Composite prefabricated part production line and prefabricated part production method
By designing composite prefabricated parts production lines, including conveying lines and multi-functional flip-release equipment, the problem of the existing technology being difficult to meet the production of small prefabricated parts and bridge deck-based components at the same time, and an efficient and automated production process is achieved.
Patent Information
- Application Number
- CN202411901289.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-23
- Publication Date
- 2025-04-25
AI Technical Summary
The prior art is difficult to meet the assembly line production needs of small prefabricated parts and bridge deck-based components with larger structures at the same time, resulting in problems such as large footprint, high production costs and overcapacity.
A composite prefabricated parts production line is designed, including conveying lines, flip-molding equipment and small prefabricated parts transport lines. The flip-molding equipment realizes flip-molding and automatic transport of prefabricated parts of different sizes through components such as carrier frame, mold table holding and placement device, conveying device, flip-driving and lifting device.
The production of small prefabricated parts and bridge deck-based components with larger structures is realized, which reduces production costs, reduces floor area, and improves production efficiency and automation level.
Smart Images

Figure CN119871657A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of prefabricated part production, and in particular to a composite prefabricated part production line and a prefabricated part production method. Background Art
[0002] In the fields of transportation, construction, water conservancy and municipal administration, there are many types of small prefabricated parts used in large quantities. Realizing the mass production, streamlining and high efficiency of prefabricated parts production has become the current and future development focus and direction.
[0003] In the existing production process of small preforms, due to the small structure of the preforms, in order to reduce the investment cost of equipment, the molds used are generally made of low-cost materials such as plastic. Specifically, multiple small preform molds are fixed on the mold table to facilitate the implementation of processes such as laying, transporting, and demoulding of small preforms, thereby better realizing the batch and automated production of small preforms and improving production efficiency.
[0004] Flip demoulding is an important process in the production of prefabricated parts. In the field of railway transportation, what needs to be produced is not only small prefabricated parts, but also bridge deck components with larger structures. However, the flip demoulding equipment for small prefabricated parts and the flip demoulding equipment for bridge deck components with larger structures often require flip demoulding equipment with different structures for flip demoulding. Moreover, in the prior art, small prefabricated parts and bridge deck components are produced through different production lines, which has the problems of large floor space, high production cost and overcapacity. The existing squirrel cage type small prefabricated part flip demoulding equipment obviously cannot meet the assembly line production requirements for the production of small prefabricated parts and bridge deck components at the same time. Therefore, it is of great significance to develop a small prefabricated part flip demoulding equipment that can meet the assembly line production requirements of small prefabricated parts and bridge deck components with larger structures at the same time. Summary of the invention
[0005] The purpose of this application is at least to provide a rollover demoulding device that can better meet the production line requirements of small prefabricated parts and large-scale bridge deck components, and can better receive and transfer small prefabricated parts after demoulding, can better meet the requirements of automated production of related products, and has better general applicability. It is specifically achieved through the following solutions:
[0006] In the first aspect, the present application provides a composite prefabricated component production line for producing bridge deck components and small prefabricated components, including a conveyor line, a flip demoulding device and a small prefabricated component transfer line, wherein the conveyor line is configured to be able to transfer bridge deck component molds and transfer mold tables carrying small prefabricated component molds; wherein the flip demoulding device includes a load frame, a mold table holding device, a conveying device, a flip driving device and a jacking and demoulding device; the mold table holding device is installed on the load frame, and the conveying device is connected to the load frame; the flip driving device is transmission-connected to the load frame, and the flip driving device is configured to drive the load frame to flip so that the load frame has a first position and a second position flipped toward one side; the jacking and demoulding device is configured to lift and place the mold table located in the second position, and the jacking and demoulding device is located on one side of the conveyor line; the small prefabricated component transfer line is located on one side of the jacking and demoulding device, and the small prefabricated component transfer line is configured to be able to receive and transfer the small prefabricated components conveyed by the conveying device;
[0007] When the carrier is in the first position, the conveyor line passes under the carrier, the conveying device faces the conveyor line, and the mold table holding device has a position to hold the mold table transported by the conveyor line;
[0008] When the carrier is in the second position, the mold table holding device has a position to hold the mold table after demolding, and the conveying device is located above the jacking and demolding device and below the carrier, so that the conveying device can receive and transfer the demolded small preforms in the second position.
[0009] The present application sets a mold table holding device and installs the mold table holding device on the carrier. When the carrier is in the first position, the mold table holding device can hold the mold table on the conveyor line that is not demolded, so that the mold table has the conditions for flipping, so as to meet the flipping of the undemolded prefabricated parts carried by the mold table; similarly, when in the first position, the mold table holding device can also be used to place the demolded mold table on the conveyor line, and the demolded mold table can be transferred to the next station through the conveyor line, so as to better meet the needs of the assembly line production of small prefabricated parts. Second, the present application enables the carrier to have a first position and a second position after flipping toward one side of the carrier, so that the position of the carrier can be switched between the first position and the second position, which can not only realize the flip demolding function of small prefabricated parts; when producing larger bridge deck components, the carrier can be placed in the second position, so that the bridge deck component mold or the undemolded bridge deck component can pass through the prefabricated flip demolding equipment, so as to better meet the assembly line production needs of prefabricated parts of different sizes, so that the flip demolding equipment has better universality. Third, the present application provides a conveying device, which can assist in the flipping and demolding of small preforms. During the flipping of the mold platform, the conveying device can stop and receive the small preforms to prevent the problem of damage to the preforms due to a large drop in the flipping process. In addition, by providing a conveying device, the demolded small preforms can be transferred to the small preform transfer line to better meet the assembly line and automated production needs of small preforms.
[0010] In some preferred embodiments of the present application, the flipping and demolding equipment also includes a lifting drive device, the conveying device is connected to the carrier frame via the lifting drive device, and the conveying direction of the conveying device is perpendicular or substantially perpendicular to the push-pull direction of the lifting drive device; when the carrier frame is in the first position, the conveying device can move toward and away from the conveyor line.
[0011] The present application connects the conveying device to the carrier frame through the lifting drive device, and through the above-mentioned setting, the distance between the conveying device and the mold table can be adjusted through the lifting drive device. Specifically, the distance between the conveying device and the mold table held by the mold table holding device can be adjusted according to the production needs of small preforms of different sizes and models, so that the conveying device is located in a position that can better receive the small preforms, thereby improving the universal applicability of the flip demoulding equipment. In addition, when transporting the demoulding small preforms, the height of the conveying device can be adjusted through the lifting drive device according to the height of the downstream small preform transfer line to better meet the transportation requirements of the small preforms.
