Automatic rapid inlaying machine for on-tube button drippers

Abstract

The invention relates to the technical field of agricultural irrigation equipment processing, in particular to an on-pipe button water dropper automatic rapid inlaying machine. The device comprises a pipe fitting conveying device used for continuously conveying pipe fittings for machining, an inlaying machining device installed on a conveying path of the pipe fitting conveying device and used for inlaying drippers on the pipe fittings, and the inlaying machining device comprises a punching assembly and an inlaying assembly. The punching assembly and the inlaying assembly are used for conducting circulating following punching and water dropper inlaying on a pipe fitting correspondingly, and the water dropper feeding device is used for selecting the direction of the water droppers and conveying the water droppers to the inlaying machining device so that the inlaying machining device can conduct inlaying machining. By means of the design of the pipe conveying device, the pipes can be continuously conveyed for machining, the production efficiency is improved, the inlaying machining device conducts circulating following punching and inlaying operation on the pipes, the punching assembly and the inlaying assembly conduct punching and dripper inlaying on the pipes correspondingly, and it is guaranteed that the inlaying positions of drippers are accurate through cooperation of the punching assembly and the inlaying assembly.

Description

Technical Field

[0001] The invention relates to the technical field of agricultural irrigation equipment processing, in particular to an automatic rapid embedding machine for tube-mounted button drippers. Background Art

[0002] Modern agricultural irrigation technology aims to improve water utilization efficiency, reduce waste, and ensure that crops get enough water. Common irrigation technologies include: surface irrigation, such as furrow irrigation and furrow irrigation, which is suitable for flat terrain but has low water utilization efficiency; sprinkler irrigation, which sprays water evenly onto the field through sprinklers, which is suitable for a variety of terrains but is easily affected by wind; drip irrigation, which delivers water directly to the roots of crops through pipes and drippers, which has high water utilization efficiency and is suitable for arid areas.

[0003] Drip irrigation is an efficient irrigation method that delivers water and nutrients directly to the roots of crops through a pipe system. It has the following advantages: high efficiency and water saving, reduced evaporation and runoff, water resource utilization rate of more than 90%, precise fertilization, water and fertilizer integration, improved fertilizer utilization rate, strong adaptability, suitable for various terrains and soil conditions, reduced weeds, local moistening, and inhibition of weed growth.

[0004] The core of the drip irrigation system is the water pipe, and its processing quality directly affects the system performance. At present, the water pipe processing has the following deficiencies in automation and speed: low degree of automation, many links still rely on manual operation, resulting in low efficiency and poor consistency, slow processing speed, existing equipment is difficult to meet large-scale demand, production efficiency is limited, quality control is difficult, manual operation is easy to introduce errors, affecting product quality. Summary of the invention

[0005] In order to solve the problem of low processing speed of drip irrigation water pipes and improve the efficiency of automated processing, the present invention provides an automated rapid embedding machine for tube-mounted button drippers.

[0006] The present invention provides an automatic rapid inlaying machine for button drippers on tubes, which adopts the following technical solutions: An automatic rapid inlaying machine for tube-mounted button drippers, comprising: Pipe conveying device, used for continuously conveying pipes for processing; The inlay processing device is installed on the conveying path of the pipe conveying device and is used to inlay the dripper on the pipe; The inlay processing device comprises a punching assembly and an inlaying assembly, wherein the punching assembly and the inlaying assembly respectively perform cyclic follow-up punching and inlaying of drippers on the pipe fitting; The dripper feeding device is used to select the direction of the dripper and transport it to the inlay processing device for inlay processing by the inlay processing device.

[0007] The design of the pipe conveying device can continuously convey pipes for processing, avoiding manual intervention and improving production efficiency. The inlay processing device cyclically follows the drilling and inlaying operations on the pipes, so that the pipes are accurately processed. The drilling component and the inlaying component respectively punch holes in the pipes and inlay the drippers. The two cooperate with each other to ensure that the dripper inlay position is accurate, thereby improving the accuracy and consistency of the product. The dripper feeding device can select the direction of the drippers and convey them to the inlay processing device to ensure that the direction of each dripper meets the requirements, thereby improving the automation level and stability of the production line. It can be adjusted according to the size of different pipes and the specifications of the drippers. It has high adaptability and can meet the production needs of various models and specifications.

[0008] Furthermore, the pipe conveying device includes a lead-out assembly, a pulling assembly and a wire-taking assembly. The lead-out assembly is installed at the front end of the inlay processing device and is used to convey the pipes to be processed to the inlay processing device. The wire-taking assembly is installed at the rear end of the inlay processing device and is used to receive the pipes processed by the inlay processing device. The pulling assembly is installed between the lead-out assembly and the wire-taking assembly and is used to pull the pipes for continuous conveying.

[0009] The clear division of labor among the lead-out assembly, pulling assembly and wire-taking assembly enables continuous and stable transportation of pipe fittings during processing. The lead-out assembly ensures that the pipe fittings can smoothly enter the inlay processing device, and the wire-taking assembly ensures that the processed pipe fittings can be processed and retrieved in time. The pulling assembly ensures the continuity and smoothness of the entire transportation process. Through the precise traction force control of the pulling assembly, the pipe fittings can be evenly transported to the inlay processing device, thereby avoiding transportation errors caused by excessive traction or relaxation of the pipe fittings, and improving the accuracy and stability of pipe processing. The coordination of the lead-out assembly, pulling assembly and wire-taking assembly enables better synchronization of processing and transportation, avoids instability or stagnation of pipe fittings during transportation, and improves the efficiency and accuracy of the overall production line.

