Double-shaft guide rail stepping machining process and equipment integration
By designing a two-axis guide rail stepping processing equipment integration solution, and using components such as work-type bases and transfer rings to achieve automatic clamping and processing, the problems of low production efficiency and increased costs in the existing technology are solved, and processing efficiency and accuracy are improved.
Patent Information
- Application Number
- CN202510327291.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-19
- Publication Date
- 2025-04-25
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing two-axis guide rail stepping processing technology and equipment integration have multiple processing equipment, multiple sets of tooling fixtures and multiple operators, resulting in low production efficiency and increased costs.
A two-axis guide rail stepping processing equipment integration solution is designed, using components such as work-type base, transfer ring table, electric push rod and clamping block. Through the use of positioning components, drive components and ejection components, multiple automatic clamping and processing are achieved, multiple processing equipment bodies are integrated to improve production efficiency.
Through automated clamping and machining, production efficiency is significantly improved, the cost of manual operation is reduced, and vibration absorption is absorbed through magnetorheological dampers, improving processing stability and accuracy.
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Figure CN119871043A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of stepping processing equipment, and in particular to dual-axis guide rail stepping processing technology and equipment integration. Background Art
[0002] In the field of modern industrial automation and precision machinery manufacturing, dual-axis guide rail systems have become particularly important because they can provide precise linear motion control. Dual-axis guide rail systems usually consist of two independent motion axes, which are accurately positioned and guided by guide rails. This system is widely used in occasions where the position of objects needs to be precisely controlled, such as automation equipment, precision machining, robotics, etc. The performance requirements for dual-axis guide rail systems are becoming increasingly higher, including accuracy, speed, reliability and cost-effectiveness.
[0003] At present, the manufacturing process of dual-axis guide rails is relatively mature, including key steps such as machining, heat treatment, precision coating and assembly. In terms of machining, it involves cutting, grinding, polishing and other processes to improve the dimensional accuracy and surface finish of the guide rails. Heat treatment processes such as annealing, quenching and tempering are used to improve the hardness and wear resistance of the guide rails. Precision coating processes are used to improve the corrosion resistance and oxidation resistance of the guide rails. In addition, the design of the dual-axis guide rail system is also constantly being optimized, for example, the reliability of the system is improved through the eccentric nut design and anti-loosening design, and the wear resistance of the steel shaft is improved through special hardening treatment.
[0004] Although the existing technology has made some progress, there are still some challenges in the dual-axis guide stepping processing technology and equipment integration. For example, multiple processing equipment, multiple sets of fixtures and multiple operators are required to operate and process, resulting in low production efficiency and increased costs. Summary of the invention
[0005] The purpose of this application is to solve the problem of low production efficiency and increased costs caused by multiple processing equipment, multiple sets of tooling fixtures and multiple operators performing processing. This application provides a dual-axis guide stepping processing technology and equipment integration.
[0006] In order to achieve the above-mentioned purpose, this application specifically adopts the following technical solutions: The dual-axis guide stepping processing equipment is integrated, including an I-type base, the top of the I-type base is evenly fixedly connected with four dual-axis guide rail bodies, the interior of the dual-axis guide rail body is slidably connected with a processing equipment body, the top of the I-type base is fixedly connected with four processing tables adapted to the processing equipment body, one end of the processing table is provided with a clamping groove, one end of the I-type base is rotatably sleeved with a transfer ring table, the top of the transfer ring table is fixedly connected with four transfer rails adapted to the clamping groove, one end of the transfer rail is fixedly connected with an electric push rod, the output end of the electric push rod extends to the interior of the transfer rail and is fixedly connected with a clamping block, one end of the I-type base is installed with a driving component for driving the transfer ring table to rotate, the interior of the clamping groove is installed with an ejection component, and one end of the processing table is installed with a positioning component.
