High-efficiency and high-precision intelligent manufacturing and repairing unit for thin-walled parts of aero-engine

By designing high-efficiency, high-precision intelligent manufacturing and assembly units for thin-walled parts of aero engine, including clamping positioning system, automatic hole punching and tapping device and automatic nailing device, the problems of low efficiency, easy deformation and unstable quality in thin-walled parts are solved, and efficient and precise automated processing is achieved, ensuring the stability of part quality.

CN119870995APending Publication Date: 2025-04-25ZHIZHENG CHANGXIN INTELLIGENT MANUFACTURING TECHNOLOGY (SICHUAN) CO LTD
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Patent Information

Application Number
CN202510071346.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-16
Publication Date
2025-04-25

AI Technical Summary

Technical Problem

The prior art has problems in the processing of thin-walled parts of aero engines with low processing efficiency, easy parts to deform, and poor quality stability. Especially when processing thin-walled parts, it is difficult to adapt to damping and vibration damping and precise self-positioning, resulting in mass defects.

Method used

A highly efficient and high-precision intelligent manufacturing and matching unit for thin-walled parts of aero engines is designed, including a clamping positioning system, an automatic hole punching and tapping device and an automatic nail pulling device. The clamping positioning system achieves precise positioning through rotatable basic tooling and jaws. The automatic hole-punching tapping device realizes automatic processing through the movable tapping mount and servo system. The automatic pulling of the nail-slight nail device is automatically pulled out through the nail-slight nail-slight nail-slight nail-slight nail-slight nail-slight nail-slight nail-slight nail-slight nail-slight nail-slight nail-slight nail-slight nail-slight nail-slight nail-slight nail-slight nail-slight nail-slight nail-slight nail-slight nail-slight nail-slight nail-slight nail-slight nail-slight nail-slight nail-slight nail-slight nail-slight nail-slight nail-slight nail-slight nail-slight nail-slight nail-slight nail-slight nail-slight nail-slight nail-slight nail-slight nail-slight nail-slight nail-slight nail-slight nail-slight nail-slight nail-slight nail-slight nail-slight nail-slight nail-slight nail-slight nail-slight nail-slight nail-slight nail-slight nail-slight nail-slight nail-slight nail-slight nail-slight nail-slight nail-slight nail-slight nail-slight nail-slight nail-slight nail-slight nail-slight nail-slight nail-slight nail-slight nail-slight nail-slight nail-slight nail-slight nail-slight nail-slight nail-slight nail-slight nail-slight nail-slight nail-slight nail-slight nail-slight nail-slight nail-slight nail-slight nail-slight nail-slight nail-slight nail-slight nail-slight nail-slight nail-slight nail-slight nail-slight nail-slight nail-slight nail-slight nail-slight nail-slight nail-slight nail-slight nail-slight nail-slight nail-slight nail-slight nail-slight

Benefits of technology

Automatic processing has been realized, which has reduced the labor intensity of workers and improved production efficiency. The clamping positioning device supports the workpiece through the airbag damper, avoiding deformation of the parts and ensuring the stability of the processing quality.

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Abstract

The invention discloses an aero-engine thin-wall part efficient and high-precision intelligent manufacturing and repairing unit, and relates to the field of aero-engine part machining. The aero-engine thin-wall part efficient and high-precision intelligent manufacturing and repairing unit comprises a clamping and positioning system, an automatic punching and tapping device and an automatic pin pulling-out device; the clamping and positioning system comprises basic tools which are rotatably arranged, and the basic tools are provided with clamping jaws used for limiting and clamping. The automatic punching and tapping device comprises a tapping and punching main shaft, a tapping main shaft and an automatic screwing machine which are mounted on a tapping mounting seat; the automatic pin pulling-out device comprises a pin clamping groove, and the pin clamping groove is movably formed in one side of the basic tool and used for limiting a pin which is arranged on the basic tool and rotates to the pin clamping groove after being machined. According to the intelligent manufacturing and repairing unit, the labor intensity of operators is greatly relieved, and the production efficiency is improved; the workpiece is not easy to deform; and the stability of the machining quality can be effectively ensured.
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Description

