Continuous powder split charging system
By designing a continuous powder dispensing system, the continuous powder dispensing of using the package hopper and mobile drive mechanism is achieved, and the problems of low packaging efficiency and reduced production capacity in the prior art are solved, and the packaging efficiency and production capacity are significantly improved.
Patent Information
- Application Number
- CN202411994864.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2025-04-25
AI Technical Summary
Due to the limitations of powder characteristics, the existing powder dispensing system cannot achieve continuous movement, resulting in low partition efficiency and reduced production capacity.
A continuous powder dispensing system is designed, including a dispensing device, a dispensing hopper, a bottle feeding mechanism and a mobile drive mechanism. The inlet of the dispensing hopper is always located below the discharge nozzle. The dispensing hopper is driven to move with the bottle body through the mobile drive mechanism to achieve continuous dispensing.
The continuous powder packaging is achieved, the efficiency and production capacity of the packaging are improved, the stay and waiting during the packaging process is avoided, and the performance of the packaging system is significantly improved.
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Figure CN119872983A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of food and medicine packaging, and in particular to a continuous powder packaging system. Background Art
[0002] Existing powder packaging systems, such as a detachable screw packaging head with publication number CN215323360U, are limited by the characteristics of powders. The packaging material does not move continuously and needs to stop at the packaging station for a period of time for packaging. Therefore, only intermittent packaging can be used, which has low packaging efficiency and reduced powder packaging capacity. Summary of the invention
[0003] The technical problem to be solved by the present invention is to overcome the deficiencies of the prior art and provide a continuous powder packaging system that improves packaging efficiency and packaging capacity.
[0004] In order to solve the above technical problems, the present invention adopts the following technical solutions:
[0005] A continuous powder filling system comprises a filling device and a filling hopper, wherein the filling hopper is located below the filling device, the filling device is provided with a feeding nozzle, and further comprises a bottle conveying mechanism and a moving driving mechanism, the bottle conveying mechanism is used to convey bottles, the moving driving mechanism is used to drive the filling hopper to reciprocate along the bottle conveying direction, the length L of the inlet of the filling hopper in the bottle conveying direction is greater than the sum of the conveying distance A required for the bottle to reach a preset filling amount plus the length B of the feeding nozzle in the bottle conveying direction, and the conveying distance is the product of the single-bottle filling time of the filling device and the conveying speed of the bottle conveying mechanism.
[0006] As a further improvement of the above technical solution:
[0007] The dispensing hopper comprises a material guiding part and a material discharging part arranged at the bottom end of the material guiding part, the material discharging part is connected with the bottom end of the material guiding part, the inlet end of the material guiding part is in a long strip shape arranged along the bottle conveying direction, and the outlet end is in a circular shape.
[0008] The L is the maximum diameter of the elongated inlet.
[0009] The material discharge portion is cylindrical, and the diameter of the material discharge portion is equal to the diameter of the outlet end of the material guide portion and is smaller than the diameter of the bottle mouth of the bottle body.
[0010] The feed nozzle extends into the dispensing hopper.
[0011] The mobile driving mechanism includes a support frame, a screw rod, a sliding seat and a rotary drive for driving the screw rod to rotate. The screw rod is rotatably arranged on the support frame, the sliding seat is slidably arranged on the support frame and is threadedly connected to the screw rod, and the filling hopper is connected to the sliding seat.
[0012] The continuous powder filling system also includes a lifting drive mechanism for driving the filling hopper to rise and fall, the lifting drive mechanism includes a lifting seat, a lifting guide rod and a lifting drive for driving the lifting seat to rise and fall on the lifting guide rod, the lifting guide rod is arranged at both ends of the sliding seat, and the filling hopper is connected to the lifting seat.
[0013] The sub-packaging hopper is detachably connected to the lifting seat.
[0014] There are multiple material discharge nozzles, and a charging hopper is correspondingly arranged under each material discharge nozzle. The multiple charging hoppers are arranged on the lifting seat at intervals.
[0015] The packaging device is a screw packaging device.
