Connection control system of edge bonding machine

Abstract

According to the edge bonding machine connection control system provided by the invention, the upper computer monitoring module monitors the working states of the feeding code scanning module, the feeding module, the edge bonding machine module and the gantry carrying module; processing parameters of a plate are obtained through the feeding code scanning module, and the processing parameters are sent to the upper computer monitoring module, so that the upper computer monitoring module generates corresponding production parameters according to the processing parameters; a plate is pushed to the edge banding machine module through the pushing hand feeding module; carrying out edge sealing operation on the plate through the edge sealing machine module so as to enable the plate to meet the production parameters; and the plate subjected to edge sealing is carried through the gantry carrying module. According to the edge bonding machine connection line control system, through high integration and automatic control, high efficiency, accuracy and intelligence in the production process are achieved, and the overall efficiency and stability of a production line are effectively improved.

Description

Technical Field

[0001] The invention relates to the technical field of edge banding machines, and in particular to a connection control system for edge banding machines. Background Art

[0002] Edge banding machines are common equipment in woodworking machinery, mainly used for edge banding of boards. The working process of traditional edge banding machines usually requires manual operation and manual adjustment, with low production efficiency and prone to errors. In addition, edge banding machines often encounter the following problems during the connection process:

[0003] Low degree of automation: The existing edge banding machine control system mainly relies on manual adjustment and operation, and cannot automatically adjust the processing parameters according to the size, model and process requirements of different panels, resulting in low production efficiency.

[0004] Inaccurate plate detection and control: Traditional systems rely on manual recording or manual input to obtain processing information such as plate size and model. They lack efficient automatic detection and feedback mechanisms and are prone to errors.

[0005] Isolated production data: The various modules in the existing control system usually lack effective communication and coordination mechanisms, resulting in untimely information flow, which in turn affects production scheduling and the overall optimization of the system.

[0006] Insufficient automatic handling capabilities: Traditional edge banding machines are usually unable to automatically handle panels in the production line. Panel handling mostly relies on manual or robotic arms, which is inefficient and unstable.

[0007] In summary, the problems existing in the prior art need to be solved urgently. Summary of the invention

[0008] The present invention provides an edge banding machine connection control system, which is used to solve the defects in the prior art, thereby improving production efficiency, reducing manual intervention, and reducing the possibility of human error.

[0009] The present invention provides an edge banding machine connection control system, comprising: a host computer monitoring module, a material feeding code scanning module, a pusher feeding module, an edge banding machine module and a gantry handling module;

[0010] The host computer monitoring module is used to monitor the working status of the feeding code scanning module, the feeding module, the edge banding machine module and the gantry handling module;

[0011] The feeding code scanning module is used to obtain the processing parameters of the plate, and send the processing parameters to the host computer monitoring module, so that the host computer monitoring module generates corresponding production parameters according to the processing parameters;

[0012] The pusher feeding module is used to push the plate to the edge banding machine module;

[0013] The edge banding machine module is used to perform edge banding operations on the board so that the board meets the production parameters;

[0014] The gantry handling module is used to carry the plates after edge sealing.

[0015] According to an edge banding machine connection control system provided by the present invention, the host computer monitoring module exchanges data with each module in the system through an Ethernet network, and monitors and displays the operating status of each module in real time.

[0016] According to an edge banding machine connection control system provided by the present invention, the feed code scanning module obtains the processing information of the plate by scanning the identification code on the plate, and the processing information includes the size, model and processing technology information of the plate.

[0017] According to the edge banding machine connection control system provided by the present invention, the pusher feeding module includes a distance measuring system, a servo motor and a pusher device.

[0018] The distance measuring system is used to detect the distance between the plate and the pusher device in real time, and adjust the feeding speed and position of the pusher device according to the distance;

[0019] The servo motor is used to control the speed of the conveyor belt and the movement of the pusher device;

[0020] The pusher device is used to push the plate to the feed port of the edge banding machine module.

[0021] According to an edge banding machine connection control system provided by the present invention, the edge banding machine module includes a milling cutter device, a linear motor and a lifting platform;

[0022] The milling cutter device is used to perform edge sealing operations on the edges of the plate;

[0023] The linear motor is used to adjust the position of the milling cutter and control the advance and retreat of the milling cutter according to the size of the plate and the preset processing requirements, so as to achieve the edge banding operation of the plate;

[0024] The lifting platform is used to automatically adjust the height according to the actual size of the plate.