Technical Field

[0001] The present invention relates to the field of aerospace engine parts processing, and in particular to a high-efficiency and high-precision intelligent manufacturing and repair unit for aerospace engine thin-walled parts. Background Art

[0002] In the process of processing turbine guide vane components, the existing technology has bottleneck problems such as low processing efficiency, easy deformation of parts, and poor quality stability. Especially for the processing of thin-walled parts, it cannot perform adaptive damping and vibration reduction, precise self-positioning, etc., so that the thin-walled parts produced by it have more or less some quality defects. Summary of the invention

[0003] The objective of the present invention is achieved through the following technical solutions: High-efficiency and high-precision intelligent manufacturing and repair unit for thin-walled parts of aircraft engines, including clamping and positioning system, automatic punching and tapping device, and automatic nail extraction device; The clamping and positioning system comprises a rotatable basic tooling, and the basic tooling is respectively provided with claws for limited clamping; The automatic punching and tapping device comprises a movably arranged tapping mounting seat, and the tapping mounting seat is arranged on one side of the basic tooling; A punching spindle for punching holes for the nails, a tapping spindle for tapping the nails, and an automatic thread locking machine for tightening the nails are arranged on one side of the tapping mounting seat close to the basic tooling; The automatic nail extraction device comprises a nail clamping groove, which is movably arranged on one side of the basic tooling and is used to limit the nail on the basic tooling and rotated to the nail clamping groove position after processing.

[0004] Preferably, a clamping support frame is provided at the bottom end of the basic tooling, and the basic tooling is rotatably mounted and connected to the top end of the clamping support frame through a turntable, and the clamping support frame is used for anchoring on the ground; The clamping claws respectively arranged around the basic tooling are detachably connected to the top end of the clamping support frame through bolts.

[0005] Preferably, the turntable at the bottom of the basic tooling is connected to a rotating large gear, the rotating large gear is meshed with a driving small gear, the driving small gear is connected to the output end of the servo motor through a rotating shaft, and the servo motor is used to be installed and fixed on the clamping support frame.

[0006] Preferably, a tapping support frame is provided at the bottom end of the tapping mounting seat, the tapping mounting seat and the tapping support frame are movably arranged, and the tapping support frame is used for anchoring with the ground; The top end of the tapping support frame is provided with a tapping transverse servo system for driving the tapping mounting seat to move horizontally along the tapping support frame, and the tapping transverse servo system is installed and connected to the top end surface of the tapping support frame; The top end of the tapping support frame is also provided with a tapping longitudinal servo system for driving the tapping mounting seat to move horizontally along the longitudinal direction of the tapping support frame, and the tapping longitudinal servo system is installed and connected to the top end surface of the tapping support frame; A tapping vertical servo system for driving the tapping mounting seat to move up and down is arranged at the top end of the tapping mounting seat, and the tapping mounting seat is arranged to move up and down with the tapping supporting frame through the tapping vertical servo system.

[0007] Preferably, a visual system is installed on a side of the tapping mounting seat close to the basic tooling.

[0008] Preferably, the nail slot is movably mounted and connected to the movable control seat through a movable mechanism, and the movable control seat is anchored to the ground through a movable supporting frame.

[0009] Preferably, the top end of the movable support frame is provided with a movable horizontal clothing system for driving the movable control seat to move horizontally along the movable support frame, and the movable horizontal clothing system is installed and connected to the top end surface of the movable support frame; The top end of the movable support frame is also provided with an active vertical servo system for driving the movable control seat to move horizontally along the longitudinal direction of the movable support frame. The active vertical servo system is installed and connected to the top end surface of the movable support frame.

[0010] Preferably, a nail slot cylinder for driving the nail slot to clamp and limit the nail is provided at one end of the nail slot close to the movable control seat, and the nail slot cylinder is installed and connected to the nail slot seat, and the nail slot seat and the movable control seat can be movably arranged.