[0007] By adopting the above technical scheme, by setting the coordinated use of the positioning component, the driving component and the ejection component, it is convenient to drive the transfer ring table to drive the transfer track to rotate to one side of the processing table, and start the electric push rod to push the clamping block to drive the workpiece to be processed into the inside of the clamping groove to form a clamp, and use the processing equipment body to process the workpiece to be processed. In this way, it is convenient to integrate multiple processing equipment bodies, and cooperate with the transfer ring table, the electric push rod and the clamping block to automatically clamp and process the workpiece to be processed multiple times, thereby effectively improving the production efficiency of the device.
[0008] Furthermore, the driving assembly includes an inner gear ring fixedly connected to one end of the transfer ring platform, one end of the I-type base is rotatably connected to a gear meshing with the inner gear ring, one end of the I-type base is fixedly connected to a motor, and the output end of the motor is fixedly connected to the gear.
[0009] By adopting the above technical solution, by setting the coordinated use of the gear and the internal gear ring, when the starting motor drives the gear to engage with the internal gear ring, the internal gear ring drives the transfer ring to rotate around the industrial base, thereby effectively improving the practicability of the device.
[0010] Furthermore, the ejection assembly includes an ejection slide groove opened on the inner side of the clamping groove, a T-shaped ejection rod is slidably connected to the inside of the ejection slide groove, one end of the T-shaped ejection rod extends to the inside of the clamping groove, one end of the T-shaped ejection rod is symmetrically fixedly connected to an ejection spring, and the ejection spring is installed inside the ejection slide groove.
[0011] By adopting the above technical scheme, by arranging the coordinated use of the ejector spring and the T-shaped ejector rod, when the workpiece to be processed is pushed into the clamping groove, the T-shaped ejector rod squeezes the ejector spring to produce a contraction deformation and retracts into the ejector slot. Then, by utilizing the rebound characteristics of the ejector spring, the ejector spring ejects the T-shaped ejector rod to push the workpiece to be processed out of the clamping groove and move it to the inside of the transfer track, thereby further improving the practicality of the device.
[0012] Furthermore, the positioning assembly includes a laser transmitter fixedly connected to one end of the transfer track, one end of the processing table is fixedly connected to a laser receiver adapted to the laser transmitter, and the processing equipment body is electrically connected to the laser transmitter and the laser receiver.
[0013] By adopting the above technical solution, by setting up the coordinated use of the processing equipment body with the laser transmitter and the laser receiver, it is convenient to drive the transfer ring table to drive the transfer track to rotate to a position aligned with the processing table, so that the laser receiver can receive the laser signal sent by the laser transmitter, thereby controlling the processing equipment body to process the workpiece to be processed, thereby effectively improving the accuracy of the device.
[0014] Furthermore, an inner ring groove is opened inside the transfer ring table, a discharge hole connected to the inner ring groove is opened at the bottom of the processing table, and a sewage discharge component for collecting debris falling into the inner ring groove is installed at one end of the I-type base.
[0015] By adopting the above technical solution, by setting the sewage discharge component in cooperation with the feed hole and the inner ring groove, it is convenient for the debris generated by the processing of the processing equipment body to pass through the feed hole under the action of gravity and fall into the inner ring groove, thereby effectively reducing the situation where the debris falls on the surface of the workpiece base and affects the processing.
[0016] Furthermore, the sewage discharge assembly includes a slot symmetrically opened at one end of the transfer ring platform, one end of the slot is connected to the interior of the inner ring groove, a collecting box is inserted into the interior of the slot, and one end of the I-type base is evenly fixedly connected with four material discharge inclined rods, and the material discharge inclined rods are installed inside the inner ring groove.
[0017] By adopting the above technical scheme and setting the coordinated use of the unloading inclined rod and the collecting box, it is convenient to drive the unloading inclined rod to slide along the inner wall of the inner ring groove when driving the transfer ring table to rotate, and push the debris falling into the inner ring groove to move along the length direction of the unloading inclined rod, so that when the unloading inclined rod rotates to one side of the slot, it pushes the debris inside the inner ring groove to fall into the collection box for collection, and then pulls the collection box out of the slot to clean the debris, thereby facilitating the automatic cleaning of the debris falling into the inner ring groove, further improving the practicability of the device.