[0025] According to a control system for an edge banding machine provided by the present invention, the gantry transport module includes an X-axis lateral movement module, a Z-axis upper and lower module, and an R-axis rotation module, and the host computer monitoring module is also used to determine the transport path according to the size information and processing requirements of the plate to control the X-axis lateral movement module, the Z-axis upper and lower module, and the R-axis rotation module.

[0026] According to the edge banding machine connection control system provided by the present invention, the pusher feeding module further includes a plate detection sensor;

[0027] The plate detection sensor is used to detect the position of the plate entering and leaving the servo to determine the size and feeding direction of the plate.

[0028] According to an edge banding machine connection control system provided by the present invention, the edge banding machine connection control system further includes a roller table return module;

[0029] The roller table return module is used to return the processed plate to a preset position after the plate is processed.

[0030] According to an edge banding machine connection control system provided by the present invention, the roller table return material module includes a roller table, a sensor and a driving device;

[0031] The roller table is used to carry the plate and convey the processed plate by rolling;

[0032] The sensor is used to detect whether the plate has been processed and monitor the position of the plate to determine whether the plate has entered the correct return channel;

[0033] The driving device is used to drive the roller table to perform a material return operation after processing is completed, so that the plate can be smoothly sent out along a preset path.

[0034] The edge banding machine connection control system provided by the present invention monitors the working status of the feed code scanning module, the feed module, the edge banding machine module and the gantry handling module through the host computer monitoring module; obtains the processing parameters of the plate through the feed code scanning module, and sends the processing parameters to the host computer monitoring module, so that the host computer monitoring module generates corresponding production parameters according to the processing parameters; pushes the plate to the edge banding machine module through the pusher feed module; performs edge banding operation on the plate through the edge banding machine module to make the plate meet the production parameters; and transports the edge banded plate through the gantry handling module. The edge banding machine connection control system of the present invention realizes high efficiency, precision and intelligence in the production process through high integration and automatic control, and effectively improves the overall efficiency and stability of the production line. BRIEF DESCRIPTION OF THE DRAWINGS

[0035] In order to more clearly illustrate the technical solutions in the present invention or the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0036] Figure 1 It is a module schematic diagram of the edge banding machine connection control system provided by the present invention;

[0037] Figure 2 It is a structural schematic diagram of the feeding code scanning module provided by the present invention;

[0038] Figure 3 It is a structural schematic diagram of the push handle feeding module provided by the present invention;

[0039] Figure 4 It is a structural schematic diagram of the edge banding machine module provided by the present invention;

[0040] Figure 5 It is a structural schematic diagram of the gantry handling module provided by the present invention; DETAILED DESCRIPTION

[0041] In order to make the purpose, technical solution and advantages of the present invention clearer, the technical solution of the present invention will be clearly and completely described below in conjunction with the drawings of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0042] In order to solve the problems in the prior art, the present invention proposes an edge banding machine connection control system, thereby improving production efficiency, reducing manual intervention, and reducing the possibility of human error. The edge banding machine connection control system is described below. Figure 1 As shown, it includes but is not limited to the following modules: host computer monitoring module, material feeding code scanning module, pusher feeding module, edge banding machine module and gantry handling module;

[0043] The host computer monitoring module is used to monitor the working status of the feeding code scanning module, the feeding module, the edge banding machine module and the gantry handling module;

[0044] The feeding code scanning module is used to obtain the processing parameters of the plate, and send the processing parameters to the host computer monitoring module, so that the host computer monitoring module generates corresponding production parameters according to the processing parameters;

[0045] The pusher feeding module is used to push the plate to the edge banding machine module;

[0046] The edge banding machine module is used to perform edge banding operations on the board so that the board meets the production parameters;

[0047] The gantry handling module is used to carry the plates after edge sealing.

[0048] Specifically, the host computer monitoring module

[0049] The host computer monitoring module is the core control unit of the entire system. It is used to monitor the operating status of the feeding code scanning module, pusher feeding module, edge banding machine module and gantry handling module in real time, and to schedule and control the operation of each module.

[0050] The module includes a monitoring interface and a processing unit:

[0051] Monitoring interface: displays the working status of each module, including operating time, fault alarm, processing progress and other information, so that operators can understand the system status in real time.

[0052] Processing unit: Receives the plate processing parameters transmitted by the feeding scanning module, generates corresponding production parameters based on the preset production process requirements, and sends the generated parameters to the pusher feeding module, edge banding machine module and gantry handling module.