[0012] In some preferred embodiments of the present application, the supporting frame includes a square frame and a mounting frame connected to each other, and when the supporting frame is in the first position, the mounting frame is located on the side of the square frame facing away from the conveyor line, the conveying device is connected to the mounting frame via a lifting drive device, and the conveying device is opposite to the area enclosed by the square frame.
[0013] In some preferred embodiments of the present application, the mounting frame includes four columns and a connecting beam, the first side frame and the second side frame of the square frame are opposite to each other and are respectively connected to the two columns, and when the supporting frame is in the first position, each column is extended vertically upward; adjacent columns are connected through the connecting beam, and the lifting drive device is installed on the connecting beam or on the column.
[0014] In some preferred embodiments of the present application, at least one mold table holding device can be selectively provided on the third and fourth frames relative to the square frame, respectively, and the mold table holding device includes a first push-pull component and a pin shaft, the pin shaft is installed at the push-pull end of the first push-pull component, and the push-pull end of the first push-pull component has a position horizontally facing the mold table placement area on the conveyor line, and the pin shaft is driven by the first push-pull component to move toward and away from the mold table placement area to plug in or detach from the mold table; or, at least one mold table holding device can be selectively provided on the third and fourth frames relative to the square frame, respectively, and the mold table holding device includes a first push-pull component and a pin hole, the pin hole is installed at the push-pull end of the first push-pull component, and the push-pull end of the first push-pull component has a position horizontally facing the mold table placement area on the conveyor line, and the pin hole is driven by the first push-pull component to move toward and away from the mold table placement area to plug in or detach from the mold table.
[0015] In some embodiments of the present application, two mold platform holding devices are selectively provided on the third frame, and the two mold platform holding devices are spaced apart and can respectively be positioned relative to the connection parts on the mold platform in the mold platform placement area; and / or, two mold platform holding devices are provided on the fourth frame, and the two mold platform holding devices are spaced apart and can respectively be positioned relative to the connection parts on the mold platform in the mold platform placement area.
[0016] In some embodiments of the present application, the flip demoulding device further includes a second push-pull assembly, at least one second push-pull assembly is installed on the first frame, and the push-pull end of the second push-pull assembly has a horizontal position facing the mold stage placement area to position the mold stage. The present application installs at least one second push-pull assembly on the first frame, and under the action of the second push-pull assembly, the mold stage can be better positioned and constrained during the flipping process, and the radial force generated by the mold stage on the mold stage holding device during the flipping process can be reduced, so as to improve the reliability and service life of the mold stage holding device.
[0017] In some embodiments of the present application, the conveying device can selectively include rollers, roller mounting frames and drive motors, the drive motor is mounted on the roller mounting frames, the roller mounting frames are connected to the lifting drive device, multiple rollers are mounted side by side on the roller mounting frames and are spaced apart in a direction parallel to the flip axis of the load-bearing frame, the drive motor is transmission-connected to at least some of the rollers, and when the load-bearing frame is in the first position, the multiple rollers are on the same horizontal plane; or, the conveying device can selectively include rollers, roller mounting frames and drive motors, the drive motor is mounted on the roller mounting frames, the roller mounting frames are connected to the lifting drive device, multiple rollers are mounted side by side on the roller mounting frames and are spaced apart in a direction perpendicular to the flip axis of the load-bearing frame, the drive motor is transmission-connected to at least some of the rollers, and when the load-bearing frame is in the first position, the multiple rollers are on the same horizontal plane; or, the conveying device can be a sprocket chain conveying device, the sprocket chain conveying device is parallel to the square frame, the transmission direction of the sprocket chain conveying device is parallel to or perpendicular to the rotation axis of the load-bearing frame, and when the load-bearing frame is in the first position, the sprocket chain conveying device is on the same horizontal plane.
[0018] In some embodiments of the present application, the jacking and demolding device includes multiple groups of supporting columns, each group of supporting columns can pass through the conveying device to support the mold table flipped by the small preform flipping equipment; each group of supporting columns is correspondingly provided with a jacking rod, and the first end of the jacking rod is configured to pass through the conveying device to jack up the mold table flipped by the small preform flipping equipment; the second end of the jacking rod is connected to an inflatable bag.
[0019] In a second aspect, the present application further provides a prefabricated component production method, which is used in the composite prefabricated component production line involved in any of the aforementioned embodiments, comprising:
[0020] The mold pallet carrying the undemolded small preforms is transferred to the mold pallet placement area through a conveyor line;
[0021] placing the carrier in a first position;
[0022] Drive the conveyor device to move a set distance toward the mold table placed in the mold table placement area;
[0023] The mold table placed in the mold table placement area is held by the mold table holding device;
[0024] The carrier is located at the second position, and the mold table holding device releases the mold table to the lifting and demoulding device;
[0025] The demoulding device lifts and demoulds the mold table, so that the demoulded small preforms fall onto the conveying device;
[0026] The conveying device transfers the demoulded small preforms to the small preform transfer line;
[0027] The mold table after demoulding is held by the mold table holding device;
[0028] The carrier is located at a first position, and the mold table holding device releases the carrier to the mold table placement area;
[0029] The conveyor line then transfers the demoulding mold to the next workstation. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] Figure 1 This is a schematic diagram of the structure of a part of the production line including a flip demoulding device, a conveying line and a small preform transfer line involved in some embodiments of the present application;
[0031] Figure 2 A structural schematic diagram of a flip demoulding device according to some embodiments of the present application from one perspective;
[0032] Figure 3 for Figure 2 A schematic structural diagram of the flip demoulding device from a second viewing angle is shown;
[0033] Figure 4 It is a structural schematic diagram of a part of a production line including a flip demoulding device and a conveying line from a first perspective involved in some embodiments of the present application;
[0034] Figure 5 for Figure 4 A schematic structural diagram of a portion of the production line from a second perspective;
[0035] Figure 6 for Figure 4 A schematic diagram of the structure of a portion of the production line from a third perspective, in which the mold table holding device does not hold the mold table;
[0036] Figure 7 for Figure 4 A schematic diagram of the structure of a portion of the production line from a third perspective is shown, in which a mold table holding device holds a mold table;
[0037] Figure 8 This is a schematic diagram of the structure of a mold platform involved in some implementation methods of the present application;
[0038] Fig. 9 This is a schematic structural diagram of a structure including a sprocket chain conveyor device and a lifting drive device involved in some embodiments of the present application.