[0018] Furthermore, the four corners of the bottom of the I-shaped base are fixedly connected with a pressing slider, the bottom of the I-shaped base is wrapped with a base, the inside of the base is fixedly connected with a rubber pad, one end of the base is provided with a mounting groove adapted to the pressing slider, the inside of the mounting groove is fixedly connected with a magnetorheological damper, and the top of the magnetorheological damper is fixedly connected to the pressing slider.
[0019] By adopting the above technical solution, by setting the installation groove and the magnetorheological damper for use together, it is convenient to transmit the vibration generated by the processing to the installation groove and the magnetorheological damper through the work-shaped base, so that the installation groove uses its own high elasticity to absorb part of the impact energy, and then the magnetorheological damper intervenes and uses its control force adjustment mechanism to further absorb and dissipate the vibration energy, thereby effectively improving the processing stability and processing accuracy of the device.
[0020] Dual-axis guide rail stepping processing technology, the process steps are as follows: S1: First, the motor is started to drive the gear to mesh with the inner gear ring, thereby driving the transfer ring table to rotate with the workpiece base as the center, and at the same time, the transfer ring table drives the transfer track to rotate around the workpiece base to one side of multiple processing tables in sequence; S2: When the transfer track rotates to a position aligned with the processing table, the laser receiver receives the positioning signal sent by the laser transmitter, and the electric push rod pushes out the clamping block to push the workpiece to be processed inside the transfer track to move into the clamping groove and clamp it inside the processing table; S3: At the same time, the workpiece to be processed pushes the T-shaped ejector rod to squeeze the ejector spring to produce contraction deformation, and the workpiece to be processed is processed by starting the processing equipment body; S4: After one processing is completed, the electric push rod is started in the reverse direction to drive the clamping block to retract into the inside of the transfer track, and the ejection spring is used to eject the T-shaped ejector rod to push the workpiece to be processed to the inside of the transfer track, and the motor is started to drive the transfer ring table to drive the transfer track to the side of the next processing table, and it goes back and forth; S5: At the same time, the debris generated during the processing passes through the discharge hole under the action of gravity and falls into the inner ring groove for collection. When the motor is started to drive the transfer ring table to rotate, the workpiece base drives the discharge inclined rod to push the debris along the inner wall of the inner ring groove to move, so that the debris moves away from the axis of the workpiece base along the length direction of the discharge inclined rod; S6: Then, when the material discharging inclined rod moves to one side of the slot, the material discharging inclined rod pushes the debris through the slot and falls into the inside of the collection box for collection. Finally, the debris is cleaned by pulling the collection box out of the inside of the slot; S7: When the processing equipment body is started to process the workpiece and generate vibration, the workpiece base transmits the vibration force to the rubber pad and the magnetorheological damper, and the impact energy of the vibration generated by the workpiece base is absorbed by the rubber pad. Then the magnetorheological damper intervenes and further absorbs and dissipates the vibration energy through its control and adjustment mechanism.
[0021] In summary, the present application includes at least one of the following beneficial effects: 1. By setting the positioning component and the driving component and the ejecting component for coordinated use, when the transfer ring table is driven to drive the transfer track to rotate to one side of the processing table, the electric push rod is started to push the clamping block to drive the workpiece to be processed into the inside of the clamping groove to form a clamp, and the processing equipment body is used to process the workpiece to be processed. In this way, it is convenient to integrate multiple processing equipment bodies, and the transfer ring table, the electric push rod, and the clamping block are used to automatically clamp and process the workpiece to be processed multiple times, which effectively improves the production efficiency of the device.
[0022] 2. By setting up the coordinated use of the unloading inclined rod and the collecting box, when the transfer ring table is driven to rotate, the workpiece base drives the unloading inclined rod to slide along the inner wall of the inner ring groove, and pushes the debris falling into the inner ring groove to move along the length direction of the unloading inclined rod, so that when the unloading inclined rod rotates to one side of the slot, it pushes the debris inside the inner ring groove to fall into the collection box for collection, and then pulls the collection box out of the slot to clean the debris, thereby facilitating the automatic cleaning of the debris falling into the inner ring groove, further improving the practicability of the device.
