate is also provided with a rod surrounding mechanism to assist workers in checking the quality of forgings; The rod surrounding mechanism includes a support seat fixedly connected to one side of the upper end surface of the top plate, a rack rod is slidably connected to one side of the upper end of the support seat, the lower end of the rack rod is fixedly connected to a connecting plate, the lower end surface of the connecting plate is fixedly connected to a fixing ring, the inner ring of the fixing ring is rotatably provided with a gear ring, and one side of the inner cavity of the gear ring is fixedly connected to a shift plate.

[0014] Preferably, a gear one is rotatably provided on one side of the upper end of the support seat, and the gear one is meshed with a tooth block on the rack rod. A motor five is fixedly connected to one side of the upper end of the support seat, and the output end of the motor five is fixedly connected to the gear one.

[0015] Preferably, a gear 2 is rotatably provided on one side of the upper end of the fixing ring, and the gear 2 is meshed with the tooth block of the inner ring of the gear ring. A motor 6 is fixedly connected to one side of the upper end of the fixing ring, and the output end of the motor 6 is fixedly connected to the gear 2.

[0016] The beneficial effects of the present invention are as follows: 1. The semi-closed forging die of a sleeve fork type described in the present invention places the blank in the die cavity, uses a hydraulic cylinder to drive the upper die to descend, and extrude the blank in the die cavity through the upper die to fill the forming cavity with the blank to form the blank. In addition, a resistance wall is provided at the edge of the die cavity. The resistance wall can force the blank that is prone to flow to the flash in the initial forming stage to fill the cavity, while avoiding the generation of excessive forming force that causes the blank to flow to the flash, resulting in production waste or defects.

[0017] 2. The semi-closed forging die of the sleeve fork type described in the present invention utilizes a demoulding mechanism and a fork-adaptive sleeve mechanism to eject the forging from the die cavity after the forging is formed, and to hang multiple forgings in multiple placement slots on the receiving tube from left to right in sequence, thereby realizing the automatic collection of the ejected forgings, eliminating the process of workers manually collecting workpieces frequently, which is more convenient and labor-saving. Workers can check the appearance quality of each forging in turn, avoiding the situation where the forgings are concentrated and covered with each other, affecting the inspection efficiency, and multiple The forgings are in uniform and neat positions, which makes it easier for workers to inspect the appearance quality of multiple forgings by comparison, further improving the inspection effect. In addition, each forging has an independent placement area, which is not easy to slide on the receiving tube, thus avoiding the situation where the forgings slip on the receiving tube, causing the forgings to fit and cover each other, affecting the smooth progress of the inspection work. In addition, when workers inspect the forgings on the receiving tube, they can use the filling rod and the receiving tube to make the two sides of the fork hole wall pressed tightly to fix the forgings, and then drive When the receiving tube rotates, the forgings rotate with the receiving tube. The workers only need to maintain a fixed viewing angle to observe various areas of the forging surface, avoiding the need for workers to move or manually rotate the forgings on the receiving tube to achieve a comprehensive inspection of the forgings. It is more convenient and can drive each forging to rotate around the receiving tube. When the forgings rotate around the receiving tube, each position of the through-hole wall will generate friction with the outer surface of the receiving tube. At this time, the workers can observe the smoothness of the forgings when they rotate around the receiving tube to judge the quality of the through-hole wall. This avoids the situation where the worker has difficulty visually observing the through-hole wall at the fork of the forging, and thus has difficulty judging the quality of the through-hole wall at the fork of the forging, because the through-hole wall at the fork of the forging is located at the inner side. Moreover, when the inspection work is completed, the receiving tube can be driven to tilt so that the multiple forgings mounted on the receiving tube can slide into the collection box, thereby realizing the centralized collection of the forgings. Moreover, the filling rod can also be driven to move to provide support for the forgings, thereby preventing the forgings from being stuck in the placement groove without affecting the sliding of the forgings, and further ensuring the smooth collection of the forgings. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The present invention will be further described below in conjunction with the accompanying drawings.