[0039] In the figure:
[0040] 1. Carrying frame; 11. Square frame; 111. First frame; 112. Second frame; 113. Third frame; 114. Fourth frame; 12. Mounting frame; 121. Column; 122. Connecting beam;
[0041] 2. Die table holding device; 21. First push-pull assembly; 22. Pin shaft;
[0042] 3. Conveying device; 31. Roller mounting frame; 32. Roller; 33. Driving motor; 34. Guide wheel; 35. Guide rail;
[0043] 4. Lifting drive device;
[0044] 5. Flip driving device; 51. Flip driving motor; 52. Transmission assembly; 521. First gear; 522. Second gear;
[0045] 6. The second push-pull assembly;
[0046] 7. Lifting and demoulding device; 71. Support column; 72. Lifting rod; 73. Inflatable bag;
[0047] 81. a first support column; 82. a second support column;
[0048] 91. Conveyor line; 92. Small prefabricated parts transfer line;
[0049] 10. Mould table placement area;
[0050] 20. Sprocket chain conveyor;
[0051] 100, mold base; 101, latch hole;
[0052] 200. Flip demoulding equipment. DETAILED DESCRIPTION
[0053] The exemplary embodiments of the present application will be described in more detail below with reference to the accompanying drawings. Although the exemplary embodiments of the present application are shown in the accompanying drawings, it should be understood that the present application can be implemented in various forms and should not be limited by the embodiments described herein. On the contrary, these embodiments are provided in order to enable a more thorough understanding of the present application and to fully convey the scope of the present application to those skilled in the art.
[0054] It should be understood that the terms used herein are only for the purpose of describing specific example embodiments and are not intended to be limiting. Unless the context clearly indicates otherwise, the singular forms "one", "an" and "said" as used herein may also be meant to include plural forms. The terms "include", "comprise", "contain", and "have" are inclusive and therefore specify the presence of stated features, steps, operations, elements and / or parts, but do not exclude the presence or addition of one or more other features, steps, operations, elements, parts and / or their combinations. The method steps, processes and operations described herein are not interpreted as requiring them to be performed in the specific order described or illustrated, unless the execution order is clearly indicated. It should also be understood that additional or alternative steps may be used.
[0055] Although the terms "first", "second", "third", etc. can be used in the text to describe multiple elements, components, regions, layers and / or sections, these elements, components, regions, layers and / or sections should not be limited by these technical terms. These terms can only be used to distinguish an element, component, region, layer or section from another region, layer or section. Unless the context clearly indicates, terms such as "first", "second", etc. and other numerical terms do not imply order or sequence when used in the text. Therefore, the first element, component, region, layer or section discussed below can be referred to as the first element, component, region, layer or section without departing from the teachings of the example embodiments.
[0056] For ease of description, spatial relative terms may be used herein to describe the relationship of one element or feature relative to another element or feature as shown in the figure, such as "inside", "outside", "inner side", "outer side", "below", "below", "above", "above", etc. Such spatial relative terms are intended to include different orientations of the device in use or operation in addition to the orientation depicted in the figure. For example, if the device in the figure is turned over, then the element described as "below other elements or features" or "below other elements or features" will subsequently be oriented as "above other elements or features" or "above other elements or features". Therefore, the example term "below..." can include both above and below orientations.
[0057] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "inside", "outside", etc. indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as limitations on the present invention.
[0058] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "provided with", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0059] In the present application, "above a certain value" includes the number itself, for example, "above two" includes "two".
[0060] It should be pointed out that the “multiple rollers are substantially on the same horizontal plane” in the present application is intended to ensure that the scope of protection claimed in the present application covers the scenario where the multiple rollers are not on the same horizontal plane due to factors such as processing errors and installation errors.
[0061] The technical solution of the present invention will be described clearly and completely below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0062] According to the following Figures 1 to 9 The composite prefabricated part production line and production method provided by the present invention are introduced.
[0063] The composite prefabricated component production line provided in the present application is used to produce bridge deck components and small prefabricated components. The composite prefabricated component production line includes a conveying line 91 , a flip demoulding device 200 and a small prefabricated component transfer line 92 .
[0064] Among them, the conveyor line 91 is configured to be able to transport bridge deck component molds and transport mold platforms carrying small prefabricated component molds. It should be pointed out that the "conveyor line" in this application is not specifically limited, and it can be any conveyor line that can transport mold platforms carrying undemolded prefabricated components. The conveyor line 91 should be selectively set according to actual needs so that the conveyor line 91 can meet production needs. In specific implementation, the conveyor line 91 can be selectively made into a roller conveyor line, a roller conveyor line, a traction conveyor line, or a conveyor line including a transfer trolley. As a preference, the conveyor line 91 is an automated conveyor line to realize the automated transportation process of the mold platform. In specific implementation, the mold of the bridge deck component transported by the conveyor line 91 can be a mold that has been demolded or a mold that has not been demolded. Similarly, the small prefabricated component mold transported by the conveyor line 91 can be a mold that has been demolded or a mold that has not been demolded.
[0065] The "small preform transfer line" in the present application is not specifically limited, and it can be any transfer line that can receive the small preforms removed by the flip demoulding device 200. In specific implementation, the small preform transfer line can be selectively a roller transfer line, a sprocket chain transfer line, or a belt transfer line, etc. In specific implementation, the small preform transfer line 92 is also preferably an automated transfer line. In order to better realize the automated production of small preforms.
[0066] The flip demoulding device 200 includes a carrier frame 1, a mold table holding device 2, a conveying device 3, a flipping drive device 5 and a jacking demoulding device 7. The mold table holding device 2 is installed on the carrier frame 1, and the conveying device 3 is connected to the carrier frame 1. The flipping drive device 5 is transmission-connected to the carrier frame 1, and the flipping drive device 5 is configured to drive the carrier frame 1 to flip so that the carrier frame 1 has a first position and a second position flipped toward one side. The jacking demoulding device 7 is configured to lift the mold table 100 located at the second position, and the jacking demoulding device 7 is located on one side of the conveyor line 91, as shown in FIG. Figure 2 and Figure 3 As shown, the jacking and demoulding device 7 is located on one side of the flipping and demoulding equipment 200, the small preform transfer line 92 is located on one side of the jacking and demoulding device 7, and the small preform transfer line 92 is configured to receive and transfer the small preforms conveyed by the conveying device 3.
[0067] It should be noted that the "lifting and demoulding device" in the present application is not specifically limited, and it can be any device that can lift the mold platform to facilitate the demoulding of the small preform. Figure 3 and Figure 5 As shown, the lifting and demoulding device 7 includes four groups of supporting columns 71, each group of supporting columns 71 can pass through the conveying device 3 to support the mold table flipped by the small preform flipping device. And each group of supporting columns 71 is correspondingly provided with a lifting rod 72, and the first end of the lifting rod 72 is configured to pass through the conveying device 3 to lift the mold table flipped by the small preform flipping device. The second end of the lifting rod 72 is connected to an inflatable bag 73.
