Static pressure molding production line with jacket cooling function

By adding a box cooling line and a transfer device to the static pressure molding line, vertical layered cooling of the sand box and box can be achieved, which solves the problem of insufficient cooling cycle line length, improves the cooling efficiency of castings and reduces costs.

CN119870384AActive Publication Date: 2025-04-25GUOJI CASTING & FORGING MASCH CO LTD
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Patent Information

Application Number
CN202411904971.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-23
Publication Date
2025-04-25
Estimated Expiration
2044-12-23

AI Technical Summary

Technical Problem

The existing static pressure molding line has limited distance on the cooling cycle line, which causes the castings to cool for too long, affect production efficiency, and covers a large area, which increases investment costs.

Method used

A box cooling line is added to the original sand box cooling cycle line, and a sand box and box transfer device is equipped to realize vertical layered cooling of the sand box and box, and extend the length of the cooling cycle line.

Benefits of technology

Without increasing the floor area, the length of the cooling cycle line is effectively extended, the cooling efficiency of the castings is improved, the impact on subsequent production lines is avoided, and the investment cost is reduced.

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Abstract

The invention relates to a static pressure molding production line with a pouring jacket cooling function, which comprises a static pressure molding casting production line, a sand box return line, a sand box cooling line, a first pouring jacket cooling line, a second pouring jacket cooling line and a casting conveying mechanism, transfer trolleys are arranged at the two ends of the length direction of the sand box cooling line and the two ends of the length direction of the sleeve box cooling line, a first-stage box poking machine assembly and a second-stage box poking machine assembly are installed among the cooling lines, the sand box return line and the casting conveying mechanism, and transferring of castings between the two cooling lines and transferring of the castings between the cooling lines and the casting conveying mechanism can be achieved. On the premise that the occupied area is not increased, the length distance of a cooling circulation line is effectively increased, walking cooling on a sand box cooling line or on the sand box cooling line and a pouring jacket cooling line can be achieved according to different requirements for cooling time of different castings, the applicability of the whole device is improved, and meanwhile the service life of the whole device is prolonged. The influence on the subsequent casting production of the whole production line and the cooling transfer of the sand box can be avoided, and the casting production efficiency is improved.
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Description

Technical Field

[0001] The invention relates to the technical field of static pressure molding line devices, in particular to a static pressure molding production line with a casing cooling function. Background Art

[0002] Static pressure molding line mainly refers to the abbreviation of the equipment production line for fully automatic molding in clay sand casting. It is a fully automatic molding with a box, high efficiency and good sand mold quality. It is mainly composed of molding station, core setting and box closing station, pouring and cooling station, sand falling station, etc., including static pressure molding main machine, molding auxiliary machine, casting mold conveyor, electric control hydraulic system and sand box, template frame and other process equipment.

[0003] After the assembling and pouring, it is necessary to wait for the casting in the sand box to cool down before the sand can be removed. In order to achieve self-cooling of the sand box during the production process, the static pressure molding line will be equipped with a cooling circulation line. The longer the distance the sand box travels on the cooling circulation line, the greater the extent of its own cooling. Due to the limitation of the floor space of the device, the distance of the cooling circulation line is generally short. If the cooling time of the casting is required to be longer, it is necessary to walk several more circles on the cooling circulation line, which will affect the subsequent production of castings in the entire production line and the cooling and transportation of the sand box, reducing the production efficiency of the casting. Summary of the invention

[0004] The purpose of the present invention is to provide a static pressure molding production line with a casing cooling function, in which a casing cooling line and a sand box and casing transfer device are added on the upper side of the original sand box cooling circulation line. Under the premise of being able to achieve the cooling time length, the subsequent production of castings of the entire production line and the cooling and transfer of the sand box will not be affected. At the same time, the floor space of the production line is saved, the investment cost is reduced, and the problems in the prior art are solved.

