Interactive tool loading and unloading platform
By designing an interactive tool mounting and unloading platform, the problem of inefficient replacement of two broaches in the double-station pulling bed is solved, and efficient broach box loading and unloading and energy-saving movement of the robotic arm is achieved, which improves work efficiency and saves energy consumption.
Patent Information
- Application Number
- CN202510366968.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-26
- Publication Date
- 2025-06-20
- Estimated Expiration
- 2045-03-26
AI Technical Summary
In the prior art, the efficiency of replacing two broaches in a double-station pulling bed is low, resulting in a longer waiting time in the workflow, which affects the working efficiency. The energy consumption of large robotic arms is high, and frequent movements are prone to unnecessary energy consumption.
An interactive tool mounting and tool removal platform is designed, including the machine tool main bed, tool magazine main body, broach box, guide rail, robotic arm, transfer assembly, transfer assembly and tool removal assembly. Through the collaborative work of these components, efficient loading and unloading of the broach box and energy-saving movement of the robotic arm are achieved.
It improves the operating efficiency of workers to replace broaches, and can replace two broaches continuously, reducing unnecessary energy consumption, shortening the design length of the guide rails, and saving production costs.
Smart Images

Figure CN119871057B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of turbine disk processing, and particularly to an interactive tool loading and unloading platform. Background Art
[0002] In the broaching process of an aeroengine turbine disk, the machining accuracy of the dovetail groove is directly related to the overall performance of the engine. Among them, the broaching of the turbine disk dovetail groove is mainly achieved through the movement of the broach. Therefore, in the process of turbine disk processing, how to replace the broach is one of the core issues.
[0003] The patent document with the publication number of "CN108526967A" discloses an automatic tool changing device and control method for a broaching machine, including a machine body and a ram. The ram is fixed on one side of the machine body and is used for assembling a tool assembly; and a tool rest, which is close to the other side of the machine body and is used for placing the tool assembly to be replaced; and a truss, which is arranged above the tool rest, and at least one tool changing manipulator for grasping the tool assembly is fixed on the truss. The tool changing manipulator can move between the tool rest and the ram, and can grasp the tool assembly from the tool rest or the ram or place the tool assembly on the tool rest or the ram; and a zero-point positioning device, through which the tool assembly is assembled onto the ram; and a control system that is in signal communication with the tool changing manipulator and the zero-point positioning device, and the control system controls the tool changing manipulator and the zero-point positioning device to act according to a preset program.
[0004] The existing tool change generally refers to the replacement of the entire broach box. However, in a double-station broaching machine, due to the high working efficiency, the consumption speed of the broach is relatively fast, while the broach box itself is not easily damaged, and the reserve quantity of the broach boxes in the tool magazine is limited. Replacing the entire broach box often cannot meet the actual production requirements and will also generate unnecessary production costs. Therefore, workers need to unload the old broach on the broach box, install a new broach, and put it back into the tool magazine to meet the demand for the number of broaches. However, in actual production, in order to reduce production costs, there is only one large robotic arm used to move the broach box, and at the same time, the broaches on two broach boxes may be waiting to be replaced, resulting in a long waiting time easily occurring in the work process, affecting work efficiency, and the energy consumption of the large robotic arm is relatively high, and frequent movement easily generates unnecessary energy consumption. Summary of the Invention
[0005] In order to solve the problem of low efficiency in simultaneously replacing two broaches in the prior art, the present invention provides an interactive tool loading and unloading platform, which can effectively meet the tool change requirements of a double-station broaching machine and reduce unnecessary energy consumption.
[0006] Technical solution of the present invention: An interactive tool loading and unloading platform, including a main machine bed of the machine tool. Above the main machine bed of the machine tool, there is a tool magazine body. Above the tool magazine body, there are several tool pulling boxes. On the side of the tool magazine body, there is a first guide rail. Above the first guide rail, a second guide rail is slidably connected. Above the second guide rail, a first robotic arm is slidably connected. Below the first robotic arm, there is a transfer component. On the side of the transfer component, there is a transportation component. On the side of the transportation component, there is a docking component. Below the transportation component, there is a first tool loading and unloading component. Below the docking component, there is a second tool loading and unloading component;
[0007] In the present invention, the main machine bed of the machine tool is a double-station broaching machine, which is basically the same as the broaching machines in the prior art, except that the stroke of this broaching machine is longer, up to more than 16 meters, so two tool pulling boxes can be installed; the tool magazine body is used to store tool pullers; the tool pulling box is the carrier of the tool puller; the second guide rail can move along the first guide rail, and the first robotic arm can move along the second guide rail. The first robotic arm itself can extend and retract in the vertical direction, so that the first robotic arm can move freely above the tool magazine body; the transfer component is used to receive the tool pulling box unloaded from the main machine bed of the machine tool by the first robotic arm, or to dock the replaced tool pulling box with the first robotic arm; the transportation component is used to move the position of the transfer component, vacate the space for the first robotic arm to move downward, so that the first robotic arm can move to the first tool loading and unloading component to dock with another tool pulling box; the docking component is used to take out the tool pulling box from the transfer component and move it to the second tool loading and unloading component below, or vice versa, take out the replaced tool pulling box from the second tool loading and unloading component and send it back to the transfer component; the first tool loading and unloading component and the second tool loading and unloading component have the same structure, which can rotate the direction of the tool pulling box and temporarily store the tool puller, facilitating the workers to replace the tool puller on the tool pulling box.
[0008] The docking component includes a docking plate. The docking plate is arranged on the side of the main machine bed of the machine tool. One end of the docking plate is provided with a docking fixture. On the side of the docking plate away from the docking fixture, there is a transmission plate fixedly connected. On one side of the transmission plate, there is a direction-changing plate. On the side of the transmission plate away from the direction-changing plate, there is an auxiliary plate. On the side of the auxiliary plate away from the transmission plate, there is a first telescopic rod. On one side of the bottom end of the first telescopic rod, there is a docking base.
[0009] In the present invention, the docking fixture is used to connect with the lifting column on the tool pulling box, so as to drive the tool pulling box to move; when the first telescopic rod contracts, it drives the transmission plate to slide along the direction-changing plate and the auxiliary plate, so as to drive the docking fixture and the tool pulling box to move by using the docking plate; the direction-changing plate is used to change the moving direction of the transmission plate, and the auxiliary plate is used to assist the direction-changing plate in changing the direction.
[0010] Preferably, a docking plate is provided on one side of the docking fixture. A jack is provided at the center of the docking plate. A number of balls are provided inside the docking plate. A soft pad is provided on the side of the docking plate close to the docking fixture. A pneumatic chuck is provided on the side of the soft pad. The pneumatic chuck is connected to the balls.
[0011] In the present invention, the principle of the docking fixture is basically the same as that of the related fixtures in the prior art. The pneumatic chuck clamps or loosens the balls, thereby clamping or loosening the lifting column. The pneumatic chuck can be a pneumatic chuck produced by ZIMMER; the soft pad is used to provide space for the movement of the lifting column.
[0012] Preferably, a deflector post is fixedly connected to the side of the drive plate close to the deflector plate. A deflector groove is provided inside the deflector plate. The deflector post is slidably connected to the deflector groove. The deflector groove includes a straight groove and a corner groove.
[0013] In the present invention, the deflector post is used to change the direction of the drive plate. When the deflector post slides inside the deflector groove, it first slides along the straight groove. At this time, the drive plate moves linearly. When the deflector post slides to the corner groove, it stays inside the corner groove. At this time, the drive plate is affected by the drive post on the other side and changes its direction until the deflector post leaves the corner groove and continues to slide along the straight groove, keeping the drive plate in the changed direction.
