Improved flattening device for laminating thermoplastic polyurethane film and titanium plate
By designing an improved smoothing device, using multi-directional smoothing treatment and heating functions, the problems of unidirectional movement and difficulty in scraping bubbles in the prior art are solved, and the tightness and smoothing efficiency of titanium plate fitting are improved.
Patent Information
- Application Number
- CN202510036249.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-09
- Publication Date
- 2025-04-25
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing smoothing device can only move in one direction during the bonding of titanium boards, making it difficult to quickly scrape bubbles, and the smoothing area can only be pushed simply, affecting the tightness and efficiency of fit.
An improved smoothing device is designed, including a movable heating smoothing treatment seat structure and a longitudinal smoothing seat structure, and adopts multi-directional smoothing treatment, heating function and longitudinal movable smoothing strips to realize multi-directional smoothing and heating treatment of the titanium plate.
Multi-directional smoothing treatment of titanium plates is realized, which is convenient to scrape bubbles and heat treatment during the smoothing process, which improves the tightness of the fit and the efficiency of smoothing treatment.
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Figure CN119871876A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of laminating a polyurethane film and a titanium plate, and in particular relates to an improved smoothing device for laminating a thermoplastic polyurethane film and a titanium plate. Background Art
[0002] The smoothing device is an instrument that uses a moving scraper to push a titanium plate when it is being bonded to a thermoplastic polyurethane film on its surface to achieve a close fitting process. The device is convenient for processing titanium plates with a larger overall length, and is more efficient than manual operation. However, during the smoothing process, it can only move in one direction. In this way, when bubbles exist during the bonding process of a longer titanium plate, it is not convenient to quickly smooth and scrape it away, and the smoothed area can only be smoothed by simply pushing it. In this way, the bonding process will not be tight and further manual heating will be required, which will affect the efficiency of the smoothing work. Summary of the invention
[0003] In order to solve the above technical problems, the present invention provides an improved smoothing device for bonding thermoplastic polyurethane film and titanium plate, which can realize multi-directional smoothing treatment of the bonding area, thereby facilitating the work of scraping off bubbles and the function of heating treatment during the smoothing process, thereby increasing the tightness of the bonding during smoothing and increasing the work efficiency of the smoothing treatment.
[0004] The technical scheme is as follows: an improved smoothing device for bonding thermoplastic polyurethane film to titanium plate, comprising a processing table, a second bracket and a first bracket are welded to the front and rear sides of the lower end of the processing table, and a front support and a rear support are welded to the front and rear sides of the upper end of the processing table; a first slide rail is bolted to the upper end of the front support; a second slide rail is bolted to the upper end of the rear support; a first electric slide is bolted to the upper side of the front support and the rear support; a PLC is bolted to the lower part of the processing table, and mutually electrically connected buttons and a wireless transceiver module are electrically connected to the PLC; an active heat-generating smoothing treatment seat is fixed between the first electric slides. Structure; a fitting positioning displacement seat structure is fixed between the first slide rail and the second slide rail, and its characteristic is that the movable heat smoothing treatment seat structure includes a moving platform, and the front and rear sides of the upper end of the moving platform are bolted with a first electric cylinder, and its output shaft is bolted to the first hanging shell; a hot air smoothing seat structure is fixed to the right side of the moving platform; a first smoothing strip is arranged inside the first hanging shell; the front and rear ends of the first smoothing strip are threadedly connected with regulating thread heads, and are inserted into the front and rear sides of the first hanging shell; the outer wall of the regulating thread head is threadedly connected with a limiting nut; the second electric slide is bolted to the left side of the first hanging shell; an industrial camera is embedded on the right side of the moving platform.
[0005] Preferably, the longitudinal smoothing seat structure includes a second hanging shell, a second smoothing bar is axially connected to the interior of the second hanging shell, and a stepping motor is bolt-supported at one end of the second hanging shell.