[0019] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention; Figure 2 1. It is a schematic diagram of the three-dimensional structure of the displacement frame; Figure 3 It is a schematic diagram of the three-dimensional structure of the receiving tube; Figure 4 This is a schematic diagram of a three-dimensional structure of an electric push rod; Figure 5 It is a schematic diagram of the two-dimensional structure of the electric push rod; Figure 6It is a schematic diagram of the three-dimensional structure of the lower mold; Figure 7 It is a schematic diagram of the three-dimensional structure at the support seat; Figure 8 yes Figure 7 A partial enlarged view of the middle part; Fig. 9 It is a three-dimensional structural diagram of the forging hanging on the receiving tube.

[0020] In the figure: 1. workbench; 2. top plate; 3. slide bar 1; 4. hydraulic cylinder; 5. lower mold; 6. upper mold; 7. support seat; 8. displacement frame; 9. threaded rod 1; 10. motor 1; 11. threaded rod 2; 12. receiving tube; 13. rotating plate; 14. motor 2; 15. motor 3; 16. slide bar 2; 17. motor 4; 18. filling rod; 19. placement groove; 20. connecting rod; 21. electric push rod 1; 22. electric push rod 2; 23. motor 5; 24. gear 1; 25. rack rod; 26. connecting plate; 27. fixing ring; 28. gear ring; 29. ​​motor 6; 30. gear 2; 31. paddle plate; 32. resistance wall; 33. connecting block; 34. demoulding rod; 35. mold cavity; 36. adjustment plate. DETAILED DESCRIPTION

[0021] The technical solution of the present invention will be described clearly and completely below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0022] Please refer to Figure 1-Figure 9 The present invention provides a technical solution: a semi-closed forging die of a sleeve fork type, comprising a workbench 1, a lower die 5 is fixedly connected to one side of the upper end surface of the workbench 1, a slide bar 3 is fixedly connected to the four corners of the upper end surface of the lower die 5, the slide bar 3 is slidably connected to the upper die 6, the upper end of the slide bar 3 is fixedly connected to the top plate 2, a die cavity 35 is arranged in the middle of the lower die 5, and a demoulding mechanism for ejecting the formed forging out of the die cavity 35 is arranged on the lower die 5; The demoulding mechanism includes a demoulding rod 34 slidably connected to one side of the lower mold 5. The demoulding rod 34 can pass through the mold cavity 35. When the upper mold 6 is attached to the lower mold 5, the lower mold 5, the upper mold 6 and the demoulding rod 34 form a complete molding cavity. The workbench 1 is also provided with a fork-adaptive sleeve mechanism for centrally storing the forged pieces after demoulding; The fork-adaptive sleeve mechanism includes a displacement frame 8 slidably connected to one side of the upper end surface of the workbench 1, and a sliding rod 16 is fixedly connected to the upper and lower ends of one side of the displacement frame 8. The sliding rod 16 is slidably connected to an adjustment plate 36. A rotating plate 13 is rotatably provided on one side of the upper end of the adjustment plate 36, and a receiving tube 12 is rotatably provided on one side of the right end surface of the rotating plate 13. A plurality of placement grooves 19 for placing forgings are provided on the receiving tube 12, and the width of the placement groove 19 is the same as the spacing between the two forks of the fork.

[0023] In this embodiment, Figure 1 and Figure 6 As shown, a hydraulic cylinder 4 is fixedly connected to one side of the upper end surface of the top plate 2 , a piston end of the hydraulic cylinder 4 is fixedly connected to one side of the upper end of the upper mold 6 , and a resistance wall 32 is provided at the edge of the mold cavity 35 .

[0024] Specifically, the blank is placed in the mold cavity 35, and the hydraulic cylinder 4 is used to drive the upper mold 6 to descend. The blank in the mold cavity 35 is squeezed by the upper mold 6 to fill the molding cavity and form the blank. In addition, a resistance wall 32 is set at the edge of the mold cavity 35. The resistance wall 32 can force the blank that is prone to flow to the flash in the early stage of forming to fill the cavity, while avoiding the generation of excessive forming force, which causes the blank to flow to the flash and cause production waste or defects.

[0025] In this embodiment, Figure 1-Figure 5 , Figure 7-Figure 9 As shown, one side of the lower mold 5 is fixedly connected to an electric push rod 22 , the piston end of the electric push rod 22 is fixedly connected to a connecting block 33 , and the lower end of the demoulding rod 34 is fixedly connected to the connecting block 33 .