[0023] 3. By setting up the installation groove and the magnetorheological damper for use together, it is convenient to transmit the vibration generated by the processing to the installation groove and the magnetorheological damper through the workpiece base, so that the installation groove uses its own high elasticity to absorb part of the impact energy. Then the magnetorheological damper intervenes and uses its control force adjustment mechanism to further absorb and dissipate the vibration energy, thereby effectively improving the processing stability and processing accuracy of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is a schematic diagram of the three-dimensional structure of the device body in this application.
[0025] Figure 2 It is a side cross-sectional view of the device body in this application.
[0026] Figure 3 It is an exploded view of the internal structure of the inner ring groove in this application.
[0027] Figure 4 It is an exploded view of the internal structure of the processing table and the transfer track in this application.
[0028] Figure 5 It is an exploded view of the internal structure of the base in this application.
[0029] Description of reference numerals: 1. Workpiece base; 2. Dual-axis guide rail body; 3. Processing equipment body; 4. Processing table; 5. Clamping groove; 6. Transfer ring table; 7. Transfer track; 8. Electric push rod; 9. Clamping block; 10. Internal gear ring; 11. Gear; 12. Motor; 13. Laser transmitter; 14. Laser receiver; 15. Inner ring groove; 16. Feeding hole; 17. Slot; 18. Collection box; 19. Feeding inclined rod; 20. Ejection slide; 21. T-type ejector rod; 22. Ejection spring; 23. Pressing slider; 24. Base; 25. Rubber pad; 26. Mounting groove; 27. Magnetorheological damper. DETAILED DESCRIPTION
[0030] The following is combined with Figure 1 —5 Further details of this application are provided.
[0031] The embodiments of the present application disclose a dual-axis guide rail stepping processing technology and equipment integration.
[0032] Reference Figure 1 - Figure 4 , the double-axis guide stepping processing equipment is integrated, including a work-type base 1, four double-axis guide rail bodies 2 are evenly fixedly connected to the top of the work-type base 1, and a processing equipment body 3 is slidably connected inside the double-axis guide rail body 2, and four processing tables 4 adapted to the processing equipment body 3 are fixedly connected to the top of the work-type base 1, and a clamping groove 5 is opened at one end of the processing table 4. A transfer ring table 6 is rotatably sleeved at one end of the work-type base 1, and four transfer rails 7 adapted to the clamping groove 5 are fixedly connected to the top of the transfer ring table 6, and an electric push rod 8 is fixedly connected to one end of the transfer rail 7. The output end of the electric push rod 8 extends to the inside of the transfer rail 7 and is fixedly connected to a clamping block 9. A driving component for driving the transfer ring table 6 to rotate is installed at one end of the work-type base 1, and an ejection component is installed inside the clamping groove 5, and a positioning component is installed at one end of the processing table 4; The driving assembly includes an inner gear ring 10 fixedly connected to one end of the transfer ring 6, one end of the industrial base 1 is rotatably connected to a gear 11 meshing with the inner gear ring 10, one end of the industrial base 1 is fixedly connected to a motor 12, and the output end of the motor 12 is fixedly connected to the gear 11; Moreover, the ejection assembly includes an ejection chute 20 provided inside the clamping groove 5, a T-shaped ejection rod 21 is slidably connected inside the ejection chute 20, one end of the T-shaped ejection rod 21 extends into the inside of the clamping groove 5, one end of the T-shaped ejection rod 21 is symmetrically fixedly connected with an ejection spring 22, and the ejection spring 22 is installed inside the ejection chute 20; Moreover, the positioning assembly includes a laser transmitter 13 fixedly connected to one end of the transfer track 7, a laser receiver 14 adapted to the laser transmitter 13 is fixedly connected to one end of the processing table 4, and the processing equipment body 3 is electrically connected to the laser transmitter 13 and the laser receiver 14.