[0005] The technical solution adopted by the present invention to solve its technical problems is: a static pressure molding production line with a casing cooling function, including a static pressure molding casting production line, a sand box return line, a sand box cooling line, a first casing cooling line, a second casing cooling line and a casting conveying mechanism, wherein the sand box cooling line and the first casing cooling line and the second casing cooling line are vertically layered, the first casing cooling line and the second casing cooling line are located at the upper part of the sand box cooling line, the sand box return line is located at the lower part of the first casing cooling line and the second casing cooling line, the sand box inlet of the sand box return line is connected to the sand box cooling line through a sand box cooling transfer vehicle, the casing inlet and outlet of the first casing cooling line are respectively connected to the second casing cooling line through a casing cooling transfer vehicle, and the sand box return line and the sand box cooling line are connected to the sand box cooling line through a sand box cooling transfer vehicle. A sand box walking trolley is installed on the line, and a sand box is installed on the sand box walking trolley. A casing box walking trolley is installed on the first set of box cooling line and the second set of box cooling line. A casing box is installed on the casing box walking trolley. The casing box is a box body with openings at the top and bottom. A first-level box-poking machine assembly is installed between the sand box return line, the first set of box cooling line and the casting conveying mechanism. The first-level box-poking machine assembly can send the molding sand and castings in the sand box on the sand box return line into the casing box, and then transfer them to the first set of box cooling line for cooling, and can also send the molding sand and castings sent into the casing box to the casting conveying mechanism. A second-level box-poking machine assembly is installed between the first set of box cooling line and the casting conveying mechanism. The second-level box-poking machine assembly can send the castings in the first set of box cooling line to the casting conveying mechanism. The first-stage box-poking machine assembly includes a first fixed frame, which spans the first set of box cooling line, the sand box return line and the casting conveying mechanism. A horizontally arranged first set of box supporting plates is installed in the first fixed frame, one end of the first set of box supporting plates is connected to the first set of box cooling line, and the other end of the first set of box supporting plates is located on the upper side of the casting conveying mechanism, wherein a molding sand inlet is provided on the first set of box supporting plates above the sand box return line, and a first casting drop port is provided on the first set of box supporting plates above the casting conveying mechanism, and a first box-poking machine that can be pushed upward is installed at the bottom of the molding sand inlet, and a first box-poking machine is installed on the first fixed frame between the first box-poking machine and the sand box return line. There is a sand box grabbing and transferring device, which can transfer the sand box on the sand box return line to the first box poking machine, and the first box poking machine can push the molding sand in the sand box into the casing box. A first cleaning mechanism that can be pushed downward is installed on the first fixed frame on the upper side of the first casting drop port. The first cleaning mechanism can clean the floating sand on the inner wall of the casing box and push the castings in the casing box to the casting conveying mechanism. A casing box grabbing and transferring device is also installed on the first fixed frame. The casing box grabbing and transferring device can transfer the casing box on the first casing box cooling line to the bottom of the first cleaning mechanism, and can also transfer the casing box loaded with castings on the first casing box supporting plate to the first casing box cooling line.The secondary box-poking machine assembly includes a second fixed frame, which spans the first box cooling line and the casting conveying mechanism. A horizontally arranged second box supporting plate is installed in the second fixed frame, one end of the second box supporting plate is connected to the first box cooling line, and the other end of the second box supporting plate is located on the upper side of the casting conveying mechanism, wherein a second casting drop opening is opened on the second box supporting plate on the upper side of the casting conveying mechanism, and a second cleaning mechanism that can be pushed downward is installed on the second fixed frame on the upper side of the second casting drop opening. The second cleaning mechanism can clean the floating sand on the inner wall of the box and push the castings in the box to the casting conveying mechanism. A box grabbing and transferring device is also installed on the second fixed frame, and the box grabbing and transferring device can transfer the box on the first box cooling line to the bottom of the second cleaning mechanism. The casing grabbing and transferring device includes a moving frame, which can move on the upper side of the casing support plate, and casing clamping mechanisms are installed on both sides of the bottom length direction of the moving frame, and the casing clamping mechanism includes a connecting frame, and two rows of horizontally arranged clamping wheels are provided on the inner side of the connecting frame, and clamping plates matching with the clamping wheels are provided on the side of the casing, and the clamping plates are arranged horizontally, and guide slopes are provided at both ends of the length direction of the clamping plates, and a horizontally arranged clamping cylinder is also installed on the connecting frame, and clamping holes matching with the clamping cylinder are opened on the side of the casing. The first box poking machine includes a first mounting seat arranged on the first fixed frame, and a box poking oil cylinder is provided on the first mounting seat, and a box poking plate is installed on the upper end of the piston rod of the box poking oil cylinder, and a first guide rod is provided on the box poking plate, and a first guide sleeve matching with the first guide rod is provided on the first mounting seat. The first cleaning mechanism and the second cleaning mechanism both include a second mounting seat arranged on a fixed frame, a cleaning cylinder is provided on the second mounting seat, a cleaning plate is installed at the lower end of the piston rod of the cleaning cylinder, a second guide rod is provided on the cleaning plate, and a second guide sleeve matching the second guide rod is provided on the second mounting seat. The sand box cooling line is provided with several rows arranged side by side, and each row of sand box cooling lines is provided with a conveyor line, which can drive the sand boxes to move sequentially, so that the sand boxes can be moved from the sand box cooling transfer vehicle at one end of the sand box cooling line to the sand box cooling transfer vehicle at the other end. The sand box cooling transfer vehicles at both ends of the length direction of the sand box cooling line include a first light rail, a sand box transfer vehicle body and a sand box pushing buffer cylinder. The piston rod of the sand box pushing buffer cylinder can be extended to push the sand box on the first light rail into the sand box cooling line, and can also push the sand box on the sand box cooling line into the sand box transfer vehicle body on the first light rail at the other end. The sand box transfer vehicle body can transfer and exchange the sand boxes on each row of sand box cooling lines, and can also transfer the sand boxes between the sand box cooling line and the sand box return line.The second casing cooling line is provided with several rows arranged side by side, and each row of the second casing cooling lines is provided with a conveyor line, which can drive the casings to move in sequence, so that the casings are moved from the casing cooling transfer vehicle at one end of the second casing cooling line to the casing cooling transfer vehicle at the other end. The casing cooling transfer vehicles at both ends of the length direction of the second casing cooling line include a second light rail, a casing transfer vehicle body and a casing pushing buffer cylinder. The piston rod of the casing pushing buffer cylinder can be extended to push the casing on the second light rail into the second casing cooling line, and can also push the casing on the second casing cooling line into the casing transfer vehicle body on the second light rail. The casing transfer vehicle body can transfer and exchange the casings on each row of the second casing cooling lines, and can also transfer the casings between the second casing cooling line and the first casing cooling line.