[0014] Preferably, one side of the bottom end of the deflector plate is fixedly connected to the docking base. The side of the deflector plate away from the docking base is rotatably connected to the bottom end of the first telescopic rod;
[0015] A drive post is fixedly connected to the side of the drive plate close to the first telescopic rod. The drive post is rotatably connected to the output end of the first telescopic rod. An auxiliary groove is provided inside the auxiliary plate. The drive post is slidably connected to the auxiliary groove;
[0016] A number of connecting posts are detachably connected to the side of the deflector plate close to the auxiliary plate. The end of the connecting post away from the deflector plate is detachably connected to the auxiliary plate.
[0017] In the present invention, the deflector plate is a whole framework, which plays a supporting role for the whole structure. The first telescopic rod is used to provide the power source; when the drive post slides along the auxiliary groove, it applies a pulling force to change the direction of the drive plate, but the straight groove can keep the moving direction of the drive plate until the deflector post enters the corner groove and is affected by the drive post to change the direction; the deflector plate and the auxiliary plate are only connected by connecting posts at the top and side, providing space for the movement of the drive plate.
[0018] Preferably, a broach is detachably connected to the side of the broach box. A lifting column is fixedly connected above the broach box;
[0019] The lifting column includes a lifting base, the lifting base is fixedly connected to the upper surface of the broach box, a clamping column is fixedly connected above the lifting base, and a limiting cover is fixedly connected above the clamping column;
[0020] A second robotic arm is arranged on one side of the first robotic arm, and the second robotic arm is slidably connected to the second guide rail;
[0021] A tool seat is arranged on the upper surface of the tool magazine body, a limiting plate is arranged on one side above the tool seat, and a plurality of limiting grooves are formed at the top of the limiting plate;
[0022] A sliding table is fixedly connected to the inner side of the second guide rail, and the bottom of the sliding table is slidably connected to the first guide rail; a first lifting column is slidably connected to the inner side of the first robotic arm, and a second lifting column is slidably connected to the inner side of the second robotic arm; a first mechanical claw is arranged at the bottom end of the first lifting column, and a second mechanical claw is arranged at the bottom end of the second lifting column.
[0023] In the present invention, the lifting column is used to dock with other components to move the broach box; the lifting base and the limiting cover limit the movement of the clamping column to improve the stability of moving the broach box; the sliding table is used to make the second guide rail move along the first guide rail; the first lifting column enables the first robotic arm to have the ability of vertical movement; the second robotic arm is used to assist the first robotic arm in moving the broach box to enhance stability.
[0024] Preferably, the transfer assembly includes a transfer box, the transfer box is arranged below the first robotic arm, a plug column is detachably connected to the side surface of the transfer box, a rotating plate is fixedly connected to the side of the plug column away from the transfer box, a transmission shaft is fixedly connected to the center of the rotating plate, a first slider is arranged on the side of the rotating plate away from the plug column, an auxiliary frame is arranged on the side surface of the first slider, the bottom end of the first slider is rotatably connected to the transmission shaft, a first concave roller is arranged on the side of the first slider away from the rotating plate, the top end of the first concave roller is fixedly connected to the transmission shaft, a first gear is arranged on the side of the first concave roller away from the first slider, the top end of the first gear is fixedly connected to the transmission shaft, a second concave roller is arranged on the side of the first gear away from the first concave roller, the top end of the second concave roller is fixedly connected to the transmission shaft, a second slider is arranged on the side of the second concave roller away from the first gear, and the bottom end of the second slider is rotatably connected to the transmission shaft;
[0025] A first vertical groove is formed on the side of the auxiliary frame close to the first slider, and the first slider is slidably connected to the first vertical groove;
[0026] A second vertical groove is formed on the side of the auxiliary frame close to the second slider, and the second slider is slidably connected to the second vertical groove;
[0027] A second gear is meshed and connected below the first gear. A driving column is fixedly connected to the bottom end of the second gear. A first convex roller is arranged on one side of the second gear. The bottom end of the first convex roller is fixedly connected to the driving column. The top end of the first convex roller is in fit with a first concave roller. A driving motor is arranged on one side of the first convex roller away from the second gear. The output end of the driving motor is fixedly connected to the driving column. The driving column is rotationally connected to an auxiliary frame. A second convex roller is arranged on one side of the second gear away from the first convex roller. The bottom end of the second convex roller is fixedly connected to the driving column. The top end of the second convex roller is in fit with a second concave roller.
[0028] In the present invention, the transfer box is used to insert into the broach box and can play a certain role in restricting the movement of the broach box, so that the broach box is not easily slid off without external force; the insertion post and the rotating plate are used to drive the transfer box to rotate; the transmission shaft is the axis for driving the transfer box to rotate; the first slider, the second slider and the auxiliary frame are used to restrict the moving direction of the transmission shaft, so that the transmission shaft can only move in the first vertical groove and the second vertical groove; the first concave roller, the first gear, the second concave roller cooperate with the first convex roller, the second gear and the second convex roller to transmit the rotational force output by the driving motor to the driving column to the transmission shaft; the transfer assembly is essentially rotating the broach box through the transfer box and simultaneously raising and lowering the height of the broach box, so that the transfer assembly can cleverly push the broach box upward by a certain distance by using the rotational force, making it easier to dock with the first robotic arm and reducing the movement of the first robotic arm, saving energy consumption.
[0029] Preferably, the transfer assembly includes a support column. The support column is arranged below the second guide rail. A fixing plate is detachably connected to the side surface of the support column. A transfer straight plate is rotationally connected to one side of the fixing plate. The end of the transfer straight plate away from the fixing plate is rotationally connected to the auxiliary frame;
[0030] A transfer folding plate is arranged on one side of the transfer straight plate. The top end of the transfer folding plate is rotationally connected to the auxiliary frame. The bending point of the transfer folding plate is rotationally connected to the fixing plate;
[0031] A second telescopic rod is arranged on one side of the transfer folding plate away from the fixing plate. The output end of the second telescopic rod is rotationally connected to the bottom end of the transfer folding plate. The top of the second telescopic rod is rotationally connected to the support column.
[0032] In the present invention, the second telescopic rod provides a power source for the transfer folding plate, drives the transfer folding plate to rotate, thereby driving the auxiliary frame to rotate. At the same time, the rotating straight plate rotates accordingly, enhancing the stability of the auxiliary frame; rotating the auxiliary frame can move the transfer box towards the direction close to the docking assembly, making room under the first robotic arm.
[0033] Preferably, the first loading and unloading tool assembly includes a mounting post, which is arranged below the second guide rail. One side of the mounting post is detachably connected with a first track plate. One end of the first track plate far away from the mounting post is detachably connected with a support post. One side of the first track plate far away from the mounting post is slidably connected with a first sliding seat. One side of the first sliding seat is provided with a rotating box. One end of the rotating box far away from the first sliding seat is provided with a second sliding seat. One side of the second sliding seat is slidably connected with a second track plate. A servo motor is arranged inside the second sliding seat. One side of the second sliding seat close to the rotating box is rotatably connected with a rotating column. The output end of the servo motor is fixedly connected with the rotating column. The rotating column is detachably connected with the rotating box.
[0034] In the present invention, the rotating box is used to insert the broach box, which can play a certain role in restricting the movement of the broach box, so that the broach box is not easy to slide off without external force; at the same time, the rotating box can be replaced according to the specifications of the broach box. The first sliding seat and the second sliding seat can slide along the first track plate and the second track plate, so as to adapt to rotating boxes of different sizes; the rotating box is essentially to change the direction of the broach box, making it easier for workers to disassemble the broach on the broach box.