[0011] Preferably, a hydraulic cylinder is provided at one end of the slightly nailed slot seat close to the movable control seat, and the slightly nailed slot seat and the movable control seat are telescopically and movably arranged through the hydraulic cylinder.

[0012] The beneficial effects of the present invention are as follows: The purpose of the present invention is to provide an efficient and high-precision intelligent manufacturing and repair unit for thin-walled parts of aircraft engines, and the intelligent manufacturing and repair unit has: 1. Except for the manual installation of the workpiece, the rest of the work is automated, which will greatly reduce the labor intensity of the operators and improve production efficiency; 2. The clamping and positioning device adopts the method of fixing the secondary tooling with the basic tooling. The secondary tooling is specially designed according to different workpieces, and the airbag damper is placed inside to support the inside of the workpiece, which is not easy to cause deformation of the workpiece; 3. Automated processing can effectively ensure the stability of processing quality, and save the processing procedures and parameters, and the processing parameters can be retrieved and viewed at any time. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 This is a schematic diagram of the overall connection effect of the high-efficiency and high-precision intelligent manufacturing and repair unit for thin-walled parts of an aircraft engine according to the present invention; Figure 2 This is a schematic diagram of the connection structure of the clamping and positioning system of the efficient and high-precision intelligent manufacturing and repair unit for thin-walled parts of aircraft engines of the present invention; Figure 3 This is a schematic diagram of the connection structure of the clamping and positioning system of the efficient and high-precision intelligent manufacturing and repair unit for thin-walled parts of aircraft engines of the present invention; Figure 4 It is a schematic diagram of the connection structure of the automatic nail extraction device of the high-efficiency and high-precision intelligent manufacturing and repair unit for thin-walled parts of aircraft engines of the present invention; In the figure, 1. clamping and positioning system, 2. automatic punching and tapping device, 3. automatic pin extraction device, 4. lubrication device, 5. hydraulic station, 6. integrated control cabinet, 7. robot cabinet, 8. safety fence, 9. safety door, 1-1. clamping support frame, 1-2. turntable, 1-3. claws, 1-4. basic tooling, 2-1. tapping support frame, 2-2. tapping and punching spindle, 2-3. tapping spindle, 2-4. automatic thread locking machine, 2-5. vision system, 2-6. tapping lateral servo system, 2-7. tapping longitudinal servo system, 2-8. tapping vertical servo system, 3-1. movable support frame, 3-2. movable horizontal servo system, 3-3. movable vertical servo system, 3-4. slightly nailing slot, 3-5. slightly nailing slot cylinder, 3-6. hydraulic cylinder. DETAILED DESCRIPTION

[0014] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments.

[0015] Example 1 like Figures 1 to 4 As shown, the high-efficiency and high-precision intelligent manufacturing and repair unit for thin-walled parts of aircraft engines is realized through the following technical solutions: 1. Clamping and positioning system: Design and manufacture positioning fixtures according to the size of the workpiece to ensure accurate positioning and stability of the workpiece; 2. Automatic punching device: Determine the hardware equipment of the punching device according to the material properties of the pin of the workpiece; obtain the matching drill bit parameters through experiments to determine the adaptive punching device; the device is driven by the motion actuator to the required working position and then performs the corresponding work; 3. Visual recognition system: According to the actual processing process, through the requirements of pin size and drilling size, the accuracy requirements of visual system recognition and recognition time and other parameters are obtained; the corresponding 3D visual hardware is selected, and the pin is recognized during operation to guide the motion actuator to perform actions through a specific algorithm; 4. Automatic tapping device: Determine the hardware equipment of the tapping device according to the material properties of the workpiece pin and the bottom hole size; obtain the matching tapping parameters through experiments to determine the adaptive punching device. The device is driven by the motion actuator to the required working position and then performs the corresponding work; 5. Automatic nail locking device: After the device is driven by the motion actuator to the required working position, the nail transmitted by the nail feeder is automatically installed and tightened in the designated nail hole; 6. Automatic pin extraction device: The device is equipped with horizontal and vertical servo mechanisms. After the pin is clamped in the pin slot of the device, the hydraulic cylinder is used to pull the pin that has been tightened with the pin out of the workpiece hole; 7. Electronic control system: provides power source for the equipment, analyzes and calculates the collected data, obtains output instructions and transmits them to each moving part to ensure the normal operation of the system equipment.