[0068] During specific operation, the demoulding device 200 flips the mold platform carrying the undemolded mold to the second position, and multiple groups of support columns 71 support the flipped mold platform, and further inflate and deflate the airbag 73 to drive the lifting rod 72 to lift the mold platform, thereby vibrating the mold platform to achieve the demoulding effect. During specific implementation, the lifting and demoulding device 7 can also be a lifting and demoulding device including a crank connecting rod mechanism; or the lifting and demoulding device 7 can be selectively a lifting and demoulding device including a telescopic cylinder.
[0069] In a specific implementation process, when the carrier 1 is in the first position, the conveyor line 91 passes under the carrier 1. The conveyor 3 moves toward the conveyor line 91 (such as Figure 2 and Figure 3 ), and the mold table holding device 2 has a position to hold the mold table conveyed by the conveyor line 91. When the carrier 1 is in the second position, the mold table holding device 2 has a position to hold the mold table after demoulding. The conveying device 3 is located above the lifting and demoulding device 7 and below the carrier 1, so that the conveying device can receive and transfer the demoulded small preforms in the second position.
[0070] Specifically, Figure 1As shown, when the carrier 1 is in the first position, the conveyor line 91 passes under the carrier 1, so that the conveyor line 91 can transfer the mold table 100 carrying the un-demolded preforms to the flip demoulding device 200; it can also carry and transfer the demoulded mold table 100. In order to enable the small preform transfer line 92 to receive the demoulded small preforms, Figure 1 As shown, the small preform transfer line 92 is located on one side of the lifting and demoulding device 7, and the extension direction of the small preform transfer line 92 is parallel to the extension direction of the conveying line 91. The small preform transfer line 92 is located downstream of the conveying route of the conveying device 3 to receive the small preforms transferred by the conveying device 3. As a convertible embodiment, the small preform transfer line 92 can also be selectively made perpendicular to the conveying line 91.
[0071] Specifically, Figure 2 and Figure 3 As shown, the conveying device 3 is connected to the carrier 1 via the lifting drive device 4, so that the conveying device 3 can approach and move away from the mold platform placement area 10. The conveying direction of the conveying device 3 is perpendicular or substantially perpendicular to the push-pull direction of the lifting drive device 4, and when the carrier 1 is in the first position, the conveying device 3 can move toward and away from the conveyor line. And the flipping drive device 5 is transmission-connected to the carrier 1, and the flipping drive device 5 is configured to drive the carrier 1 to flip, so that the carrier 1 is in the first position or in the second position.
[0072] It should be noted that the flip demoulding device 200 of the present application may not be provided with the lifting drive device 4, and the specific setting can be selected according to production needs. However, it is preferred that the conveying device 3 is connected to the carrier 1 through the lifting drive device 4.
[0073] When the small preform needs to be flipped and demolded, the mold table holding device 2 holds the mold table 100 in the mold table placement area 10, and moves the conveying device 3 toward the mold table 100 to a set position through the lifting drive device 4, so as to limit and receive the demolded preform. The carrier 1 is further driven to flip toward one side to a set position through the flipping drive device 5 (preferably, the flipped mold table 100 is in a horizontal or substantially horizontal state). The mold table holding device 2 releases the flipped mold table 100 to a set position (for example, a position that can support the mold table 100); then, the mold table 100 is vibrated and demolded to vibrate the small preform onto the conveying device 3. The conveying device 3 transports the demolded preform to a set position (for example Figure 1 As shown, the conveying device 3 transfers the preform to the small preform transfer line 92). After demolding is completed, the demolded mold table 100 is further obtained by the mold table holding device 2, and then the demolded mold table 100 is flipped to the mold table placement area 10 by the flip driving device 5.
[0074] It should be noted that the "mold table placement area" in this application refers to the position where the mold table transferred by the conveyor line is located so that the mold table holding device can pick it up. Figure 6 shown.
[0075] It should be noted that the "carrier" mentioned in this application is not specifically limited, and it can be any structure that meets the installation requirements of the carrier and conveyor device 3. The carrier 1 can be selectively made of profiles (such as square steel pipes, channel steels, etc.). Figures 2 to 7 The supporting frame 1 shown is welded from square steel pipes, channel steels and the like.
[0076] It should also be noted that the "transfer device" in the present application is not specifically limited, and it can be any conveying device that can receive the small preforms after demoulding and can transfer the received small preforms to a set position. In specific implementation, the conveying device 3 can be selectively a conveying device including a plurality of conveying rollers 32 (such as Figure 2 and Figure 3 The conveying device 3 may also be a chain conveying device (such as Fig. 9 The conveyor 3 may be a belt conveyor (not shown in the figure). In the specific implementation, it is preferred that the conveyor components of the conveyor 3 are on the same plane as a whole, and can cover the mold fixed on the mold table 100, so that the demolded preforms can be better received during the flipping and demolding process. The present application provides a conveyor 3, which can assist in the flipping and demolding of small preforms under the action of the conveyor 3; specifically, during the flipping of the mold table 100, the conveyor 3 can limit and receive the small preforms to prevent the small preforms from falling during the flipping process, thereby avoiding the problem of damage to the preforms.
[0077] In addition, the present application connects the conveyor 3 to the carrier 1 through the lifting drive device 4, thereby adjusting the distance between the conveyor 3 and the mold table 100. In the specific production process, the distance between the conveyor 3 and the mold table 100 held by the mold table holding device 2 can be adjusted according to the production needs of small preforms of different sizes, specifications and types, so that the conveyor 3 is located in a position where it can better receive the small preforms.
[0078] It should also be pointed out that the "lifting drive device" in the present application is not specifically limited, and it can be any drive device that can meet production needs and can drive the conveying device 3 to move toward or away from the mold table placement area 10 to a set position. In specific implementation, the lifting drive device 4 can be selectively a drive device including a telescopic cylinder (not shown in the figure); or the lifting drive device 4 can be selectively a screw lifting platform (such as Figure 2 and Figure 3The lifting drive device 4 can be a drive device including a gear rack linear module (not shown); or the lifting drive device 4 can be a scissor lift platform (not shown). When transferring the demoulded small preforms, the height of the conveying device 3 can be adjusted by the lifting drive device 4 according to the height of the downstream small preform transfer line 92 to better meet the transfer requirements of the small preforms, thereby making the flip demoulding device 200 more universal.
[0079] It should also be noted that the "flip drive device" in the present application is not specifically limited, and it can be any drive device that can drive the carrier 1 to rotate at a set angle as required, so that the carrier 1 can switch between the first position and the second position. In specific implementation, it is preferred that the flip drive device 5 includes a flip drive motor 51 and a transmission assembly 52, so that the flip drive motor 51 is drivably connected to the carrier 1 through the transmission assembly 52, and under the drive of the flip drive motor 51, the carrier 1 can flip at a set angle, so as to achieve the purpose of flipping the mold table 100 to the set first position or the second position.