[0035] Preferably, a tool placing rack is arranged below the rotating box. One side of the tool placing rack is detachably connected with the mounting post. The upper surface of the tool placing rack is slidably connected with a main sliding plate. A plurality of secondary sliding plates are arranged on the side of the main sliding plate. The secondary sliding plates are slidably connected with the tool placing rack.
[0036] In the present invention, the tool placing rack is used to place the broach, which is convenient for workers to operate when replacing the broach on the broach box; the main sliding plate and the secondary sliding plates enable the tool placing rack to have a storage function, and the broach can be temporarily stored inside the tool placing rack, improving the working efficiency of replacing the broach.
[0037] Preferably, a diamond plate is rotatably connected to the middle of the main sliding plate. A plurality of sliding blocks are fixedly connected above the diamond plate. A driven groove is formed in the middle of the secondary sliding plate. The sliding blocks are slidably connected with the driven groove.
[0038] In the present invention, the diamond plate transmits the force received by the main sliding plate to the secondary sliding plates through the sliding blocks and the driven groove, so that workers only need to move the main sliding plate to open or close the storage space of the tool placing rack, enabling workers to quickly place the broach after taking out the broach, saving time and effort.
[0039] The present invention has the following beneficial effects:
[0040] (1) By docking with the robot arm of the broaching machine through the transfer component, the operating position for workers to replace the broach is increased, enabling continuous replacement of two broaches, thus improving work efficiency. The transfer component can also be used to change the steps of replacing a single broach, allowing the robot arm to directly move down and connect with the new broach box after putting down the old broach box, without repeatedly moving the robot arm and waiting for workers to replace the broach, further improving work efficiency and reducing unnecessary energy consumption.
[0041] (2) Through the transfer component, the robot arm can directly dock with two broach boxes by lifting, thereby reducing the adjustment of the horizontal position of the robot arm and further reducing unnecessary energy consumption.
[0042] (3) The broach box on the transfer component is unloaded through the docking component. After the worker replaces the new broach, it is sent back to the transfer component. The structural design is simple and efficient, without relying on the robot arm to move the broach box, which not only reduces energy consumption but also shortens the design length of the guide rail, saving production costs.
[0043] (4) The broach on the broach box is loaded and unloaded through two broach loading and unloading components, which can adapt to broach boxes of different sizes, adjust the angle of the broach box to a suitable position for loading and unloading, and can also temporarily store the broach, facilitating the operation of workers and improving work efficiency. Brief Description of the Drawings
[0044] Figure 1 is a schematic diagram of the main bed of the machine tool of the present invention;
[0045] Figure 2 is a schematic diagram of the tool holder of the present invention;
[0046] Figure 3 is a schematic diagram of the broach box of the present invention;
[0047] Figure 4 is a schematic diagram of the lifting column of the present invention;
[0048] Figure 5 is a schematic diagram of the first mechanical claw of the present invention;
[0049] Figure 6 is a schematic diagram of the overall structure of the broach loading and unloading of the present invention;
[0050] Figure 7 is a schematic diagram of the docking component of the present invention;
[0051] Figure 8 is a schematic diagram of the docking fixture of the present invention;
[0052] Figure 9 is a schematic diagram of the deflector plate of the present invention;
[0053] Figure 10 is a schematic diagram of the auxiliary plate of the present invention;
[0054] Figure 11 It is a schematic diagram of the first robotic arm of the present invention;
[0055] Figure 12 It is a schematic diagram of the transfer box of the present invention;
[0056] Figure 13 It is a schematic diagram of the insertion post of the present invention;
[0057] Figure 14 It is a schematic diagram of the drive motor of the present invention;
[0058] Figure 15 It is a schematic diagram of the second slider of the present invention;
[0059] Figure 16 It is a schematic diagram of the first gear of the present invention;
[0060] Figure 17 It is a schematic diagram of the transfer component of the present invention;
[0061] Figure 18 It is a schematic diagram of the first loading and unloading knife assembly of the present invention;
[0062] Figure 19 It is a schematic diagram of the rotating column of the present invention;
[0063] Figure 20 It is a schematic diagram of the knife placement rack of the present invention;
[0064] Figure 21 It is a schematic diagram of the experimental example of the present invention.
[0065] The reference numerals in the accompanying drawings are: 100, the main machine bed; 200, the main body of the tool magazine; 201, the tool seat; 202, the limit plate; 203, the limit groove; 300, the broach box; 301, the broach; 302, the lifting column; 3021, the limit cover; 3022, the clamping column; 3023, the lifting base; 400, the first guide rail; 500, the second guide rail; 501, the slide table; 600, the first robotic arm; 601, the first lifting column; 602, the first robotic claw; 700, the second robotic arm; 701, the second lifting column; 702, the second robotic claw; 800, the transfer assembly; 801, the transfer box; 802, the rotating plate; 8021, the inserting column; 8022, the transmission shaft; 8023, the first slider; 8024, the first concave roller; 8025, the first gear; 8026, the second concave roller; 8027, the second slider; 803, the auxiliary frame; 8031, the driving motor; 8032, the first vertical groove; 8033, the second vertical groove; 8034, the driving column; 8035, the first convex roller; 8036, the second gear; 8037, the second convex roller; 900, the transportation assembly; 901, the support column; 902, the fixing plate; 9021, the transportation straight plate; 9022, the transportation folding plate; 9023, the second telescopic rod; 1000, the docking assembly; 1001, the docking plate; 1002, the docking fixture; 10021, the docking disk; 10022, the jack; 10023, the ball; 10024, the soft pad; 10025, the pneumatic chuck; 1003, the transmission plate; 10031, the direction-changing column; 10032, the transmission column; 1004, the direction-changing plate; 10041, the direction-changing groove; 100411, the straight groove; 100412, the corner groove; 10042, the connecting column; 1005, the auxiliary plate; 10051, the auxiliary groove; 1006, the first telescopic rod; 1007, the docking base; 1100, the first tool loading and unloading assembly; 1101, the mounting column; 1102, the first track plate; 1103, the first sliding seat; 1104, the rotating box; 1105, the second sliding seat; 11051, the servo motor; 11052, the rotating column; 1106, the second track plate; 1107, the tool placing rack; 11071, the main sliding plate; 11072, the secondary sliding plate; 11073, the diamond plate; 11074, the sliding block; 11075, the driven groove; 1200, the second tool loading and unloading assembly. Detailed implementation manners
[0066] The present invention will be further described below in conjunction with the accompanying drawings and embodiments, but it shall not be used as a basis for limiting the present invention.
[0067] An interactive tool loading and unloading platform includes, as Figure 1 shown, the main machine bed 100 of the machine tool. Above the main machine bed 100 of the machine tool, there is provided a main body 200 of the tool magazine. Above the main body 200 of the tool magazine, there are provided a number of, as Figure 3The shown broach holder 300, on the side of the tool magazine body 200, there is a first guide rail 400 as shown in Figure 6 shown. Above the first guide rail 400, a second guide rail 500 is slidably connected. Above the second guide rail 500, there is a first robotic arm 600 as shown in Figure 11 shown. Below the first robotic arm 600, a transfer assembly 800 is provided. On the side of the transfer assembly 800, there is a transfer component 900 as shown in Figure 17 shown. On the side of the transfer component 900, there is a docking component 1000 as shown in Figure 7 shown. Below the transfer component 900, there is a first tool loading and unloading component 1100 as shown in Figure 18 shown. Below the docking component 1000, a second tool loading and unloading component 1200 is provided;
[0068] The docking component 1000 includes a docking plate 1001. The docking plate 1001 is arranged on the side of the main machine bed 100 of the machine tool. At one end of the docking plate 1001, there is a docking fixture 1002 as shown in Figure 8 shown. On the side of the docking plate 1001 away from the docking fixture 1002, a transmission plate 1003 is fixedly connected. On one side of the transmission plate 1003, there is a direction-changing plate 1004 as shown in Figure 9 shown. On the side of the transmission plate 1003 away from the direction-changing plate 1004, there is an auxiliary plate 1005 as shown in Figure 10 shown. On the side of the auxiliary plate 1005 away from the transmission plate 1003, a first telescopic rod 1006 is provided. On one side of the bottom end of the first telescopic rod 1006, there is a docking base 1007.
