Steel ladle working layer pouring device and construction method thereof

By designing a multi-directional casting device for ladle working layer, the problems of uneven distribution and flow rate differences caused by single-point casting are solved, and uniform distribution and efficient casting are achieved.

CN119870434APending Publication Date: 2025-04-25WUHAN RUXING TECH CO LTD +1
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Patent Information

Application Number
CN202411888374.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-19
Publication Date
2025-04-25

AI Technical Summary

Technical Problem

During the pouring process of ladle working layer, the single-point pouring method leads to uneven distribution of the casting material, and the liquid and solid parts are prone to separation due to the difference in flow velocity, which is prone to hollowing, affecting the vibration work and pouring efficiency.

Method used

A ladle working layer casting device is designed, and the ladle is placed inside the fixed frame through a mobile device. The winding assembly and flexible pipe are used to fill the ladle working layer at the same time from multiple directions. Combined with the motor-driven mixing and stirring, and the casting speed is adjusted through a booster.

Benefits of technology

The uniform distribution of casting materials is achieved, the separation of liquid and solids is avoided, the casting efficiency and compactness are improved, and subsequent vibration work is simplified.

✦ Generated by Eureka AI based on patent content.

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Abstract

According to the steel ladle working layer pouring device and the construction method thereof, a winding machine is controlled to work to drive a rope disc to rotate, the rope disc releases four pull ropes to support a sliding sleeve in cooperation with the elastic force of a spring, a connecting rod drives flexible pipes to move through an adjusting frame, and the four flexible pipes can be far away from one another; the four electric control valve pipes are opened until the bottom end of the flexible pipe is located over the steel ladle working layer, the pouring material in the box body can be discharged from the bottom end of the flexible pipe through the electric control valve pipes, the box body is matched to drive the flexible pipe to revolve around the center of the steel ladle, and the pouring material can be filled into the steel ladle working layer from multiple directions at the same time; a traditional single-point pouring mode is abandoned, pouring materials can be evenly distributed in a steel ladle working layer, the inserting holes in the adjusting frame are used for containing the vibrating rods, the vibrating rods can be stably placed in the steel ladle working layer, the pouring work and the vibrating work can be completed synchronously, the compactness of the pouring materials is guaranteed, and the pouring efficiency is improved.
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Description

Technical Field

[0001] The invention relates to the technical field of ladle material casting, in particular to a ladle working layer casting device and a construction method thereof. Background Art

[0002] Used in steel mills and foundries to receive molten steel and perform pouring operations in front of open hearth furnaces, electric furnaces or converters. Ladle working layer pouring refers to a construction process carried out inside the ladle. Its main purpose is to protect the internal structure of the ladle and prevent erosion and damage to the ladle by molten steel.

[0003] In the overall pouring process of the existing ladle working layer, the stirred pouring material is usually placed in a feeding mechanism, and the pouring material contains a mixture of cement materials, and then the pouring material is filled into the ladle working layer. During the pouring process, the pouring material is in a static state. For the pouring work of the batch ladle working layer, precipitation occurs due to the long static time, resulting in uneven distribution of various raw materials in the pouring material, thereby affecting the pouring quality; at the same time, when applied to the pouring work of the standard ladle, that is, the truncated cone-shaped ladle, the single-point pouring method will cause uneven distribution of the pouring material in the ladle working layer, and the liquid part and the solid part of the pouring material are prone to separation due to the difference in flow rate, which is easy to cause hollowing and brings difficulties to the subsequent vibration work. It is also easy to affect the pouring efficiency due to the slow flow rate of the pouring material. Summary of the invention

[0004] The object of the present invention is to provide a ladle working layer casting device and a construction method thereof, so as to solve the problem proposed in the above-mentioned background technology that when applied to the casting work of a standard ladle, i.e. a truncated cone-shaped ladle, the casting material in the working layer of the ladle is unevenly distributed through the single-point casting method, and the liquid part and the solid part of the casting material are easily separated due to the flow rate difference, which is easy to cause hollowing and brings difficulties to the subsequent vibration work. The casting efficiency is also easily affected by the slow flow rate of the casting material.