[0016] Compared with the prior art, the advantages of the present invention are:
[0017] The present invention discloses a continuous powder filling system, wherein the inlet of the filling hopper is always located below the feeding nozzle, and the material can be continuously received, the bottle conveying mechanism continuously conveys the bottle body, and the mobile driving mechanism drives the filling hopper to always follow the movement of the bottle body during the filling process, so as to realize tracking material loading, after the previous batch of bottles is filled, the next batch of bottles is input, and the filling can be started after the filling hopper is reset, without stopping and waiting, the filling efficiency is high, and the filling capacity is improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a structural schematic diagram of the continuous powder packaging system of the present invention.
[0019] Figure 2 It is a schematic diagram of the three-dimensional structure of the filling hopper in the present invention.
[0020] Figure 3 It is a schematic diagram of the original structure of the present invention before packaging.
[0021] Figure 4 It is a structural schematic diagram of the present invention starting to be packaged.
[0022] Figure 5 It is a structural schematic diagram of the present invention after subpackaging is completed.
[0023] Figure 6 It is a schematic diagram of the structure of the present invention returning to the original position.
[0024] The reference numerals in the figure indicate: 1. filling device; 11. discharge nozzle; 2. filling hopper; 21. material guiding part; 22. discharge part; 3. bottle conveying mechanism; 4. moving driving mechanism; 41. supporting frame; 42. screw rod; 43. sliding seat; 5. lifting driving mechanism; 51. lifting seat; 52. lifting guide rod; 6. bottle body. DETAILED DESCRIPTION
[0025] The present invention is further described in detail below with reference to the accompanying drawings and specific embodiments.
[0026] In the description of the present invention, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0027] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.
[0028] In the present invention, unless otherwise clearly specified and limited, the terms "assemble", "connect", "connect", "fix" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0029] Figures 1 to 6 An embodiment of a continuous powder filling system of the present invention is shown. The continuous powder filling system of this embodiment includes a filling device 1 and a filling hopper 2. The filling hopper 2 is located below the filling device 1. The filling device 1 is provided with a discharge nozzle 11, and also includes a bottle conveying mechanism 3 and a movable driving mechanism 4. The bottle conveying mechanism 3 is used to convey the bottle body 6. The movable driving mechanism 4 is used to drive the filling hopper 2 to reciprocate along the conveying direction of the bottle body 6. The length L of the inlet of the filling hopper 2 in the conveying direction of the bottle body 6 is greater than the sum of the conveying distance A required for the bottle body 6 to reach a preset filling amount plus the length B of the discharge nozzle 11 in the conveying direction of the bottle body 6. The conveying distance is the product of the single-bottle filling time of the filling device 1 and the conveying speed of the bottle conveying mechanism 3.
[0030] The packaging process of the continuous powder packaging system is as follows: the bottle conveying mechanism 3 conveys the bottle body 6, firstly Figure 3As shown, the filling hopper 2 is at the initial position. When the bottle 6 is transported to the position just below the discharge port of the filling hopper 2, the filling device 1 starts to discharge the bottle into the filling hopper 2 through the discharge nozzle 11, and then Figure 4 As shown, the mobile driving mechanism 4 drives the sub-filling hopper 2 to move along with the conveying of the bottle 6 until the bottle 6 is fully filled. Figure 5 As shown, the bottle body 6 continues to be transported forward, and the mobile driving mechanism 4 drives the sub-packaging hopper 2 to move in the reverse direction and start to reset. Figure 6 As shown, after the reset is completed, it returns to the initial position, waiting for the next batch of bottles 6 to be transported to the bottom, and the above-mentioned packaging steps are repeated.
[0031] In the continuous powder filling system, the inlet of the filling hopper 2 is always located below the feeding nozzle 11, so that the material can be continuously received, and the bottle conveying mechanism 3 continuously conveys the bottle body 6. At the same time, the mobile driving mechanism 4 drives the filling hopper 2 to always follow the bottle body 6 during the filling process to realize tracking feeding. After the previous batch of bottles 6 are filled, the next batch of bottles 6 are input, and the filling can be started after the filling hopper 2 is reset, without stopping and waiting, the filling efficiency is high, and the filling capacity is improved.