[0006] Preferably, the movable platform bolts are supported on a sliding member between the first electric slides, a plurality of first electric cylinders are provided on the upper end of the movable platform, and the output shaft suspends the first hanging shell.
[0007] Preferably, the front and rear sides of the interior of the first hanging shell are adapted to the regulating thread head, and the limiting nut on the outer wall of the regulating thread head is tightly attached to the outer wall of the first hanging shell.
[0008] Compared with the prior art, the present invention has the following beneficial effects:
[0009] In the present invention, the arrangement of the first hanging shell, the regulating thread head and the limiting nut drives the first smoothing strip to adjust the angle and perform the smoothing work at the closely contacted fitting part.
[0010] In the present invention, the second electric slide is provided to drive the second hanging shell to move longitudinally.
[0011] In the present invention, the second hanging shell and the stepping motor are arranged to drive the second smoothing strip to be stored or unfolded for use.
[0012] In the present invention, the second smoothing strip is provided to cooperate with the longitudinal movement, so as to conveniently scrape and smooth the bubbles at different positions of the titanium plate. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a structural schematic diagram of the present invention.
[0014] Figure 2 It is a structural schematic diagram of the movable heat-generating and smoothing treatment seat structure of the present invention.
[0015] Figure 3 It is a structural schematic diagram of the movable heat-generating and smoothing treatment seat structure of the present invention.
[0016] Figure 4 It is a structural schematic diagram of the longitudinal smoothing seat structure of the present invention.
[0017] Figure 5 It is a structural schematic diagram of the hot air smoothing seat structure of the present invention.
[0018] Figure 6 It is a structural schematic diagram of the fitting positioning displacement seat structure of the present invention.
[0019] In the figure:
[0020] 1. Processing table; 2. First bracket; 3. Second bracket; 4. Front support; 5. First slide rail; 6. Rear support; 7. Second slide rail; 8. First electric slide; 9. PLC; 10. Button; 11. Wireless transceiver module; 12. Active heating and smoothing seat structure; 121. Moving table; 122. First electric cylinder; 123. First hanging shell; 124. Vertical smoothing seat structure; 1241. Second hanging shell; 1242. Second smoothing strip; 1243. Stepper Motor; 125, hot air smoothing seat structure; 1251, air guide shell; 1252, induced draft fan; 1253, air distributor; 1254, electric heating tube; 1255, side support plate; 126, first smoothing strip; 127, regulating thread head; 128, limiting nut; 129, industrial camera; 1210, second electric slide; 13, fitting positioning displacement seat structure; 131, driving seat; 132, second electric cylinder; 133, pressure strip; 134, electromagnetic suction cup. DETAILED DESCRIPTION
[0021] The present invention is further described below in conjunction with the accompanying drawings:
[0022] Example:
[0023] As attached Figure 1 As shown, an improved smoothing device for bonding thermoplastic polyurethane film to titanium plate comprises a processing table 1, a second bracket 3 and a first bracket 2 are welded to the front and rear sides of the lower end of the processing table 1, and a front support 4 and a rear support 6 are welded to the front and rear sides of the upper end of the processing table 1; the first slide rail 5 is bolted to the upper end of the front support 4; the second slide rail 7 is bolted to the upper end of the rear support 6; the first electric slide 8 is bolted to the upper side of the front support 4 and the rear support 6; the PLC 9 is bolted to the lower part of the processing table 1, and the PLC 9 is electrically connected to mutually electrically connected buttons 10 and a wireless transceiver module 11; an active heat-generating smoothing treatment seat structure 12 is fixed between the first electric slides 8; and a bonding positioning displacement seat structure 13 is fixed between the first slide rail 5 and the second slide rail 7.