[0005] To achieve the above object, the present invention provides the following technical solutions:

[0006] A ladle working layer pouring device, comprising a box body, a box cover is installed on the top of the box body, material pipes are installed above both sides of the box body, a support assembly is installed below the outside of the box body, a motor is installed on the top of the box cover, a mixing assembly is fixedly connected to the output shaft of the motor, the mixing assembly is located in the box body, and a gear ring is arranged outside the mixing assembly;

[0007] The gear ring is fixedly installed above the inner wall of the box body, the bottom end of the mixing assembly is installed at the bottom of the inner wall of the box body through a shaft sleeve, the bottom of the box body is provided with a groove and four slideways, a winding assembly is installed in the groove, the end of the winding assembly is fixedly connected to four casting assemblies, and the casting assembly is slidably connected in the slideway.

[0008] As a further solution of the present invention, the support assembly includes a fixed frame, which is installed on the outside of the box body, and universal wheels are respectively installed at the four corners of the bottom of the fixed frame. A push handle is provided on the top of the fixed frame, and a plurality of fixed rods are fixed between the push handle and the box body. A support ring seat is fixedly connected to the middle of the plurality of fixed rods. A sliding groove is opened at a position corresponding to the support ring seat on the fixed frame, and the bottom of the support ring seat is slidably connected in the sliding groove, a support bearing is installed in the middle of the fixed frame, and the box body is installed in the support bearing.

[0009] As a further solution of the present invention, the mixing assembly includes a main shaft, the top end of the main shaft is fixed to the output shaft of the motor, a connecting seat is fixed above the outer wall of the main shaft, a bearing seat is installed on the connecting seat, and a secondary rod is installed in the bearing seat.

[0010] As a further solution of the present invention, a gear is fixed above the outer wall of the auxiliary rod, the gear is meshed and connected with the ring gear, and a plurality of blades are installed outside the main shaft and the auxiliary rod.

[0011] As a further solution of the present invention, the winding assembly includes a winding machine, which is installed in the groove. A rope drum is fixed on the output shaft of the winding machine, four pull ropes are fixed in the rope drum, and the other end of the pull rope is fixed to one side of the casting assembly.

[0012] As a further solution of the present invention, the casting assembly includes an adjusting frame, a flexible tube is installed through the middle of the adjusting frame, an electric control valve tube is fixed to the top of the flexible tube, the end of the electric control valve tube is connected to the interior of the box, and sockets are respectively opened on both sides of the adjusting frame.

[0013] As a further solution of the present invention, a connecting rod is fixed on the inner side of the adjusting frame, a sliding sleeve is fixed on the top of the connecting rod, a sliding rod is slidably connected inside the sliding sleeve, the sliding rod is installed in the slideway, a spring is connected outside the sliding rod, and both ends of the spring are fixed between the sliding sleeve and the inner wall of the slideway.

[0014] As a further solution of the present invention, a supercharger is installed on one side of the top of the box cover, and a connecting pipe is installed at the bottom of the supercharger. The connecting pipe is installed on the box cover and communicated with the inside of the box body.

[0015] A construction method for a ladle working layer casting device, the construction method comprising the following steps:

[0016] Before pouring, the ladle needs to be inspected to ensure that it is intact, and the casting material is selected according to the casting requirements of the ladle working layer. When pouring the outer ring working layer of the ladle, the casting material is 60-80mm carbon-free corundum spinel casting material. The casting material is added into the box through the material pipe, and water is added in the specified proportion for stirring;

[0017] The motor is controlled to drive the main shaft to rotate, and the main shaft drives the auxiliary rod to rotate through the connecting seat. Since the auxiliary rod is connected to a gear outside, and the top of the auxiliary rod is connected to the connecting seat through a bearing seat, the auxiliary rod can rotate in the bearing seat. Since the gear is meshed with the gear ring inside the box, while the connecting seat drives the auxiliary rod and the gear to rotate, the auxiliary rod can rotate by itself, so that the main shaft and the auxiliary rod respectively drive multiple blades to rotate and mix and stir the casting material in the box. The auxiliary rod can make a circular motion around the main shaft while rotating, so that the casting material can be mixed in multiple directions.