[0006] The positive effect of the present invention is that the static pressure molding production line with casing cooling function described in the present invention includes a static pressure molding casting production line, a sand box return line, a sand box cooling line, a first casing cooling line, a second casing cooling line and a casting conveying mechanism, wherein the sand box cooling line and the casing cooling line are arranged in layers vertically, and transfer vehicles are arranged at both ends of the sand box cooling line and the casing cooling line in the length direction, and a first-level box-poking machine assembly and a second-level box-poking machine assembly are installed between the cooling line, the sand box return line and the casting conveying mechanism, which can realize the transfer of castings between the two cooling lines, as well as the transfer between the cooling line and the casting conveying mechanism. Not only does it effectively increase the length of the cooling circulation line without increasing the floor space, but it can also realize walking cooling on the sand box cooling line or the sand box cooling line and the casing cooling line according to the different requirements of the cooling time of different castings. While improving the applicability of the overall device, it can also avoid affecting the subsequent production of castings in the entire production line and the cooling and transportation of the sand box, thereby improving the production efficiency of castings. BRIEF DESCRIPTION OF THE DRAWINGS

[0007] Figure 1 It is a schematic diagram of the structure of the present invention; Figure 2 It is a structural schematic diagram of the molding line and the sand box line at the bottom layer in the present invention; Figure 3 It is a structural schematic diagram of the casing line at the upper layer in the present invention; Figure 4 It is a structural schematic diagram of the first-stage box-poking machine assembly; Figure 5 It is a structural schematic diagram of the secondary box-poking machine assembly; Figure 6 It is a structural schematic diagram of a casing grabbing and transferring device; Figure 7 It is a structural schematic diagram of the sleeve box clamping mechanism; Figure 8 It is a schematic diagram of the structure of the box; Fig. 9 It is a structural diagram of a box-poking machine; Fig.10 It is a schematic diagram of the structure of the cleaning mechanism; Fig.11 yes Figure 2 A partial enlarged view of middle I; Fig.12 yes Figure 3 A partial enlarged view of middle II; Fig.13 yes Figure 8 A partial enlarged view of III. DETAILED DESCRIPTION

[0008] The static pressure molding production line with a casing cooling function described in the present invention is as follows: Figure 1-3 As shown, it includes a static pressure molding casting production line 1, a sand box return line 2, a sand box cooling line 3, a first set of box cooling line 4, a second set of box cooling line 5 and a casting conveying mechanism 6. The static pressure molding casting production line 1 is used to make sand molds and cast castings. The sand box cooling line 3 is a sand box 10 with castings running on it and cooling down. The first set of box cooling line 4 and the second set of box cooling line 5 are the sets of boxes with castings running on them and cooling down. The casting conveying mechanism 6 is to remove the castings after the cooling purpose is achieved and transport them to other stations. The static pressure molding casting production line 1 can be a static pressure molding machine described in the Chinese public patent with the patent number "CN204094072U".

[0009] In order to minimize the footprint of the cooling line of the entire device, the sand box cooling line 3 and the first set of box cooling line 4 and the second set of box cooling line 5 are vertically layered, the first set of box cooling line 4 and the second set of box cooling line 5 are located on the upper part of the sand box cooling line 3, and the sand box return line 2 is located on the lower part of the first set of box cooling line 4 and the second set of box cooling line 5.

[0010] In order to realize the transfer of the sand box 10 on the sand box return line 2 to the sand box cooling line 3, the sand box inlet of the sand box return line 2 is connected to the sand box cooling line 3 through the sand box cooling transfer vehicle 7. In order to realize the transfer of the casing 12 on the first casing cooling line 4 to the second casing cooling line 5, the casing inlet and outlet of the first casing cooling line 4 are respectively connected to the second casing cooling line 5 through the casing cooling transfer vehicle 8. The above-mentioned sand box cooling transfer vehicle 7 and casing cooling transfer vehicle 8 can be the transfer device for realizing sand box transfer described in the Chinese public patent with the patent number "CN206643341U".

[0011] A sand box walking trolley 9 is installed on the sand box return line 2 and the sand box cooling line 3. The sand box walking trolley 9 can move sequentially on the return line and the cooling line. A sand box 10 is installed on the sand box walking trolley 9. The sand box 10 contains molding sand and castings. A casing walking trolley 11 is installed on the first casing cooling line 4 and the second casing cooling line 5. The casing walking trolley 11 can move sequentially on the casing cooling line. A casing 12 is installed on the casing walking trolley 11. The casing 12 contains molding sand and castings.

[0012] Chain conveyor lines or conveyor belt conveyor lines can be installed on the sand box return line 2, the sand box cooling line 3, the first set box cooling line 4 and the second set box cooling line 5. The connection with the walking trolley is achieved by setting a positioning card. When the driving motor is started, the sand box 10 and the set box 12 can be moved sequentially on the conveyor line.

[0013] In order to realize the transfer of the casting from the sand box 10 to the sleeve box 12, the sleeve box 12 is a box body with openings at both top and bottom, so that the casting in the sand box 10 at a lower position can be pushed upward into the sleeve box, and the casting in the sleeve box 12 can also be pushed downward to complete the sand removal.