[0032] Furthermore, if Figure 2 As shown, in this embodiment, the filling hopper 2 includes a material guide portion 21 and a material discharge portion 22 disposed at the bottom of the material guide portion 21, the material discharge portion 22 is connected to the bottom of the material guide portion 21, the inlet end of the material guide portion 21 is in a long strip shape arranged along the conveying direction of the bottle body 6, and the outlet end is circular. The inlet end of the material guide portion 21 is in a long strip shape, which can reduce the diffusion and exposure of the powder to a certain extent compared with the circular shape, can protect the powder to be filled, and improve the filling accuracy.
[0033] Furthermore, if Figure 2 As shown, in this embodiment, L is the maximum diameter of the long strip inlet. The maximum diameter of the long strip inlet is greater than the sum of the conveying distance A required for the bottle body 6 to reach the preset filling amount plus the length B of the feed nozzle 11 in the conveying direction of the bottle body 6 to complete the filling, shorten the length of the filling hopper 2 in the conveying direction, and make the structure more compact.
[0034] Furthermore, if Figure 2 As shown, in this embodiment, the material discharge portion 22 is cylindrical, and the diameter of the material discharge portion 22 is equal to the diameter of the outlet end of the material guide portion 21, and is smaller than the diameter of the bottle mouth of the bottle body 6. This facilitates the docking and positioning of the material discharge portion 22 and the bottle mouth of the bottle body 6, ensuring that the powder in the material discharge portion 22 can be fully discharged into the bottle body 6 through the bottle mouth, and preventing the powder from spilling outside the bottle mouth and affecting the packaging accuracy.
[0035] Furthermore, in this embodiment, the feed nozzle 11 extends into the filling hopper 2, thereby further reducing the diffusion and exposure of the powder, protecting the filled powder, and improving the filling accuracy.
[0036] Furthermore, if Figure 1 As shown, in this embodiment, the mobile driving mechanism 4 includes a support frame 41, a screw rod 42, a sliding seat 43 and a rotary drive for driving the screw rod 42 to rotate. The screw rod 42 is rotatably arranged on the support frame 41, the sliding seat 43 is slidably arranged on the support frame 41 and is threadedly connected with the screw rod 42, and the sub-packaging hopper 2 is connected with the sliding seat 43. The rotary drive (not shown in the figure) drives the screw rod 42 to rotate, drives the sliding seat 43 to move on the support frame 41, and thus drives the sub-packaging hopper 2 to reciprocate, and the structure is simple.
[0037] Furthermore, if Figure 1 As shown, in this embodiment, the continuous powder filling system also includes a lifting drive mechanism 5 for driving the filling hopper 2 to rise and fall. The lifting drive mechanism 5 includes a lifting seat 51, a lifting guide rod 52 and a lifting drive for driving the lifting seat 51 to rise and fall on the lifting guide rod 52. The lifting guide rod 52 is arranged at both ends of the sliding seat 43, and the filling hopper 2 is connected to the lifting seat 51. The lifting drive (not shown in the figure, actually a motor) drives the lifting seat 51 to rise and fall on the lifting guide rod 52, driving the filling hopper 2 to rise and fall. During filling, the filling hopper 2 descends, so that the discharge part 22 is inserted into the bottle body 6 through the bottle mouth, so as to avoid the powder being scattered outside the bottle body 6, thereby further improving the filling accuracy. When the motor drives the lifting seat 51 to rise and fall, there will be a certain vibration in the forward and reverse rotation of the motor, so that all the materials in the filling hopper 2 fall into the bottle body 6 to avoid sticking to the filling hopper 2; at the same time, the lifting guide rod 52 is arranged on the sliding seat 43, that is, the lifting drive mechanism 5 moves back and forth following the movement of the sliding seat 43, and finally realizes the lifting and reciprocating movement of the filling hopper 2.
[0038] Furthermore, if Figure 1 As shown, in this embodiment, the sub-filling hopper 2 is detachably connected to the lifting seat 51. It is convenient to disassemble and replace the sub-filling hopper 2, so as to adapt to bottles 6 of different shapes, and the adaptability is stronger.
[0039] Furthermore, if Figure 1 As shown, in this embodiment, there are multiple discharge nozzles 11, and each discharge nozzle 11 is provided with a corresponding sub-packaging hopper 2 below, and multiple sub-packaging hoppers 2 are arranged at intervals on the lifting seat 51. The bottle body 6 sub-packaging speed and sub-packaging capacity are improved.