[0053] Feeding code scanning module

[0054] The feeding code scanning module is installed at the feeding port, and is mainly composed of a code scanner and a data transmission unit:

[0055] Barcode scanner: Scan the QR code or barcode on the plate to obtain the processing parameters of the plate, such as size, model and processing technology information.

[0056] Data transmission unit: transmits the processing parameters obtained by the barcode scanner to the host computer monitoring module, which parses the parameters and generates production instructions.

[0057] Pusher feeding module

[0058] The pusher feeding module is located between the feeding port and the edge banding machine module, including a distance measuring system, a servo motor and a pusher device:

[0059] Distance measurement system: Real-time detection of the distance between the plate and the pusher device to ensure accurate positioning during the pushing process.

[0060] Servo motor: controls the moving speed and position of the pusher device to ensure that the sheet material is pushed smoothly to the feed port of the edge banding machine module.

[0061] Pusher device: The board is accurately fed into the edge banding machine module through a robotic arm or push rod.

[0062] Edge banding machine module

[0063] The edge banding machine module is the core part of the sheet metal processing, including the milling cutter device, linear motor and lifting platform:

[0064] Milling cutter device: performs edge banding operations on the edges of the panels according to production parameters.

[0065] Linear motor: adjust the advance and retreat position of the milling cutter according to the size of the plate and processing requirements to ensure edge banding accuracy.

[0066] Lifting platform: automatically adjusts height to accommodate plates of different sizes, ensuring stability and consistency during processing.

[0067] Gantry handling module

[0068] The gantry handling module is located at the exit of the edge banding machine module and is responsible for transporting the processed plates to the next process or designated location. The module includes an X-axis lateral movement module, a Z-axis up and down module, and an R-axis rotation module:

[0069] X-axis lateral movement module: realizes precise movement of the plate in the horizontal direction.

[0070] Z-axis upper and lower modules: adjust the position of the handling gripper according to the height of the plate.

[0071] R-axis rotation module: adjust the angle according to the placement requirements of the plate to ensure that the placement of the plate meets the process requirements.

[0072] The operation process of the present invention is as follows:

[0073] The feeding code scanning module scans the identification code on the plate, obtains the size, model and processing technology information, and then sends the processing parameters to the upper computer monitoring module.

[0074] The upper computer monitoring module generates corresponding production parameters based on the received processing parameters and the preset production process requirements, and distributes them to the pusher feeding module and the edge banding machine module.

[0075] The pusher feeding module adjusts the running speed of the servo motor and the position of the pusher device according to the production parameters sent by the upper computer monitoring module, and sends the plate to the feeding port of the edge banding machine module.

[0076] After receiving the production parameters, the edge banding machine module adjusts the position of the milling cutter device and the height of the lifting platform, and performs edge banding operations on the edges of the plate to ensure that the processing results meet production requirements.

[0077] The processed plates are grabbed by the gantry handling module, and after X-axis lateral movement, Z-axis up and down and R-axis rotation adjustment, the plates are transported to the predetermined position to complete the processing process.

[0078] Through the present invention, full-automatic control of the edge banding machine production line can be achieved, production efficiency can be effectively improved, the difficulty of manual operation can be reduced, processing accuracy and consistency can be ensured, and reliable support can be provided for efficient board production.

[0079] As a further optional embodiment, the host computer monitoring module exchanges data with each module in the system via an Ethernet network to monitor and display the operating status of each module in real time.

[0080] In this embodiment, the host computer monitoring module is connected to each module in the system (such as the material scanning module, the pusher feeding module, the edge banding machine module, the gantry handling module, etc.) through an Ethernet local area network. Each module exchanges data with the host computer monitoring module through a network protocol (such as TCP / IP). The Ethernet network provides a high-speed and stable data transmission channel to ensure that the system shares working status, parameters and fault information in real time and synchronously.

[0081] Each module transmits its working status, parameter information, fault alarm and other data to the host computer monitoring module in real time. The host computer monitoring module receives and processes this data through the network, forms data records, and performs further analysis and display as needed.

[0082] The host computer monitoring module monitors the status of each module in the system in real time through the Ethernet network. For example, it monitors the feeding status of the board, the processing status of the edge banding machine, the operating status of the handling module, etc.