[0014] In order to realize the transfer of castings between the sand box 10 and the sleeve box 12 and between the cooling lines and the transfer lines, a first-stage box-poking machine assembly 13 is installed between the sand box return line 2, the first sleeve box cooling line 4 and the casting conveying mechanism 6. The first-stage box-poking machine assembly 13 can send the molding sand and castings in the sand box 10 on the sand box return line 2 into the sleeve box 12, and then transfer them to the first sleeve box cooling line 4 for cooling. It can also send the molding sand and castings sent into the sleeve box 12 to the casting conveying mechanism 6.

[0015] A secondary box-poking machine assembly 14 is installed between the first box cooling line 4 and the casting conveying mechanism 6, and the secondary box-poking machine assembly 14 can deliver the castings in the first box cooling line 4 to the casting conveying mechanism 6. The casting conveying mechanism 6 can be an existing sand-dropping machine and conveyor, which can realize the sand-dropping, picking up and transfer of the castings.

[0016] like Figure 4 As shown, the first-stage box-poking machine assembly 13 includes a first fixed frame 15, and the first fixed frame 15 spans the first box-set cooling line 4, the sand box return line 2 and the casting conveying mechanism 6. A horizontally arranged first box-set supporting plate 16 is installed in the first fixed frame 15, one end of the first box-set supporting plate 16 is connected to the first box-set cooling line 4, and the other end of the first box-set supporting plate 16 is located on the upper side of the casting conveying mechanism 6. The box 12 can move on the first box-set supporting plate 16 and be transferred between the first box-set cooling line 4, the sand box return line 2 and the casting conveying mechanism 6.

[0017] A molding sand inlet 17 is provided on the first set of box supporting plates 16 on the upper part of the sand box return line 2, a first casting drop port 18 is provided on the first set of box supporting plates 16 on the upper part of the casting conveying mechanism 6, a first box-pushing machine 19 which can push the molding sand upward is installed at the bottom of the molding sand inlet 17, a sand box grabbing and transferring device 20 is installed on the first fixed frame 15 between the first box-pushing machine 19 and the sand box return line 2, the sand box grabbing and transferring device 20 can transfer the sand box 10 on the sand box return line 2 to the first box-pushing machine 19, and the first box-pushing machine 19 can push the molding sand in the sand box 10 into the set of box 12.

[0018] The working process of the first box-pushing machine 19 pushing the molding sand in the sand box 10 into the casing box 12 in the above process is as follows: the casing box grabbing and transferring device 41 of the first-stage box-pushing machine assembly 13 transfers an empty casing box 12 from the first casing box cooling line 4 to the molding sand inlet 17, and then the first box-pushing machine 19 pushes the molding sand in the sand box 10 into the casing box 12, and then the casing box grabbing and transferring device 41 transfers the casing box 12 to the first casing box cooling line 4 to participate in the casing box cooling line circulation.

[0019] A first cleaning mechanism 21 that can be pushed downward is installed on the first fixed frame 15 on the upper side of the first casting drop port 18. The first cleaning mechanism 21 can clean the floating sand on the inner wall of the casing 12 and push the castings in the casing 12 to the casting conveying mechanism 6. A casing grabbing and transferring device 41 is also installed on the first fixed frame 15. The casing grabbing and transferring device 41 can transfer the casing 12 on the first casing cooling line 4 to the bottom of the first cleaning mechanism 21, and can also transfer the casing 12 loaded with castings on the first casing supporting plate 16 to the first casing cooling line 4.

[0020] like Figure 5 As shown, the secondary box-poking machine assembly 14 includes a second fixed frame 22, which spans the first box-set cooling line 4 and the casting conveying mechanism 6, and a horizontally arranged second box-set supporting plate 23 is installed in the second fixed frame 22. One end of the second box-set supporting plate 23 is connected to the first box-set cooling line 4, and the other end of the second box-set supporting plate 23 is located on the upper side of the casting conveying mechanism 6. The box 12 can move on the second box-set supporting plate 23 and be transferred between the first box-set cooling line 4 and the casting conveying mechanism 6.

[0021] A second casting drop opening 42 is provided on the second casing support plate 23 on the upper side of the casting conveying mechanism 6, and a second cleaning mechanism 24 that can be pushed downward is installed on the second fixed frame 22 on the upper side of the second casting drop opening 42. The second cleaning mechanism 24 can clean the floating sand on the inner wall of the casing 12 and push the castings in the casing 12 onto the casting conveying mechanism 6. A casing grabbing and transferring device 41 is also installed on the second fixed frame 22, and the casing grabbing and transferring device 41 can transfer the casing 12 on the first casing cooling line 4 to the bottom of the second cleaning mechanism 24.

[0022] The casing grabbing and transferring device 41 and the sand box grabbing and transferring device 20 can be existing grabbing manipulators or clamping cylinder mechanisms, which can drive the sand box 10 or casing 12 to move together when grabbing and fixing them, so as to realize the transfer of the sand box 10 and casing 12. The first box-poking machine 19 can be a box-poking machine described in a Chinese patent publication with patent number "CN201105318Y", which can realize the upward lifting or downward pushing of the molding sand and castings in the casing 12 by vertically lifting the cylinder.