[0080] In specific implementation, it is preferred that the carrier 1 can rotate 180° under the drive of the flip drive motor 51. It should be pointed out that, considering the influence of factors such as processing accuracy, the flip angle of the carrier 1 is not exactly 180°, and it can be any angle that meets the flip demoulding requirements, but it is preferred that the flip angle of the carrier 1 is any value between 180°±20°, and it is further preferred that the flip angle of the carrier 1 is 180°±10°.
[0081] The present application enables the support frame 1 to have a first position and a second position after flipping toward one side of the support frame 1, so that the position of the support frame 1 can be switched between the first position and the second position to realize the flipping function of the mold platform 100. When producing bridge deck components, the support frame 1 can be located in the second position so that the bridge deck component mold or the un-demolded bridge deck component can pass through the prefabricated part flipping and demolding equipment to better meet the production line needs of prefabricated parts of different sizes.
[0082] In addition, the "mold table holding device" in the present application is not specifically limited, and it can be any device that can hold and release the mold table according to production needs. In specific implementation, a plurality of pin holes 101 (such as Figure 8 As shown), the mold table holding device 2 includes a pin shaft 22 (as shown) adapted to the pin hole 101. Figure 2 and Figure 3As shown). Alternatively, a plurality of pins 22 are selectively provided on the side wall of the mold table 100, so that the mold table holding device 2 includes a pin hole 101 adapted to the pin 22. In a specific implementation, the mold table holding device 2 can be controlled so that the pins 22 and the pin holes 101 are plugged in one-to-one, so as to realize the function of holding the mold table 100. In the present application, by setting the mold table holding device 2, when the carrier 1 is in the first position, the mold table 100 that has not been demolded can be held by the mold table holding device 2 to prepare for the flipping of the mold table 100. Similarly, in the first position, the mold table holding device 2 can also hold the mold that has been demolded from the second position and place the mold table 100 that has been demolded in the mold table placement area 10.
[0083] As some preferred embodiments of the present application, Figures 2 to 6 As shown, the carrier 1 includes a square frame 11 and a mounting frame 12 connected to each other. When the carrier 1 is in the first position, the mounting frame 12 is located on the side of the square frame 11 that is opposite to the die table placement area 10. The conveying device 3 is connected to the mounting frame 12 via the lifting drive device 4, and the conveying device 3 is directly opposite to the area surrounded by the square frame 11. In specific implementation, it is preferred that the square frame 11 and the mounting frame 12 included in the carrier 1 in the present application are an integrated structure.
[0084] like Figure 2 and Figure 3 As shown, the square frame 11 in the present application includes a first frame 111, a second frame 112, a third frame 113 and a fourth frame 114, and the first frame 111, the third frame 113, the second frame 112 and the fourth frame 114 are connected end to end. It should be noted that the size of the square frame 11 should be set according to the size of the mold platform 100. Figures 2 to 5 As shown, it is further preferred that the square frame 11 is a rectangular frame, and the rectangular frame is made of square pipes. And it is preferred that the bearing surface (or conveying surface) of the conveying device 3 is parallel or substantially parallel to the square frame 11.
[0085] In specific operation, the transmission direction of the transmission device is transmitted from one frame of the square frame 11 to the opposite frame. Figure 2 and Figure 3As shown, the first frame 111 and the second frame 112 are parallel to the rotation axis of the carrier 1, and the rotation radius of the first frame 111 is smaller than the rotation radius of the second frame 112 when flipping. In a specific implementation, the conveying device 3 can be selectively conveyed from the third frame 113 to the fourth frame 114. As a convertible embodiment, the conveying device 3 can also be selectively conveyed from the fourth frame 114 to the third frame 113; or the conveying device 3 can be conveyed from the first frame 111 to the second frame 112. The conveying direction of the conveying unit can be selectively set according to the layout of the production line. Specifically, as shown in FIG. Figure 1 As shown, the transmission direction of the transmission unit is from the third frame 113 toward the fourth frame 114 .
[0086] As some preferred embodiments of the present application, Figures 2 to 7 As shown, the mounting frame 12 includes four columns 121 and a connecting beam 122. The first frame 111 and the second frame 112 of the square frame 11 are opposite to each other and are connected to the two columns 121 respectively. Figures 2 to 7 ), each column 121 is vertically extended upward. Adjacent columns 121 are connected by connecting beams 122, and the lifting drive device 4 is installed on the connecting beams 122 or on the columns 121. The present application enables the mounting frame 12 to include the columns 121 and the connecting beams 122 connected in the above manner, which facilitates the installation of the lifting drive device 4 and the conveying device 3, and can better meet the load-bearing requirements of the mounting frame 12.
[0087] Specifically, the lifting drive device 4 is a screw lifting platform, and the conveying device 3 is connected to the mounting frame 12 via the screw lifting platform. Figures 2 to 7 As shown, the conveying device 3 is drivably connected to the mounting frame 12 via a screw lifting platform. It should be noted that the screw lifting platform is a conventional solution for achieving lifting, which will not be described in detail here. It should also be noted that the setting mode of the screw lifting platform is not limited to the setting mode shown in the figure, and it can be any setting mode that meets the lifting requirements of the conveying device 3.
[0088] As some convertible embodiments of the present application, the lifting drive device 4 can also be selectively made to be a drive device including a telescopic cylinder, the cylinder body of the telescopic cylinder is connected to the mounting frame 12, and the telescopic end of the telescopic cylinder is connected to the conveying device 3; and the telescopic direction of the telescopic cylinder is perpendicular to the conveying surface of the conveying device 3. Preferably, four telescopic cylinders are included, and the four telescopic cylinders correspond to the four columns 121 one by one and are connected to each other. As a convertible embodiment, the telescopic cylinders can also be selectively installed on the connecting beams 122 corresponding to the first frame 111 and the second frame 112 respectively. In specific implementation, the telescopic cylinder can be further selectively made to be a pneumatic telescopic cylinder or a hydraulic telescopic cylinder.
[0089] As other convertible embodiments of the present application, the lifting drive device 4 can also be selectively a scissor-type lifting platform (not shown), and the conveying device 3 is connected to the mounting frame 12 via the scissor-type lifting platform. Similarly, the scissor-type lifting platform is also a conventional solution and will not be described in detail here.
[0090] The present application enables the lifting drive device 4 to include a telescopic cylinder, or a screw lifting platform, a scissors-type lifting platform, etc., so that the position adjustment of the conveying device 3 can be achieved through control, which can better meet the requirements of automated production.