[0026] A threaded rod 11 is threadedly connected to one side of the lower end of the displacement frame 8. Both ends of the threaded rod 11 are rotatably set on the workbench 1. A motor 4 17 is fixedly connected to one side of the upper end surface of the workbench 1. The output end of the motor 4 17 is fixedly connected to one end of the threaded rod 11.

[0027] One end of the adjustment plate 36 is threadedly connected to a threaded rod 9, both ends of the threaded rod 9 are rotatably set on the displacement frame 8, one side of the upper end of the displacement frame 8 is fixedly connected to a motor 10, and the output end of the motor 10 is fixedly connected to one end of the threaded rod 9.

[0028] One side of the upper end of the adjustment plate 36 is fixedly connected to a motor three 15, and the output end of the motor three 15 is fixedly connected to one side of the rotating plate 13. One side of the rotating plate 13 is fixedly connected to a motor two 14, and the output end of the motor two 14 is fixedly connected to one end of the receiving tube 12.

[0029] One end of the inner cavity of the receiving tube 12 is slidably connected to a connecting rod 20, and multiple filling rods 18 are fixedly connected to the connecting rod 20. The length of the filling rod 18 is the same as the width of the placement groove 19. One end of the inner cavity of the receiving tube 12 is fixedly connected to an electric push rod 21, and the piston end of the electric push rod 21 is fixedly connected to one end of the connecting rod 20.

[0030] The top plate 2 is also provided with a rod surrounding mechanism to assist workers in checking the quality of forgings; The rod surrounding mechanism includes a support seat 7 fixedly connected to one side of the upper end surface of the top plate 2, a rack rod 25 is slidably connected to one side of the upper end of the support seat 7, a connecting plate 26 is fixedly connected to the lower end of the rack rod 25, a fixing ring 27 is fixedly connected to the lower end surface of the connecting plate 26, a gear ring 28 is rotatably provided on the inner circle of the fixing ring 27, and a shift plate 31 is fixedly connected to one side of the inner cavity of the gear ring 28.

[0031] A gear 24 is rotatably provided on one side of the upper end of the support seat 7, and the gear 24 is meshed with the tooth block on the rack rod 25. A motor 5 23 is fixedly connected to one side of the upper end of the support seat 7, and the output end of the motor 5 23 is fixedly connected to the gear 24.

[0032] A gear 2 30 is rotatably provided on one side of the upper end of the fixed ring 27 , and the gear 2 30 is meshed with the tooth block of the inner ring of the gear ring 28 . A motor 6 29 is fixedly connected to one side of the upper end of the fixed ring 27 , and the output end of the motor 6 29 is fixedly connected to the gear 2 30 .