[0033] When in use, firstly, the workpiece to be processed is placed inside a processing table 4, and the electric push rod 8 is started to push the clamping block 9 to move toward one end of the workpiece to be processed, so that the clamping block 9 pushes the workpiece to be processed to push one end of the T-shaped ejector rod 21 into the inside of the ejector slot 20, and at the same time, the T-shaped ejector rod 21 squeezes the ejector spring 22 to produce a contraction deformation, and cooperates with the processing table 4 to fix the workpiece to be processed inside the clamping slot 5, and then a processing equipment body 3 is started to process it, and then the electric push rod 8 is reversed to drive the clamping block 9 to retract into the inside of the transfer track 7, so that the ejector spring 22 is relieved of force and rebounds, and then the ejector spring 22 ejects the T-shaped ejector rod 21 to push the workpiece to be processed to move to the inside of the transfer track 7; Then, the motor 12 is started to drive the gear 11 to rotate, and the gear 11 is meshed with the inner gear ring 10, so that the inner gear ring 10 drives the transfer ring table 6 to rotate with the workpiece base 1 as the center, and at the same time, the transfer ring table 6 drives the transfer track 7 and the workpiece to be processed to rotate to one side of the next processing table 4. At this time, the laser transmitter 13 is started to send a positioning signal to the laser receiver 14, and the laser receiver 14 transmits the received signal to the processing equipment body 3, and then starts the processing equipment body 3 to process the workpiece to be processed. This reciprocating movement is convenient for integrating multiple processing equipment bodies 3, and cooperates with the transfer ring table 6, the electric push rod 8, and the clamping block 9 to automatically clamp and process the workpiece to be processed multiple times, thereby effectively improving the production efficiency of the device.
[0034] Reference Figure 2 - Figure 4 The transfer ring table 6 is provided with an inner ring groove 15, the bottom of the processing table 4 is provided with a feeding hole 16 connected with the inner ring groove 15, and one end of the workpiece base 1 is provided with a sewage discharge component for collecting the debris falling into the inner ring groove 15; Among them, the sewage discharge component includes a slot 17 symmetrically opened at one end of the transfer ring platform 6, one end of the slot 17 is connected to the inside of the inner ring groove 15, and a collecting box 18 is inserted into the inside of the slot 17. One end of the I-type base 1 is evenly fixedly connected with four unloading inclined rods 19, and the unloading inclined rods 19 are installed inside the inner ring groove 15.
[0035] During use, first, under the action of gravity, the debris generated by the processing of the processing equipment body 3 passes through the discharge hole 16 and falls into the inner ring groove 15 for collection. Then, as the starting drive assembly drives the transfer ring table 6 to rotate, the workpiece base 1 drives the discharge inclined rod 19 to slide along the inner wall of the inner ring groove 15, so that the discharge inclined rod 19 pushes the debris collected in the inner ring groove 15 to move. At the same time, when the debris moves inside the inner ring groove 15, it is guided by the discharge inclined rod 19 and moves away from the axis of the workpiece base 1 along the length direction of the discharge inclined rod 19. When the discharge inclined rod 19 moves to one side of the slot 17, the debris pushed by the discharge inclined rod 19 passes through the slot 17 and falls into the collection box 18. Then, when the debris inside the collection box 18 needs to be cleaned, the collection box 18 is manually pulled to slide along the length direction of the slot 17 and detached from the slot 17, thereby facilitating the cleaning of the debris inside the collection box 18.
[0036] Reference Figure 1 and Figure 5 The four corners of the bottom of the I-shaped base 1 are fixedly connected with a pressing slider 23, the bottom of the I-shaped base 1 is wrapped with a base 24, the inside of the base 24 is fixedly connected with a rubber pad 25, one end of the base 24 is provided with a mounting groove 26 adapted to the pressing slider 23, the inside of the mounting groove 26 is fixedly connected with a magnetorheological damper 27, and the top of the magnetorheological damper 27 is fixedly connected to the pressing slider 23.