[0023] The first cleaning mechanism 21 and the second cleaning mechanism 24 can be vertical action components with cleaning devices, which can clean the inner wall of the casing. When the casing moves to the casting drop opening, the casting inside can be sanded out and taken out under the action of gravity, wherein the first cleaning mechanism 21 and the second cleaning mechanism 24 can not only clean the floating sand on the inner wall of the casing, but also have the function of poking the casing out of the casting, ensuring that the casting can be sanded out and taken out at the casting drop opening.

[0024] When the static pressure molding production line with the casing cooling function described in the present invention is used to produce castings, first, the static pressure molding casting production line 1 completes molding in the empty sand box, and then completes the pouring of molten iron, and through transportation, the sand box 10 with the casting is transferred to the sand box cooling line 3 via the sand box cooling transfer vehicle 7 for cooling and cooling, and then transferred to the first-level box-poking machine assembly 13 by the sand box cooling transfer vehicle 7. If the temperature drops to the specified temperature at this time, the sand box grabbing and transferring device 20 transfers the sand box 10 with the casting to the first box-poking machine 19, and the first box-poking machine 19 pushes the molding sand and casting inside the sand box 10 upward into the casing 12, and driven by the casing grabbing and transferring device 41, the casing 12 is transferred to the bottom of the first cleaning mechanism 21, and the first cleaning mechanism 21 is activated to push the casting in the casing downward onto the casting conveying mechanism 6, completing the sand removal operation.

[0025] If the temperature does not reach the specified temperature when it is transferred to the first box-poking machine assembly 13, the sand box grabbing and transferring device 20 transfers the sand box 10 with the casting to the first box-poking machine 19, and the first box-poking machine 19 pushes the molding sand and casting inside the sand box 10 upward into the sleeve box 12, and the sleeve box grabbing and transferring device 41 transfers the sleeve box 12 containing the casting to the first sleeve box cooling line 4, and after being transferred by the sleeve box cooling transfer vehicle 8, the sleeve box 12 containing the casting moves to the second sleeve box. The castings are cooled on the box cooling line 5 and then transferred to the secondary box-poking machine assembly 14 by the box-coating cooling transfer vehicle 8. The box-coating grabbing and transferring device 41 on the secondary box-poking machine assembly 14 grabs the box and transfers it to the bottom of the second cleaning mechanism 24. The second cleaning mechanism 24 is started to push the castings in the box downward onto the casting conveying mechanism 6 to complete the sand dropping and part picking operation. The above operation has a longer cooling walking distance and is suitable for casting products with a longer cooling time.

[0026] Furthermore, in order to facilitate the separation of the casing 12 and the casing traveling trolley 11 when the casing grabbing and transferring device 41 is in operation, Figure 6 , Figure 7 and Figure 8 As shown, the casing grabbing and transferring device 41 includes a moving frame 25, which can move on the upper side of the casing support plate, wherein the moving frame 25 can be a moving plate or a gantry with moving wheels, and can move on a fixed frame.

[0027] In order to achieve the clamping and fixing of the sleeve box 12, sleeve box clamping mechanisms are installed on both sides of the length direction of the bottom of the movable frame 25, and the sleeve box clamping mechanism includes a connecting frame 26, and two rows of horizontally arranged clamping wheels 27 are provided on the inner side of the connecting frame 26. A clamping plate 28 that cooperates with the clamping wheel 27 is provided on the side of the sleeve box 12. The clamping plate 28 is horizontally arranged, and guide slopes 40 are provided at both ends of the clamping plate 28 in the length direction. A horizontally arranged clamping cylinder 29 is also installed on the connecting frame 26, and a clamping hole 30 that cooperates with the clamping cylinder 29 is opened on the side of the sleeve box 12.

[0028] When the sleeve box 12 is located on the sleeve box walking trolley 11 and is transferred on the first sleeve box cooling line 4, the piston rod of the clamping cylinder 29 on the sleeve box clamping mechanism located in the fixed frame is retracted. When the sleeve box 12 gradually enters the sleeve box clamping mechanism, the guide ramp 40 first contacts the two rows of clamping wheels 27. While the sleeve box walking trolley 11 drives the sleeve box 12 to move, the sleeve box 12 gradually moves up. When the clamping plate 28 enters between the two rows of clamping wheels 27, the sleeve box 12 moves up to separate from the box walking trolley 11, and the box walking trolley 11 continues to move on the first sleeve box cooling line 4, and the sleeve box 12 is clamped by the sleeve box clamping mechanism. Subsequently, the piston rod of the clamping cylinder 29 extends out and enters the clamping hole 30, and the sleeve box 12 is locked by the clamping mechanism. The sleeve box grasping and transferring device 41 can drive the sleeve box 12 for subsequent transfer operations.

[0029] Furthermore, in order to realize the stable pushing out of the casting inside the box by the box-poking machine, Fig. 9 As shown, the first box-poking machine 19 includes a first mounting seat 31 disposed on the first fixing frame 15, a box-poking oil cylinder 32 is disposed on the first mounting seat 31, a box-poking plate 33 is mounted on the upper end of the piston rod of the box-poking oil cylinder 32, a first guide rod 34 is disposed on the box-poking plate 33, and a first guide sleeve 35 matched with the first guide rod 34 is disposed on the first mounting seat 31. When the piston rod of the box-poking oil cylinder 32 is pushed upward, the box-poking plate 33 can be driven to move upward to push the casting in the sand box upward into the sleeve box.