[0010] Furthermore, the lead-out component includes a material rack, a lead-out wheel and a lead-out limiting roller, a material roll support roller is rotatably mounted on the material rack, the material roll support roller is an adjustable expansion roller and is transmission-connected to a motor, a damping brake component is connected to the rotating main shaft of the material roll support roller, the lead-out wheel and the lead-out limiting roller are mounted on one side of the material rack, the lead-out limiting roller forms a tic-tac-toe structure through two vertical parallel rollers and two transverse parallel rollers, and the material roll lead-out pipe passes through the lead-out limiting roller and the lead-out wheel in sequence.

[0011] The stock roll support roller installed on the stock rack can effectively support and fix the stock roll to ensure stability during high-speed rotation. The adjustable expansion roller design can adapt to stock rolls of different sizes, providing greater flexibility and applicability. The stock roll support roller is connected to the motor through a transmission connection to achieve precise control of the stock roll to ensure that the pipe maintains appropriate tension during the lead-out process. The addition of damping brake components further prevents accidental over-rotation and unwinding speed loss of control, thereby improving the safety and stability of the lead-out process. The lead-out limiting roller with a tic-tac-toe structure can effectively guide the path of the pipe through a combination of vertical and parallel rollers, allowing it to move smoothly and smoothly during the lead-out process, reducing friction and wear.

[0012] Furthermore, the pulling assembly includes a tensioning wheel, a tensioning motor, a clamping wheel and a clamping cylinder. The tensioning wheels are arranged in two groups side by side and are connected to the same group of tensioning motors through a transmission device. The clamping wheel is telescopically installed on one side of the tensioning wheel through the clamping cylinder and telescopically moves toward the tensioning wheel.

[0013] Two sets of tensioning wheels are arranged side by side and driven by the same tensioning motor, ensuring stable traction of the parts during transportation. This design provides uniform and powerful pulling effect, ensuring the position stability of the pipes during high-speed transportation. The design of the clamping cylinder allows the clamping wheel to respond and adjust quickly to adapt to pipes of different sizes and materials.

[0014] Furthermore, the wire taking-up assembly includes a finished product rack, a wiring wheel and a wire taking-up limiting roller, a finished product roll support roller is rotatably mounted on the finished product rack, the finished product roll support roller is an adjustable expansion roller and is transmission-connected to a motor, the wiring wheel is movably mounted on one side of the finished product rack, the wiring wheel moves horizontally continuously and vertically intermittently, the wire taking-up limiting roller is mounted on the finished product rack and the wire taking-up starting end of the wiring wheel, the pipeline passes through the wire taking-up limiting roller and the wiring wheel in turn and is then wound up on the finished product rack, and the wire taking-up limiting roller forms a tic-tac-toe structure through two vertical parallel rollers and two horizontal parallel rollers.

[0015] The finished product roll support roller rotatably installed on the finished product rack is adjustable and expandable, and can adapt to finished product rolls of different sizes. Through the transmission connection with the motor, precise speed control is achieved to ensure the stability and uniformity of the finished product roll during the winding process. The wiring wheel is movably installed on one side of the finished product rack and can move continuously horizontally and intermittently vertically. This design allows the wiring wheel to flexibly adjust the distribution of the pipeline during the winding process to prevent uneven superposition of wires on the finished product roll, thereby improving the winding quality. The design of the limiting roller not only guides the path of the pipeline, but also effectively reduces friction and wear.

[0016] Furthermore, the punching assembly includes a punching knife, a knife holder, a punching transmission and a punching motor, the punching knife is installed and moved following the knife holder, the knife holder is connected to the punching transmission and is driven to move by the punching transmission, the rotating shaft of the punching transmission is connected to the punching motor, the punching knife and the knife holder move in a curved arc trajectory under the drive of the punching transmission, the punching knife and the knife holder are driven to move by two groups of punching transmissions and the connection points of the knife holder and the two groups of punching transmissions maintain a fixed distance from the rotating shafts of the two groups of punching transmissions, and the punching transmission is a crankshaft structure or a cam eccentric wheel structure.

[0017] The punching knife moves with the tool holder and moves along a curved arc trajectory driven by the punching transmission member. This movement mode allows the punching knife to achieve high-precision drilling on the surface of pipes or materials, ensuring the accuracy and consistency of each hole position. The punching transmission member is connected to the punching motor through a rotating shaft, which can quickly rotate and drive the tool holder and the punching knife to perform efficient drilling operations, avoiding the pause time between each drilling, increasing the overall drilling speed, and thus improving production efficiency.

[0018] Furthermore, the inlay assembly includes an inlay head, a transverse moving frame and a vertical moving frame, the inlay head is respectively mounted on the transverse moving frame and the vertical moving frame and is respectively driven by the transverse moving frame and the vertical moving frame to perform transverse and vertical movements, the transverse moving frame is slidably mounted on the transverse moving rail, the transverse moving frame is provided with a roller and is transmission-connected to a transverse moving cam, the transverse moving frame is elastically connected with a transverse moving spring, the transverse moving frame is driven to move back and forth laterally by the cooperation of the transverse moving cam and the transverse moving spring, the vertical moving frame is slidably mounted on the vertical moving rail, the vertical moving frame is provided with a flat plate and is transmission-connected to the vertical moving cam, the vertical moving frame is elastically connected with a vertical moving spring, the vertical moving frame is driven to move back and forth vertically by the cooperation of the vertical moving cam and the vertical moving spring, and a clamp is provided on the discharge side of the inlay assembly, and the clamp presses the dripper into place on the pipeline through an inclined groove.