[0033] Specifically, in the prior art, after the forging is formed, although the forging can be ejected from the die cavity to realize demolding, the ejected forging still needs to be manually taken out from between the upper die 6 and the lower die 5 by the worker. When a large number of forgings need to be forged at one time, the worker needs to frequently take out the forgings and place them in a collection container for collection, thereby increasing the labor intensity of the worker. In addition, under normal circumstances, the forged forgings may have defects such as cracks. In order to prevent defective forgings from flowing into subsequent use, the worker needs to visually inspect the appearance quality of the forgings and remove the defective forgings. When multiple forgings are placed in the collection container, the forgings are in a messy pile and cover each other, making it difficult to inspect the appearance quality of the forgings, affecting the inspection efficiency. When the quality of each forging is inspected after it is formed, it is not conducive to the unified comparison of multiple forgings for inspection, which also affects the inspection effect. Therefore, in order to solve the above problems, when the present embodiment is used, after the forging is formed, the electric push rod 22 is used to drive the connecting block 33 to rise, so that the demoulding rod 34 rises and passes through the die cavity 35, and the demoulding rod 34 can eject the forging from the die cavity 35. Since the forging is a sleeve fork type, the forging has a fork and a rod. The fork of the forging will be moved out of the die cavity 35 first, and through holes of the same specification are provided on both sides of the fork, which are used for assembly and fixation with other components. Then, the motor 4 17 is used to drive the threaded rod 2 11 to rotate, so that the displacement frame 8 slides on the workbench 1. At the same time, the receiving tube 12 is aligned with the through hole of the fork, until the receiving tube 12 passes through the through hole. When the fork of the forged piece is aligned with the placement groove 19 on the receiving tube 12, the motor 10 can be used to drive the threaded rod 19 to rotate, so that the adjustment plate 36 rises, and the fork of the forged piece is just stuck in the placement groove 19, and the forged piece follows the receiving tube 12 to rise, so that the forged piece is separated from the die cavity 35, and then the above operation is repeated. , by controlling the displacement of the receiving tube 12, multiple forgings are hung in the multiple placement grooves 19 on the receiving tube 12 from left to right in turn, thereby realizing the automatic collection of the ejected forgings, eliminating the process of workers manually collecting workpieces frequently, which is more convenient and labor-saving. When a sufficient number of forgings are placed on the receiving tube 12, multiple forgings are arranged horizontally on the receiving tube 12, and workers can check the appearance quality of each forging in turn, avoiding the situation that the forgings are concentrated and covered with each other, affecting the inspection efficiency. In addition, the orientations of multiple forgings are unified and relatively neat, which is also convenient for workers to check the appearance quality of multiple forgings by comparison, further improving the inspection effect. In addition, since the spacing between the two forks of the fork mouth of the fork is the same as the width of the placement groove 19, each forging has an independent placement area and will not slip on the receiving tube 12, avoiding the situation that the forgings slip on the receiving tube 12, resulting in the forgings fitting and covering each other, affecting the smooth progress of the inspection work; Although the above method is convenient for workers to inspect the appearance quality of forgings, it is difficult for workers to inspect the other side of the forgings when they stand in a fixed area to inspect the forgings on the receiving tube 12. Therefore, workers need to move or manually rotate the forgings on the receiving tube 12 to achieve a comprehensive inspection, which is more troublesome. When the receiving tube 12 is driven to rotate to drive multiple forgings to rotate synchronously so that workers can conveniently observe the various positions of the forgings, the forgings are difficult to rotate synchronously with the receiving tube 12 due to the fitting relationship between the forgings and the placement groove 19. Therefore, in order to avoid this problem, when workers inspect the forgings on the receiving tube 12, an electric push rod 21 can be used to drive the connecting rod 2 0 rises, so that the filling rod 18 moves outward from the inner cavity of the receiving tube 12 until the filling rod 18 fits with the hole wall of the through hole at the fork of the forging, and drives the forging to rise again until the hole wall of the through hole at the fork of the forging fits with the bottom of the receiving tube 12. At this time, with the cooperation of the filling rod 18 and the receiving tube 12, the two sides of the hole wall of the fork can be pressed tightly, so that the forging can be fixed, and then the receiving tube 12 is driven to rotate by the motor 14, so that the forging can rotate with the receiving tube 12. The worker only needs to maintain a fixed viewing angle to observe various areas of the forging surface, avoiding the situation where the worker needs to move or manually rotate the forging on the receiving tube 12 to achieve a comprehensive inspection of the forging, which is more convenient; Furthermore, since the through hole wall of the fork mouth of the forging is at the inner side, it is difficult for the worker to visually observe the through hole wall, and thus it is not easy to judge the quality of the through hole wall. Therefore, in order to avoid this problem, after the fork mouth of the forging is pressed against by the filling rod 18 and the receiving tube 12, the motor five 23 can be used to drive the gear one 24 to rotate, so that the rack rod 25 is lowered until the fixed ring 27 coincides with the axis of the receiving tube 12, and then the receiving tube 12 is driven to move laterally intermittently, so that the receiving tube 12 continues to pass through the axis of the fixed ring 27. Whenever the fixed ring 27 stops moving, the paddle 31 is aligned with a forging, and the motor six 29 drives the gear two 30 to rotate. The gear ring 28 can be rotated in this way, so that the paddle 31 can make a circular motion. Although the forging is pressed tightly, when the paddle 31 contacts the rod of the forging, the rod of the forging will be pushed by the external force and rotate around the receiving tube 12. When the forging rotates around the receiving tube 12, each position of the through hole wall will produce friction with the outer surface of the receiving tube 12. At this time, the worker can observe the smoothness of the forging when it rotates around the receiving tube 12 to judge the quality of its through hole wall, thereby avoiding the situation that the through hole wall of the fork of the forging is located at the inner side, and the worker is difficult to observe the through hole wall intuitively, and then it is difficult to judge the quality of the through hole wall of the fork of the forging; When the inspection work is completed, the worker can place the collection box on one side of the workbench 1, and then use the motor 3 15 to drive the rotating plate 13 to rotate, so that the receiving tube 12 is tilted, and the multiple forgings mounted on the receiving tube 12 slide into the collection box, thereby realizing the centralized collection of the forgings. In addition, in order to prevent the forgings from being stuck in the placement groove 19 when the forgings slide down, the filling rod 18 can also be driven to move to provide support for the forgings. Without affecting the sliding of the forgings, the forgings are prevented from being stuck in the placement groove 19, thereby further ensuring the smooth collection of the forgings.