[0016] Example 2 Furthermore, the intelligent manufacturing and repair unit specifically includes a clamping and positioning system 1, a clamping and positioning system 2, and an automatic nail extraction device 3. Among them, the clamping and positioning system 1 includes a rotatable basic tooling 1-4, and a claw 1-3 on the basic tooling 1-4 is used to limit and fix the nail to be processed (the nail on the workpiece limited on the basic tooling 1-4); the automatic punching and tapping device 2 includes a movably set tapping mounting seat, and the tapping mounting seat is arranged on one side of the basic tooling 1-4; a punching spindle 2-2 for punching holes for the nail, a tapping spindle 2-3 for tapping the nail, and an automatic thread locking machine 2-3 for tightening the nail are arranged on the side of the tapping mounting seat close to the basic tooling 1-4; the automatic nail extraction device 3 includes a nail clamping groove 3-4, and the nail clamping groove 3-4 is movably set on one side of the basic tooling 1-4, and is used to limit the nail on the basic tooling 1-4 and rotated to the position of the nail clamping groove 3-4 after processing.

[0017] In an embodiment, Figure 2As shown, by placing the nail to be processed in the basic tooling 1-4 of the clamping and positioning system 1, a plurality of claws 1-3 are respectively arranged around the basic tooling 1-4, and the claws 1-3 are detachably connected to the top of the clamping support frame 1-1 by bolts; the basic tooling 1-4 is stabilized on the clamping support frame 1-1 by limiting the position of the claws 1-3, and the claws 1-3 are detachably connected to the clamping support frame 1-1 by bolts; in this way, basic tooling 1-4 with different limiting positions can be realized, and different basic tooling 1-4 can be compatible with different secondary toolings, and the tooling accuracy is used to ensure the installation accuracy of the workpiece (the workpiece in this embodiment is a nail); at the same time, an airbag damper is placed inside the workpiece to support the inside of the workpiece to avoid damage to the workpiece during the clamping process and processing.

[0018] At the same time, a clamping support frame 1-1 is provided at the bottom end of the basic tooling 1-4, and the basic tooling 1-4 is rotatably installed and connected to the top of the clamping support frame 1-1 through a turntable 1-2, and the clamping support frame 1-1 is used for ground anchoring. In order to drive the rotating basic tooling 1-4, the turntable 1-2 at the bottom of the basic tooling 1-4 is connected with a rotating large gear (the rotating large gear and the turntable 1-2 are detachably connected by bolts, which is convenient for replacing different basic tooling 1-4), and the rotating large gear is meshed with a driving pinion, which is connected to the output end of the servo motor through a rotating shaft, and the servo motor is used to be installed and fixed on the clamping support frame 1-1.

[0019] When it is necessary to adjust the small nail placed on the basic tooling 1-4 and to perform processing, the driving small gear is driven to rotate by the servo motor of the clamping support frame 1-1, and the driving small gear drives the rotating large gear meshing with it to rotate. Since the rotating large gear is connected to the basic tooling 1-4, the basic tooling 1-4 is driven by the basic tooling 1-4 to rotate under the action of the limiting guide of the set claw 1-3, and the small nail fixed by the upper limit of the basic tooling 1-4 is rotated and moved to the set automatic punching and tapping device 2, and the small nail is processed by the automatic punching and tapping device 2.