[0069] On one side of the docking fixture 1002, there is a docking disk 10021. At the center of the docking disk 10021, a jack 10022 is opened. Inside the docking disk 10021, a number of balls 10023 are arranged. On the side of the docking disk 10021 close to the docking fixture 1002, there is a soft pad 10024. On the side of the soft pad 10024, a pneumatic chuck 10025 is provided. The pneumatic chuck 10025 is connected to the balls 10023.
[0070] On the side of the transmission plate 1003 close to the direction-changing plate 1004, a direction-changing column 10031 is fixedly connected. Inside the direction-changing plate 1004, a direction-changing groove 10041 is opened. The direction-changing column 10031 is slidably connected to the direction-changing groove 10041. The direction-changing groove 10041 includes a straight groove 100411 and a corner groove 100412.
[0071] On one side of the bottom end of the direction-changing plate 1004, it is fixedly connected to the docking base 1007. On the side of the direction-changing plate 1004 away from the docking base 1007, it is rotatably connected to the bottom end of the first telescopic rod 1006;
[0072] One side of the transmission plate 1003 close to the first telescopic rod 1006 is fixedly connected with a transmission column 10032. The transmission column 10032 is rotationally connected with the output end of the first telescopic rod 1006. An auxiliary groove 10051 is formed inside the auxiliary plate 1005, and the transmission column 10032 is slidably connected with the auxiliary groove 10051;
[0073] A plurality of connecting columns 10042 are detachably connected to one side of the deflector plate 1004 close to the auxiliary plate 1005. One end of the connecting column 10042 away from the deflector plate 1004 is detachably connected to the auxiliary plate 1005.
[0074] A broach 301 is detachably connected to the side surface of the broach box 300, and a lifting column 302 as Figure 4 shown is fixedly connected above the broach box 300;
[0075] The lifting column 302 includes a lifting base 3023 which is fixedly connected to the upper surface of the broach box 300. A clamping column 3022 is fixedly connected above the lifting base 3023, and a limit cover 3021 is fixedly connected above the clamping column 3022;
[0076] A second robotic arm 700 is arranged on one side of the first robotic arm 600, and the second robotic arm 700 is slidably connected with the second guide rail 500;
[0077] A tool holder 201 as Figure 2 shown is arranged on the upper surface of the tool magazine body 200. A limit plate 202 is arranged on one side above the tool holder 201, and a plurality of limit grooves 203 are formed at the top of the limit plate 202;
[0078] A slide table 501 is fixedly connected to the inside of the second guide rail 500. The bottom of the slide table 501 is slidably connected with the first guide rail 400; A first lifting column 601 is slidably connected to the inside of the first robotic arm 600, and a second lifting column 701 is slidably connected to the inside of the second robotic arm 700; A first robotic claw 602 as Figure 5 shown is arranged at the bottom end of the first lifting column 601, and a second robotic claw 702 is arranged at the bottom end of the second lifting column 701.
[0079] The transfer assembly 800 includes a transfer box 801 as Figure 12 shown. The transfer box 801 is arranged below the first robotic arm 600. A [specific component] as Figure 13The shown insertion post 8021 has a rotating plate 802 fixedly connected to the side away from the transfer box 801. A transmission shaft 8022 is fixedly connected to the center of the rotating plate 802. A first slider 8023 is arranged on the side of the rotating plate 802 away from the insertion post 8021. An auxiliary frame 803 is arranged on the side surface of the first slider 8023. The bottom end of the first slider 8023 is rotatably connected to the transmission shaft 8022. A first concave roller 8024 is arranged on the side of the first slider 8023 away from the rotating plate 802. The top end of the first concave roller 8024 is fixedly connected to the transmission shaft 8022. On the side of the first concave roller 8024 away from the first slider 8023, there is a first gear 8025 as shown in Figure 16 shown. The top end of the first gear 8025 is fixedly connected to the transmission shaft 8022. A second concave roller 8026 is arranged on the side of the first gear 8025 away from the first concave roller 8024. The top end of the second concave roller 8026 is fixedly connected to the transmission shaft 8022. On the side of the second concave roller 8026 away from the first gear 8025, there is a second slider 8027 as shown in Figure 15 shown. The bottom end of the second slider 8027 is rotatably connected to the transmission shaft 8022;
[0080] On the side of the auxiliary frame 803 close to the first slider 8023, a first vertical groove 8032 is opened. The first slider 8023 is slidably connected to the first vertical groove 8032;
[0081] On the side of the auxiliary frame 803 close to the second slider 8027, a second vertical groove 8033 is opened. The second slider 8027 is slidably connected to the second vertical groove 8033;
[0082] A second gear 8036 is meshed and connected below the first gear 8025. A driving post 8034 is fixedly connected to the bottom end of the second gear 8036. A first convex roller 8035 is arranged on one side of the second gear 8036. The bottom end of the first convex roller 8035 is fixedly connected to the driving post 8034. The top end of the first convex roller 8035 is in contact with the first concave roller 8024. On the side of the first convex roller 8035 away from the second gear 8036, there is a driving motor 8031 as shown in Figure 14 shown. The output end of the driving motor 8031 is fixedly connected to the driving post 8034. The driving post 8034 is rotatably connected to the auxiliary frame 803. A second convex roller 8037 is arranged on the side of the second gear 8036 away from the first convex roller 8035. The bottom end of the second convex roller 8037 is fixedly connected to the driving post 8034. The top end of the second convex roller 8037 is in contact with the second concave roller 8026.
[0083] The transfer assembly 900 includes a support column 901, the support column 901 is arranged below the second guide rail 500, a fixing plate 902 is detachably connected to the side surface of the support column 901, one side of the fixing plate 902 is rotatably connected with a transfer straight plate 9021, and one end of the transfer straight plate 9021 away from the fixing plate 902 is rotatably connected with the auxiliary frame 803;
[0084] One side of the transfer straight plate 9021 is provided with a transfer folding plate 9022, the top end of the transfer folding plate 9022 is rotatably connected with the auxiliary frame 803, and the bending point of the transfer folding plate 9022 is rotatably connected with the fixing plate 902;
[0085] One side of the transfer folding plate 9022 away from the fixing plate 902 is provided with a second telescopic rod 9023, the output end of the second telescopic rod 9023 is rotatably connected with the bottom end of the transfer folding plate 9022, and the top of the second telescopic rod 9023 is rotatably connected with the support column 901.
