Incense card pillow type packaging machine and packaging method thereof
By integrating automatic loading, flavor dropping and vacuum sealing functions on the sauce packaging machine, the problems of low artificial loading efficiency and short-lasting fragrance are solved, and the efficient packaging and fragrance durability of sauce are achieved.
Patent Information
- Application Number
- CN202510376556.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-28
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2045-03-28
AI Technical Summary
The existing scented carton packaging machines rely on manual operation when loading, which is inefficient and prone to problems such as untimely loading and disordered order. At the same time, the fragrance does not last long after packaging.
A scented pillow packaging machine is designed, which integrates automatic loading, flavor dropping and vacuum sealing functions. The automatic loading and synchronous conveying of scented cards is realized through automatic card issuing components and synchronous wheel drive components. The fragrance dropping components and flip components are used to ensure that the fragrance penetrates the fragrance evenly on both sides of the scented card, and the vacuum sealing technology extends the fragrance retention time of the scented card.
It improves the overall efficiency of the packaging production line, ensures that the fragrance of Xiangka is richer and longer lasting, extends the fragrance retention time of Xiangka, and improves the product user experience.
Smart Images

Figure CN119873014A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of packaging machines, and in particular to a fragrance card pillow packaging machine and a packaging method thereof. Background Art
[0002] At present, scent cards are widely used in automobiles and other fields to purify air. When packing scent cards, a card packaging machine is usually used for assembly line production. For example, the patent with publication number CN107934071A discloses a red envelope card issuing and packaging machine, including a frame, and an operation panel, a characteristic testing mechanism and an electrical box arranged on the frame, and the operation panel and the electrical box are connected to the characteristic testing mechanism; the characteristic testing mechanism includes a card issuing mechanism for mixed packaging, and the card issuing mechanism conveys the mixed cards to the bag making mechanism for packaging through the card conveying mechanism, and the packaged cards are successively sealed in the packaging bag through the longitudinal sealing and conveying mechanism and the transverse sealing mechanism, and the cards are output through the output mechanism.
[0003] However, the packaging machine mainly relies on manual operation when loading materials, which is not only inefficient, but also prone to problems such as untimely loading and disordered order, seriously affecting the quality and efficiency of packaging; at the same time, the packaging machine of this technical solution is only suitable for some flat card products. For volatile products such as scented cards, the fragrance is easy to evaporate during the packaging process, and air is retained inside the packaging bag, which causes the scented cards to continue to emit fragrance after packaging, making the fragrance time not long-lasting during subsequent use. Summary of the invention
[0004] In order to solve the technical defects raised in the above-mentioned background technology, the purpose of the present invention is to provide a fragrance card pillow packaging machine and a packaging method thereof, so as to solve the problems of short fragrance retention time of fragrance cards after packaging and low efficiency of manual feeding in the prior art, and to achieve efficient packaging of fragrance cards and extend the fragrance retention time of fragrance cards by integrating automatic feeding, essence dripping and vacuum sealing functions.
[0005] In order to achieve the above object, the present invention adopts the following technical solution: A fragrance card pillow packaging machine comprises a frame, a fragrance card feeding mechanism, a fragrance card conveying mechanism, a fragrance card bag making mechanism, a fragrance card packaging longitudinal sealing mechanism and a fragrance card transverse sealing and cutting mechanism which are sequentially arranged on the frame along a processing direction, a plurality of packaging stations are arranged on the fragrance card conveying mechanism, and a fragrance dripping assembly for adding fragrance is arranged above the packaging station; a fragrance card flipping assembly for flipping the fragrance card 180° is arranged near the output end of the fragrance card conveying mechanism, and the fragrance card flipping assembly is connected to the fragrance dripping assembly through an electrical signal; ... The dripping assembly is connected through electrical signal coordination; the flavor dripping assembly includes a support frame fixed to the top of the aroma card conveying mechanism, a flavor storage tank, an atomizing nozzle and a metering pump, and the flavor storage tank and the atomizing nozzle are provided in plurality, and the plurality of flavor storage tanks and the atomizing nozzles are fixed on the support frame at equal distances and correspond to the packaging station; the flavor storage tank and the atomizing nozzle are connected through a pipeline, and the atomizing nozzle is built-in with a PID controller; the metering pump is provided on the pipeline, and the metering pump is electrically connected to the PID controller to adjust the atomization amount according to the signal feedback of the PID controller; The incense card flipping assembly includes a lifting bracket, a flipping clamping plate arranged on the lifting bracket, and a rotating motor for driving the flipping clamping plate to rotate. The lifting bracket is composed of a plurality of lifting rods arranged in parallel, and a lifting sleeve is slidably connected to the lifting rod, and one end of the lifting sleeve is drivingly connected to a lifting cylinder; the rotating motor is fixedly connected to the lifting sleeve, and the output shaft end of the rotating motor is drivingly connected to an L-shaped fixed plate, and an electric eye detector for detecting the incense card is arranged on the L-shaped fixed plate; a telescopic electric cylinder is connected between the flipping clamping plates, the telescopic electric cylinder is fixedly connected to the L-shaped fixed plate, and the output shaft end of the telescopic electric cylinder is drivingly connected to the flipping clamping plate.