[0018] After completing the mixing of the pouring material, push the push handle in the support assembly to drive the fixed frame and the box to move, so that the universal wheel at the bottom of the fixed frame can roll on the ground, and move the pouring device to just above the ladle, so that the ladle is located inside the fixed frame. When pouring the working layer of the ladle, the winding machine is controlled to drive the rope drum to rotate, and the rope drum releases the four pull ropes, and the elastic force of the spring is used to support the sliding sleeve, so that the sliding sleeve drives the connecting rod to move, and the connecting rod drives the flexible tube to move through the adjusting frame, so that the four flexible tubes can move away from each other until the bottom of the flexible tube. Located just above the working layer of the ladle, four electrically controlled valve tubes are opened at the same time, so that the casting material inside the box can be discharged from the bottom end of the flexible tube through the electrically controlled valve tube, and the push handle is rotated by holding it, and the push handle drives the support ring seat and the box to rotate through the fixed rod. Because the box body is connected to the fixed frame through the support bearing outside, it plays a role in supporting the box body, thereby improving the rotation stability of the box body. The box body drives the winding assembly at the bottom to rotate, so that the flexible tube in the winding assembly can revolve around the center of the ladle, so that the casting material can be filled into the working layer of the ladle from multiple directions at the same time;

[0019] During the pouring process, the vibrating rod can be inserted into the socket in the adjustment frame, and the vibrating rod can be limited by the socket so that the vibrating rod can be stably placed in the steel bar working layer. The vibrating rod can be controlled to vibrate while pouring, thereby preventing the pouring material from hollowing, so that the pouring work and the vibrating work can be completed synchronously, ensuring the compactness of the pouring material and improving the pouring efficiency. When the pouring speed needs to be adjusted, the booster on the top of the control box cover works, and the booster pressurizes the inside of the box through the connecting pipe, so as to increase the discharge speed of the electric control valve pipe;

[0020] After the pouring work is completed, the pouring device is removed, the working layer of the ladle is baked, dried and sintered, and after the mold is removed from the ladle, the ladle is baked at low temperature according to the heating curve. When the temperature reaches 200-300℃, it is baked for more than 24 hours.

[0021] Compared with the prior art, the present invention has the following beneficial effects:

[0022] 1. The present invention moves the pouring device to the top of the ladle so that the ladle is located inside the fixed frame. When pouring the working layer of the ladle, the winding machine is controlled to drive the rope drum to rotate. The rope drum releases four pull ropes and supports the sliding sleeve with the elastic force of the spring, so that the sliding sleeve drives the connecting rod to move. The connecting rod drives the flexible tube to move through the adjusting frame, so that the four flexible tubes can move away from each other until the bottom end of the flexible tube is located above the working layer of the ladle. At the same time, the four electric control valve tubes are opened so that the pouring material inside the box can pass through the electric control valve tube. The valve tube is discharged from the bottom end of the flexible tube, and the push handle is held to rotate. The push handle drives the box to rotate through the fixed rod, and cooperates with the box to drive the flexible tube to revolve around the center of the ladle, so that the casting material can be filled into the working layer of the ladle from multiple directions at the same time, abandoning the traditional single-point casting method, so that the casting material can be evenly distributed in the working layer of the ladle, and the socket in the adjustment frame is used to place the vibrating rod, so that the vibrating rod can be stably placed in the working layer of the ladle, so that the casting work and vibration work can be completed simultaneously, ensuring the compactness of the casting material and improving the casting efficiency.

[0023] 2. The present invention controls the operation of the motor to drive the main shaft to rotate, and the main shaft drives the auxiliary rod to rotate through the connecting seat. Because the gear outside the auxiliary rod is meshed and connected with the gear ring, and the top of the auxiliary rod is connected to the connecting seat through the bearing seat, the auxiliary rod can rotate in the bearing seat. While the connecting seat drives the auxiliary rod and the gear to rotate, the auxiliary rod can rotate on its own, so that the main shaft and the auxiliary rod can respectively drive multiple blades to rotate and mix and stir the casting material in the box. The auxiliary rod can make a circular motion around the main shaft while rotating, so that the casting material can be mixed in multiple directions, thereby improving the mixing effect of the casting material. Moreover, the stirring work can be carried out continuously during the casting process to prevent the casting material from settling and affecting the casting quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for describing the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.