[0086] The first loading and unloading knife assembly 1100 includes an installation column 1101, the installation column 1101 is arranged below the second guide rail 500, a first track plate 1102 is detachably connected to the side surface of the installation column 1101, one end of the first track plate 1102 away from the installation column 1101 is detachably connected with the support column 901, a first sliding seat 1103 is slidably connected to one side of the first track plate 1102 away from the installation column 1101, a rotating box 1104 is arranged on one side of the first sliding seat 1103, a second sliding seat 1105 is arranged at one end of the rotating box 1104 away from the first sliding seat 1103, a second track plate 1106 is slidably connected to the side surface of the second sliding seat 1105, a servo motor 11051 is arranged inside the second sliding seat 1105, and one side of the second sliding seat 1105 close to the rotating box 1104 is rotatably connected with a Figure 19 rotating column 11052 as shown, the output end of the servo motor 11051 is fixedly connected with the rotating column 11052, and the rotating column 11052 is detachably connected with the rotating box 1104.
[0087] Below the rotating box 1104 is provided with a Figure 20 knife placing rack 1107 as shown, one side of the knife placing rack 1107 is detachably connected with the installation column 1101, a main sliding plate 11071 is slidably connected to the upper surface of the knife placing rack 1107, a plurality of secondary sliding plates 11072 are arranged on the side surface of the main sliding plate 11071, and the secondary sliding plates 11072 are slidably connected with the knife placing rack 1107.
[0088] The middle part of the main sliding plate 11071 is rotatably connected with a diamond plate 11073, a plurality of sliding blocks 11074 are fixedly connected above the diamond plate 11073, a driven groove 11075 is formed in the middle part of the secondary sliding plate 11072, and the sliding blocks 11074 are slidably connected with the driven groove 11075.
[0089] Embodiment 1: An interactive tool loading and unloading platform, including the main machine bed 100 as shown in Figure 1 The main machine bed 100 of the machine tool, a tool magazine main body 200 is arranged above the main machine bed 100 of the machine tool, and several broach holders 300 as shown in Figure 3 are arranged above the tool magazine main body 200. A first guide rail 400 as shown in Figure 6 is arranged on the side of the tool magazine main body 200. A second guide rail 500 is slidably connected above the first guide rail 400, and a first robotic arm 600 as shown in Figure 11 is slidably connected above the second guide rail 500. A transfer assembly 800 is arranged below the first robotic arm 600. A transfer component 900 as shown in Figure 17 is arranged on the side of the transfer assembly 800. A docking component 1000 as shown in Figure 7 is arranged on the side of the transfer component 900. A first tool loading and unloading component 1100 as shown in Figure 18 is arranged below the transfer component 900. A second tool loading and unloading component 1200 is arranged below the docking component 1000;
[0090] In this embodiment, the worker uses the first robotic arm 600 to remove the broach holder 300 installed on the main machine bed 100 of the machine tool, and then inserts the broach holder 300 into the transfer assembly 800 through the first guide rail 400 and the second guide rail 500. Then the first robotic arm 600 releases the broach holder 300. The transfer assembly 800 descends and rotates the broach holder 300 to separate from the first robotic arm 600. Then the transfer component 900 moves the transfer assembly 800 to the side of the docking component 1000. The docking component 1000 takes out the broach holder 300 in the transfer assembly 800 and sends it into the second tool loading and unloading component 1200 to load and unload the broach 301; and the transfer assembly 800 vacates the space below the first robotic arm 600 at this time. The worker can directly lower the first robotic arm 600 and move it above the first tool loading and unloading component 1100. If there is a broach holder 300 in the first tool loading and unloading component 1100 where a worker has completed the replacement of the broach 301, it can be directly connected to this broach holder 300, and then the broach holder 300 is moved into the tool magazine main body 200 for storage, or installed on the main machine bed 100 of the machine tool; enabling the first robotic arm 600 to complete two operations at one time, putting down the old broach holder 300 and picking up the new broach holder 300, improving work efficiency, reducing unnecessary energy consumption, and reducing the waiting time of the worker, and being able to continuously perform loading and unloading work.
[0091] If there is no broach box 300 in the first loading and unloading tool component 1100, the worker can use the first robotic arm 600 to unload another broach box 300 from the main machine bed 100 of the machine tool, and then send the broach box 300 into the first loading and unloading tool component 1100 to load and unload the broach 301, enabling the worker to replace the broaches 301 on two broach boxes 300 simultaneously to meet the requirement of using two broaches 301 for broaching on a double-station broaching machine.
[0092] Embodiment 2: On the basis of Embodiment 1, this embodiment optimizes the technical solution: The transfer component 800 includes a transfer box 801 as Figure 12 shown. The transfer box 801 is arranged below the first robotic arm 600. A plug post 8021 as Figure 13 shown is detachably connected to the side of the transfer box 801. A rotating plate 802 is fixedly connected to the side of the plug post 8021 away from the transfer box 801. A transmission shaft 8022 is fixedly connected to the center of the rotating plate 802. A first slider 8023 is arranged on the side of the rotating plate 802 away from the plug post 8021. An auxiliary frame 803 is arranged on the side of the first slider 8023. The bottom end of the first slider 8023 is rotatably connected to the transmission shaft 8022. A first concave roller 8024 is arranged on the side of the first slider 8023 away from the rotating plate 802. The top end of the first concave roller 8024 is fixedly connected to the transmission shaft 8022. A first gear 8025 as Figure 16 shown is arranged on the side of the first concave roller 8024 away from the first slider 8023. The top end of the first gear 8025 is fixedly connected to the transmission shaft 8022. A second concave roller 8026 is arranged on the side of the first gear 8025 away from the first concave roller 8024. The top end of the second concave roller 8026 is fixedly connected to the transmission shaft 8022. A second slider 8027 as Figure 15 shown is arranged on the side of the second concave roller 8026 away from the first gear 8025. The bottom end of the second slider 8027 is rotatably connected to the transmission shaft 8022;
[0093] A first vertical groove 8032 is formed on the side of the auxiliary frame 803 close to the first slider 8023. The first slider 8023 is slidably connected to the first vertical groove 8032;
[0094] A second vertical groove 8033 is formed on the side of the auxiliary frame 803 close to the second slider 8027. The second slider 8027 is slidably connected to the second vertical groove 8033;
[0095] Below the first gear 8025, there is a meshing connection with the second gear 8036. At the bottom end of the second gear 8036, there is a fixed connection with a driving column 8034. On one side of the second gear 8036, there is a first convex roller 8035. The bottom end of the first convex roller 8035 is fixedly connected to the driving column 8034. The top end of the first convex roller 8035 is in contact with the first concave roller 8024. On the side of the first convex roller 8035 away from the second gear 8036, there is a driving motor 8031 as shown in Figure 14 . The output end of the driving motor 8031 is fixedly connected to the driving column 8034. The driving column 8034 is rotationally connected to the auxiliary frame 803. On the side of the second gear 8036 away from the first convex roller 8035, there is a second convex roller 8037. The bottom end of the second convex roller 8037 is fixedly connected to the driving column 8034. The top end of the second convex roller 8037 is in contact with the second concave roller 8026.