[0083] The display interface connected via the Ethernet network can display the working progress, current operating parameters and abnormal alarms of each module in real time. Operators can intuitively observe the status of each module through the interface and take timely action.

[0084] The host computer monitoring module can regularly receive and record the operating status of each module and analyze whether there are any faults or abnormalities. The system can provide real-time warnings through status feedback, and promptly remind operators to conduct inspections or maintenance to avoid production line stagnation.

[0085] With the help of Ethernet network, the host computer monitoring module can perform remote diagnosis and control, which is particularly suitable for cross-regional or remote factory monitoring. Operators can access the system through network connection without being on site, check the working status, adjust working parameters, or perform remote fault diagnosis and repair on the module.

[0086] All real-time data received by the host computer monitoring module through the Ethernet network can be stored in the database to form historical records. Through the query and analysis of historical data, operators can better understand the trends and problems in the production process and optimize the production process on this basis.

[0087] Since each module realizes data sharing and communication through the Ethernet network, each module of the entire system can work together in real time. For example, when the material scanning module obtains the processing parameters of the plate, the upper computer monitoring module will immediately transmit these parameters to the pusher material feeding module, edge banding machine module, etc., to ensure that each module operates efficiently according to unified production parameters.

[0088] By adopting the Ethernet network for data exchange and real-time monitoring between modules, the edge banding machine connection control system of the present invention can operate more efficiently and intelligently, improve the automation level, stability and reliability of the production line, and at the same time provide remote diagnosis and fault warning functions, providing more convenience for system maintenance and management.

[0089] As a further optional embodiment, the material input code scanning module obtains processing information of the plate by scanning the identification code on the plate, and the processing information includes the size, model and processing technology information of the plate.

[0090] refer to Figure 2 , 21 is a feed detection sensor, 22 is a feed blocking cylinder, 23 is a code scanning system, 24 is a discharge detection sensor, 25 is a feed distance measuring system, and 26 is a discharge blocking cylinder. In this embodiment, each plate to be processed is pre-attached with a unique identification code (such as a QR code, barcode or RFID tag, etc.). The identification code contains the relevant processing information of the plate and is read by the feed scanning module. The identification code can contain multiple information fields, for example:

[0091] Plate size: including the length, width, thickness and other information of the plate, to ensure that the processing equipment can be accurately set according to these data.

[0092] Plate model: used to distinguish plates of different types or specifications, so that the system can select the appropriate processing technology according to the model.

[0093] Processing technology information: includes special requirements for sheet metal processing, such as edge banding method, edge banding material, edge banding parameters, etc., to ensure that the edge banding machine can automatically adjust according to different process requirements.

[0094] When the sheet enters the scanning range of the feeding scanning module, the scanning device of the feeding scanning module (such as a laser scanner, camera or RFID reader) will automatically read the identification code on the sheet. The scanning process does not require manual intervention, and can achieve automatic and efficient data collection.

[0095] The scanned identification code information (i.e., processing information) will be transmitted to the host computer monitoring module through a communication interface (such as Ethernet, RS485, etc.). After receiving it, the host computer monitoring module will match it with the production parameters, automatically generate the corresponding production settings (such as processing path, tool settings, edge banding speed, etc.), and transmit these parameters to the corresponding control modules (such as edge banding machine module, pusher feeding module, etc.) to ensure that the processing process meets the predetermined requirements.

[0096] The workflow is as follows:

[0097] The control system determines whether to continue feeding according to the following formula:

[0098] ∑ board length + ∑ board spacing > line length

[0099] When this formula is established, the blocking cylinder rises and feeding stops.

[0100] When the plate enters the scanning range, the control system notifies the scanning system to scan. The scanning system communicates with the database through the host computer, reads the plate information, and feeds the information back to the control system.

[0101] The control system determines whether the sheet material feeding direction is correct according to the following formula:

[0102] ABS (roller width - measurement distance - corresponding size of plate information) < allowable tolerance

[0103] When this formula is true, it means that the sheet material feeding direction is correct; otherwise, the system will sound an alarm and shut down.

[0104] At the same time, the control system determines whether the plate spacing meets the requirements according to the following formula:

[0105] (Current plate long side - previous plate short side) > minimum plate spacing

[0106] When this formula is established, the discharge blocking cylinder descends and the current plate enters the next process.

[0107] The processing information obtained by scanning will be updated in real time to the system database, forming a real-time tracking record of the production process. This enables the system to automatically track the processing progress of each plate, and once a problem occurs, the specific information of the problem plate can be quickly traced.