[0020] Example 3 like Figure 3 As shown, the automatic drilling and tapping device 2 includes a movably arranged tapping mounting seat, which is arranged on one side of the basic tooling 1-4; a punching spindle 2-2 for drilling holes for nails, a tapping spindle 2-3 for tapping nails, and an automatic thread locking machine 2-3 for tightening the nails are arranged on the side of the tapping mounting seat close to the basic tooling 1-4.

[0021] At the same time, a tapping support frame 2-1 is arranged at the bottom end of the tapping mounting seat, and the tapping mounting seat and the tapping support frame 2-1 are movably arranged, and the tapping support frame 2-1 is used for anchoring with the ground; the tapping mounting seat is movably installed and connected to the tapping support frame 2-1, so as to facilitate the adjustment of the tapping mounting seat, thereby facilitating the punching spindle 2-2, the tapping spindle 2-3 and the automatic thread locking machine 2-3 arranged on the tapping mounting seat to process the nails on the basic tooling 1-4.

[0022] A tapping lateral servo system 2-6 (an existing electrically-controlled servo motor drive system) is provided at the top end of the tapping support frame 2-1 for driving the tapping mounting seat to move horizontally along the lateral direction of the tapping support frame. The tapping lateral servo system 2-6 is installed and connected to the top end surface of the tapping support frame; a tapping longitudinal servo system 2-7 (an existing electrically-controlled servo motor drive system) is also provided at the top end of the tapping support frame 2-1 for driving the tapping mounting seat to move horizontally along the longitudinal direction of the tapping support frame. The tapping longitudinal servo system 2-7 is installed and connected to the top end surface of the tapping support frame 2-1; a tapping vertical servo system 2-8 (an existing electrically-controlled servo motor drive system) is provided at the top end of the tapping mounting seat 2-1 for driving the tapping mounting seat to move up and down. The tapping mounting seat is set to move up and down with the tapping support frame through the tapping vertical servo system 2-8.

[0023] In the embodiment, through the tapping lateral servo system 2-6, the tapping longitudinal servo system 2-7, and the tapping vertical servo system 2-8, it is possible to drive the tapping mounting seat to move freely in space, that is, on the "X, Y, Z" axes of the coordinate space; by adjusting the tapping mounting seat, the punching spindle 2-2, the tapping spindle 2-3, and the automatic thread locking machine 2-3 on the tapping mounting seat can be adjusted to perform precise processing on the pins on the basic tooling 1-4.

[0024] Furthermore, a visual system 2-5 (existing 3D visual control system) is installed on one side of the tapping mounting seat close to the basic tooling. When the basic tooling 1-4 is adjusted and rotated to drive the pins to be processed on the basic tooling 1-4 to rotate and move to the tapping mounting seat position of the automatic punching and tapping device; at this time, the visual system 2-5 recognizes the characteristic surface position of the pins to be processed on the basic tooling 1-4, and controls the tapping lateral servo system 2-6, tapping longitudinal servo system 2-7, and tapping vertical servo system 2-8 through the control system to adjust the position of the tapping mounting seat, and then the pins on the basic tooling 1-4 are accurately processed through the punching spindle 2-2, tapping spindle 2-3, and automatic thread locking machine 2-3 installed in sequence on the tapping mounting seat.

[0025] It should be noted here that: 1) The visual system 2-5 on the automatic punching and tapping device 2 recognizes the position of the slightly nailed feature surface of the workpiece; 2) Through position recognition, the deviation angle is transmitted to the control system of the basic tooling 1-4 to complete the compensation so that the pin is in the position to be processed; 3) The automatic punching and tapping device 2 adjusts the punching spindle 2-2 to the processing position to complete the thread bottom hole processing; the punching spindle 2-2 is installed with an automatic punching adjustment device at one end close to the nail, that is, the punching adjustment device is an existing punching device for punching the nail; 4) The automatic punching and tapping device 2 adjusts the tapping spindle 2-3 to the processing position to complete the thread tapping; the tapping spindle 2-3 is installed with an automated tapping device at one end close to the nail, that is, the automated tapping device is an existing tapping device, which is used to perform thread tapping on the nail; 5) The automatic punching and tapping device 2 adjusts the automatic thread locking machine 2-4 to the processing position to complete the tightening operation of the nail; the end of the tapping spindle 2-3 close to the nail is equipped with an automatic nail tightening device, that is, the automatic nail tightening device is an existing nail tightening device, which is used to automatically tighten the nail; Furthermore, the above-mentioned visual system 2-5, punching spindle 2-2, tapping spindle 2-3, automatic thread locking machine 2-4 and other device structures can be realized by the existing technology, so in the specific embodiment, there is no further detailed description of the structure of these devices.