[0034] Working principle: the blank is placed in the die cavity 35, and the upper die 6 is driven down by the hydraulic cylinder 4, and the blank in the die cavity 35 is squeezed by the upper die 6, so that the blank is filled in the forming cavity to form the blank. In addition, a resistance wall 32 is set at the edge of the die cavity 35. The resistance wall 32 can force the blank that is easy to flow to the flash in the early stage of forming to fill the cavity, and at the same time avoid excessive forming force, which causes the blank to flow to the flash, resulting in production waste or defects. After the forging is formed, the electric push rod 22 is used to drive the connecting block 33 to rise, so that the demoulding rod 34 rises and passes through the die cavity 35. The demoulding rod 34 can eject the forging from the die cavity 35. Since the forging is a sleeve fork type, the fork of the forging will be moved out of the die cavity 35 first, and through holes of the same specification are provided on both sides of the fork, which are used for assembly and fixation with other components. Then, the motor 4 17 is used to drive the threaded rod 2 11 to rotate, so that the displacement frame 8 slides on the workbench 1. At the same time, the receiving tube 12 is aligned with the through hole of the fork until the receiving tube 12 passes through the through hole. When the fork of the forging is aligned with the placement groove 19 on the receiving tube 12, the threaded rod 1 9 can be driven by the motor 10 to rotate to make the adjustment When the section plate 36 rises, the fork of the forging is just stuck in the placement groove 19, and the forging follows the rise of the receiving tube 12, so that the forging is separated from the die cavity 35, and then the above operation is repeated. By controlling the displacement of the receiving tube 12, multiple forgings are hung in the multiple placement grooves 19 on the receiving tube 12 from left to right, thereby realizing the automatic collection of the ejected forgings, eliminating the process of workers manually collecting workpieces frequently, which is more convenient and labor-saving. When a sufficient number of forgings are placed on the receiving tube 12, multiple forgings are arranged horizontally on the receiving tube 12, and workers can check the outer shape of each forging in turn. The inspection of the appearance quality of the forgings can be carried out, which avoids the situation that the forgings are concentrated and covered with each other, affecting the inspection efficiency. In addition, the orientation of multiple forgings is unified and relatively neat, which is also convenient for workers to inspect the appearance quality of multiple forgings by comparison, further improving the inspection effect. In addition, since the spacing between the two forks of the fork fork is the same as the width of the placement groove 19, each forging has an independent placement area and will not slide on the receiving tube 12, avoiding the situation that the forgings slip on the receiving tube 12, resulting in the forgings fitting and covering each other, affecting the smooth progress of the inspection work;Although the above method is convenient for workers to inspect the appearance quality of forgings, it is difficult for workers to inspect the other side of the forgings when they stand in a fixed area to inspect the forgings on the receiving tube 12. Therefore, workers need to move or manually rotate the forgings on the receiving tube 12 to achieve a comprehensive inspection, which is more troublesome. When the receiving tube 12 is driven to rotate to drive multiple forgings to rotate synchronously so that workers can easily observe the various positions of the forgings, the forgings are difficult to rotate synchronously with the receiving tube 12 due to the fitting relationship between the forgings and the placement groove 19. Therefore, in order to avoid this problem, when workers inspect the forgings on the receiving tube 12, an electric push rod can be used. The first 21 drives the connecting rod 20 to rise, so that the filling rod 18 moves outward from the inner cavity of the receiving tube 12 until the filling rod 18 fits with the wall of the through hole at the fork of the forging, and drives the forging to rise again until the wall of the through hole at the fork of the forging fits with the bottom of the receiving tube 12. At this time, with the cooperation of the filling rod 18 and the receiving tube 12, the two sides of the wall of the fork through hole can be pressed tightly, so that the forging can be fixed, and then the receiving tube 12 is driven to rotate by the motor 2 14, so that the forging can rotate with the receiving tube 12. The worker only needs to maintain a fixed viewing angle to facilitate the observation of various areas on the surface of the forging, avoiding the need for the worker to move or manually rotate the forging on the receiving tube 12 before the forging can be observed. It is convenient to realize a comprehensive inspection of the forgings; and, since the through hole wall of the fork of the forging is at the inner side, it is difficult for the worker to visually observe the through hole wall, and thus it is difficult to judge the quality of the through hole wall. Therefore, in order to avoid this problem, after the fork of the forging is pressed against the filling rod 18 and the receiving tube 12, the motor 5 23 can be used to drive the gear 1 24 to rotate, so that the rack rod 25 is lowered until the fixed ring 27 coincides with the axis of the receiving tube 12, and then the receiving tube 12 is driven to move laterally intermittently, so that the receiving tube 12 continues to pass through the axis of the fixed ring 27. Whenever the fixed ring 27 stops moving, the dial plate 31 is aligned with a forging, and the motor 6 29 drives the gear 1 24 to rotate. The rotating manner of the movable gear 2 30 can rotate the gear ring 28 and make the shift plate 31 do circular motion. Although the forging is pressed tightly, when the shift plate 31 contacts the rod of the forging, the rod of the forging will be pushed by the external force and rotate around the receiving tube 12. When the forging rotates around the receiving tube 12, each position of the through hole wall will produce friction with the outer surface of the receiving tube 12. At this time, the worker can observe the smoothness of the forging when it rotates around the receiving tube 12 to judge the quality of its through hole wall, thereby avoiding the situation that the through hole wall of the fork of the forging is located at the inner position, and it is difficult for the worker to directly observe the through hole wall, and then it is difficult to judge the quality of the through hole wall of the fork of the forging;After the inspection work is finished, the worker can put the collection box on one side of the workbench 1, and then use the motor 3 15 to drive the rotating plate 13 to rotate, so that the receiving tube 12 is tilted, and the multiple forgings sleeved on the receiving tube 12 slide into the collection box, realizing the centralized collection of the forgings. In addition, in order to prevent the forgings from being stuck in the placement groove 19 when the forgings slide down, the filling rod 18 can also be driven to move to provide support for the forgings, and prevent the forgings from being stuck in the placement groove 19 without affecting the sliding of the forgings, further ensuring the smooth collection of the forgings. ;