[0096] In this embodiment, the worker inserts the broach box 300 into the transfer box 801 through the first robotic arm 600. The transfer box 801 is provided with a slot that matches the size of the broach box 300, which makes it difficult for the broach box 300 to shake and fall off without external force. Subsequently, the worker makes the first robotic arm 600 release the broach box 300, and then starts the driving motor 8031 to drive the driving column 8034 to rotate, thereby causing the first convex roller 8035, the second gear 8036, and the second convex roller 8037 to rotate, driving the first concave roller 8024, the first gear 8025, and the second concave roller 8026 to rotate. Among them, the two sets of convex and concave rollers are used to enhance the structural stability. Since the driving column 8034 is restricted by the auxiliary frame 803 and only rotates, the second gear 8036 also rotates around the driving column 8034. However, the upper first gear 8025 not only rotates but also exerts a pulling force on the transmission shaft 8022. After the transmission shaft 8022 is stressed, it drives the first slider 8023 and the second slider 8027 to slide along the first vertical groove 8032 and the second vertical groove 8033, thereby changing the height of the transfer box 801 and further separating the broach box 300 from the first robotic arm 600. At the same time, since the transmission shaft 8022 also rotates driven by the first gear 8025, the angle of the transfer box 801 also deflects, making the lifting column 302 at the top of the broach box 300 face the docking component 1000, facilitating the subsequent connection between the docking component 1000 and the broach box 300. Similarly, after the broach 301 in the broach box 300 is replaced, the broach box 300 can be brought closer to the first robotic arm 600 in the reverse steps, facilitating the connection between the first robotic arm 600 and the broach box 300. This embodiment uses the transfer component 800 to separate the broach box 300 from the first robotic arm 600 without using the first robotic arm 600 for repeated lifting, and synchronously completes the turning of the broach box 300, facilitating the subsequent loading and unloading work, improving the work efficiency while reducing unnecessary energy consumption.
[0097] Embodiment 3: On the basis of Embodiment 2, the technical solution is optimized: The transfer assembly 900 includes a support column 901. The support column 901 is arranged below the second guide rail 500. One side of the support column 901 is detachably connected with a fixing plate 902. One side of the fixing plate 902 is rotatably connected with a transfer straight plate 9021. One end of the transfer straight plate 9021 away from the fixing plate 902 is rotatably connected with the auxiliary frame 803;
[0098] One side of the transfer straight plate 9021 is provided with a transfer folding plate 9022. The top end of the transfer folding plate 9022 is rotatably connected with the auxiliary frame 803. The bending point of the transfer folding plate 9022 is rotatably connected with the fixing plate 902;
[0099] One side of the transfer folding plate 9022 away from the fixing plate 902 is provided with a second telescopic rod 9023. The output end of the second telescopic rod 9023 is rotatably connected with the bottom end of the transfer folding plate 9022. The top of the second telescopic rod 9023 is rotatably connected with the support column 901.
[0100] In this embodiment, the worker drives the transfer folding plate 9022 to rotate by using the second telescopic rod 9023, and enhances the stability of the structure by using the transfer straight plate 9021, so that the auxiliary frame 803 moves towards the direction close to the docking assembly 1000, facilitating the connection between the docking assembly 1000 and the broach holder 300, and also creating space below the first robotic arm 600. The worker can directly lower the first robotic arm 600 and move it above the first loading and unloading tool assembly 1100 to perform subsequent loading and unloading tool operations; This embodiment mainly uses the transfer assembly 900 to change the position of the transfer assembly 800, making the overall device more flexible, so as to be able to execute richer operation steps.
[0101] Embodiment 4: On the basis of Embodiment 3, the technical solution is optimized: The docking assembly 1000 includes a docking plate 1001. The docking plate 1001 is arranged on the side of the main machine bed 100 of the machine tool. One end of the docking plate 1001 is provided with a docking fixture 1002 as shown in Figure 8 One side of the docking plate 1001 away from the docking fixture 1002 is fixedly connected with a transmission plate 1003. One side of the transmission plate 1003 is provided with a direction-changing plate 1004 as shown in Figure 9 One side of the transmission plate 1003 away from the direction-changing plate 1004 is provided with an auxiliary plate 1005 as shown in Figure 10 One side of the auxiliary plate 1005 away from the transmission plate 1003 is provided with a first telescopic rod 1006. One side of the bottom end of the first telescopic rod 1006 is provided with a docking base 1007.
[0102] On one side of the docking fixture 1002, there is a docking plate 10021. A jack 10022 is provided at the center of the docking plate 10021. A number of balls 10023 are arranged inside the docking plate 10021. A soft pad 10024 is arranged on the side of the docking plate 10021 close to the docking fixture 1002. An air chuck 10025 is arranged on the side of the soft pad 10024. The air chuck 10025 is connected to the balls 10023.
[0103] On the side of the transmission plate 1003 close to the steering plate 1004, a steering column 10031 is fixedly connected. A steering groove 10041 is provided inside the steering plate 1004. The steering column 10031 is slidably connected to the steering groove 10041. The steering groove 10041 includes a straight groove 100411 and a corner groove 100412.
[0104] One side of the bottom end of the steering plate 1004 is fixedly connected to the docking base 1007. The side of the steering plate 1004 away from the docking base 1007 is rotatably connected to the bottom end of the first telescopic rod 1006;
[0105] On the side of the transmission plate 1003 close to the first telescopic rod 1006, a transmission column 10032 is fixedly connected. The transmission column 10032 is rotatably connected to the output end of the first telescopic rod 1006. An auxiliary groove 10051 is provided inside the auxiliary plate 1005. The transmission column 10032 is slidably connected to the auxiliary groove 10051;
[0106] On the side of the steering plate 1004 close to the auxiliary plate 1005, a number of connecting columns 10042 are detachably connected. One end of the connecting column 10042 away from the steering plate 1004 is detachably connected to the auxiliary plate 1005.
[0107] In this embodiment, the docking fixture 1002 is connected to the lifting column 302 on the broach box 300. When the first telescopic rod 1006 contracts, it drives the transmission plate 1003 to slide along the steering plate 1004 and the auxiliary plate 1005, pulling out the broach box 300 from the transfer assembly 800. Then, it first drives the broach box 300 to move a certain distance horizontally until the steering column 10031 enters the corner groove 100412. At this time, the broach box 300 rotates downward until it is aligned with the second loading and unloading tool assembly 1200 below. At this time, the steering column 10031 just leaves the corner groove 100412, enabling the broach box 300 to move vertically downward and insert into the second loading and unloading tool assembly 1200 to replace the broach 301 on the broach box 300; similarly, after the replacement is completed, the worker can adopt the opposite steps to send the broach box 300 back to the transfer assembly 800; this embodiment uses the docking assembly 1000 to carry the broach box 300, without relying on the first robotic arm 600 to move the broach box 300, which not only reduces energy consumption but also shortens the design length of the first guide rail 400, saving production costs.
[0108] Embodiment 5: On the basis of Embodiment 4, the technical solution is optimized: The first loading and unloading tool assembly 1100 includes a mounting post 1101, the mounting post 1101 is arranged below the second guide rail 500, a first track plate 1102 is detachably connected to the side surface of the mounting post 1101, one end of the first track plate 1102 away from the mounting post 1101 is detachably connected to the support column 901, a first sliding seat 1103 is slidably connected to the side of the first track plate 1102 away from the mounting post 1101, a rotating box 1104 is arranged on one side of the first sliding seat 1103, a second sliding seat 1105 is arranged at one end of the rotating box 1104 away from the first sliding seat 1103, a second track plate 1106 is slidably connected to the side surface of the second sliding seat 1105, a servo motor 11051 is arranged inside the second sliding seat 1105, and a rotating column 11052 as shown in Figure 19 the figure is rotatably connected to the side of the second sliding seat 1105 close to the rotating box 1104, the output end of the servo motor 11051 is fixedly connected to the rotating column 11052, and the rotating column 11052 is detachably connected to the rotating box 1104.
[0109] A tool placing rack 1107 as shown in Figure 20 the figure is arranged below the rotating box 1104, one side of the tool placing rack 1107 is detachably connected to the mounting post 1101, a main sliding plate 11071 is slidably connected to the upper surface of the tool placing rack 1107, a plurality of secondary sliding plates 11072 are arranged on the side surface of the main sliding plate 11071, and the secondary sliding plates 11072 are slidably connected to the tool placing rack 1107.