[0019] The inlay head is installed on the transverse frame and the vertical frame, and the cooperation of the two can achieve precise transverse and vertical movement. This design ensures the flexibility of the inlay head in three-dimensional space and can accurately position it at the position where inlay is required, thereby improving the accuracy of inlay. The transverse frame and the vertical frame are respectively connected by a transverse cam and a vertical cam for transmission, ensuring the stable movement of the inlay head. The cam structure provides a fast and smooth motion curve, reducing the position deviation caused by unstable motion. The transverse frame and the vertical frame are elastically connected with corresponding springs. Through the action of the springs, automatic adjustment of the return position is realized. The clamping device arranged on the discharge side can accurately press the dripper on the pipeline through the bevel groove design.

[0020] Furthermore, the inlay processing device also includes a control component, which includes a measuring wheel and an end face sensor. The rotating shaft of the measuring wheel is connected to an encoder. A measuring clamping wheel is movably installed on one side of the measuring wheel. The measuring clamping wheel is driven by a measuring clamping cylinder to perform operations of approaching and moving away from the measuring wheel. The measuring wheel and the measuring clamping wheel cooperate with each other to clamp the measured pipe and rotate frictionally following the transmission of the pipe. The end face sensor is installed at the rear of the inlay processing device and faces the pipeline for detection.

[0021] The inlay head achieves precise lateral and vertical movement through the transverse frame and the vertical frame. The transverse frame and the vertical frame provide a smooth sliding path through the transverse rail and the vertical rail respectively, ensuring the positioning accuracy of the inlay head. The transverse frame and the vertical frame are connected by a transverse cam and a vertical cam respectively to ensure the smooth movement of the system. The cam transmission mechanism provides a smooth movement curve. The transverse frame and the vertical frame are respectively provided with a transverse spring and a vertical spring, and the elastic action of the springs is used to achieve rapid return and adjustment.

[0022] Furthermore, the dripper feeding device includes a vibration plate, a feeding rail and a supporting protrusion, the feeding rail is installed at the conveying end of the vibration plate, the conveying end of the feeding rail is connected to the inlay component, and a supporting protrusion is arranged at the end of the feeding rail, and the supporting protrusion is opposite to the inlay head of the inlay component.

[0023] The use of the vibration plate realizes the automatic sorting and transportation of the drippers. The vibration plate can arrange the drippers neatly through vibration and gradually transport them to the feeding track, reducing manual intervention and improving production efficiency. The supporting protrusion at the end of the feeding track is directly opposite to the inlay head of the inlay component, ensuring the precise positioning of the drippers when they reach the inlay position. The design of the supporting protrusion enables the drippers to be accurately fed into the inlay head, reducing position deviation and ensuring high precision of the inlay process.

[0024] Furthermore, a preheating device is provided between the pipe conveying device and the inlay processing device, and winding assemblies are provided on both sides of the preheating device, and the pipe passes through the preheating device or is wound on the winding assemblies.

[0025] The preheating device heats the pipes to soften the pipe material, which is beneficial to the processing of pipes in winter or low temperature environments, reduces the stress and deformation of the pipes, and reduces the possibility of damage to the pipes during processing. The winding assembly is used to guide the transportation of the pipes and smoothly transport the pipes when the preheating device is not used.

[0026] In summary, the present invention has the following beneficial technical effects: 1. The design of the pipe conveying device can continuously convey pipes for processing, avoiding manual intervention and improving production efficiency. The inlay processing device performs cyclic follow-up drilling and inlaying operations on the pipes, so that the pipes are accurately processed. The punching component and the inlaying component respectively punch holes on the pipes and inlay the drippers. The two cooperate with each other to ensure that the dripper inlay position is accurate, thereby improving the accuracy and consistency of the product. The dripper feeding device can select the direction of the dripper and convey it to the inlay processing device to ensure that the direction of each dripper meets the requirements, thereby improving the automation level and stability of the production line. It can be adjusted according to the size of different pipes and the specifications of the drippers, has high adaptability, and can meet the production needs of various models and specifications.

[0027] 2. The clear division of labor among the lead-out assembly, pulling assembly and take-up assembly enables continuous and stable transportation of pipe fittings during processing. The lead-out assembly ensures that the pipe fittings can smoothly enter the inlay processing device, and the take-up assembly ensures that the processed pipe fittings can be processed and retrieved in time. The pulling assembly ensures the continuity and smoothness of the entire transportation process. Through the precise traction force control of the pulling assembly, the pipe fittings can be evenly transported to the inlay processing device, thereby avoiding transportation errors caused by excessive traction or relaxation of the pipe fittings, and improving the accuracy and stability of pipe fitting processing. The coordination of the lead-out assembly, pulling assembly and take-up assembly enables better synchronization of processing and transportation, avoids instability or stagnation of pipe fittings during transportation, and improves the efficiency and accuracy of the overall production line.

[0028] 3. The material roll support roller installed on the material rack can effectively support and fix the material roll to ensure stability during high-speed rotation. The adjustable expansion roller design can adapt to material rolls of different sizes, providing greater flexibility and applicability. The material roll support roller can achieve precise control of the material roll through the transmission connection with the motor to ensure that the pipe maintains appropriate tension during the lead-out process. The addition of damping brake components further prevents accidental over-rotation and unwinding speed from getting out of control, thereby improving the safety and stability of the lead-out process. The lead-out limiting roller with a tic-tac-toe structure can effectively guide the path of the pipe through the combination of vertical and parallel rollers, so that it can move smoothly and smoothly during the lead-out process, reducing friction and wear.

[0029] 4. Two sets of tensioning wheels are arranged side by side and driven by the same tensioning motor, which ensures the stable traction of the parts during transportation. This design provides uniform and powerful pulling effect, ensuring the position stability of the pipes during high-speed transportation. The design of the clamping cylinder allows the clamping wheel to respond and adjust quickly to adapt to pipes of different sizes and materials.