[0108] As a further optional embodiment, the pusher feeding module includes a distance measuring system, a servo motor and a pusher device.

[0109] The distance measuring system is used to detect the distance between the plate and the pusher device in real time, and adjust the feeding speed and position of the pusher device according to the distance;

[0110] The servo motor is used to control the speed of the conveyor belt and the movement of the pusher device;

[0111] The pusher device is used to push the plate to the feed port of the edge banding machine module.

[0112] like Figure 3As shown, 31 is a new distance measuring system, 33 is a servo motor, 34 is a pusher and 35 is a barrier that constitutes a pusher device. Specifically, the distance measuring system is an important component of the pusher feeding module, and is mainly used to monitor the distance between the plate and the pusher device in real time. The system is usually composed of sensors (such as laser sensors, ultrasonic sensors or photoelectric sensors, etc.), which can accurately obtain the spatial distance between the plate and the pusher device in a very short time. Through the distance measuring system, the system can achieve the following functions:

[0113] Real-time monitoring: Dynamically monitor the position and feeding status of the board to ensure that the pusher device can deliver the board to the edge banding machine in a timely and accurate manner.

[0114] Precise adjustment: Based on the distance data detected in real time, the distance measurement system can provide feedback to the control system to adjust the movement speed, feeding rhythm and pushing force of the pusher device to ensure that the sheet material is smoothly delivered to the feed port of the edge banding machine.

[0115] The role of the servo motor in the pusher feeding module is to achieve stable and accurate conveying of the plate by accurately controlling the movement of the conveyor belt and the pusher device. The servo motor is usually equipped with a closed-loop control system that can accurately adjust the movement speed, position and acceleration according to the control signal. Its main functions include:

[0116] Conveyor belt control: The servo motor can accurately control the speed of the conveyor belt to ensure that the conveying process of the plate is smooth and jitter-free, avoiding plate displacement or inaccurate processing due to unstable speed.

[0117] Pusher device drive: The servo motor adjusts the movement trajectory and speed of the pusher device according to the size, thickness and feeding requirements of the plate, ensuring that the plate can be pushed to the feed port of the edge banding machine module at the right time and with appropriate force.

[0118] The pusher device is the core component of the pusher feeding module. Its function is to push the plate from the conveyor belt to the feeding port of the edge banding machine module. The pusher device is usually composed of a push plate, a push rod, a transmission mechanism, etc. Its main functions include:

[0119] Pushing function: Push the sheet from the conveyor belt to the feed port of the edge banding machine through the push plate or push rod to ensure that the sheet enters the edge banding machine smoothly for edge banding processing.

[0120] Precise positioning: According to the feedback from the distance measuring system, the pusher device can accurately adjust the time and position of pushing to prevent the plate from exceeding the feed port of the edge banding machine or failing to fully enter the feed port, thereby ensuring the accuracy of the edge banding process.

[0121] The specific workflow is as follows:

[0122] When the plate starts to move from the feeding area, the distance measuring system detects the distance between the plate and the pusher device in real time.

[0123] The distance measuring system transmits the acquired distance data to the control system. The system adjusts the feeding speed and pushing position of the pusher device according to the data to ensure that the plate is accurately fed into the feed port of the edge banding machine.

[0124] The servo motor controls the speed of the conveyor belt and precisely pushes the board through the pusher device, ensuring that it moves steadily and enters the edge banding machine smoothly.

[0125] After being pushed by the pusher device, the plate enters the feed port of the edge banding machine module and starts the edge banding operation.

[0126] By introducing a distance measuring system, a servo motor and a pusher device into the pusher feeding module, the present invention can realize high-precision automatic conveying and pushing of plates, ensuring that the edge banding machine can stably and efficiently process plates of different specifications. This embodiment improves production efficiency and processing quality while effectively reducing manual intervention and equipment failure rate, and has significant industrial application value.

[0127] As a further optional embodiment, the edge banding machine module includes a milling cutter device, a linear motor and a lifting platform;

[0128] The milling cutter device is used to perform edge sealing operations on the edges of the plate;

[0129] The linear motor is used to adjust the position of the milling cutter and control the advance and retreat of the milling cutter according to the size of the plate and the preset processing requirements, so as to achieve the edge banding operation of the plate;

[0130] The lifting platform is used to automatically adjust the height according to the actual size of the plate.