[0026] In summary, the visual system 2-5 on the automatic drilling and tapping device 2 identifies the position of the pin feature surface of the workpiece, and feeds back to the control system of the basic tooling 1-4 of the clamping and positioning system 1, and controls the basic tooling 1-4 to complete position compensation, so that the pin is in the position to be processed; then the position of the tapping mounting seat is adjusted in turn through the tapping lateral servo system 2-6, the tapping longitudinal servo system 2-7 and the tapping vertical servo system 2-8, so as to realize the position adjustment of the punching spindle 2-2, the tapping spindle 2-3 and the automatic thread locking machine 2-4 on the tapping mounting seat, and control and adjust the drilling spindle 2-2, the tapping spindle 2-3 and the automatic thread locking machine 2-4 to the position to be processed, and complete a series of tasks such as pin drilling, tapping and pin locking respectively.

[0027] Example 4 like Figure 4As shown, the automatic nail extraction device 3 includes a nail clamping groove 3-4, which is movably arranged on one side of the basic tooling 1-4 and is used to limit the position of the nail on the basic tooling 1-4 and rotated to the position of the nail clamping groove 3-4 after processing. That is, after the processing is completed at the position of the automatic punching and tapping device 2, the clamping and positioning system 1 is adjusted and controlled to clamp and limit the nail on the basic tooling 1-4 after the processing is completed, and the nail on the basic tooling 1-4 after the processing is completed is pulled out from the workpiece on the basic tooling 1-4.

[0028] At the same time, the slightly nailed slot 3-4 is movably installed and connected to the movable control seat through a movable mechanism, and the movable control seat is anchored to the ground through the movable support frame 3-1. In order to control the activity of the movable control seat and facilitate the control of the slightly nailed slot 3-4 to limit the clamping of the slightly nailed pin on the basic tooling 1-4, the top of the movable support frame 3-1 is provided with an active horizontal service system 3-2 (existing electrically controlled servo motor drive system) for driving the movable control seat to move horizontally along the movable support frame, and the active horizontal service system is installed and connected to the top surface of the movable support frame 3-1; the top of the movable support frame 3-1 is also provided with an active vertical servo system 3-5 (existing electrically controlled servo motor drive system) for driving the movable control seat to move horizontally along the movable support frame, and the active vertical servo system 3-5 is installed and connected to the top surface of the movable support frame 3-1.

[0029] Through the movable horizontal servo system 3-2 and the movable vertical servo system 3-5, it is possible to drive the movable control seat to move freely in space, that is, on the "X, Z" axis of the coordinate space; by adjusting the movable control seat, the pin slot 3-4 on the movable control seat can be adjusted to a suitable position, and then the pin that has been upper-limited and processed by the basic tooling 1-4 can be clamped and limited by adjusting the pin slot 3-4; then, by adjusting the pin slot 3-4, the pin that has been upper-limited and processed by the basic tooling 1-4 can be pulled out from the workpiece that has been upper-limited by the basic tooling 1-4.

[0030] Furthermore, the end of the pin slot 3-4 near the movable control seat is provided with a pin slot cylinder 3-5 for driving the pin slot 3-4 to clamp the limited pin, and the pin slot cylinder 3-5 (output rod end) is installed and connected to the pin slot seat, and the pin slot seat and the movable control seat are movably arranged. At the same time, the end of the pin slot seat near the movable control seat is provided with a hydraulic cylinder 3-6, and the pin slot seat and the movable control seat are flexibly arranged through the hydraulic cylinder 3-6 (the output rod end is connected to the pin slot seat, and the pin slot seat is driven to move telescopically through the hydraulic cylinder 3-6).