[0035] The above shows and describes the basic principles, main features and advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention. The scope of protection of the present invention is defined by the attached claims and their equivalents.

Claims

1. A semi-closed forging die for a sleeve fork, comprising a workbench (1), characterized in that: A lower die (5) is fixedly connected to one side of the upper end surface of the workbench (1), a slide bar (3) is fixedly connected to the four corners of the upper end surface of the lower die (5), the slide bar (3) is slidably connected to the upper die (6), the upper end of the slide bar (3) is fixedly connected to the top plate (2), a die cavity (35) is provided in the middle of the lower die (5), and a demoulding mechanism for ejecting the formed forging out of the die cavity (35) is provided on the lower die (5); The demoulding mechanism comprises a demoulding rod (34) slidably connected to one side of the lower mold (5), and the demoulding rod (34) can pass through the mold cavity (35). When the upper mold (6) and the lower mold (5) are in contact with each other, the lower mold (5), the upper mold (6) and the demoulding rod (34) form a complete molding cavity. The workbench (1) is also provided with a fork-adaptive sleeve mechanism for centrally storing the forged pieces after demoulding; The fork-adaptive sleeve mechanism comprises a displacement frame (8) slidably connected to one side of the upper end surface of the workbench (1), a second slide bar (16) being fixedly connected to the upper and lower ends of one side of the displacement frame (8), an adjustment plate (36) being slidably connected to the second slide bar (16), a rotating plate (13) being rotatably provided on one side of the upper end of the adjustment plate (36), a receiving tube (12) being rotatably provided on one side of the right end surface of the rotating plate (13), a plurality of placement grooves (19) for placing forgings being provided on the receiving tube (12), the width of the placement grooves (19) being the same as the spacing between two forks of the fork.