[0131] like Figure 4 As shown, 41 is a milling cutter device, 42 is a linear motor, and 43 is a lifting platform. Specifically, the milling cutter device is one of the core components of the edge banding machine module, and is mainly used to perform edge banding operations on the edges of the plates. The device is usually composed of multiple milling cutters, brackets, drive mechanisms, etc. Its main functions include:

[0132] Edge banding: The milling cutter device can accurately cut or trim the edge of the board to meet the edge banding requirements and ensure that the edge is neat and smooth for subsequent edge banding operations.

[0133] Efficient cutting: Milling cutters usually use high-speed rotating cutting tools, which can quickly and efficiently complete edge processing when processing plates of different materials, reduce processing time and improve production efficiency.

[0134] Linear motors are used in edge banding machine modules to control the precise positioning and advance and retreat of milling cutters. Compared with traditional rotary motors, linear motors have higher precision and faster response speed. Its main functions include:

[0135] Position adjustment: According to the size information of the plate and the preset processing requirements, the linear motor can accurately adjust the position of the milling cutter so that the milling cutter can accurately cut along the path of the plate edge.

[0136] Advance and retraction control: The linear motor can accurately control the advance and retraction of the milling cutter. By changing the driving direction and speed of the motor, the milling cutter can be controlled to enter the plate for processing or exit the processing area to ensure processing accuracy and plate edge quality.

[0137] The role of the lifting platform in the edge banding machine module is to automatically adjust the height according to the actual size of the board, ensuring that the milling cutter can accurately align the edge of the board for edge banding. The lifting platform is usually composed of multiple lifting mechanisms, which can meet the processing requirements of boards of different thicknesses and sizes by adjusting the height of the board. Its main functions include:

[0138] Automatic adjustment: The lifting platform automatically adjusts the height of the plate according to the thickness and size information of the plate to align it with the milling cutter position, thereby ensuring consistency and accuracy during processing.

[0139] Improve processing accuracy: The lifting platform accurately controls the height of the plate to keep the distance between the milling cutter and the edge of the plate consistent, ensuring smooth and uniform edge sealing of the plate edge during processing.

[0140] The specific workflow is as follows:

[0141] When feeding the material, the system will obtain the size and type information of the board and pass it to the edge banding machine module.

[0142] The lifting platform automatically adjusts its height according to the actual size of the plate to ensure that the distance between the plate and the milling cutter meets the processing requirements.

[0143] The linear motor precisely adjusts the position of the milling cutter according to the size of the plate and the preset processing requirements.

[0144] The milling cutter device starts to rotate at high speed, and the edge banding operation is realized by cutting the edge of the plate to ensure that the edge is neat and smooth and meets the processing standards.

[0145] After edge banding is completed, the system transports the panels to the next process or transports them through the gantry handling module.

[0146] By introducing a milling cutter device, a linear motor and a lifting platform into the edge banding machine module, the present invention can achieve high-precision edge banding of the plate edge, ensuring the quality and precision of the plate during the edge banding process. This embodiment can adapt to plates of different sizes and thicknesses, improve production efficiency, reduce manual intervention, and has wide application value and industrial promotion prospects.

[0147] As a further optional embodiment, the gantry transport module includes an X-axis transverse movement module, a Z-axis upper and lower module and an R-axis rotation module, and the host computer monitoring module is also used to determine the transport path according to the size information and processing requirements of the plate to control the X-axis transverse movement module, the Z-axis upper and lower module and the R-axis rotation module.

[0148] refer to Figure 5 , 51 is the X-axis lateral movement module, 52 is the Z-axis vertical module, and 53 is the R-axis rotation module. The gantry handling module is mainly composed of the X-axis lateral movement module, the Z-axis vertical module, and the R-axis rotation module. This module is used to accurately transport the edge-banded plates after the edge banding process is completed, so as to transport them to the next processing link or storage area. The specific functions of each module are as follows:

[0149] X-axis lateral movement module: responsible for moving the plate along the horizontal plane (X-axis direction), ensuring that the plate can be accurately positioned during the handling process and move smoothly along the set track. The X-axis lateral movement module is usually composed of an electric drive system and a track structure, which can perform efficient and smooth lateral movement over a long distance.

[0150] Z-axis upper and lower modules: responsible for adjusting the height of the plate in the vertical direction to adapt to different handling requirements. For example, when the plate needs to pass through certain obstacles or enter a specific location, the Z-axis upper and lower modules can adjust the height of the handling path to ensure the safe and stable movement of the plate.