[0040] Furthermore, in this embodiment, the packaging device 1 is a screw packaging device, and the powder packaging accuracy is high.
[0041] Although the present invention has been disclosed as above with preferred embodiments, it is not intended to limit the present invention. Any technician familiar with the art can make many possible changes and modifications to the technical solution of the present invention by using the technical content disclosed above without departing from the scope of the technical solution of the present invention, or modify it into an equivalent embodiment of equivalent changes. Therefore, any simple modification, equivalent change and modification made to the above embodiments according to the technical essence of the present invention without departing from the content of the technical solution of the present invention should fall within the scope of protection of the technical solution of the present invention.
Claims
1. A continuous powder filling system, comprising a filling device (1) and a filling hopper (2), wherein the filling hopper (2) is located below the filling device (1), and the filling device (1) is provided with a feeding nozzle (11), characterized in that: The device also comprises a bottle conveying mechanism (3) and a moving driving mechanism (4), wherein the bottle conveying mechanism (3) is used to convey the bottle body (6), and the moving driving mechanism (4) is used to drive the filling hopper (2) to move back and forth along the conveying direction of the bottle body (6), and the length L of the inlet of the filling hopper (2) in the conveying direction of the bottle body (6) is greater than the sum of the conveying distance A required for the bottle body (6) to reach a preset filling amount plus the length B of the feed nozzle (11) in the conveying direction of the bottle body (6), and the conveying distance is the product of the single bottle filling time of the filling device (1) and the conveying speed of the bottle conveying mechanism (3).
2. The continuous powder packaging system according to claim 1, characterized in that: The filling hopper (2) comprises a material guiding portion (21) and a material discharging portion (22) arranged at the bottom end of the material guiding portion (21); the material discharging portion (22) is connected to the bottom end of the material guiding portion (21); the inlet end of the material guiding portion (21) is in the shape of a long strip arranged along the conveying direction of the bottle body (6); and the outlet end is in the shape of a circle.
3. The continuous powder packaging system according to claim 2, characterized in that: The L is the maximum diameter of the elongated inlet.
4. The continuous powder packaging system according to claim 2, characterized in that: The material discharge portion (22) is cylindrical, and the diameter of the material discharge portion (22) is equal to the diameter of the outlet end of the material guide portion (21), and is smaller than the diameter of the bottle mouth of the bottle body (6).
5. The continuous powder packaging system according to any one of claims 1 to 4, characterized in that: The feed nozzle (11) extends into the filling hopper (2).
6. The continuous powder packaging system according to any one of claims 1 to 4, characterized in that: The mobile driving mechanism (4) comprises a support frame (41), a screw rod (42), a sliding seat (43) and a rotary drive for driving the screw rod (42) to rotate; the screw rod (42) is rotatably arranged on the support frame (41); the sliding seat (43) is slidably arranged on the support frame (41) and is threadedly connected to the screw rod (42); and the dispensing hopper (2) is connected to the sliding seat (43).
7. The continuous powder packaging system according to claim 6, characterized in that: The continuous powder filling system also includes a lifting drive mechanism (5) for driving the filling hopper (2) to rise and fall, the lifting drive mechanism (5) including a lifting seat (51), a lifting guide rod (52) and a lifting drive for driving the lifting seat (51) to rise and fall on the lifting guide rod (52), the lifting guide rod (52) being arranged at both ends of the sliding seat (43), and the filling hopper (2) being connected to the lifting seat (51).
8. The continuous powder packaging system according to claim 7, characterized in that: The sub-packaging hopper (2) is detachably connected to the lifting seat (51).
9. The continuous powder packaging system according to claim 8, characterized in that: There are a plurality of the material discharge nozzles (11), and a charging hopper (2) is correspondingly provided under each of the material discharge nozzles (11). The plurality of charging hoppers (2) are arranged at intervals on the lifting seat (51).
10. The continuous powder packaging system according to any one of claims 1 to 4, characterized in that: The packaging device (1) is a screw packaging device.
Citation Information
Patent Citations
Detachable screw split charging head
CN215323360U