[0091] As some preferred embodiments of the present application, the conveyor 3 is selectively provided with a plurality of guide rails 35 extending in parallel with the extension direction of the column 121, the guide rails 35 correspond to the column 121 one by one, and the column 121 is provided with a guide wheel 34 aligned with the guide rail 35, and the guide wheel 34 is adaptively connected to the guide rail 35, so that the guide wheel 34 moves along the guide rail 35 during the lifting process of the conveyor 3. Figures 2 to 5 As shown, four guide rails 35 extending along the extension direction of the column 121 are provided on the conveying device 3, and each guide rail 35 corresponds to a column 121 one by one. Figure 2 and Figure 3 As shown, a plurality of guide wheels 34 aligned with the guide rails 35 are provided on each column 121 to guide the conveying device 3 .
[0092] As some convertible embodiments of the present application, the column 121 may be selectively provided with a plurality of guide wheels 34 opposite to the conveyor 3, and the conveyor 3 may be provided with a guide rail 35 extending in a direction parallel to the extension of the column 121, and the guide wheels 34 and the guide rail 35 may be adapted and connected (not shown). The present application can better ensure the position accuracy of the conveyor 3 through the matching mode of the guide wheels 34 and the guide rail 35, so as to better meet the automation of the lifting and lowering of the conveyor 3.
[0093] As a convertible embodiment, the guide wheel 34 involved in the above-mentioned embodiment can be replaced by a slider that is slidably matched with the guide rail 35.
[0094] As some preferred embodiments of the present application, at least one mold stage holding device 2 may be selectively provided on the third frame 113 and the fourth frame 114 opposite to the square frame 11. It should be noted that there is no specific restriction on the number of mold stage holding devices 2 provided on the third frame 113 and the fourth frame 114 opposite to the square frame 11. In a specific implementation, the number of mold stage holding devices 2 selectively provided on the third frame 113 and the fourth frame 114 may be one, two or more than three. Specifically, Figures 2 to 7The preform flipping and demoulding equipment shown in the figure has two mold platform holding devices 2 respectively disposed on the third frame 113 and the fourth frame 114 , and the two mold platform holding devices 2 are installed at intervals at the lower part of the square frame 11 .
[0095] As a preferred embodiment of the above-mentioned embodiment, the mold table holding device 2 further includes a first push-pull assembly 21 and a pin 22. Figure 2 and Figure 3 As shown, the pin 22 is installed at the push-pull end of the first push-pull assembly 21, and the push-pull end of the first push-pull assembly 21 has a horizontal position facing the mold stage placement area 10. The pin 22 is driven by the first push-pull assembly 21 to move toward and away from the mold stage placement area 10 to plug in or out of the mold stage 100.
[0096] It should be noted that the first push-pull assembly 21 in the present application can be selectively set as a telescopic cylinder, a gear rack push-pull assembly, etc. In specific implementation, the first push-pull assembly 21 can be controlled to make the pin 22 move toward or away from the mold table 100 placed in the mold table placement area 10 to hold or release the mold table 100. In specific implementation, Figure 8 As shown, the mold platform 100 is provided with a pin hole 101 matched with the pin shaft 22 included in the mold platform holding device 2, and two pin holes 101 are respectively provided on the opposite sides of the mold platform 100. Figure 2 and Figure 3 As shown, two mold stage holding devices 2 are respectively provided below the third frame 113 and the fourth frame 114, which can be respectively aligned with the latch holes 101 on the mold stage 100. When the mold stage 100 is located in the mold stage placement area 10 via the conveyor line 91, each mold stage holding device 2 corresponds to a latch hole 101, and further controls the first push-pull assembly 21 to insert the pin shaft 22 into the latch hole 101, thereby being able to hold the mold stage 100, so as to facilitate flipping the mold stage 100.
[0097] As a convertible embodiment, the mold table holding device 2 can also selectively include a first push-pull component 21 and a pin 22, and two pins 22 are connected to the push-pull end of the first push-pull component 21, and a mold table holding device 2 is respectively provided on the third frame 113 and the fourth frame 114. During specific operation, the two pins 22 can respectively correspond to the two pin holes 101 on one side of the mold table 100, and under the action of the first push-pull component 21, the pins 22 can respectively correspond to the pin holes 101, thereby realizing the holding function of the mold table 100.
[0098] As a convertible embodiment, the positions of the latch hole 101 and the pin shaft 22 in the aforementioned embodiment can be selectively interchanged, that is, the die table holding device 2 is provided with a latch hole 101, and the side wall of the die table 100 is provided with a pin shaft 22 that can be matched with the latch hole 101 on the die table holding device 2, and the holding function of the holding device can also be realized. In addition, the die table holding device 2 can also be selectively made into a magnetic suction device, and the holding and releasing functions of the die table 100 can be realized by controlling the magnetic suction device. In addition, the die table holding device 2 can also be selectively made into a clamp that is compatible with the die table 100; and so on.
[0099] As some preferred embodiments of the present application, the flip demoulding device 200 further includes a second push-pull assembly 6, at least one second push-pull assembly 6 is installed on the first frame 111, and the push-pull end of the second push-pull assembly 6 has a horizontal position facing the mold stage placement area 10 to position the mold stage. The present application installs at least one second push-pull assembly 6 on the first frame 111, and under the action of the second push-pull assembly 6, the mold stage can be better positioned and lifted during the flipping process, and the radial force generated by the mold stage on the mold stage holding device 2 during the flipping process can be reduced, so as to improve the reliability and service life of the mold stage holding device 2.
[0100] It should be noted that the number of the second push-pull components 6 installed on the first frame 111 is not specifically limited, and can be selectively set to one, two or more. Figures 2 to 7 As shown, two second push-pull assemblies 6 are installed on the first frame 111 at intervals. It should also be noted that the second push-pull assembly 6 is not specifically limited, and it can be any push-pull assembly that can move toward and away from the mold platform placement area 10, such as Figures 2 to 7 The second push-pull assembly 6 shown in is a telescopic cylinder (specifically, it can be a pneumatic telescopic cylinder or a hydraulic telescopic cylinder). As a convertible embodiment, the second push-pull assembly 6 can also be selectively a gear rack linear module, or the second push-pull assembly 6 can be a screw slider linear module.
[0101] In the specific implementation, in order to better position the mold table during the flipping process, a limit plate that can be positioned relative to the side of the mold table is preferably provided on the push-pull end of the second push-pull component 6 to position and correct the mold table, so that the placement position of the mold table after flipping is more accurate, thereby helping to realize the automation of the flipping and demolding equipment 200.