[0025] Figure 1 It is a three-dimensional structural schematic diagram of the present invention;

[0026] Figure 2 It is a schematic diagram of the structure of the present invention when viewed from above;

[0027] Figure 3 It is a structural schematic diagram of the box section of the present invention;

[0028] Figure 4 It is a structural schematic diagram of the connection between the ring gear and the mixing assembly of the present invention;

[0029] Figure 5 It is a schematic diagram of the structure of the mixing assembly of the present invention;

[0030] Figure 6 It is a structural schematic diagram of a partial cross section of the box body of the present invention;

[0031] Figure 7 It is a schematic diagram of the structure of the connection between the winding assembly and the casting assembly of the present invention;

[0032] Figure 8 It is a schematic diagram of the structure of the casting assembly of the present invention.

[0033] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0034] 1. Box body; 2. Box cover; 3. Material pipe; 4. Support assembly; 401. Fixed frame; 402. Universal wheel; 403. Push handle; 404. Support ring seat; 405. Fixed rod; 406. Support bearing; 407. Slide; 5. Motor; 6. Ring gear; 7. Mixing assembly; 701. Main shaft; 702. Connecting seat; 703. Bearing seat; 704. Gear; 705. Sub-rod; 706. Paddle; 8. Groove; 9. Slide; 10. Winding assembly; 101. Winding machine; 102. Rope drum; 103. Pull rope; 11. Casting assembly; 111. Adjustment frame; 112. Flexible pipe; 113. Electric control valve pipe; 114. Connecting rod; 115. Sliding sleeve; 116. Sliding rod; 117. Spring; 118. Socket; 12. Supercharger; 13. Connecting pipe. DETAILED DESCRIPTION

[0035] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0036] See also Figure 1-Figure 8 , the present invention provides a technical solution:

[0037] A ladle working layer casting device comprises a box body 1, a box cover 2 is installed on the top of the box body 1, material pipes 3 are installed above both sides of the box body 1, a motor 5 is installed on the top of the box cover 2, a mixing assembly 7 is fixedly connected to the output shaft of the motor 5, the mixing assembly 7 is located in the box body 1 and the bottom end of the mixing assembly 7 is installed on the bottom of the inner wall of the box body 1 through a shaft sleeve, and a gear ring 6 is provided outside the mixing assembly 7; the gear ring 6 is fixedly installed above the inner wall of the box body 1.

[0038] The mixing assembly 7 includes a main shaft 701, the top end of the main shaft 701 is fixed to the output shaft of the motor 5, the bottom end of the main shaft 701 is installed at the bottom of the inner wall of the box body 1 through a sleeve, a connecting seat 702 is fixed above the outer wall of the main shaft 701, a bearing seat 703 is installed on the connecting seat 702, and a secondary rod 705 is installed in the bearing seat 703; when working, the top end of the secondary rod 705 is connected to the connecting seat 702 through the bearing seat 703, so that the secondary rod 705 can rotate in the bearing seat 703, thereby improving the rotation stability of the secondary rod 705.

[0039] As a further solution of the present invention, a gear 704 is fixed above the outer wall of the auxiliary rod 705 , the gear 704 is meshed and connected with the ring gear 6 , and a plurality of blades 706 are installed outside the main shaft 701 and the auxiliary rod 705 .

[0040] During operation, the motor 5 is controlled to drive the main shaft 701 to rotate, and then drives the connecting seat 702 to rotate around the main shaft 701. The connecting seat 702 drives the auxiliary rod 705 to rotate around the main shaft 701. Because the gear 704 outside the auxiliary rod 705 is meshed and connected with the ring gear 6, while the connecting seat 702 drives the auxiliary rod 705 and the gear 704 to rotate, the auxiliary rod 705 can rotate on itself, so that the auxiliary rod 705 drives multiple paddles 706 to rotate and mix and stir the casting material in the box body 1, thereby further improving the mixing effect.