[0151] R-axis rotation module: used to realize the rotation of the plate. According to the size, shape and processing requirements of the plate, the R-axis rotation module can accurately rotate the plate in the horizontal plane and adjust the direction of the plate to ensure that the plate can be moved to the target position at the required angle.

[0152] The host computer monitoring module obtains the working status of each module in the system and the size information of the plate in real time, calculates the best transportation path using the data processing algorithm, and sends corresponding control instructions to the gantry transportation module. Its functions include:

[0153] Path planning and adjustment: Based on the size information, processing requirements and target location of the plate, the host computer monitoring module calculates the transport path and dynamically adjusts the path during the transport process to cope with possible obstacles or path changes.

[0154] Real-time monitoring and feedback: Real-time monitoring of the operating status of the handling modules, including the current position, speed and status of each module, ensures that the plates can be smoothly transported along the predetermined path. At the same time, the system will provide feedback on any abnormal situation during the handling process and adjust the operation in time to avoid damage to the plates or equipment.

[0155] Precise control: The upper computer monitoring module ensures that the plate can move accurately in three-dimensional space through precise control of the X-axis, Z-axis and R-axis, and completes various actions such as translation, lifting and rotation as needed.

[0156] The specific workflow is as follows:

[0157] The upper computer monitoring module calculates the optimal transportation path based on the plate size and processing requirement information provided by the sensor.

[0158] After the calculation is completed, the host computer monitoring module sends control instructions to the X-axis, Z-axis and R-axis modules to start the corresponding handling actions.

[0159] When the plate reaches the target position, the transport module stops working and the plate enters the next processing link or storage area.

[0160] As a further optional embodiment, the pusher feeding module further includes a plate detection sensor;

[0161] The plate detection sensor is used to detect the position of the plate entering and leaving the servo to determine the size and feeding direction of the plate.

[0162] As a further optional embodiment, the pusher feeding module also includes a plate detection sensor; the plate detection sensor is used to detect the position of the plate entering and leaving the servo to determine the size and feeding direction of the plate.

[0163] refer to Figure 3 , 32 is a plate detection sensor, which can detect the moment when the plate enters the servo motor control area. By accurately judging the plate entering, the control system can start the pusher feeding module and accurately send the plate to the edge banding machine module.

[0164] The sensor can also detect when the sheet leaves the servo motor control area. This information will help the system determine that the current sheet has been successfully fed in and trigger subsequent operations, such as starting the edge banding process of the edge banding machine module or performing sheet size detection.

[0165] By detecting the time and location of the sheet entering and leaving, the sensor can calculate the size of the sheet. If the sheet size changes abnormally, the system can automatically adjust the action of the pusher feeding module to avoid the sheet from getting stuck or deviating.

[0166] By detecting the feeding direction of the sheet, the sensor can determine whether the sheet is correctly aligned to ensure that it does not deviate during the pushing process, thereby ensuring processing accuracy and smooth processing.

[0167] As a further optional embodiment, the edge banding machine connection control system further includes a roller table return module;

[0168] The roller table return module is used to return the processed plate to a preset position after the plate is processed.

[0169] As a further optional embodiment, the roller table material return module includes a roller table, a sensor and a driving device;

[0170] The roller table is used to carry the plate and convey the processed plate by rolling;

[0171] The sensor is used to detect whether the plate has been processed and monitor the position of the plate to determine whether the plate has entered the correct return channel;

[0172] The driving device is used to drive the roller table to perform a material return operation after processing is completed, so that the plate can be smoothly sent out along a preset path.

[0173] Specifically, the roller table return module includes the following three main components:

[0174] Roller table

[0175] The roller table is the core part of the roller table return module, which is used to carry the processed plates and complete the return process through rolling conveyor. Its working principle is to smoothly transfer the processed plates from the edge banding machine module to the return channel through the rotation of multiple rollers. The roller table provides a stable support platform to ensure the smooth flow of plates and avoid damage caused by unstable plates.

[0176] Loading and conveying: The roller table conveys the processed panels from the edge banding machine module to the return channel through rolling action.

[0177] Material and Design: Roller tables are usually made of high-strength, wear-resistant materials with high load-bearing capacity and long service life.