[0030] 5. The finished product roll support roller rotatably installed on the finished product rack is adjustable and expandable, which can adapt to finished product rolls of different sizes. Through the transmission connection with the motor, precise speed control is achieved to ensure the stability and uniformity of the finished product roll during the winding process. The wiring wheel is movably installed on one side of the finished product rack and can move continuously horizontally and intermittently vertically. This design allows the wiring wheel to flexibly adjust the distribution of the pipeline during the winding process to prevent uneven superposition of the wire on the finished product roll, thereby improving the winding quality. The design of the limit roller not only guides the path of the pipeline, but also effectively reduces friction and wear.

[0031] 6. The punching knife moves with the tool holder and moves along a curved arc trajectory driven by the punching transmission. This movement mode allows the punching knife to achieve high-precision punching on the surface of pipes or materials, ensuring the accuracy and consistency of each hole position. The punching transmission is connected to the punching motor through a rotating shaft, which can quickly rotate and drive the tool holder and the punching knife to perform efficient punching operations, avoiding the pause time between each punching, improving the overall punching speed, and thus improving production efficiency.

[0032] 7. The inlay head is installed on the transverse frame and the vertical frame, and the cooperation of the two can achieve precise transverse and vertical movement. This design ensures the flexibility of the inlay head in three-dimensional space and can accurately position it at the position where inlay is required, thereby improving the accuracy of inlay. The transverse frame and the vertical frame are respectively connected by the transverse cam and the vertical cam for transmission, ensuring the stable movement of the inlay head. The cam structure provides a fast and smooth motion curve, reducing the position deviation caused by unstable motion. The transverse frame and the vertical frame are elastically connected with corresponding springs. Through the action of the springs, automatic adjustment of the return position is realized. The clamping device arranged on the discharge side can accurately press the dripper on the pipeline through the bevel groove design.

[0033] 8. The inlay head realizes precise lateral and vertical movement through the transverse frame and the vertical frame. The transverse frame and the vertical frame provide a smooth sliding path through the transverse rail and the vertical rail respectively, ensuring the positioning accuracy of the inlay head. The transverse frame and the vertical frame are connected by the transverse cam and the vertical cam respectively to ensure the smooth movement of the system. The cam transmission mechanism provides a smooth movement curve. The transverse frame and the vertical frame are respectively provided with transverse springs and vertical springs, and the elastic action of the springs can achieve rapid return and adjustment.

[0034] 9. The use of the vibration plate realizes the automatic sorting and transportation of the drippers. The vibration plate can arrange the drippers neatly through vibration and gradually transport them to the feeding track, reducing manual intervention and improving production efficiency. The support protrusion at the end of the feeding track is directly opposite to the inlay head of the inlay component, ensuring the precise positioning of the dripper when it reaches the inlay position. The design of the support protrusion enables the dripper to be accurately fed into the inlay head, reducing position deviation and ensuring high precision of the inlay process.

[0035] 10. The preheating device heats the pipes and softens the material of the pipes, which is beneficial to the processing of the pipes in winter or low temperature environments, reduces the stress and deformation of the pipes, and reduces the possibility of damage to the pipes during processing. The winding assembly is used to guide the transportation of the pipes and smoothly transport the pipes when the preheating device is not used. BRIEF DESCRIPTION OF THE DRAWINGS

[0036] Figure 1 This is a schematic diagram of the installation structure of the production line of the present invention; Figure 2 for Figure 1 Schematic diagram from another perspective; Figure 3 for Figure 1 A local enlarged schematic diagram of point A; Figure 4 It is a schematic structural diagram of the inlay processing device of the present invention; Figure 5 for Figure 4 Schematic diagram from another perspective; Figure 6 for Figure 4 A local enlarged schematic diagram of point B; Figure 7 for Figure 5 A partial enlarged schematic diagram of point C.

[0037] Description of reference numerals: 1. Pipe conveying device, 11. Lead-out assembly, 111. Raw material rack, 112. Lead-out wheel, 113. Lead-out limiting roller, 12. Pulling assembly, 121. Tensioning wheel, 122. Tensioning motor, 123. Pressing wheel, 124. Pressing cylinder, 13. Take-up assembly, 131. Finished product rack, 132. Wiring wheel, 133. Take-up limiting roller; 2. Inlay processing device, 21. Punching assembly, 211. Punching knife, 212. Knife holder, 213. Punching transmission part, 214. Punching motor, 22. Inlay assembly, 221. Inlay head, 222. Transverse moving frame, 223. Transverse moving rail, 224. Transverse moving cam, 225. Transverse moving spring, 226. Vertical moving frame, 227. Vertical moving rail, 228. Vertical moving cam, 229. Vertical moving spring, 220. Presser, 23. Control assembly, 231. Measuring wheel, 232. Measuring pressing wheel, 233. Measuring pressing cylinder, 234. End face sensor; 3. dripper feeding device, 31. vibration plate, 32. feeding rail, 33. supporting protrusion; 4. Preheating device, 41. Winding assembly. DETAILED DESCRIPTION

[0038] The following is combined with Figure 1-7 The present invention is described in further detail. Example 1

[0039] The embodiment of the present invention discloses an automatic rapid embedding machine for button drippers on tubes, referring to Figure 1 ,include: A pipe conveying device 1, used for continuously conveying pipes for processing; The inlay processing device 2 is installed on the conveying path of the pipe conveying device 1 and is used to inlay the dripper on the pipe; The inlay processing device 2 comprises a punching assembly 21 and an inlay assembly 22, wherein the punching assembly 21 and the inlay assembly 22 perform cyclic follow-up punching and inlaying of drippers on the pipe fittings respectively; The dripper feeding device 3 is used to select the direction of the dripper and transport it to the inlay processing device 2 for the inlay processing device 2 to perform inlay processing.