[0110] A diamond plate 11073 is rotatably connected to the middle of the main sliding plate 11071, a plurality of sliding blocks 11074 are fixedly connected above the diamond plate 11073, a driven groove 11075 is formed in the middle of the secondary sliding plate 11072, and the sliding blocks 11074 are slidably connected to the driven groove 11075.
[0111] In this embodiment, the broach box 300 is inserted into the rotating box 1104 by the first robotic arm 600 or the docking assembly 1000. The worker changes the angle of the rotating box 1104 through the servo motor 11051, so that the broach 301 on the broach box 300 faces the direction convenient for the worker to operate, reducing the obstacles and making it easier for the worker to load and unload the broach 301. In addition, when the worker replaces the broach 301, the spare broach 301 can be placed on the tool rack 1107, which is convenient for the worker to perform other operations. Further, the worker can pull the main sliding plate 11071 to fold the diamond plate 11073, and use the sliding block 11074 to slide along the driven groove 11075 to generate a pulling force on the secondary sliding plate 11072, opening the top of the tool rack 1107 to temporarily store the broach 301 in the tool rack 1107 for use when replacing the broach 301 next time. In addition, in this embodiment, the worker can move the first slide base 1103 and the second slide base 1105 according to the size of the broach box 300 to replace the rotating box 1104, and directly move the broach box 300 with the first robotic arm 600, while the second broach loading and unloading assembly 1200 still uses the original rotating box 1104, enabling the device to perform broach loading and unloading work on two broach boxes 300 of different sizes at the same time, enhancing the applicable range of the device.
[0112] Experimental example: As Figure 21 shown, this experimental example takes a certain turbine disk processing factory as an example. In this experimental example, when the turbine disk processing factory processes the turbine disk, it is found that the 5th broach box 300 in the tool magazine needs to be assembled to station A, denoted as tool No. 5, and the 6th broach box 300 needs to be assembled to station B, denoted as tool No. 6. This experimental example uses the enumeration method to prove that this operation can be completed according to different pre-states of the broach 301.
[0113] Use the T(N)A-UP command to represent returning tool No. N from station A to the N-tool box position, and use the T(N)B-DOWN command to represent installing tool No. N from the N-tool box position to station B, where when N = 0, it means no assembly or return operation:
[0114] Both broach boxes 300 are not in the stations: Suppose the broach box 300 at station A is a and the broach box 300 at station B is b at this time. Then the operations that need to be performed are T(a)A-UP, T(5)A-DOWN, T(b)B-UP, and T(6)B-DOWN in sequence.
[0115] One broach box 300 is in the station: For this situation, it needs to be further divided into four categories for discussion:
[0116] (1) Tool No. 5 is at station A: Suppose the broach box 300 at station B is b at this time. Then the operations that need to be performed are T(0)A-UP, T(0)A-DOWN, T(b)B-UP, and T(6)B-DOWN in sequence.
[0117] (2) The No. 5 tool is at Station B: Assume that the broach holder 300 at Station A at this time is a. Then the operations to be performed are successively T(0)A-UP, T(0)A-DOWN, T(5)B-UP, T(6)B-DOWN, T(a)A-UP, T(5)A-DOWN, T(0)B-UP, T(0)B-DOWN.
[0118] (3) The No. 6 tool is at Station A: Assume that the broach holder 300 at Station B at this time is b. Then the operations to be performed are successively T(6)A-UP, T(5)A-DOWN, T(b)B-UP, T(6)B-DOWN.
[0119] (4) The No. 6 tool is at Station B: Assume that the broach holder 300 at Station A at this time is a. Then the operations to be performed are successively T(a)A-UP, T(5)A-DOWN, T(0)B-UP, T(0)B-DOWN.
[0120] Both broach holders 300 are on the stations: If the No. 5 tool is at Station A and the No. 6 tool is at Station B, the requirements are clearly met at this time.
[0121] For the case where the No. 5 tool is at Station B and the No. 6 tool is at Station A, the operations to be performed are T(6)A-UP, T(0)A-DOWN, T(5)B-UP, T(6)B-DOWN, T(0)A-UP, T(5)A-DOWN, T(0)B-UP, T(0)B-DOWN.
[0122] In summary, it can be concluded that the function of assembling the No. 5 tool to Station A and the No. 6 tool to Station B can be achieved in any case. Due to the arbitrariness of the broach holder 300, it can be concluded that this broaching machine can achieve the function of assembling any two broach holders 300 to Stations A and B through a series of operations.
[0123] Further, the states of the broach holder 300 in the broaching work can be divided into a start cycle, a working cycle, and an end cycle. The start cycle refers to successively placing the two broach holders 300 into Station A and Station B. The working cycle refers to assuming that the service life of each broach 301 is fixed, and replacing the broaches 301 in the order of Station A and Station B. The end cycle refers to retrieving the broach holders 300 on Stations A and B back into the tool magazine.
[0124] The embodiments of the present invention are given for the purpose of illustration and description. Although the embodiments of the present invention have been shown and described above, it can be understood that the above embodiments are exemplary and should not be construed as limiting the present invention. Those of ordinary skill in the art can make changes, modifications, substitutions, and variations to the above embodiments within the scope of the present invention.
Claims
1. Interactive tool loading and unloading platform, its characteristics are: The invention comprises a machine tool main bed (100), a tool magazine body (200) is arranged above the machine tool main bed (100), a plurality of tool broaching boxes (300) are arranged above the tool magazine body (200), a first guide rail (400) is arranged on the side of the tool magazine body (200), a second guide rail (500) is slidably connected above the first guide rail (400), a first mechanical arm (600) is slidably connected above the second guide rail (500), a transfer assembly (800) is arranged below the first mechanical arm (600), a transfer assembly (900) is arranged on the side of the transfer assembly (800), a docking assembly (1000) is arranged on the side of the transfer assembly (900), a first tool loading and unloading assembly (1100) is arranged below the transfer assembly (900), and a second tool loading and unloading assembly (1200) is arranged below the docking assembly (1000); The docking assembly (1000) comprises a docking plate (1001), the docking plate (1001) being arranged on the side of the main bed (100) of the machine tool, a docking fixture (1002) being arranged at one end of the docking plate (1001), a transmission plate (1003) being fixedly connected to the side of the docking plate (1001) away from the docking fixture (1002), a deflection plate (1004) being arranged on one side of the transmission plate (1003), an auxiliary plate (1005) being arranged on the side of the transmission plate (1003) away from the deflection plate (1004), a first telescopic rod (1006) being arranged on the side of the auxiliary plate (1005) away from the transmission plate (1003), and a docking base (1007) being arranged on one side of the bottom end of the first telescopic rod (1006); The transfer assembly (800) comprises a transfer box (801), wherein the transfer box (801) is arranged below the first mechanical arm (600), a side of the transfer box (801) is detachably connected with a plug post (8021), a side of the plug post (8021) away from the transfer box (801) is fixedly connected with a rotating plate (802), a center of the rotating plate (802) is fixedly connected with a transmission shaft (8022), a side of the rotating plate (802) away from the plug post (8021) is provided with a first slider (8023), a side of the first slider (8023) is provided with an auxiliary frame (803), a bottom end of the first slider (8023) is rotatably connected to the transmission shaft (8022), and a side of the first slider (8023) away from the rotating plate (802) is provided with a A first concave roller (8024) is provided, the top end of the first concave roller (8024) is fixedly connected to the transmission shaft (8022), a first gear (8025) is provided on the side of the first concave roller (8024) away from the first slider (8023), the top end of the first gear (8025) is fixedly connected to the transmission shaft (8022), a second concave roller (8026) is provided on the side of the first gear (8025) away from the first concave roller (8024), the top end of the second concave roller (8026) is fixedly connected to the transmission shaft (8022), a second slider (8027) is provided on the side of the second concave roller (8026) away from the first gear (8025), and the bottom end of the second slider (8027) is rotatably connected to the transmission shaft (8022).