[0030] Furthermore, in order to realize that the cleaning mechanism can clean the floating sand inside the casing 12, it can also assist in realizing the sand removal, such as Fig.10 As shown, the first cleaning mechanism 21 and the second cleaning mechanism 24 both include a second mounting seat 43 arranged on a fixed frame, a cleaning cylinder 44 is provided on the second mounting seat 43, a cleaning plate 45 is installed at the lower end of the piston rod of the cleaning cylinder 44, a second guide rod 46 is provided on the cleaning plate 45, and a second guide sleeve 47 matching with the second guide rod 46 is provided on the second mounting seat 43.

[0031] The cleaning plate 45 cooperates with the opening and gradually falling position of the casing 12, the piston rod of the cleaning cylinder 44 is arranged downward, and the cleaning plate 45 is pushed downward to clean the floating sand on the inner wall of the casing 12, and at the same time, it can also assist in the sand removal of the casting.

[0032] Furthermore, in order to allow the sand box 10 containing the casting to reciprocate and circulate on the sand box cooling line 3 to meet the cooling requirements, Fig.11 As shown, the sand box cooling line 3 is provided with several rows arranged side by side, and each row of the sand box cooling line 3 is provided with a conveyor line, which can drive the sand boxes 10 to move in sequence, so that the sand boxes 10 are moved from the sand box cooling transfer vehicle 7 at one end of the sand box cooling line 3 to the sand box cooling transfer vehicle 7 at the other end. The sand box cooling transfer vehicles 7 at both ends of the length direction of the sand box cooling line 3 include a first light rail 36, a sand box transfer vehicle body 37 and a sand box pushing buffer cylinder 48. The piston rod of the sand box pushing buffer cylinder 48 can extend the sand on the first light rail 36 The sand box 10 can be pushed into the sand box cooling line 3, and the sand box 10 on the sand box cooling line 3 can also be pushed into the sand box transfer vehicle 37 on the first light rail 36 at the other end. The sand box transfer vehicle 37 can transfer and exchange the sand boxes 10 on each row of the sand box cooling line 3, and can also transfer the sand box 10 between the sand box cooling line 3 and the sand box return line 2. When the castings thereon meet the cooling requirements, the sand box cooling transfer vehicle 7 will transfer the sand box 10 containing the castings to the sand box return line 2 to facilitate subsequent transfer and sand removal operations.

[0033] The above operation process is described as follows: the sand box return line 2 and the sand box cooling line 3 perform transfer circulation on the sand box through the sand box cooling transfer vehicle 7 set at both ends in the length direction. The sand box cooling transfer vehicle 7 transfers the sand box 10 after pouring molten iron to the sand box return line 2 and each row of cooling lines of the sand box cooling line 3 respectively in turn. The cooled sand boxes 10 enter the sand box cooling transfer vehicle 7 on the other side of the cooling line respectively in turn. The sand box cooling transfer vehicle 7 transfers the cooled sand box 10 to the sand box return line 2 to prepare for entering the first-level box-poking machine assembly 13.

[0034] The sand box cooling transfer vehicles 7 at both ends of the sand box cooling line in the length direction have similar structures and are both provided with a first light rail 36, a sand box transfer vehicle body 37 and a sand box pushing buffer cylinder 48. The sand box pushing buffer cylinder 48 of the sand box cooling transfer vehicle 7 on one side extends out to push the sand box 10 parked on the first light rail 36 into the cooling line and can push several cooling lines in sequence. The sand box cooling transfer vehicle 7 on the other side stops on the corresponding cooling line to receive the sand box 10 pushed out from the cooling line, and the sand box 10 completes the cooling work.

[0035] Furthermore, in order to allow the casing 12 containing the casting to reciprocate and circulate on the second casing cooling line 5 to meet the cooling requirement, Fig.12 As shown, the second casing cooling line 5 is provided with a plurality of rows arranged side by side, and each row of the second casing cooling line 5 is provided with a conveyor line, which can drive the casing 12 to move in sequence, so that the casing 12 is moved from the casing cooling transfer vehicle 8 at one end of the second casing cooling line 5 to the casing cooling transfer vehicle 8 at the other end, and the casing cooling transfer vehicles 8 at both ends of the length direction of the second casing cooling line 5 include a second light rail 38, a casing transfer vehicle body 39 and a casing pushing buffer cylinder 49, and the piston rod of the casing pushing buffer cylinder 49 can extend to push the casing on the second light rail 38 The box 12 can be pushed into the second box cooling line 5, and the box 12 on the second box cooling line 5 can also be pushed into the box transfer vehicle 39 on the second light rail 38. The box transfer vehicle 39 can transfer and exchange the boxes 12 on each row of the second box cooling line 5, and can also transfer the box 12 between the second box cooling line 5 and the first box cooling line 4. When the castings thereon meet the cooling requirements, the box cooling transfer vehicle 8 will transfer the box 12 containing the castings to the first box cooling line 4 to facilitate subsequent transfer and sand removal operations.