[0102] As some preferred embodiments of the present application, the conveying device 3 further includes a roller 32, a roller mounting frame 31 and a drive motor 33. Figure 2 , Figure 3 , Figures 4 to 5As shown, the driving motor 33 is mounted on the roller mounting frame 31, and a plurality of rollers 32 are mounted side by side on the roller mounting frame 31 and are arranged at intervals in a direction parallel to the flip axis of the carrier frame 1. When the carrier frame 1 is in the first position, the plurality of rollers 32 are on the same horizontal plane or substantially on the same horizontal plane. The roller mounting frame 31 is connected to the lifting drive device 4, and the driving motor 33 is transmission-connected to at least some of the rollers 32.
[0103] In a specific implementation, the rollers 32 are rotatably connected to the roller mounting frame 31, and at least some of the rollers 32 are provided with two driven sprockets, and the power output shaft of the driving motor 33 is drivably connected to the driving sprocket, and the driving sprocket is further connected to the driven sprocket on one roller 32 through a chain, and the remaining rollers 32 are drivably connected through chains. Then, when the driving motor 33 rotates, the rollers 32 can be driven to rotate to achieve the transmission function. In order to achieve the purpose of speed regulation and torque regulation, the driving motor 33 is further drivably connected to the driving sprocket through a reducer.
[0104] As a convertible embodiment, the conveying device 3 may also selectively include rollers 32, roller mounting frames 31 and drive motors 33. A plurality of rollers 32 are mounted side by side on the roller mounting frames 31 and are spaced apart in a direction perpendicular to the flip axis of the carrier frame 1. The drive motor 33 is mounted on the roller mounting frames 31, the roller mounting frames 31 are connected to the lifting drive device 4, and the drive motor 33 is transmission-connected to at least some of the rollers 32. When the carrier frame 1 is at the first position and the second position, the plurality of rollers 32 are on the same horizontal plane or substantially on the same horizontal plane.
[0105] As a convertible embodiment, the conveying device 3 can also be selectively made into a sprocket chain conveying device 20, and the sprocket chain conveying device 20 is parallel to the square frame 11. The transmission direction of the sprocket chain conveying device 20 is parallel or perpendicular to the rotation axis of the carrier 1. When the carrier 1 is in the first position, the sprocket chain conveying device 20 is on the same horizontal plane. Fig. 9 What is shown is a component including a sprocket chain type conveyor 20 and a lifting drive device 4. In a specific implementation, the sprocket chain type conveyor 20 is connected to the carrier 1 through the lifting drive device 4.
[0106] As some preferred embodiments of the present application, the flip driving device 5 further includes a flip driving motor 51 and a transmission assembly 52, the flip driving motor 51 is transmission-connected to the power input end of the transmission assembly 52, a pivot is provided on the carrier 1, and the power output end of the transmission assembly 52 is transmission-connected to the pivot. In specific implementation, the flipping of the carrier 1 can be achieved by controlling the flip driving device 5.
[0107] It should be noted that the flip driving device 5 in the present application is not specifically limited, and it can be any device that can drive the carrier 1 to flip to a set angle, so that the carrier 1 is in the first position or in the second position. In specific implementation, it is preferred that the carrier 1 is driven by at least one flip driving device 5. Specifically, Figures 2 to 7 As shown, the flip demoulding device 200 includes two flip driving devices 5. Two pivots on the same axis are fixed on the carrier 1, and each pivot is respectively connected to a flip driving device 5. Specifically, a first gear 521 is installed on each pivot, a second gear 522 is installed on the output shaft of each transmission device, and each transmission assembly 52 is respectively connected to the first gear 521 through the second gear 522. In specific implementation, it is preferred that the transmission assembly 52 is a transmission.
[0108] In order to enable the carrier 1 to be located at the first position and the second position, the flip demoulding system further selectively includes a first support column 81 and a second support column 82. Figures 2 to 5 As shown, when the carrier 1 is in the first position, the two first support columns 81 support the carrier 1 to the first position. When the carrier 1 is in the second position, the two second support columns 82 support the carrier 1 to the second position.
[0109] The present application also relates to a prefabricated part production method for a composite prefabricated part production line according to any of the aforementioned embodiments including a lifting drive device 4, comprising:
[0110] The mold table 100 carrying the un-demolded preforms is transferred to the mold table placement area 10 via the conveyor line 91;
[0111] The carrier frame 1 is located at a first position;
[0112] The lifting drive device 4 drives the conveying device 3 to move a set distance toward the mold table placed in the mold table placement area 10;
[0113] The mold stage 100 placed in the mold stage placement area 10 is held by the mold stage holding device 2;
[0114] The carrier frame 1 is located at the second position, and the mold table holding device 2 releases the mold table 100 to the lifting and demoulding device 7;
[0115] The lifting and demoulding device 7 supports the flipped mold platform 100 and lifts and demoulds the mold platform, so that the demoulded small preforms fall off onto the conveying device 3;
[0116] The conveying device 3 transfers the demoulded small preforms to the small preform transfer line 92;
[0117] The mold stage 100 after demoulding is held by the mold stage holding device 2;
[0118] The carrier 1 is located at the first position, and the mold table holding device 2 releases the carrier 1 to the mold table placement area 10;
[0119] The conveyor line 91 then transfers the demoulded mold platform 100 to the next station.
[0120] It should be pointed out that some of the processes in the above-mentioned working process do not necessarily have to be executed in sequence, and they only need to meet normal production requirements. For example, the two processes of "transporting the mold table 100 carrying the undemolded preforms to the mold table placement area 10 through the conveyor line 91" and "locating the carrier 1 in the first position" can be executed in no particular order; the two processes can also be executed at the same time. For another example, the two processes of "the lifting drive device 4 drives the conveying device 3 to move a set distance toward the mold table 100 placed in the mold table placement area 10" and "holding the mold table placed in the mold table placement area 10 through the mold table holding device 2" can be executed in no particular order; the two working processes can also be executed at the same time to improve the working efficiency of the flip demolding equipment 200.
[0121] In specific implementation, the support frame 1 is located at the first position or the second position by means of the flip drive device 5. Specifically, according to the needs of the production process, the flip drive device 5 is controlled to make the support frame 1 located at the first position or the second position.
[0122] There is no specific limitation on the distance set by which the lifting drive device 4 drives the conveyor device 3 to move toward the mold table placement area 10, and it can be selectively set according to the size of the small preforms to be produced, so as to reduce the distance between the mold on the mold table and the conveyor device 3 as much as possible without affecting the demoulding process, so as to achieve the purpose of reducing the falling height of the small preforms when demoulding.
[0123] When the production line is producing larger bridge deck components, in order to prevent the flip demoulding device 200 from affecting normal production, the carrier 1 should be located in the second position so that the conveyor line 91 can meet the conveying needs of the production of larger prefabricated parts.