[0024] As attached Figure 2 and attached Figure 3As shown, in the above embodiment, specifically, the movable heat-generating smoothing treatment seat structure 12 includes a moving platform 121, and the front and rear sides of the upper end of the moving platform 121 are both bolted with a first electric cylinder 122, and its output shaft is bolted to fix the first hanging shell 123; a hot air smoothing seat structure 125 is fixed to the right side of the moving platform 121; a first smoothing bar 126 is arranged inside the first hanging shell 123; the first electric cylinder 122 is driven to drive the first hanging shell 123 and the first smoothing bar 126 to descend and contact the titanium plate; the front and rear ends of the first smoothing bar 126 are both threadedly connected with regulating thread heads 127, and are both inserted into the front and rear sides of the first hanging shell 123; the outer wall of the regulating thread head 127 is threadedly connected with a limiting nut 128; the left side of the first hanging shell 123 is bolted to the second electric slide 1210; the right side of the moving platform 121 is inlaid with an industrial camera 129.
[0025] As attached Figure 4 As shown, in the above embodiment, specifically, the longitudinal smoothing seat structure 124 includes a second hanging shell 1241, a second smoothing bar 1242 is axially connected to the inside of the second hanging shell 1241, and a stepper motor 1243 is bolted to one end of the second hanging shell 1241; the industrial camera 129 detects bubbles, and after detecting bubbles, the second hanging shell 1241 is made to correspond, and then the stepper motor 1243 is driven to drive the second smoothing bar 1242 to move and drive the second electric slide 1210 again to longitudinally smooth and scrape the bubbles on the surface of the titanium plate.
[0026] As attached Figure 5 As shown, in the above embodiment, specifically, the hot air smoothing seat structure 125 includes an air guide shell 1251, and the right end of the air guide shell 1251 is longitudinally connected to an induced draft fan 1252, and the air outlet end is interconnected with the interior of the air guide shell 1251; an air distributor 1253 is longitudinally inlaid at the lower part of the interior of the air guide shell 1251; the internal bolts of the air distributor 1253 are fixed with an electric heating tube 1254; the lower bolts of the outer wall of the air distributor 1253 are connected with a side support plate 1255; the induced draft fan 1252 is driven to cooperate with the electric heating tube 1254 to make the air distributor 1253 blow out hot air to drive the first smoothing strip 126 to move again to perform the smoothing work.
[0027] As attached Figure 6 As shown, in the above embodiment, specifically, the fitting positioning displacement seat structure 13 includes a driving seat 131, and the front and rear parts on the right side of the driving seat 131 are both inlaid with electromagnetic suction cups 134; the middle part of the upper end of the driving seat 131 is bolted with a second electric cylinder 132, and the output shaft is connected with a pressure plate strip 133 through its internal bolts.
[0028] In the above embodiment, specifically, the movable platform 121 is bolt-supported on the sliding member between the first electric slides 8 .
[0029] In the above embodiment, specifically, a plurality of first electric cylinders 122 are provided on the upper end of the moving platform 121 , and the output shaft suspends the first hanging shell 123 .
[0030] In the above embodiment, specifically, the front and rear sides of the first hanging shell 123 are adapted to the regulating thread head 127 , and the limiting nut 128 on the outer wall of the regulating thread head 127 is in close contact with the outer wall of the first hanging shell 123 .
[0031] In the above embodiment, specifically, the sliding member on the surface of the second electric slide 1210 is connected to the right end bolt of the second hanging shell 1241, thereby driving the second hanging shell 1241 to move longitudinally.
[0032] In the above embodiment, specifically, the interior of the second hanging shell 1241 is movably connected to the second smoothing bar 1242 , and the shaft at the left end of the second smoothing bar 1242 is embedded and connected to the output shaft of the stepping motor 1243 to drive the angle adjustment of the second smoothing bar 1242 .
[0033] In the above embodiment, specifically, the side support plate 1255 is welded to the right end of the moving platform 121 and supports a plurality of gas distribution cylinders 1253 . A plurality of gas distribution cylinders 1253 are provided, and the upper ends of the gas distribution cylinders 1253 are connected to the gas guide shell 1251 .