2. A semi-closed forging die for a sleeve fork according to claim 1, characterized in that: A hydraulic cylinder (4) is fixedly connected to one side of the upper end surface of the top plate (2); a piston end of the hydraulic cylinder (4) is fixedly connected to one side of the upper end of the upper die (6); and a resistance wall (32) is provided at the edge of the die cavity (35).

3. A semi-closed forging die for a sleeve fork according to claim 1, characterized in that: One side of the lower mold (5) is fixedly connected to an electric push rod 2 (22), a piston end of the electric push rod 2 (22) is fixedly connected to a connecting block (33), and a lower end of the demoulding rod (34) is fixedly connected to the connecting block (33).

4. A semi-closed forging die for a sleeve fork according to claim 1, characterized in that: A threaded rod 2 (11) is threadedly connected to one side of the lower end of the displacement frame (8); both ends of the threaded rod 2 (11) are rotatably arranged on the workbench (1); a motor 4 (17) is fixedly connected to one side of the upper end surface of the workbench (1); and an output end of the motor 4 (17) is fixedly connected to one end of the threaded rod 2 (11).

5. The semi-closed forging die for a sleeve fork according to claim 1, characterized in that: One end of the adjustment plate (36) is threadedly connected to a threaded rod (9), both ends of the threaded rod (9) are rotatably arranged on the displacement frame (8), one side of the upper end of the displacement frame (8) is fixedly connected to a motor (10), and the output end of the motor (10) is fixedly connected to one end of the threaded rod (9).

6. A semi-closed forging die for a sleeve fork according to claim 1, characterized in that: One side of the upper end of the adjustment plate (36) is fixedly connected to a motor three (15), the output end of the motor three (15) is fixedly connected to one side of the rotating plate (13), one side of the rotating plate (13) is fixedly connected to a motor two (14), the output end of the motor two (14) is fixedly connected to one end of the receiving tube (12).

7. A semi-closed forging die for a sleeve fork according to claim 1, characterized in that: One end of the inner cavity of the receiving tube (12) is slidably connected to a connecting rod (20), and a plurality of filling rods (18) are fixedly connected to the connecting rod (20), and the length of the filling rods (18) is the same as the width of the placement groove (19). One end of the inner cavity of the receiving tube (12) is fixedly connected to an electric push rod 1 (21), and the piston end of the electric push rod 1 (21) is fixedly connected to one end of the connecting rod (20).

8. The semi-closed forging die for a sleeve fork according to claim 1, characterized in that: The top plate (2) is also provided with a rod surrounding mechanism for assisting workers in inspecting the quality of forgings; The rod surrounding mechanism comprises a support seat (7) fixedly connected to one side of the upper end surface of the top plate (2); a rack rod (25) is slidably connected to one side of the upper end of the support seat (7); a connecting plate (26) is fixedly connected to the lower end of the rack rod (25); a fixing ring (27) is fixedly connected to the lower end surface of the connecting plate (26); a gear ring (28) is rotatably provided on the inner ring of the fixing ring (27); and a shift plate (31) is fixedly connected to one side of the inner cavity of the gear ring (28).

9. A semi-closed forging die for a sleeve fork according to claim 8, characterized in that: A gear one (24) is rotatably provided on one side of the upper end of the support seat (7), and the gear one (24) is meshed with a tooth block on the rack rod (25). A motor five (23) is fixedly connected to one side of the upper end of the support seat (7), and the output end of the motor five (23) is fixedly connected to the gear one (24).

10. A semi-closed forging die for a sleeve fork according to claim 8, characterized in that: A second gear (30) is rotatably provided on one side of the upper end of the fixing ring (27), and the second gear (30) is meshed with a tooth block on the inner ring of the gear ring (28). A sixth motor (29) is fixedly connected to one side of the upper end of the fixing ring (27), and an output end of the sixth motor (29) is fixedly connected to the second gear (30).

Citation Information

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