[0041] A groove 8 and four slideways 9 are provided at the bottom of the box body 1 . A winding assembly 10 is installed in the groove 8 . Four casting assemblies 11 are fixedly connected to the ends of the winding assembly 10 . The casting assemblies 11 are slidably connected in the slideways 9 .

[0042] As a further solution of the present invention, the winding assembly 10 includes a winding machine 101, which is installed in the groove 8. A rope drum 102 is fixed on the output shaft of the winding machine 101, and four pull ropes 103 are fixed in the rope drum 102. The other end of the pull rope 103 is fixed to one side of the casting assembly 11. When working, the winding machine 101 is controlled to drive the rope drum 102 to rotate, and the rope drum 102 releases or loosens the four pull ropes 103, thereby facilitating the synchronous adjustment of the positions of the four casting assemblies 11 to meet the casting work of ladles of different specifications.

[0043] As a further solution of the present invention, the pouring assembly 11 includes an adjusting frame 111, a flexible tube 112 is installed through the middle of the adjusting frame 111, an electric control valve tube 113 is fixed to the top of the flexible tube 112, and the end of the electric control valve tube 113 is connected to the interior of the box body 1; the adjusting frame 111 is provided with sockets 118 on both sides, and when working, the sockets 118 in the adjusting frame 111 are used to place a vibrating rod, so that the vibrating rod can be stably placed in the working layer of the ladle, so that the pouring work and the vibration work can be completed synchronously, ensuring the compactness of the pouring material.

[0044] As a further solution of the present invention, a connecting rod 114 is fixed on the inner side of the adjusting frame 111, and the pull rope 103 is connected to the connecting rod 114. A sliding sleeve 115 is fixed on the top of the connecting rod 114, and a sliding rod 116 is slidably connected in the sliding sleeve 115. The sliding rod 116 is installed in the slideway 9, and a spring 117 is connected to the outer sleeve of the sliding rod 116. The two ends of the spring 117 are fixed between the sliding sleeve 115 and the inner wall of the slideway 9; when working, the rope drum 102 releases the four pulling ropes 103, and cooperates with the elastic force of the spring 117 to support the sliding sleeve 115, so that the sliding sleeve 115 drives the connecting rod 114 to move, and the connecting rod 114 drives the flexible tube 112 to move through the adjusting frame 111, so that the four flexible tubes 112 can move away from each other and the bottom end of the flexible tube 112 moves to just above the working layer of the ladle, so as to facilitate the precise casting of the working layer of the ladle.

[0045] As a further solution of the present invention, a booster 12 is installed on one side of the top of the box cover 2, and a connecting pipe 13 is installed at the bottom of the booster 12. The connecting pipe 13 is installed through the box cover 2 and is connected to the inside of the box body 1. During operation, when the pouring speed needs to be adjusted, the booster 12 on the top of the box cover 2 is controlled to work, and the booster 12 pressurizes the inside of the box body 1 through the connecting pipe 13, thereby increasing the discharge speed of the electric control valve tube 113, which is beneficial to the rapid pouring of the ladle working layer by the flexible tube 112.

[0046] As a further solution of the present invention, a support assembly 4 is installed below the outside of the box body 1, and the support assembly 4 includes a fixing frame 401, the fixing frame 401 is installed on the outside of the box body 1, and universal wheels 402 are respectively installed at the four corners of the bottom of the fixing frame 401, and a push handle 403 is provided above the fixing frame 401, and a plurality of fixing rods 405 are fixed between the push handle 403 and the box body 1, and a support ring seat 404 is fixedly connected to the middle of the plurality of fixing rods 405, and a slide groove 407 is opened at a position corresponding to the support ring seat 404 on the fixing frame 401, and the bottom of the support ring seat 404 is slidably connected in the slide groove 407, and a support bearing 406 is installed in the middle of the fixing frame 401, and the box body 1 is installed in the support bearing 406;

[0047] When working, the push handle 403 in the support assembly 4 is pushed to drive the fixed frame 401 and the box body 1 to move, so that the universal wheel 402 at the bottom of the fixed frame 401 can roll on the ground, which is convenient for transferring the position of the pouring device. The self-locking function of the universal wheel 402 improves the stability of the pouring device.