[0178] sensor

[0179] The role of the sensor is to monitor the position of the plate and whether the processing is completed in real time. The sensor can be a photoelectric sensor, a laser sensor or a contact sensor to provide feedback information based on the entry, movement and completion status of the plate.

[0180] Completion detection: The sensor can detect whether the board has completed the edge banding process through the edge banding machine module. After detecting that the board has completed the processing, the system will send a signal to start the subsequent material return operation.

[0181] Position monitoring: The sensor can also monitor the position of the plate on the roller table in real time to ensure that it always moves on the correct track to avoid deviation or jamming.

[0182] Drive device

[0183] The drive device is used to drive the roller table to perform the material return operation, and send the processed plates back to the designated material return position along the predetermined path. The drive device is usually composed of a motor and a transmission mechanism, and can accurately adjust the material return speed and path according to the instructions of the control system.

[0184] Drive mechanism: The drive device controls the rotation of the roller table and provides power through the motor to make the plate flow along the predetermined trajectory. The drive device can adjust the transmission speed and driving force according to the weight and size of different plates.

[0185] Automated operation: After the edge banding machine module has completed processing, the drive device can be automatically started according to the instructions of the control system, ensuring that the board can be smoothly returned to the preset position of the production line without human intervention.

[0186] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. An edge banding machine connection control system, characterized in that: include: Host computer monitoring module, material feeding code scanning module, pusher feeding module, edge banding machine module and gantry handling module; The host computer monitoring module is used to monitor the working status of the feeding code scanning module, the feeding module, the edge banding machine module and the gantry handling module; The feeding code scanning module is used to obtain the processing parameters of the plate, and send the processing parameters to the host computer monitoring module, so that the host computer monitoring module generates corresponding production parameters according to the processing parameters; The pusher feeding module is used to push the plate to the edge banding machine module; The edge banding machine module is used to perform edge banding operations on the board so that the board meets the production parameters; The gantry handling module is used to carry the plates after edge sealing.

2. The edge banding machine connection control system according to claim 1, characterized in that: The host computer monitoring module exchanges data with each module in the system through the Ethernet network, and monitors and displays the operating status of each module in real time.

3. The edge banding machine connection control system according to claim 1, characterized in that: The material input code scanning module obtains the processing information of the plate by scanning the identification code on the plate, and the processing information includes the size, model and processing technology information of the plate.

4. The edge banding machine connection control system according to claim 1, characterized in that: The pusher feeding module includes a distance measuring system, a servo motor and a pusher device. The distance measuring system is used to detect the distance between the plate and the pusher device in real time, and adjust the feeding speed and position of the pusher device according to the distance; The servo motor is used to control the speed of the conveyor belt and the movement of the pusher device; The pusher device is used to push the plate to the feed port of the edge banding machine module.

5. The edge banding machine connection control system according to claim 1, characterized in that: The edge banding machine module includes a milling cutter device, a linear motor and a lifting platform; The milling cutter device is used to perform edge sealing operations on the edges of the plate; The linear motor is used to adjust the position of the milling cutter and control the advance and retreat of the milling cutter according to the size of the plate and the preset processing requirements, so as to achieve the edge banding operation of the plate; The lifting platform is used to automatically adjust the height according to the actual size of the plate.

6. The edge banding machine connection control system according to claim 1, characterized in that: The gantry transport module includes an X-axis lateral movement module, a Z-axis upper and lower module, and an R-axis rotation module. The host computer monitoring module is also used to determine the transport path according to the size information and processing requirements of the plate to control the X-axis lateral movement module, the Z-axis upper and lower module, and the R-axis rotation module.

7. The edge banding machine connection control system according to claim 1, characterized in that: The pusher feeding module also includes a plate detection sensor; The plate detection sensor is used to detect the position of the plate entering and leaving the servo to determine the size and feeding direction of the plate.

8. The edge banding machine connection control system according to claim 1, characterized in that: The edge banding machine connection control system also includes a roller table return module; The roller table return module is used to return the processed plate to a preset position after the plate is processed.

9. The edge banding machine connection control system according to claim 8, characterized in that: The roller table return material module includes a roller table, a sensor and a driving device; The roller table is used to carry the plate and convey the processed plate by rolling; The sensor is used to detect whether the plate has been processed and monitor the position of the plate to determine whether the plate has entered the correct return channel; The driving device is used to drive the roller table to perform a material return operation after processing is completed, so that the plate can be smoothly sent out along a preset path.

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