[0040] Start the pipe conveying device 1 to ensure that the pipes enter the processing area at a stable speed. The device is mainly responsible for providing a continuous flow of pipes for subsequent processing. Start the dripper feeding device 3, which sorts the drippers through a vibrating plate and transports them along the feeding track to the to-be-inlaid position of the inlay processing device 2. Start the inlay processing device 2, which is installed on the pipe conveying path. The punching component 21 is responsible for accurately punching holes on the pipes according to the set spacing and depth. After the drilling is completed, the inlay component 22 accurately inlays the dripper into the hole of the pipe.

[0041] The pipe fitting moves to the bottom of the punching assembly 21, and the punching assembly starts working, using a drill driven by a servo motor to punch holes in the pipe fitting. The pipe fitting continues to move forward to the bottom of the inlay assembly 22, and the inlay assembly obtains the dripper from the dripper feeding device 3 and embeds it into the punched hole. Through the cycle following technology, the drilling and inlaying operations are carried out synchronously with the movement of the pipe fitting, thereby improving the processing efficiency and accuracy.

[0042] Use PLC (Programmable Logic Controller) or industrial computer to automatically control the entire system, monitor and adjust the working status of each link in real time, and set processing parameters on the panel, such as dripper spacing, drilling depth and inlay strength, to ensure that the equipment runs in the best condition. Example 2

[0043] On the basis of Example 1, add: Reference Figure 1The pipe conveying device 1 includes a lead-out component 11, a pulling component 12 and a wire-taking component 13. The lead-out component 11 is installed at the front end of the inlay processing device 2 and is used to convey the pipe to be processed to the inlay processing device 2. The wire-taking component 13 is installed at the rear end of the inlay processing device 2 and is used to receive the pipe processed by the inlay processing device 2. The pulling component 12 is installed between the lead-out component 11 and the wire-taking component 13 and is used to pull the pipe for continuous conveying.

[0044] Start the lead-out component 11, which is responsible for leading the pipe to be processed from the material rack or reel and accurately guiding it into the entrance of the inlay processing device 2. Start the pulling component 12, which is located between the lead-out component 11 and the take-up component 13 and is responsible for providing a constant traction force to maintain the tension and speed stability of the pipe during the processing. Start the take-up component 13. After the inlay processing device 2 completes the processing of the pipe, the take-up component is responsible for winding or arranging the processed pipe for subsequent packaging or transportation. The take-up component is usually equipped with an automatic tension control system to prevent the pipe from being over-stretched or relaxed.

[0045] Ensure the synchronous operation between the lead-out component, the pulling component and the take-up component, so that the pipe maintains a constant speed and tension during the entire processing process. Adjust the speed and tension control parameters of the pulling component 12 as needed to adapt to the materials and specifications of different pipes to prevent the pipes from bending or deforming during the processing. Coordinate the actions of each component through PLC or other automated control systems to ensure the smoothness and efficiency of the processing process.

[0046] Reference Figure 2 The lead-out assembly 11 includes a material rack 111, a lead-out wheel 112 and a lead-out limiting roller 113. A material roll support roller is rotatably mounted on the material rack 111. The material roll support roller is an adjustable expansion roller and is transmission-connected to a motor. The rotating main shaft of the material roll support roller is connected to a damping brake component. The lead-out wheel 112 and the lead-out limiting roller 113 are mounted on one side of the material rack 111. The lead-out limiting roller 113 forms a tic-tac-toe structure through two vertical parallel rollers and two horizontal parallel rollers. The material roll lead-out pipe passes through the lead-out limiting roller 113 and the lead-out wheel 112 in sequence.

[0047] Start the motor on the material rack 111, which drives the material roll support roller to rotate. Since the support roller is an adjustable expansion roller, it is necessary to adjust the adaptability of the expansion roller during startup to make it fit the material roll tightly to ensure that the material roll can rotate stably and will not slip. Adjust the damping brake component of the material roll support roller to ensure that the material roll will not rotate too quickly due to inertia during the lead-out process, avoid surface damage to the pipe or equipment failure caused by too fast lead-out, ensure that the lead-out limit roller 113 and the lead-out wheel 112 are installed in the correct position, and the lead-out limit roller 113 ensures that the pipe will not deviate or curl during the lead-out process through the tic-tac-toe structure of vertical and horizontal parallel rollers. This structure helps the pipe to maintain a straight flow during transportation. According to the processing requirements and production line speed, adjust the expansion degree of the material roll support roller and the strength of the damping brake to ensure that the pipe will not be overstressed or deformed during transportation.

[0048] Reference Figure 2 and Figure 3 The pulling assembly 12 includes a tensioning wheel 121, a tensioning motor 122, a clamping wheel 123 and a clamping cylinder 124. The tensioning wheels 121 are arranged in two groups side by side and are connected to the same group of tensioning motors 122 through a transmission device. The clamping wheel 123 is telescopically installed on one side of the tensioning wheel 121 through the clamping cylinder 124 and telescopically moves toward the tensioning wheel 121.

[0049] Start the tensioning motor 122, which drives two sets of tensioning wheels 121. The tensioning wheels 121 are connected to the motor through a transmission device to ensure that when the motor is started, the tensioning wheels 121 can rotate synchronously to provide the required traction for the pipe. Adjust the clamping cylinder 124, and adjust the pressure of the clamping wheel 123 by controlling the extension and contraction of the clamping cylinder to maintain appropriate contact pressure with the tensioning wheel 121 to ensure that the pipe is subjected to sufficient friction without slipping when passing between the two wheels, but it should not be too tight to avoid damaging the pipe.