[0031] In the embodiment, by adjusting the hydraulic cylinder 3-6 to drive the slightly nail card slot seat to telescopically move, and by adjusting the slightly nail card slot cylinder 3-5 to drive the slightly nail card slot 3-4 to move, the slightly nail that has been upper-limited to the basic tooling 1-4 and processed is accurately clamped and limited; then, by controlling the hydraulic cylinder 3-6 to drive the slightly nail card slot seat to contract, the slightly nail is pulled out from the workpiece that has been upper-limited to the basic tooling 1-4.

[0032] In summary, through the above operations: 1) The hydraulic cylinder 3-6 and the screw slot cylinder 3-5 extend simultaneously to open the screw slot 3-4; 2) Move the screw slot 3-4 to the specified position through the horizontal servo system 3-2 and the vertical servo system 3-3; 3) The screw clamping cylinder 3-5 retracts, and the screw clamping groove 3-4 clamps the screw on the workpiece pin; 4) The hydraulic cylinder 3-6 retracts to pull the pin out of the workpiece.

[0033] It should be noted here that the slightly nailed card slot 3-4 is used to be installed and connected to the slightly nailed card slot cylinder 3-5, and the slightly nailed card slot cylinder 3-5 drives the slightly nailed card slot 3-4 to realize the function of "clamping and limiting", thereby clamping and limiting the slightly nailed card slot.

[0034] Example 5 In the implementation of the entire intelligent manufacturing and repair unit, the electric control system is used to control the electrical equipment and electronic components of the entire intelligent manufacturing and repair unit. The intelligent manufacturing and repair unit is used to be set in the safety fence 8 to avoid safety accidents; at the same time, a lubrication control device 4 is also provided inside the safety fence 8 to provide "lubricating oil" to the electrical equipment set in the intelligent manufacturing and repair unit, which plays a lubricating role and ensures the sensitivity of the electrical equipment set in the entire intelligent manufacturing and repair unit; and a hydraulic station 5 is also provided inside the safety fence 8 to facilitate the control of the corresponding electrical and hydraulic equipment in the intelligent manufacturing and repair unit. In addition, a robot cabinet 7, an integrated control cabinet 6, etc. are installed outside the safety fence 8 to facilitate the control of the "robot equipment" in the intelligent manufacturing and repair unit; and a safety door 9 is installed on the safety fence 8 to facilitate operators or maintenance inspectors to enter the safety fence 8 to inspect and repair the electrical equipment and electronic components set in the intelligent manufacturing and repair unit in the safety fence 8.

[0035] In summary, through the entire intelligent manufacturing and repair unit: the intelligent manufacturing and repair unit has: 1. Except for the manual installation of the workpiece, the rest of the work is automated, which will greatly reduce the labor intensity of the operators and improve production efficiency; 2. The clamping and positioning device adopts the method of fixing the secondary tooling with the basic tooling. The secondary tooling is specially designed according to different workpieces, and the airbag damper is placed inside to support the inside of the workpiece, which is not easy to cause deformation of the workpiece; 3. Automated processing can effectively ensure the stability of processing quality, and save the processing procedures and parameters, and the processing parameters can be retrieved and viewed at any time.

Claims

1. An efficient and high-precision intelligent manufacturing and repair unit for thin-walled parts of aircraft engines, characterized by: It includes a clamping and positioning system, an automatic punching and tapping device, and an automatic nail extraction device; The clamping and positioning system comprises a rotatable basic tooling, and the basic tooling is respectively provided with claws for limited clamping; The automatic punching and tapping device comprises a movably arranged tapping mounting seat, and the tapping mounting seat is arranged on one side of the basic tooling; A punching spindle for punching holes for the nails, a tapping spindle for tapping the nails, and an automatic thread locking machine for tightening the nails are arranged on one side of the tapping mounting seat close to the basic tooling; The automatic nail extraction device comprises a nail clamping groove, which is movably arranged on one side of the basic tooling and is used to limit the nail on the basic tooling and rotated to the nail clamping groove position after processing.