[0048] Because the outside of the box body 1 is connected to the fixed frame 1 through the support bearing 406, it plays a role of supporting the box body 1, thereby improving the rotation stability of the box body 1; pushing the push handle 403 causes it to drive the support ring seat 404 to rotate through the fixed rod 405, and the support ring seat 404 can move in the annular slide groove 407. Because the end of the fixed rod 405 is fixed to the box body 1, it plays a role of supporting the box body 1, further improving the rotation stability of the box body 1.

[0049] A construction method for a ladle working layer casting device, the construction method comprising the following steps:

[0050] Before pouring, the ladle needs to be inspected to ensure that it is intact, and the casting material is selected according to the casting requirements of the ladle working layer. When pouring the outer ring working layer of the ladle, the casting material is 60-80mm carbon-free corundum spinel casting material. The casting material is added into the box 1 through the material pipe 3, and water is added in a prescribed proportion for stirring;

[0051] The motor 5 is controlled to work so as to drive the main shaft 701 to rotate, and the main shaft 701 drives the auxiliary rod 705 to rotate through the connecting seat 702. Since the auxiliary rod 705 is connected with a gear 704 on the outside, and the top of the auxiliary rod 705 is connected to the connecting seat 702 through the bearing seat 703, the auxiliary rod 705 can rotate in the bearing seat 703. Since the gear 704 is meshed with the gear ring 6 inside the box body 1, while the connecting seat 702 drives the auxiliary rod 705 and the gear 704 to rotate, the auxiliary rod 705 can rotate by itself, so that the main shaft 701 and the auxiliary rod 705 respectively drive the multiple blades 706 to rotate and mix and stir the casting material in the box body 1. The auxiliary rod 705 can make a circular motion around the main shaft 701 while rotating, so that the casting material can be mixed in multiple directions.

[0052] After the mixing of the casting material is completed, the push handle 403 in the support assembly 4 is pushed to drive the fixed frame 401 and the box body 1 to move, so that the universal wheel 402 at the bottom of the fixed frame 401 can roll on the ground, and the casting device is moved to the top of the ladle, so that the ladle is located inside the fixed frame 401. When casting the working layer of the ladle, the winding machine 101 is controlled to drive the rope drum 102 to rotate, and the rope drum 102 releases the four pull ropes 103, and the elastic force of the spring 117 is used to support the sliding sleeve 115, so that the sliding sleeve 115 drives the connecting rod 114 to move, and the connecting rod 114 drives the flexible tube 112 to move through the adjusting frame 111, so that the four flexible tubes 112 can move away from each other until The bottom end of the flexible tube 112 is located directly above the working layer of the ladle. The four electrically controlled valve tubes 113 are opened at the same time, so that the casting material inside the box body 1 can be discharged from the bottom end of the flexible tube 112 through the electrically controlled valve tube 113. The push handle 403 is held and rotated, and the push handle 403 drives the support ring seat 404 and the box body 1 to rotate through the fixed rod 405. Since the outside of the box body 1 is connected to the fixed frame 1 through the support bearing 406, it plays a role in supporting the box body 1, thereby improving the rotation stability of the box body 1. The box body 1 drives the winding assembly 10 at the bottom to rotate, so that the flexible tube 112 in the winding assembly 10 can revolve around the center of the ladle, so that the casting material can be filled into the working layer of the ladle from multiple directions at the same time;

[0053] During the pouring process, the vibrating rod can be inserted into the socket 118 in the adjustment frame 111, and the vibrating rod can be limited by the socket 118, so that the vibrating rod can be stably placed in the steel bar working layer, and the vibrating rod can be controlled to vibrate while pouring, thereby preventing the pouring material from hollowing, so that the pouring work and the vibrating work can be completed synchronously, ensuring the compactness of the pouring material and improving the pouring efficiency. When the pouring speed needs to be adjusted, the supercharger 12 on the top of the box cover 2 is controlled to work, and the supercharger 12 pressurizes the inside of the box body 1 through the connecting pipe 13, so as to increase the discharge speed of the electric control valve pipe 113;

[0054] After the pouring work is completed, the pouring device is removed, the working layer of the ladle is baked, dried and sintered, and after the mold is removed from the ladle, the ladle is baked at low temperature according to the heating curve. When the temperature reaches 200-300℃, it is baked for more than 24 hours.