[0037] During use, when the processing equipment body 3 is started to process the workpiece and vibration is generated, the I-type base 1 transmits the vibration force to the rubber pad 25 and the magnetorheological damper 27, so that the rubber pad 25 absorbs the impact energy of the vibration generated by the I-type base 1 to achieve buffering of the I-type base 1. Subsequently, when the magnetorheological damper 27 is subjected to force, the control force adjustment mechanism of the magnetorheological damper 27 is used to further absorb and dissipate the vibration energy, thereby effectively improving the processing stability of the I-type base 1 and the processing accuracy of the device.
[0038] Dual-axis guide rail stepping processing technology, the process steps are as follows: S1: First, the motor 12 is started to drive the gear 11 to mesh with the inner gear ring 10, thereby driving the transfer ring 6 to rotate with the work-shaped base 1 as the center, and at the same time, the transfer ring 6 drives the transfer track 7 to rotate around the work-shaped base 1 to one side of the plurality of processing tables 4 in sequence; S2: When the transfer track 7 rotates to a position aligned with the processing table 4, the laser receiver 14 receives the positioning signal sent by the laser transmitter 13, and the electric push rod 8 pushes out the clamping block 9 to push the workpiece to be processed inside the transfer track 7 to move to the inside of the clamping groove 5, and clamp it inside the processing table 4; S3: At the same time, the workpiece to be processed pushes the T-shaped ejector rod 21 to squeeze the ejector spring 22 to produce contraction deformation, and the workpiece to be processed is processed by starting the processing equipment body 3; S4: After one processing is completed, the electric push rod 8 is started in the reverse direction to drive the clamping block 9 to retract into the inside of the transfer track 7, and the ejection spring 22 is used to rebound and eject the T-shaped ejection rod 21 to push the workpiece to be processed to the inside of the transfer track 7, and the motor 12 is continued to start to drive the transfer ring table 6 to drive the transfer track 7 to rotate to the side of the next processing table 4, and so on; S5: At the same time, the debris generated during the processing passes through the discharge hole 16 under the action of gravity and falls into the inner ring groove 15 for collection. When the motor 12 is started to drive the transfer ring table 6 to rotate, the workpiece base 1 drives the discharge inclined rod 19 to push the debris along the inner wall of the inner ring groove 15 to move, so that the debris moves away from the axis of the workpiece base 1 along the length direction of the discharge inclined rod 19; S6: Then, when the material discharging inclined rod 19 moves to one side of the slot 17, the material discharging inclined rod 19 pushes the debris to pass through the slot 17 and fall into the inside of the collecting box 18 for collection. Finally, the debris is cleaned by pulling the collecting box 18 out of the inside of the slot 17; S7: When the processing equipment body 3 is started to process the workpiece and generate vibration, the workpiece base 1 transmits the vibration force to the rubber pad 25 and the magnetorheological damper 27, and the impact energy of the vibration generated by the workpiece base 1 is absorbed by the rubber pad 25. Then the magnetorheological damper 27 intervenes and further absorbs and dissipates the vibration energy through its control and adjustment mechanism.