[0050] Reference Figure 2 The wire taking-up assembly 13 includes a finished product rack 131, a wiring wheel 132 and a wire taking-up limiting roller 133. A finished product roll support roller is rotatably mounted on the finished product rack 131. The finished product roll support roller is an adjustable expansion roller and is transmission-connected to a motor. The wiring wheel 132 is movably mounted on one side of the finished product rack 131. The wiring wheel 132 moves horizontally continuously and vertically intermittently. The wire taking-up limiting roller 133 is mounted at the wire taking-up starting end of the finished product rack 131 and the wiring wheel 132. The pipeline passes through the wire taking-up limiting roller 133 and the wiring wheel 132 in sequence and is then wound up on the finished product rack 131. The wire taking-up limiting roller 133 forms a tic-tac-toe structure through two vertical parallel rollers and two horizontal parallel rollers.

[0051] Start the motor on the finished product roll support roller, which drives the finished product roll support roller to rotate. The finished product roll support roller is an adjustable expansion roller, so the expansion degree needs to be adjusted to adapt to finished product rolls of different sizes to ensure a close fit and prevent sliding. Adjust the position of the wiring wheel 132. The wiring wheel is movably installed on one side of the finished product rack and can move continuously horizontally and intermittently vertically. This adjustment ensures that the pipeline can be evenly wound on the finished product roll to avoid overlapping or unevenness. The wiring wheel 132 moves continuously in the horizontal direction to ensure the uniform distribution of the pipelines on the finished product roll, and adjusts the layers through intermittent vertical movement to ensure the close arrangement of each layer of pipelines. According to the winding speed and pipeline diameter, adjust the movement speed of the wiring wheel and the frequency of intermittent movement to adapt to pipelines of different types and specifications to ensure the neatness and stability of the finished product roll. Example 3

[0052] On the basis of Example 1, add: Reference Figure 4 and Figure 5 The punching assembly 21 includes a punching knife 211, a knife holder 212, a punching transmission member 213 and a punching motor 214. The punching knife 211 is installed to move following the knife holder 212. The knife holder 212 is connected to the punching transmission member 213 and is driven to move by the punching transmission member 213. The rotating shaft of the punching transmission member 213 is connected to the punching motor 214. The punching knife 211 and the knife holder 212 move in a curved arc trajectory under the drive of the punching transmission member 213. The punching knife 211 and the knife holder 212 are driven to move by two groups of punching transmission members 213, and the connection point between the knife holder 212 and the two groups of punching transmission members 213 maintains a fixed distance from the rotating shaft of the two groups of punching transmission members 213. The punching transmission member 213 is a crankshaft structure or a cam eccentric wheel structure.

[0053] Start the punching motor 214, which is connected to the punching transmission member 213 through a rotating shaft to drive the movement of the punching transmission member. Check the structure of the punching transmission member 213. According to the equipment design, the punching transmission member can be a crankshaft structure or a cam eccentric wheel structure to ensure that the punching knife 211 and the tool holder 212 can move along a curved arc trajectory during the movement. Adjust the position of the tool holder 212. The tool holder is connected to the punching transmission member 213 and is driven to move by the transmission member to ensure that the punching knife 211 can be accurately positioned at the position where a hole needs to be punched.

[0054] After the punching motor 214 is started, the punching transmission member 213 starts to rotate. Due to the crankshaft or cam eccentric wheel design of the transmission member, the tool holder 212 and the punching knife 211 thereon will move along a preset curved arc trajectory. Driven by the tool holder 212, the punching knife 211 moves along the set trajectory to the surface of the workpiece to perform a punching operation. Since the connection points between the tool holder and the two sets of punching transmission members 213 maintain a fixed distance from the rotating axis, the accuracy and consistency of the punching are ensured. After the punching is completed, the punching knife 211 and the tool holder 212 return to the initial position under the action of the transmission member, ready for the next punching operation.

[0055] Reference Figure 4-Figure 7 The inlay assembly 22 includes an inlay head 221, a transverse frame 222 and a vertical frame 226. The inlay head 221 is respectively mounted on the transverse frame 222 and the vertical frame 226 and is driven by the transverse frame 222 and the vertical frame 226 to move transversely and vertically. The transverse frame 222 is slidably mounted on the transverse rail 223. The transverse frame 222 is provided with a roller and is in transmission connection with a transverse cam 224. The transverse frame 222 is elastically connected with a transverse spring 225. The transverse frame 222 is driven by the transverse cam 224 and the transverse spring 225 cooperate to drive the lateral back and forth movement, the vertical frame 226 is slidably installed on the vertical rail 227, the vertical frame 226 is provided with a flat plate and is transmission-connected to the vertical cam 228, the vertical frame 226 is elastically connected with a vertical spring 229, the vertical frame 226 is driven to move vertically back and forth through the vertical cam 228 and the vertical spring 229, a clamp 220 is provided on the discharge side of the inlaid component 22, and the clamp 220 presses the dripper into place on the pipeline through the inclined groove.

[0056] Check the installation status of the inlay head 221, ensure that the inlay head is fixed on the transverse frame 222 and the vertical frame 226 respectively, and can move freely on the transverse and vertical tracks, test the transverse movement system of the transverse frame 222, the transverse frame is slidably installed on the transverse rail 223, and the transverse back and forth movement is achieved through the rotation of the transverse cam 224 and the elastic action of the transverse spring 225, test the vertical movement system of the vertical frame 226, the vertical frame is slidably installed on the vertical rail 227, and the vertical back and forth movement is achieved through the rotation of the vertical cam 228 and the elastic action of the vertical spring 229.