[0036] The above operation process is as follows: the first casing cooling line 4 and the second casing cooling line 5 perform casing transfer circulation work through the casing cooling transfer vehicles 8 at both ends in the length direction, the casing cooling transfer vehicle 8 on one side pushes the casing 12 to be cooled into the first casing cooling line 4, and the casing cooling transfer vehicle 8 on the other side stops at the other end of the first casing cooling line 4 to receive the casing 12 pushed out from the first casing cooling line 4. The casing cooling transfer vehicle 8 on one side transfers the casing 12 to each row of cooling lines of the second casing cooling line 5 in turn, and the cooled casing 12 enters the casing cooling transfer vehicle 8 on the other side of the cooling line in turn, and the casing cooling transfer vehicle 8 there transfers the cooled casing 12 to the first casing cooling line 4 to prepare for entering the secondary box-poking machine assembly 14.

[0037] The casing cooling transfer vehicles 8 at both ends of the casing cooling line in the length direction have similar structures, and are both provided with a second light rail 38, a casing transfer vehicle body 39 and a casing pushing buffer cylinder 49. The casing pushing buffer cylinder 49 of the casing cooling transfer vehicle 8 extends out to push the casing 12 parked on the second light rail 38 into the casing cooling line, and the casing cooling transfer vehicle 8 on the other side stops on the corresponding cooling line to receive the casing 12 pushed out from the cooling line, and the casing 12 completes the cooling work.

[0038] The technical solution of the present invention is not limited to the scope of the embodiments described in the present invention. The technical contents not described in detail in the present invention are all well-known technologies.

Claims

1. A static pressure molding production line with a casing cooling function, characterized in that: The invention comprises a static pressure molding casting production line (1), a sand box return line (2), a sand box cooling line (3), a first set of box cooling line (4), a second set of box cooling line (5) and a casting conveying mechanism (6), wherein the sand box cooling line (3) and the first set of box cooling line (4) and the second set of box cooling line (5) are arranged in layers vertically, the first set of box cooling line (4) and the second set of box cooling line (5) are located at the upper part of the sand box cooling line (3), the sand box return line (2) is located at the lower part of the first set of box cooling line (4) and the second set of box cooling line (5), the sand box inlet of the sand box return line (2) is connected to the sand box cooling line (3) through a sand box cooling transfer vehicle (7), the set box inlet and outlet of the first set of box cooling line (4) are respectively connected to the second set of box cooling line (5) through a set box cooling transfer vehicle (8), the sand box walking trolley (9) is installed on the sand box return line (2) and the sand box cooling line (3), and the sand box walking trolley (9) is installed on the sand box (10), a casing travel trolley (11) is installed on the first casing cooling line (4) and the second casing cooling line (5), a casing (12) is installed on the casing travel trolley (11), the casing (12) is a box body with openings at the top and bottom, and a first-stage casing poke machine assembly (13) is installed between the flask return line (2), the first casing cooling line (4) and the casting conveying mechanism (6), and the first-stage casing poke machine assembly (13) can move the flask return line (2) onto the flask ( The molding sand and castings in the casing (10) are fed into the casing (12) and then transferred to the first casing cooling line (4) for cooling. The molding sand and castings fed into the casing (12) can also be fed into the casting conveying mechanism (6). A secondary casing machine assembly (14) is installed between the first casing cooling line (4) and the casting conveying mechanism (6). The secondary casing machine assembly (14) can feed the castings in the first casing cooling line (4) into the casting conveying mechanism (6).

2. According to claim 1, a static pressure molding production line with a casing cooling function is characterized in that: The first-stage box-poking machine assembly (13) comprises a first fixed frame (15), the first fixed frame (15) spanning the first box-set cooling line (4), the sand box return line (2) and the casting conveying mechanism (6), a first box-set supporting plate (16) arranged horizontally is installed in the first fixed frame (15), one end of the first box-set supporting plate (16) is connected to the first box-set cooling line (4), and the other end of the first box-set supporting plate (16) is located on the upper side of the casting conveying mechanism (6), wherein a molding sand inlet (17) is provided on the first box-set supporting plate (16) above the sand box return line (2), a first casting drop opening (18) is provided on the first box-set supporting plate (16) above the casting conveying mechanism (6), a first box-poking machine (19) capable of pushing upwards is installed at the bottom of the molding sand inlet (17), and a sand box grabber is installed on the first fixed frame (15) between the first box-poking machine (19) and the sand box return line (2). The sand box grabbing and transferring device (20) can transfer the sand box (10) on the sand box return line (2) to the first box poking machine (19). The first box poking machine (19) can push the molding sand in the sand box (10) into the casing (12). A first cleaning mechanism (21) that can be pushed downward is installed on the first fixed frame (15) on the upper side of the first casting drop opening (18). The first cleaning mechanism (21) can clean the casing (12). The first cleaning mechanism (21) can also remove floating sand from the inner wall of the casing (12) and push the castings in the casing (12) onto the casting conveying mechanism (6). A casing grabbing and transferring device (41) is also installed on the first fixed frame (15). The casing grabbing and transferring device (41) can transfer the casing (12) on the first casing cooling line (4) to the bottom of the first cleaning mechanism (21), and can also transfer the casing (12) loaded with castings on the first casing supporting plate (16) to the first casing cooling line (4).