[0034] In the above embodiment, specifically, a plurality of induced draft fans 1252 are provided on the side of the air guide shell 1251, and the air distributor 1253 at the lower end of the air guide shell 1251 supports the electric heating tube 1254, which can generate hot air to assist the smoothing work, thereby increasing the tightness of the fit during smoothing and increasing the work efficiency of the smoothing process.
[0035] In the above embodiment, specifically, the front and rear ends of the driving seat 131 are movably embedded with the first slide rail 5 and the second slide rail 7, and the electromagnetic suction cup 134 inside the driving seat 131 is adsorbed and connected with the left end of the moving platform 121, so as to facilitate the movement of the positioning position, so that convenient manual operation can be performed to cover the thermoplastic polyurethane film on the titanium plate.
[0036] In the above embodiment, specifically, the button 10, the wireless transceiver module 11, the first electric cylinder 122, the industrial camera 129, the second electric slide 1210, the stepper motor 1243, the induced draft fan 1252, the electric heating tube 1254, the second electric cylinder 132 and the electromagnetic suction cup 134 are electrically connected to the PLC9.
[0037] In the above embodiment, specifically, the working principle is as follows: when the thermoplastic polyurethane film and the titanium plate are bonded, the titanium plate is first placed on the surface of the processing table 1, and then the thermoplastic polyurethane film is covered on the titanium plate. After the placement is completed, the first electric slide 8 is driven to drive the moving table 121 to move and then drive the seat 131 to move, so that with the cooperation of the industrial camera 129, the pressure plate strip 133 corresponds to the edge of the titanium plate, and then the second electric cylinder 132 is driven to drive it to descend for pressing and fixing. After fixing, the electromagnetic suction cup 134 is closed first for separation, and then the first electric cylinder 122 is driven to drive the first hanging shell 123 and the first smoothing strip 126 to descend and contact. Titanium plate, and at the same time drive the first electric slide 8 to drive its movement to perform smoothing work. After the initial smoothing, the industrial camera 129 is moved again to detect bubbles. After detecting the bubbles, the second hanging shell 1241 is made to correspond, and then the stepper motor 1243 is driven to drive the second smoothing bar 1242 to move and drive the second electric slide 1210 again to smooth and scrape the bubbles longitudinally on the surface of the titanium plate. After completing the initial smoothing, the induced draft fan 1252 is driven to cooperate with the electric heating tube 1254 to make the air distributor 1253 blow out hot air and drive the first smoothing bar 126 to move again to perform smoothing work, so that the smoothing and bonding work of the titanium plate and the thermoplastic polyurethane film can be completed.
[0038] Utilizing the technical solution described in the present invention, or those skilled in the art designing a similar technical solution inspired by the technical solution of the present invention to achieve the above-mentioned technical effects, all fall within the protection scope of the present invention.
Claims
1. An improved smoothing device for laminating a thermoplastic polyurethane film to a titanium plate, the improved smoothing device for laminating a thermoplastic polyurethane film to a titanium plate comprising a processing table (1), a second bracket (3) and a first bracket (2) are welded to both the front and rear sides of the lower end of the processing table (1), and a front support (4) and a rear support (6) are welded to both the front and rear sides of the upper end of the processing table (1); a first slide rail (5) is supported by bolts at the upper end of the front support (4); a second slide rail (7) is supported by bolts at the upper end of the rear support (6). ); a first electric slide (8) is bolted to the upper inner side of the front support (4) and the rear support (6); a PLC (9) is bolted to the lower part of the processing table (1), and buttons (10) and a wireless transceiver module (11) that are electrically connected to each other are electrically connected to the PLC (9); a movable heating and smoothing treatment seat structure (12) is fixed between the first electric slides (8); a fitting positioning displacement seat structure (13) is fixed between the first slide rail (5) and the second slide rail (7), characterized in that, The movable heating and smoothing treatment seat structure (12) includes a movable platform (121), and the front and rear sides of the upper end of the movable platform (121) are both bolted to support the first electric cylinder (122), and its output shaft is bolted to fix the first hanging shell (123); a hot air smoothing seat structure (125) is fixed to the right side of the movable platform (121); a first smoothing strip (126) is arranged inside the first hanging shell (123); the front and rear ends of the first smoothing strip (126) are both threadedly connected with regulating thread heads (127), and are both inserted into the front and rear sides of the first hanging shell (123); the outer wall of the regulating thread head (127) is threadedly connected with a limiting nut (128); the left side of the first hanging shell (123) is bolted to fix the second electric slide (1210); the right side of the movable platform (121) is embedded with an industrial camera (129).