Claims

1. A ladle working layer casting device, comprising a box (1), characterized in that: A box cover (2) is installed on the top of the box body (1), material pipes (3) are installed on the upper sides of the box body (1), a support assembly (4) is installed below the outside of the box body (1), a motor (5) is installed on the top of the box cover (2), a mixing assembly (7) is fixedly connected to the output shaft of the motor (5), the mixing assembly (7) is located in the box body (1), and a gear ring (6) is provided outside the mixing assembly (7); The gear ring (6) is fixedly mounted above the inner wall of the box body (1); the bottom end of the mixing assembly (7) is mounted on the bottom of the inner wall of the box body (1) via a shaft sleeve; a groove (8) and four slideways (9) are provided at the bottom of the box body (1); a winding assembly (10) is installed in the groove (8); four casting assemblies (11) are fixedly connected to the ends of the winding assembly (10); and the casting assembly (11) is slidably connected in the slideways (9).

2. A ladle working layer pouring device according to claim 1, characterized in that: The support assembly (4) comprises a fixing frame (401), the fixing frame (401) is mounted on the outside of the box body (1), universal wheels (402) are respectively mounted at the four corners of the bottom of the fixing frame (401), a push handle (403) is arranged above the fixing frame (401), a plurality of fixing rods (405) are fixed between the pushing handle (403) and the box body (1), a support ring seat (404) is fixedly connected in the middle of the plurality of fixing rods (405), a slide groove (407) is provided at a position corresponding to the support ring seat (404) on the fixing frame (401), and the bottom of the support ring seat (404) is slidably connected in the slide groove (407), a support bearing (406) is mounted in the middle of the fixing frame (401), and the box body (1) is mounted in the support bearing (406).

3. A ladle working layer pouring device according to claim 1, characterized in that: The mixing assembly (7) comprises a main shaft (701), the top end of the main shaft (701) is fixed to the output shaft of the motor (5), a connecting seat (702) is fixed above the outer wall of the main shaft (701), a bearing seat (703) is installed on the connecting seat (702), and a secondary rod (705) is installed in the bearing seat (703).

4. A ladle working layer pouring device according to claim 3, characterized in that: A gear (704) is fixed above the outer wall of the auxiliary rod (705), and the gear (704) is meshedly connected with the gear ring (6). A plurality of blades (706) are installed outside the main shaft (701) and the auxiliary rod (705).

5. The ladle working layer pouring device according to claim 1, characterized in that: The winding assembly (10) comprises a winding machine (101), the winding machine (101) is installed in the groove (8), a rope drum (102) is fixed on the output shaft of the winding machine (101), four pull ropes (103) are fixed in the rope drum (102), and the other end of the pull rope (103) is fixed to one side of the casting assembly (11).

6. The ladle working layer pouring device according to claim 1, characterized in that: The casting assembly (11) comprises an adjusting frame (111), a flexible tube (112) is installed through the middle of the adjusting frame (111), an electric control valve tube (113) is fixed to the top of the flexible tube (112), the end of the electric control valve tube (113) is connected to the inside of the box body (1), and two sides of the adjusting frame (111) are respectively provided with plug holes (118).

7. A ladle working layer pouring device according to claim 6, characterized in that: A connecting rod (114) is fixed on the inner side of the adjustment frame (111), a sliding sleeve (115) is fixed on the top end of the connecting rod (114), a sliding rod (116) is slidably connected inside the sliding sleeve (115), the sliding rod (116) is installed in the slideway (9), a spring (117) is connected to the outer side of the sliding rod (116), and two ends of the spring (117) are fixed between the sliding sleeve (115) and the inner wall of the slideway (9).