[0057] Driven by the transverse frame 222, the inlay head 221 moves laterally on the transverse rail 223, follows the pipe conveying to be positioned at the position of the dripper to be inlaid, and the vertical frame 226 is started, driving the inlay head 221 to move downward on the vertical rail 227, and accurately inlays the dripper into the pipeline. After the inlay is completed, the vertical frame 226 drives the inlay head 221 to return to the initial position upward, preparing for the next inlay operation.

[0058] The compactor 220 on the discharge side is started to compact the embedded dripper into place on the pipeline through the inclined groove to ensure the stability and firmness of the dripper.

[0059] Reference Figure 4 and Figure 5 The inlay processing device 2 also includes a control component 23, which includes a measuring wheel 231 and an end face sensor 234. The rotating shaft of the measuring wheel 231 is connected to an encoder. A measuring clamping wheel 232 is movably installed on one side of the measuring wheel 231. The measuring clamping wheel 232 is driven by a measuring clamping cylinder 233 to perform moving operations close to and away from the measuring wheel 231. The measuring wheel 231 and the measuring clamping wheel 232 cooperate with each other to clamp the measured pipe and rotate frictionally following the transmission of the pipe. The end face sensor 234 is installed at the rear of the inlay processing device 2 and faces the pipeline for detection.

[0060] Check the installation status of the measuring wheel 231 and the measuring clamping wheel 232, ensure that the measuring wheel 231 is connected to the encoder through the rotating shaft, and the measuring clamping wheel 232 can move freely under the action of the measuring clamping cylinder 233. Start the measuring clamping cylinder 233 to make the measuring clamping wheel 232 close to the measuring wheel 231 to clamp the measured pipe. The clamping of the two wheels ensures that the pipe can be measured stably during the transmission process.

[0061] After the measuring wheel 231 and the measuring clamping wheel 232 clamp the pipe, the measuring wheel 231 starts to rotate frictionally as the pipe is conveyed. The rotating measuring wheel records the moving distance and speed of the pipe in real time through the encoder. During the inlay process, the end face sensor 234 is used to detect the end face position of the pipe to ensure that the inlay head 221 can be accurately positioned and perform the inlay operation. According to the data provided by the measuring wheel 231 and the end face sensor 234, the control component 23 adjusts the movement trajectory and speed of the inlay head to achieve precise inlay operation. Example 4

[0062] On the basis of Example 1 or 3, add: Reference Figure 2 The dripper feeding device 3 includes a vibration plate 31, a feeding rail 32 and a supporting protrusion 33. The feeding rail 32 is installed at the conveying end of the vibration plate 31. The conveying end of the feeding rail 32 is connected to the inlay component 22. The end of the feeding rail 32 is provided with a supporting protrusion 33, and the supporting protrusion 33 is directly opposite to the inlay head 221 of the inlay component 22.

[0063] Start the vibration plate 31 to make the dripper start to rotate under the action of vibration. The vibration plate 31 will transport the drippers one by one to the starting position of the feed track 32 through the action of vibration. The drippers will slide along the track on the feed track 32 and move forward. Due to the design of the feed track, the drippers will remain in the center position of the track to ensure that they can be smoothly delivered to the supporting protrusion 33. When the dripper approaches the end of the feed track 32, the supporting protrusion 33 will contact the dripper and push it to the position of the inlay head 221 of the inlay assembly 22. The supporting protrusion 33 ensures that the dripper is accurately positioned and provides stable support for the inlay operation. The inlay head 221 starts and accurately receives the dripper to complete the inlay work of the dripper. After the inlay is completed, the device is ready to deliver and inlay the next dripper.

[0064] Reference Figure 1 and Figure 2 A preheating device 4 is provided between the pipe conveying device 1 and the inlay processing device 2 , and winding assemblies 41 are provided on both sides of the preheating device 4 , and the pipe passes through the preheating device 4 or is wound on the winding assemblies 41 .

[0065] The above are all preferred embodiments of the present invention, and are not intended to limit the protection scope of the present invention. Therefore, any equivalent changes made based on the structure, shape, and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. An automatic rapid embedding machine for tube-mounted button drippers, characterized in that: include: A pipe conveying device (1) for continuously conveying pipes for processing; An inlay processing device (2) is installed on the conveying path of the pipe conveying device (1) and is used to inlay the dripper on the pipe; The inlay processing device (2) comprises a punching component (21) and an inlaying component (22), wherein the punching component (21) and the inlaying component (22) respectively perform cyclic follow-up punching and inlaying of drippers on the pipe fitting; The dripper feeding device (3) is used to select the direction of the dripper and transport it to the inlay processing device (2) for inlay processing by the inlay processing device (2).

2. The automatic rapid embedding machine for tube-mounted button drippers according to claim 1, characterized in that: The pipe conveying device (1) comprises a lead-out assembly (11), a pulling assembly (12) and a wire-receiving assembly (13); the lead-out assembly (11) is mounted at the front end of the inlay processing device (2) and is used to convey the pipe to be processed to the inlay processing device (2); the wire-receiving assembly (13) is mounted at the rear end of the inlay processing device (2) and is used to receive the pipe processed by the inlay processing device (2); the pulling assembly (12) is mounted between the lead-out assembly (11) and the wire-receiving assembly (13) and is used to pull the pipe for continuous conveyance.