3. The static pressure molding production line with casing cooling function according to claim 1 is characterized in that: The secondary box-poking machine assembly (14) comprises a second fixed frame (22), the second fixed frame (22) spanning the first box cooling line (4) and the casting conveying mechanism (6), a second box support plate (23) arranged horizontally is installed in the second fixed frame (22), one end of the second box support plate (23) is connected to the first box cooling line (4), and the other end of the second box support plate (23) is located on the upper side of the casting conveying mechanism (6), wherein the second box support plate (23) on the upper side of the casting conveying mechanism (6) is provided with a second casting A second cleaning mechanism (24) capable of being pushed downward is installed on a second fixed frame (22) on the upper side of the second casting dropping opening (42). The second cleaning mechanism (24) can clean floating sand on the inner wall of the casing (12) and can push the castings in the casing (12) onto the casting conveying mechanism (6). A casing grabbing and transferring device (41) is also installed on the second fixed frame (22). The casing grabbing and transferring device (41) can transfer the casing (12) on the first casing cooling line (4) to the bottom of the second cleaning mechanism (24).

4. A static pressure molding production line with casing cooling function according to claim 2 or 3, characterized in that: The casing grabbing and transferring device (41) comprises a movable frame (25), the movable frame (25) being movable on the upper side of the casing support plate, casing clamping mechanisms being installed on both sides of the bottom of the movable frame (25) in the length direction, the casing clamping mechanisms comprising a connecting frame (26), two rows of horizontally arranged clamping wheels (27) being arranged on the inner side of the connecting frame (26), a clamping plate (28) matching with the clamping wheels (27) being arranged on the side of the casing (12), the clamping plate (28) being arranged horizontally, and guide slopes (40) being installed on both ends of the clamping plate (28) in the length direction, a horizontally arranged clamping cylinder (29) being installed on the connecting frame (26), and a clamping hole (30) matching with the clamping cylinder (29) being opened on the side of the casing (12).

5. The static pressure molding production line with casing cooling function according to claim 2 is characterized in that: The first box-poking machine (19) comprises a first mounting seat (31) arranged on a first fixed frame (15); a box-poking oil cylinder (32) is provided on the first mounting seat (31); a box-poking plate (33) is installed on the upper end of the piston rod of the box-poking oil cylinder (32); a first guide rod (34) is provided on the box-poking plate (33); and a first guide sleeve (35) matched with the first guide rod (34) is provided on the first mounting seat (31).

6. A static pressure molding production line with casing cooling function according to claim 2 or 3, characterized in that: The first cleaning mechanism (21) and the second cleaning mechanism (24) both comprise a second mounting seat (43) arranged on a fixing frame, a cleaning oil cylinder (44) being arranged on the second mounting seat (43), a cleaning plate (45) being arranged on the lower end of the piston rod of the cleaning oil cylinder (44), a second guide rod (46) being arranged on the cleaning plate (45), and a second guide sleeve (47) being arranged on the second mounting seat (43) and cooperating with the second guide rod (46).

7. The static pressure molding production line with casing cooling function according to claim 1 is characterized in that: The sand box cooling line (3) is provided with a plurality of rows arranged side by side, and each row of the sand box cooling line (3) is provided with a conveyor line, which can drive the sand boxes (10) to move in sequence, so that the sand boxes (10) are moved from the sand box cooling transfer vehicle (7) at one end of the sand box cooling line (3) to the sand box cooling transfer vehicle (7) at the other end. The sand box cooling transfer vehicles (7) at both ends of the length direction of the sand box cooling line (3) include a first light rail (36), a sand box transfer vehicle body (37) and a sand box pushing buffer cylinder (48). The piston rod of the sand box push buffer cylinder (48) is extended to push the sand box (10) on the first light rail (36) into the sand box cooling line (3), and can also push the sand box (10) on the sand box cooling line (3) into the sand box transfer vehicle (37) on the other end of the first light rail (36). The sand box transfer vehicle (37) can transfer and exchange the sand boxes (10) on each row of the sand box cooling line (3), and can also transfer the sand box (10) between the sand box cooling line (3) and the sand box return line (2).

8. The static pressure molding production line with casing cooling function according to claim 1 is characterized in that: The second casing cooling line (5) is provided with a plurality of rows arranged side by side, and each row of the second casing cooling line (5) is provided with a conveyor line, which can drive the casing (12) to move in sequence, so that the casing (12) is moved from the casing cooling transfer vehicle (8) at one end of the second casing cooling line (5) to the casing cooling transfer vehicle (8) at the other end, and the casing cooling transfer vehicles (8) at both ends of the length direction of the second casing cooling line (5) include a second light rail (38), a casing transfer vehicle body (39) and a casing pushing buffer cylinder (49). ), the piston rod of the casing pushing buffer oil cylinder (49) is extended to push the casing (12) on the second light rail (38) into the second casing cooling line (5), and can also push the casing (12) on the second casing cooling line (5) into the casing transfer vehicle (39) on the second light rail (38). The casing transfer vehicle (39) can transfer and exchange the casings (12) on each row of the second casing cooling line (5), and can also transfer the casing (12) between the second casing cooling line (5) and the first casing cooling line (4).

Citation Information

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