2. The improved smoothing device for laminating a thermoplastic polyurethane film to a titanium plate as claimed in claim 1, characterized in that: The longitudinal smoothing seat structure (124) includes a second hanging shell (1241), a second smoothing strip (1242) is axially connected inside the second hanging shell (1241), and a stepping motor (1243) is bolted to one end of the second hanging shell (1241); the hot air smoothing seat structure (125) includes an air guide shell (1251), a draft fan (1252) is longitudinally connected to the right end of the air guide shell (1251), and the air outlet end is interconnected with the interior of the air guide shell (1251); an air distributor (1253) is longitudinally embedded at the lower part of the interior of the air guide shell (1251); an electric heating tube (1254) is fixed to the internal bolts of the air distributor (1253); and a side support plate (1255) is bolted to the lower part of the outer wall of the air distributor (1253).
3. The improved smoothing device for laminating a thermoplastic polyurethane film to a titanium plate as claimed in claim 1, characterized in that: The fitting positioning displacement seat structure (13) comprises a driving seat (131), and the front and rear parts on the right side of the driving seat (131) are both inlaid with electromagnetic suction cups (134); a second electric cylinder (132) is bolted to the middle part of the upper end of the driving seat (131), and the output shaft passes through its internal bolts and is connected to a pressure plate strip (133).
4. The improved smoothing device for laminating a thermoplastic polyurethane film to a titanium plate as claimed in claim 1, characterized in that: The movable platform (121) is bolt-supported on a sliding member between the first electric slides (8), a plurality of first electric cylinders (122) are provided on the upper end of the movable platform (121), and the output shaft suspends the first suspension shell (123).
5. The improved smoothing device for laminating a thermoplastic polyurethane film to a titanium plate as claimed in claim 1, characterized in that: The front and rear sides of the first hanging shell (123) are adapted to the regulating thread head (127), and the limiting nut (128) on the outer wall of the regulating thread head (127) is in close contact with the outer wall of the first hanging shell (123).
6. The improved smoothing device for laminating a thermoplastic polyurethane film to a titanium plate as claimed in claim 2, characterized in that: The sliding part on the surface of the second electric slide (1210) is connected to the right end bolt of the second hanging shell (1241), thereby driving the second hanging shell (1241) to move longitudinally.
7. The improved smoothing device for laminating a thermoplastic polyurethane film to a titanium plate as claimed in claim 2, characterized in that: The interior of the second hanging shell (1241) is movably connected to the second smoothing bar (1242), and the shaft at the left end of the second smoothing bar (1242) is embedded and connected to the output shaft of the stepping motor (1243) to drive the angle adjustment of the second smoothing bar (1242).
8. The improved smoothing device for laminating a thermoplastic polyurethane film to a titanium plate as claimed in claim 2, characterized in that: The side support plate (1255) is welded to the right end of the moving platform (121) and supports a plurality of gas distribution cylinders (1253). A plurality of gas distribution cylinders (1253) are provided, and the upper ends of the gas distribution cylinders (1253) are connected to the gas guide shell (1251).
9. The improved smoothing device for laminating a thermoplastic polyurethane film to a titanium plate as claimed in claim 3, characterized in that: The front and rear ends of the driving seat (131) are movably embedded with the first slide rail (5) and the second slide rail (7), and the electromagnetic suction cup (134) inside the driving seat (131) is adsorbed and connected to the left end of the moving platform (121).