[0039] The implementation principle of the dual-axis guide rail stepping processing technology and equipment integration of this embodiment is as follows: first, the workpiece to be processed is placed inside a processing table 4, and the electric push rod 8 is started to push the clamping block 9 to move toward one end of the workpiece to be processed, so that the clamping block 9 pushes the workpiece to be processed to push one end of the T-shaped ejector rod 21 into the inside of the ejector slot 20, and at the same time, the T-shaped ejector rod 21 squeezes the ejector spring 22 to produce a contraction deformation, and cooperates with the processing table 4 to fix the workpiece to be processed inside the clamping slot 5, and then a processing equipment body 3 is started to process it, and then the electric push rod 8 is reversely started to drive the clamping block 9 to retract into the inside of the transfer track 7, so that the ejector spring 22 is relieved of force and rebounds, and then the ejector spring 22 ejects the T-shaped ejector rod 21 to push the workpiece to be processed to move to the inside of the transfer track 7; Then, the gear 11 is driven to rotate by starting the motor 12, and the gear 11 is meshed with the inner gear ring 10, so that the inner gear ring 10 drives the transfer ring table 6 to rotate with the workpiece base 1 as the center, and at the same time, the transfer ring table 6 drives the transfer track 7 and the workpiece to be processed to rotate to one side of the next processing table 4. At this time, the laser transmitter 13 is started to send a positioning signal to the laser receiver 14, and the laser receiver 14 transmits the received signal to the processing equipment body 3, and then the processing equipment body 3 is started to process the workpiece to be processed; Then, under the action of gravity, the debris generated by the processing of the processing equipment body 3 passes through the discharge hole 16 and falls into the inner ring groove 15 for collection. Then, as the starting drive assembly drives the transfer ring table 6 to rotate, the tool base 1 drives the discharge inclined rod 19 to slide along the inner wall of the inner ring groove 15, so that the discharge inclined rod 19 pushes the debris collected in the inner ring groove 15 to move. At the same time, when the debris moves in the inner ring groove 15, it is guided by the discharge inclined rod 19 and moves away from the axis of the tool base 1 along the length direction of the discharge inclined rod 19. When the discharge inclined rod 19 moves to one side of the slot 17, the debris pushed by the discharge inclined rod 19 passes through the slot 17 and falls into the collection box 18. At the same time, when the processing equipment body 3 is started to process the workpiece and vibration is generated, the I-type base 1 transmits the vibration force to the rubber pad 25 and the magnetorheological damper 27, so that the rubber pad 25 absorbs the impact energy of the vibration generated by the I-type base 1 to achieve buffering of the I-type base 1. Subsequently, when the magnetorheological damper 27 is subjected to force, the control force adjustment mechanism of the magnetorheological damper 27 is used to further absorb and dissipate the vibration energy.
Claims
1. A dual-axis guide rail stepping processing equipment integration, including a work-type base (1), characterized in that: Four dual-axis guide rail bodies (2) are evenly fixedly connected to the top of the industrial base (1), a processing equipment body (3) is slidably connected inside the dual-axis guide rail body (2), four processing tables (4) adapted to the processing equipment body (3) are fixedly connected to the top of the industrial base (1), a clamping groove (5) is provided at one end of the processing table (4), a transfer ring table (6) is rotatably sleeved on one end of the industrial base (1), four transfer rails (7) adapted to the clamping groove (5) are fixedly connected to the top of the transfer ring table (6), one end of the transfer rail (7) is fixedly connected to an electric push rod (8), the output end of the electric push rod (8) extends to the inside of the transfer rail (7) and is fixedly connected to a clamping block (9), one end of the industrial base (1) is mounted with a driving assembly for driving the transfer ring table (6) to rotate, an ejection assembly is mounted inside the clamping groove (5), and one end of the processing table (4) is mounted with a positioning assembly.
2. The dual-axis guide rail stepping processing equipment integration according to claim 1, characterized in that: The driving assembly comprises an inner gear ring (10) fixedly connected to one end of a transfer ring platform (6); one end of the industrial base (1) is rotatably connected to a gear (11) meshing with the inner gear ring (10); one end of the industrial base (1) is fixedly connected to a motor (12); and an output end of the motor (12) is fixedly connected to the gear (11).
3. The dual-axis guide rail stepping processing equipment integration according to claim 1, characterized in that: The ejection assembly comprises an ejection chute (20) provided inside the clamping groove (5); a T-shaped ejection rod (21) is slidably connected inside the ejection chute (20); one end of the T-shaped ejection rod (21) extends into the interior of the clamping groove (5); one end of the T-shaped ejection rod (21) is symmetrically fixedly connected to an ejection spring (22); the ejection spring (22) is installed inside the ejection chute (20).
4. The dual-axis guide rail stepping processing equipment integration according to claim 1, characterized in that: The positioning assembly comprises a laser transmitter (13) fixedly connected to one end of a transfer track (7); a laser receiver (14) adapted to the laser transmitter (13) is fixedly connected to one end of the processing table (4); and the processing equipment body (3) is electrically connected to the laser transmitter (13) and the laser receiver (14).