2. The high-efficiency and high-precision intelligent manufacturing and repair unit for thin-walled parts of aircraft engines according to claim 1 is characterized in that: A clamping support frame is provided at the bottom end of the basic tooling, and the basic tooling is rotatably mounted and connected to the top end of the clamping support frame through a turntable, and the clamping support frame is used for anchoring on the ground; The clamping claws respectively arranged around the basic tooling are detachably connected to the top end of the clamping support frame through bolts.

3. The high-efficiency and high-precision intelligent manufacturing and repair unit for thin-walled parts of aircraft engines according to claim 2 is characterized in that: The turntable at the bottom of the basic tooling is connected with a rotating large gear, and the rotating large gear is meshed with a driving small gear. The driving small gear is connected to the output end of the servo motor through a rotating shaft. The servo motor is used to be installed and fixed on the clamping support frame.

4. The high-efficiency and high-precision intelligent manufacturing and repair unit for thin-walled parts of aircraft engines according to claim 3 is characterized in that: A tapping support frame is provided at the bottom end of the tapping mounting seat, the tapping mounting seat and the tapping support frame are movably arranged, and the tapping support frame is used for anchoring with the ground; The top end of the tapping support frame is provided with a tapping transverse servo system for driving the tapping mounting seat to move horizontally along the tapping support frame, and the tapping transverse servo system is installed and connected to the top end surface of the tapping support frame; The top end of the tapping support frame is also provided with a tapping longitudinal servo system for driving the tapping mounting seat to move horizontally along the longitudinal direction of the tapping support frame, and the tapping longitudinal servo system is installed and connected to the top end surface of the tapping support frame; A tapping vertical servo system for driving the tapping mounting seat to move up and down is arranged at the top end of the tapping mounting seat, and the tapping mounting seat is arranged to move up and down with the tapping supporting frame through the tapping vertical servo system.

5. The high-efficiency and high-precision intelligent manufacturing and repair unit for thin-walled parts of aircraft engines according to claim 4 is characterized in that: The visual system is installed on the side of the tapping mounting seat close to the basic tooling.

6. The high-efficiency and high-precision intelligent manufacturing and repair unit for thin-walled parts of aircraft engines according to claim 5 is characterized in that: The slightly nailed slot is movably mounted and connected to the movable control seat through a movable mechanism, and the movable control seat is anchored to the ground through a movable supporting frame.

7. The high-efficiency and high-precision intelligent manufacturing and repair unit for thin-walled parts of aircraft engines according to claim 6 is characterized in that: The top end of the movable support frame is provided with an active horizontal clothing system for driving the movable control seat to move horizontally along the movable support frame, and the active horizontal clothing system is installed and connected to the top end surface of the movable support frame; The top end of the movable support frame is also provided with an active vertical servo system for driving the movable control seat to move horizontally along the longitudinal direction of the movable support frame. The active vertical servo system is installed and connected to the top end surface of the movable support frame.

8. The high-efficiency and high-precision intelligent manufacturing and repair unit for thin-walled parts of aircraft engines according to claim 7 is characterized in that: One end of the pin slot close to the movable control seat is provided with a pin slot cylinder for driving the pin slot to clamp the limiting pin. The pin slot cylinder is installed and connected to the pin slot seat. The pin slot seat and the movable control seat are movably arranged.

9. The high-efficiency and high-precision intelligent manufacturing and repair unit for thin-walled parts of aircraft engines according to claim 8, characterized in that: A hydraulic cylinder is arranged at one end of the pin holder close to the movable control seat, and the pin holder and the movable control seat are flexibly and movably arranged through the hydraulic cylinder.

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