2. The interactive tool loading and unloading platform according to claim 1 is characterized by: A docking plate (10021) is provided on one side of the docking clamp (1002), a socket (10022) is provided at the center of the docking plate (10021), a plurality of balls (10023) are provided on the inner side of the docking plate (10021), a soft pad (10024) is provided on the side of the docking plate (10021) close to the docking clamp (1002), a pneumatic clamping claw (10025) is provided on the side of the soft pad (10024), and the pneumatic clamping claw (10025) is connected to the ball (10023).
3. The interactive tool loading and unloading platform according to claim 1 is characterized by: A direction-changing column (10031) is fixedly connected to one side of the transmission plate (1003) close to the direction-changing plate (1004); a direction-changing groove (10041) is provided on the inner side of the direction-changing plate (1004); the direction-changing column (10031) is slidably connected to the direction-changing groove (10041); and the direction-changing groove (10041) comprises a straight groove (100411) and a corner groove (100412).
4. The interactive tool loading and unloading platform according to claim 1, characterized in that: One side of the bottom end of the deflection plate (1004) is fixedly connected to the docking base (1007), and the side of the deflection plate (1004) away from the docking base (1007) is rotatably connected to the bottom end of the first telescopic rod (1006); A transmission column (10032) is fixedly connected to one side of the transmission plate (1003) close to the first telescopic rod (1006), the transmission column (10032) is rotatably connected to the output end of the first telescopic rod (1006), an auxiliary groove (10051) is provided on the inner side of the auxiliary plate (1005), and the transmission column (10032) is slidably connected to the auxiliary groove (10051); A side of the direction-changing plate (1004) close to the auxiliary plate (1005) is detachably connected to a plurality of connection columns (10042), and an end of the connection column (10042) away from the direction-changing plate (1004) is detachably connected to the auxiliary plate (1005).
5. The interactive tool loading and unloading platform according to claim 1, characterized in that: A broach (301) is detachably connected to the side of the broach box (300), and a lifting column (302) is fixedly connected to the top of the broach box (300); The lifting column (302) comprises a lifting base (3023), the lifting base (3023) is fixedly connected to the upper surface of the broach box (300), a clamping column (3022) is fixedly connected above the lifting base (3023), and a limiting cover (3021) is fixedly connected above the clamping column (3022); A second mechanical arm (700) is provided on one side of the first mechanical arm (600), and the second mechanical arm (700) is slidably connected to the second guide rail (500); A tool holder (201) is provided on the upper surface of the tool magazine body (200); a limiting plate (202) is provided on one side above the tool holder (201); and a plurality of limiting grooves (203) are provided on the top of the limiting plate (202); A slide table (501) is fixedly connected to the inner side of the second guide rail (500), and the bottom of the slide table (501) is slidably connected to the first guide rail (400); a first lifting column (601) is slidably connected to the inner side of the first mechanical arm (600), and a second lifting column (701) is slidably connected to the inner side of the second mechanical arm (700); a first mechanical claw (6052) is provided at the bottom end of the first lifting column (601), and a second mechanical claw (702) is provided at the bottom end of the second lifting column (701).
6. The interactive tool loading and unloading platform according to claim 1, characterized in that: A first vertical groove (8032) is provided on one side of the auxiliary frame (803) close to the first sliding block (8023), and the first sliding block (8023) is slidably connected to the first vertical groove (8032); A second vertical groove (8033) is provided on one side of the auxiliary frame (803) close to the second sliding block (8027), and the second sliding block (8027) is slidably connected to the second vertical groove (8033); A second gear (8036) is meshedly connected below the first gear (8025), a driving column (8034) is fixedly connected to the bottom end of the second gear (8036), a first convex roller (8035) is provided on one side of the second gear (8036), the bottom end of the first convex roller (8035) is fixedly connected to the driving column (8034), the top end of the first convex roller (8035) is in contact with the first concave roller (8024), and the first convex roller (8035) is away from the second gear (8036). A driving motor (8031) is provided on one side of the second gear (8036), an output end of the driving motor (8031) is fixedly connected to a driving column (8034), the driving column (8034) is rotationally connected to the auxiliary frame (803), a second convex roller (8037) is provided on a side of the second gear (8036) away from the first convex roller (8035), the bottom end of the second convex roller (8037) is fixedly connected to the driving column (8034), and the top end of the second convex roller (8037) is in contact with the second concave roller (8026).
7. The interactive tool loading and unloading platform according to claim 1, characterized in that: The transfer assembly (900) comprises a support column (901), wherein the support column (901) is arranged below the second guide rail (500), and a fixed plate (902) is detachably connected to a side surface of the support column (901), and a transfer straight plate (9021) is rotatably connected to one side of the fixed plate (902), and an end of the transfer straight plate (9021) away from the fixed plate (902) is rotatably connected to an auxiliary frame (803); a transfer folding plate (9022) is arranged on one side of the transfer straight plate (9021), and the top end of the transfer folding plate (9022) is rotatably connected to the auxiliary frame (803), and the bending point of the transfer folding plate (9022) is rotatably connected to the fixed plate (902); A second telescopic rod (9023) is provided on a side of the transfer folding plate (9022) away from the fixed plate (902), the output end of the second telescopic rod (9023) is rotatably connected to the bottom end of the transfer folding plate (9022), and the top of the second telescopic rod (9023) is rotatably connected to the support column (901).
8. The interactive tool loading and unloading platform according to claim 7, characterized in that: The first loading and unloading knife assembly (1100) comprises a mounting column (1101), wherein the mounting column (1101) is arranged below the second guide rail (500), and a first track plate (1102) is detachably connected to a side of the mounting column (1101), and an end of the first track plate (1102) away from the mounting column (1101) is detachably connected to a support column (901), and a side of the first track plate (1102) away from the mounting column (1101) is slidably connected to a first slide seat (1103), and a rotating box (1104) is arranged on one side of the first slide seat (1103), and the rotating box (1104) is arranged on the side of the first slide seat (1103). A second slide (1105) is provided at one end of the rotating box (1104) away from the first slide (1103); a second track plate (1106) is slidably connected to the side of the second slide (1105); a servo motor (11051) is provided on the inner side of the second slide (1105); a rotating column (11052) is rotatably connected to the side of the second slide (1105) close to the rotating box (1104); an output end of the servo motor (11051) is fixedly connected to the rotating column (11052); and the rotating column (11052) is detachably connected to the rotating box (1104).
9. The interactive tool loading and unloading platform according to claim 8, characterized in that: A tool holder (1107) is arranged below the rotating box (1104), one side of the tool holder (1107) is detachably connected to the mounting column (1101), a main sliding plate (11071) is slidably connected to the upper surface of the tool holder (1107), a plurality of slave sliding plates (11072) are arranged on the side of the main sliding plate (11071), and the slave sliding plates (11072) are slidably connected to the tool holder (1107); a diamond plate (11073) is rotatably connected to the middle of the main sliding plate (11071), a plurality of sliding blocks (11074) are fixedly connected to the upper side of the diamond plate (11073), a driven groove (11075) is provided in the middle of the slave sliding plate (11072), and the sliding block (11074) is slidably connected to the driven groove (11075).
Citation Information
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