5. The dual-axis guide rail stepping processing equipment integration according to claim 1, characterized in that: An inner ring groove (15) is formed inside the transfer ring table (6), a feed hole (16) communicating with the inner ring groove (15) is formed at the bottom of the processing table (4), and a sewage discharge assembly for collecting debris falling into the inner ring groove (15) is installed at one end of the workpiece base (1).
6. The dual-axis guide rail stepping processing equipment integration according to claim 5, characterized in that: The sewage discharge assembly comprises a slot (17) symmetrically arranged at one end of the transfer ring platform (6), one end of the slot (17) being connected to the interior of the inner ring groove (15), a collecting box (18) being inserted into the interior of the slot (17), and four material discharge inclined rods (19) being evenly fixedly connected to one end of the industrial base (1), and the material discharge inclined rods (19) being installed inside the inner ring groove (15).
7. The dual-axis guide rail stepping processing equipment integration according to claim 1, characterized in that: The four corners of the bottom of the I-shaped base (1) are fixedly connected to a pressing slider (23); the bottom of the I-shaped base (1) is wrapped with a base (24); a rubber pad (25) is fixedly connected inside the base (24); one end of the base (24) is provided with a mounting groove (26) adapted to the pressing slider (23); a magnetorheological damper (27) is fixedly connected inside the mounting groove (26); and the top of the magnetorheological damper (27) is fixedly connected to the pressing slider (23).
8. Double-axis guide rail stepping processing technology, characterized by: The process is applicable to the integration of the dual-axis guide rail stepping processing equipment described in any one of claims 1 to 7, and the process steps are as follows: S1: First, the motor (12) is started to drive the gear (11) to mesh with the inner gear ring (10), thereby driving the transfer ring table (6) to rotate with the workpiece base (1) as the center of the circle, and at the same time, the transfer ring table (6) drives the transfer track (7) to rotate around the workpiece base (1) in sequence to one side of the plurality of processing tables (4); S2: When the transfer track (7) rotates to a position aligned with the processing table (4), the laser receiver (14) receives a positioning signal emitted by the laser transmitter (13), and the electric push rod (8) pushes out the clamping block (9) to push the workpiece to be processed inside the transfer track (7) to move into the clamping groove (5) and clamp it inside the processing table (4); S3: At the same time, the workpiece to be processed pushes the T-shaped ejector rod (21) to squeeze the ejector spring (22) to produce a contraction deformation, and the workpiece to be processed is processed by starting the processing equipment body (3); S4: After one processing is completed, the electric push rod (8) is started in the reverse direction to drive the clamping block (9) to retract into the interior of the transfer track (7), and at the same time, the ejection spring (22) is used to rebound and eject the T-shaped ejection rod (21) to push the workpiece to be processed to move to the interior of the transfer track (7), and the motor (12) is continued to be started to drive the transfer ring table (6) to drive the transfer track (7) to rotate to the side of the next processing table (4), and so on; S5: At the same time, the debris generated during the processing passes through the discharge hole (16) under the action of gravity and falls into the inner ring groove (15) for collection. At the same time, the motor (12) is started to drive the transfer ring table (6) to rotate, so that the workpiece base (1) drives the discharge inclined rod (19) to push the debris along the inner wall of the inner ring groove (15) to move, so that the debris moves away from the axis of the workpiece base (1) along the length direction of the discharge inclined rod (19); S6: Then, when the material discharging inclined rod (19) moves to one side of the slot (17), the material discharging inclined rod (19) pushes the debris through the slot (17) and falls into the interior of the collecting box (18) for collection, and finally the debris is cleaned by pulling the collecting box (18) out of the interior of the slot (17); S7: When the processing equipment body (3) is started to process the workpiece and generate vibration, the workpiece base (1) transmits the vibration force to the rubber pad (25) and the magnetorheological damper (27), and the impact energy of the vibration generated by the workpiece base (1) is absorbed by the rubber pad (25). Then, the magnetorheological damper (27) intervenes and further absorbs and dissipates the vibration energy through its control and adjustment mechanism.