8. The ladle working layer pouring device according to claim 1, characterized in that: A supercharger (12) is installed on one side of the top of the box cover (2), and a connecting pipe (13) is installed at the bottom of the supercharger (12). The connecting pipe (13) is installed through the box cover (2) and is connected to the inside of the box body (1).

9. A construction method for a ladle working layer casting device, according to a ladle working layer casting device according to any one of claims 1 to 8, characterized in that: The construction method comprises the following steps: Before pouring, the ladle needs to be inspected to ensure that it is intact, and the casting material is selected according to the casting requirements of the ladle working layer. When pouring the outer ring working layer of the ladle, the casting material is a 60-80mm carbon-free corundum spinel casting material. The casting material is added into the box (1) through the material pipe (3), and water is added in a prescribed proportion for stirring; The motor (5) is controlled to drive the main shaft (701) to rotate, and the main shaft (701) drives the auxiliary rod (705) to rotate through the connecting seat (702). Since the auxiliary rod (705) is connected to the outside with a gear (704), and the top end of the auxiliary rod (705) is connected to the connecting seat (702) through a bearing seat (703), the auxiliary rod (705) can rotate in the bearing seat (703). The connecting seat (702) is engaged with the gear ring (6) of the main shaft (701), and while the connecting seat (702) drives the auxiliary rod (705) and the gear (704) to rotate, the auxiliary rod (705) can rotate on its own, so that the main shaft (701) and the auxiliary rod (705) respectively drive the plurality of blades (706) to rotate and mix the casting material in the box body (1). The auxiliary rod (705) can make a circular motion around the main shaft (701) while rotating on its own, so that the casting material can be mixed in multiple directions; After the mixing of the casting material is completed, the push handle (403) in the support assembly (4) is pushed to drive the fixed frame (401) and the box (1) to move, so that the universal wheel (402) at the bottom of the fixed frame (401) can roll on the ground, and the casting device is moved to the top of the ladle, so that the ladle is located inside the fixed frame (401). When casting the working layer of the ladle, the winding machine (101) is controlled to drive the rope drum (102) to rotate, and the rope drum (102) releases the four pull ropes (103), and cooperates with the elastic force of the spring (117) to support the sliding sleeve (115), so that the sliding sleeve (115) drives the connecting rod (114) to move, and the connecting rod (114) drives the flexible tube (112) to move through the adjustment frame (111), so that the four flexible tubes (112) can move away from each other until the casting operation is carried out. The bottom end of the flexible tube (112) is located directly above the working layer of the steel ladle. The four electrically controlled valve tubes (113) are opened at the same time, so that the casting material inside the box body (1) can be discharged from the bottom end of the flexible tube (112) through the electrically controlled valve tube (113). The push handle (403) is held and rotated, and the push handle (403) drives the support ring seat (404) and the box body (1) to rotate through the fixed rod (405). Since the outside of the box body (1) is connected to the fixed frame (1) through the support bearing (406), it plays a role in supporting the box body (1), thereby improving the rotation stability of the box body (1). The box body (1) drives the winding assembly (10) at the bottom to rotate, so that the flexible tube (112) in the winding assembly (10) can revolve around the center of the steel ladle, so that the casting material can be filled into the working layer of the steel ladle from multiple directions at the same time; During the pouring process, the vibrating rod can be inserted into the socket (118) in the adjustment frame (111), and the vibrating rod can be limited by the socket (118), so that the vibrating rod can be stably placed in the steel bar working layer. The vibrating rod can be controlled to vibrate while pouring, thereby preventing the pouring material from hollowing, so that the pouring work and the vibrating work can be completed synchronously, ensuring the compactness of the pouring material and improving the pouring efficiency. When the pouring speed needs to be adjusted, the booster (12) on the top of the control box cover (2) is controlled to work, and the booster (12) increases the pressure inside the box body (1) through the connecting pipe (13), thereby increasing the discharge speed of the electric control valve pipe (113); After the pouring work is completed, the pouring device is removed, the working layer of the ladle is baked, dried and sintered, and after the mold is removed from the ladle, the ladle is baked at low temperature according to the heating curve. When the temperature reaches 200-300℃, it is baked for more than 24 hours.