[0124] Obviously, the above embodiments of the present invention are merely examples for clearly illustrating the present invention, and are not intended to limit the embodiments of the present invention. For those skilled in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all the embodiments here. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the claims of the present invention.
Claims
1. A composite prefabricated parts production line, characterized in that: Used to produce bridge deck components and small prefabricated parts, including: A conveyor line, wherein the conveyor line is configured to be able to transport bridge deck component molds and transport mold tables carrying small prefabricated component molds; The flip demoulding device comprises a carrier, a mold table holding device, a conveying device, a flip driving device and a jacking demoulding device; the mold table holding device is installed on the carrier, and the conveying device is connected to the carrier; the flip driving device is transmission-connected to the carrier, and the flip driving device is configured to drive the carrier to flip so that the carrier has a first position and a second position flipped toward one side; the jacking demoulding device is configured to lift and place the mold table located at the second position, and the jacking demoulding device is located at one side of the conveying line; A small preform transfer line, the small preform transfer line is located on one side of the jacking and demoulding device, and the small preform transfer line is configured to receive and transfer the small preforms conveyed by the conveying device; When the carrier is in the first position, the conveyor line passes under the carrier, the conveying device faces the conveyor line, and the mold table holding device has a position for holding the mold table transported by the conveyor line; When the carrier is in the second position, the mold table holding device has a position to hold the mold table after demolding, and the conveying device is located above the jacking and demolding device and below the carrier, so that the conveying device can receive and transfer the demolded small preforms in the second position.
2. The composite prefabricated part production line according to claim 1, characterized in that: The flip demoulding equipment also includes a lifting drive device, the conveying device is connected to the carrier frame via the lifting drive device, and the conveying direction of the conveying device is perpendicular or substantially perpendicular to the push-pull direction of the lifting drive device; when the carrier frame is in the first position, the conveying device can move toward and away from the conveying line.
3. The composite prefabricated part production line according to claim 2, characterized in that: The carrier frame includes a square frame and a mounting frame connected to each other; when the carrier frame is in the first position, the mounting frame is located on the side of the square frame facing away from the conveyor line, the conveying device is connected to the mounting frame via the lifting drive device, and the conveying device is opposite to the area enclosed by the square frame.
4. The composite prefabricated part production line according to claim 3, characterized in that: The mounting frame comprises: four columns, the first side frame and the second side frame of the square frame are opposite to each other and are respectively connected to two of the columns, and when the supporting frame is in the first position, each of the columns is vertically extended upward; and A connecting beam is used to connect the adjacent columns, and the lifting drive device is installed on the connecting beam or on the columns.
5. The composite prefabricated part production line according to claim 4, characterized in that: At least one mold table holding device is respectively provided on the third frame and the fourth frame opposite to the square frame, and the mold table holding device includes a first push-pull component and a pin shaft, the pin shaft is installed at the push-pull end of the first push-pull component, and the push-pull end of the first push-pull component has a horizontal position facing the mold table placement area on the conveyor line, and the pin shaft is driven by the first push-pull component to face and away from the mold table placement area to plug in or detach from the mold table; or At least one mold stage holding device is respectively provided on the third frame and the fourth frame opposite to the square frame, and the mold stage holding device includes a first push-pull component and a latch hole, the latch hole is installed at the push-pull end of the first push-pull component, and the push-pull end of the first push-pull component has a position horizontally facing the mold stage placement area on the conveyor line, and the latch hole is driven by the first push-pull component to face and away from the mold stage placement area to plug in or detach from the mold stage.
6. The composite prefabricated part production line according to claim 5, characterized in that: The third frame is provided with two mold platform holding devices, and the two mold platform holding devices are arranged at intervals and can be respectively positioned relative to the connection points on the mold platform in the mold platform placement area; and / or, The fourth frame is provided with two mold platform holding devices, and the two mold platform holding devices are arranged at an interval and can be respectively positioned relative to the connection points on the mold platform in the mold platform placement area.
7. The composite prefabricated part production line according to claim 5 or 6, characterized in that: The flip demoulding device also includes: A second push-pull assembly, at least one of which is mounted on the first frame, and a push-pull end of the second push-pull assembly is horizontally positioned toward the mold platform placement area to position the mold platform.
8. The composite preform production line according to any one of claims 3 to 6, characterized in that: The conveying device comprises rollers, a roller mounting frame and a driving motor, wherein the driving motor is mounted on the roller mounting frame, the roller mounting frame is connected to the lifting driving device, a plurality of rollers are mounted side by side on the roller mounting frame and are arranged at intervals in a direction parallel to the flip axis of the carrier, the driving motor is transmission-connected to at least some of the rollers, and when the carrier is in the first position, the plurality of rollers are on the same horizontal plane; or, The conveying device comprises rollers, a roller mounting frame and a driving motor, wherein the driving motor is mounted on the roller mounting frame, the roller mounting frame is connected to the lifting driving device, a plurality of rollers are mounted side by side on the roller mounting frame and are arranged at intervals along a direction perpendicular to the turning axis of the carrier frame, the driving motor is transmission-connected to at least some of the rollers, and when the carrier frame is in the first position, the plurality of rollers are on the same horizontal plane; or, The conveying device is a sprocket chain conveying device, which is parallel to the square frame. The transmission direction of the sprocket chain conveying device is parallel to or perpendicular to the rotation axis of the carrier frame. When the carrier frame is in the first position, the sprocket chain conveying device is on the same horizontal plane.
9. The composite preform production line according to any one of claims 2 to 6, characterized in that: The jacking and demoulding device comprises: A plurality of groups of supporting columns, each group of supporting columns being capable of passing through the conveying device to support the mold table flipped by the small preform flipping device; Each group of the supporting columns is provided with a corresponding lifting rod, the first end of the lifting rod is configured to be able to pass through the conveying device to lift the mold table turned over by the small preform turning device; the second end of the lifting rod is connected to an inflatable bag.
10. A method for producing a prefabricated part, characterized in that: The preform production method is used in the composite preform production line according to any one of claims 2 to 9, comprising: The mold pallet carrying the undemolded small preforms is transferred to the mold pallet placement area through a conveyor line; placing the carrier in a first position; Drive the conveyor device to move a set distance toward the mold table placed in the mold table placement area; The mold table placed in the mold table placement area is held by the mold table holding device; The carrier is located at the second position, and the mold table holding device releases the mold table to the lifting and demoulding device; The demoulding device lifts and demoulds the mold table, so that the demoulded small preforms fall onto the conveying device; The conveying device transfers the demoulded small preforms to the small preform transfer line; The mold table after demoulding is held by the mold table holding device; The carrier is located at a first position, and the mold table holding device releases the carrier to the mold table placement area; The conveyor line then transfers the demoulding mold to the next workstation.