3. The automatic rapid embedding machine for tube-mounted button drippers according to claim 2, characterized in that: The lead-out assembly (11) comprises a material rack (111), a lead-out wheel (112) and a lead-out limiting roller (113); a material roll support roller is rotatably mounted on the material rack (111); the material roll support roller is an adjustable expansion roller and is transmission-connected to a motor; a main shaft of the material roll support roller is connected to a damping brake component; the lead-out wheel (112) and the lead-out limiting roller (113) are mounted on one side of the material rack (111); the lead-out limiting roller (113) is formed into a tic-tac-toe structure by two vertical parallel rollers and two horizontal parallel rollers; and the material roll lead-out pipe passes through the lead-out limiting roller (113) and the lead-out wheel (112) in sequence.

4. The automatic rapid embedding machine for tube-mounted button drippers according to claim 2, characterized in that: The pulling assembly (12) comprises a tensioning wheel (121), a tensioning motor (122), a clamping wheel (123) and a clamping cylinder (124); the tensioning wheels (121) are arranged in two groups side by side and are connected to the same group of tensioning motors (122) via a transmission device; the clamping wheel (123) is telescopically mounted on one side of the tensioning wheel (121) via the clamping cylinder (124) and telescopically moves toward the tensioning wheel (121).

5. The automatic rapid embedding machine for tube-mounted button drippers according to claim 2, characterized in that: The wire taking-up assembly (13) comprises a finished product rack (131), a wiring wheel (132) and a wire taking-up limiting roller (133). A finished product roll support roller is rotatably mounted on the finished product rack (131). The finished product roll support roller is an adjustable expansion roller and is transmission-connected to a motor. The wiring wheel (132) is movably mounted on one side of the finished product rack (131). The wiring wheel (132) moves horizontally continuously and vertically intermittently. The wire taking-up limiting roller (133) is mounted on the finished product rack (131) and the wire taking-up starting end of the wiring wheel (132). The pipeline passes through the wire taking-up limiting roller (133) and the wiring wheel (132) in sequence and is then taken up on the finished product rack (131). The wire taking-up limiting roller (133) forms a tic-tac-toe structure through two vertical parallel rollers and two horizontal parallel rollers.

6. The automatic rapid embedding machine for tube-mounted button drippers according to claim 1, characterized in that: The punching assembly (21) comprises a punching knife (211), a knife holder (212), a punching transmission member (213) and a punching motor (214); the punching knife (211) is installed to move along with the knife holder (212); the knife holder (212) is connected to the punching transmission member (213) and is driven to move by the punching transmission member (213); the rotating shaft of the punching transmission member (213) is connected to the punching motor (214); the punching knife (211) and the knife holder (212) move along a curved arc trajectory under the drive of the punching transmission member (213); the punching knife (211) and the knife holder (212) are driven to move by two sets of punching transmission members (213); the connection point between the knife holder (212) and the two sets of punching transmission members (213) maintains a fixed distance from the rotating shafts of the two sets of punching transmission members (213); the punching transmission member (213) is a crankshaft structure or a cam eccentric wheel structure.

7. The automatic rapid embedding machine for tube-mounted button drippers according to claim 6, characterized in that: The inlay assembly (22) comprises an inlay head (221), a transverse frame (222) and a vertical frame (226); the inlay head (221) is respectively mounted on the transverse frame (222) and the vertical frame (226) and is respectively driven by the transverse frame (222) and the vertical frame (226) to move transversely and vertically; the transverse frame (222) is slidably mounted on a transverse rail (223); a roller is provided on the transverse frame (222) and is transmission-connected to a transverse cam (224); a transverse spring (225) is elastically connected to the transverse frame (222); the transverse frame (222) is driven by the transverse cam to move transversely and vertically; The wheel (224) and the transverse spring (225) cooperate to drive the horizontal reciprocating movement. The vertical moving frame (226) is slidably mounted on the vertical moving rail (227). A flat plate is provided on the vertical moving frame (226) and is transmission-connected to the vertical moving cam (228). A vertical moving spring (229) is elastically connected to the vertical moving frame (226). The vertical moving frame (226) is driven to move vertically reciprocatingly through the cooperation of the vertical moving cam (228) and the vertical moving spring (229). A pressing device (220) is provided on the discharge side of the inlay component (22). The pressing device (220) presses the dripper into place on the pipeline through an inclined groove.

8. The automatic rapid embedding machine for tube-mounted button drippers according to claim 7, characterized in that: The inlay processing device (2) further comprises a control component (23), the control component (23) comprising a measuring wheel (231) and an end face sensor (234), the rotating shaft of the measuring wheel (231) being connected to an encoder, a measuring clamping wheel (232) being movably mounted on one side of the measuring wheel (231), the measuring clamping wheel (232) being driven by a measuring clamping cylinder (233) to move towards and away from the measuring wheel (231), the measuring wheel (231) and the measuring clamping wheel (232) cooperating with each other to clamp the measured pipe fitting and frictionally rotating following the conveyance of the pipe fitting, and the end face sensor (234) being mounted at the rear of the inlay processing device (2) and facing the pipeline for detection.

9. The automatic rapid embedding machine for tube-mounted button drippers according to claim 1 or 7, characterized in that: The dripper feeding device (3) comprises a vibration plate (31), a feeding rail (32) and a material supporting protrusion (33); the feeding rail (32) is mounted on the conveying end of the vibration plate (31); the conveying end of the feeding rail (32) is connected to the inlay component (22); the material supporting protrusion (33) is arranged at the end of the feeding rail (32); the material supporting protrusion (33) is directly opposite to the inlay head (221) of the inlay component (22).

10. The automatic rapid embedding machine for tube-mounted button drippers according to claim 1, characterized in that: A preheating device (4) is provided between the pipe conveying device (1) and the inlay processing device (2), and winding assemblies (41) are provided on both sides of the preheating device (4), and the pipe passes through the preheating device (4) or is wound on the winding assemblies (41).

Images