[0006] Preferably, the aroma card feeding mechanism comprises a workbench, a card storage bin fixed on the workbench, and an automatic card issuing assembly connected between the card storage bin and the aroma card conveying mechanism, the inner wall of the card storage bin is spirally provided with a feeding track; a discharging track is connected between the discharging end of the feeding track and the feeding end of the automatic card issuing assembly; the automatic card issuing assembly comprises a card seat, a card storage box for stacking and storing aroma cards to be issued, and a card shifting wheel arranged at the bottom of the box for shifting a single aroma card for unloading, the card seat is fixed to the workbench The card base is provided with a plurality of pulley transmission components for conveying the unloaded scented cards; the card storage box is composed of a fixed frame, an intermediate baffle mounted on the fixed frame, and side baffles located on both sides of the intermediate baffle, and the fixed frame is tilted on the card base; the intermediate baffle and the side baffles are movably connected to the fixed frame, and the bottom end of the intermediate baffle is bent into an arc shape; the card shifting wheel is located on the back side of the intermediate baffle, and the card shifting wheel is mounted on the card shifting shaft, and both sides of the card shifting shaft are linked to the pulley transmission component.
[0007] Preferably, the scent card conveying mechanism includes a conveying frame, a conveyor belt and a synchronous wheel drive assembly, the conveying frame is horizontally arranged on one side of the feed end of the frame, and baffle plates are arranged on both sides of the conveying frame, and photoelectric sensors for detecting scent cards are arranged at positions of the baffle plates corresponding to the automatic card issuing components, and the photoelectric sensors are signal-connected with the synchronous wheel drive assembly; the conveyor belt is installed in the conveying frame, and limit strips are equidistantly spaced on the conveyor belt, and a packaging station for limiting the position of the scent card is formed between two adjacent limit strips; the synchronous wheel drive assembly is built in the conveying frame, and the synchronous wheel drive assembly is transmission-connected with the conveyor belt.
[0008] Preferably, the sachet bag making mechanism is installed in the frame, and the sachet bag making mechanism is provided with a bag making and forming assembly between the end of the sachet conveying mechanism and the sachet packaging longitudinal sealing mechanism, and the bag making and forming assembly is cooperatively connected with the sachet bag making mechanism; the bag making and forming assembly includes a forming support plate, a former and a feed support plate, and the forming support plate is fixed to the bottom end of the feed support plate; the feed support plate is arranged at the same height as the conveyor belt; the former is connected between the feed support plate and the conveyor belt, and the former is clamped on the forming support plate.
[0009] Preferably, the xiangka bag making mechanism includes a unwinding roller group, a supporting roller group and an adjusting roller group, an adjusting handle is provided on one side of the unwinding roller group, and both ends of the unwinding roller group are rotatably connected to the frame; the supporting roller group is arranged between the unwinding roller group and the winding roller group, and a clamping seasoning rod is built into the supporting roller group; both ends of the adjusting roller group are movably connected with adjustment brackets, and the adjustment brackets are fixedly connected to the feed pallet.
[0010] Preferably, the longitudinal sealing mechanism of the scented card packaging includes a film-pulling assembly for tightening and fitting the two sides of the packaging film, a longitudinal sealing assembly for longitudinally sealing the packaging film, and a lifting and driving assembly for driving the film-pulling assembly and the longitudinal sealing assembly. The film-pulling assembly and the longitudinal sealing assembly are provided in multiple groups, and the multiple groups of the film-pulling assembly and the longitudinal sealing assembly are slidably connected to the lifting and driving assembly.
[0011] Preferably, the scent card transverse sealing and cutting mechanism is provided with an exhaust component for evacuating the air in the packaging bag; the exhaust component includes a vacuum chamber, a vacuum pump and a push plate, the vacuum chamber is composed of a plurality of mutually spliced card plates, and the vacuum chamber is sleeved on the scent card transverse sealing and cutting mechanism; the vacuum pump is fixedly connected to the outside of the vacuum chamber, and the vacuum pump and the vacuum chamber are connected by an exhaust pipe; the push plate is arranged in the vacuum chamber, and a plurality of push plates are provided, and the plurality of push plates are respectively arranged on both sides and the top end of the gear conveyor belt, and one end of the push plate is connected to the scent card transverse sealing and cutting mechanism, and the other end is provided with a sponge pad.
[0012] Preferably, the transverse sealing and cutting mechanism for fragrant cards comprises a lifting guide assembly, a transverse heat sealing assembly and a cutter assembly, wherein the lifting guide assembly is used to drive the transverse heat sealing assembly and the cutter assembly to lift up and down, and the lifting guide assembly is axially arranged on the frame; the transverse heat sealing assembly and the cutter assembly are connected to the lifting guide assembly, and the transverse heat sealing assembly and the cutter assembly are cooperatively connected.
[0013] Preferably, a control device is also provided on the rack, and the control device includes an operation panel and an intelligent temperature control system, and the operation panel has a built-in PLC controller; the intelligent temperature control system is connected with the transverse heat sealing component, and the intelligent temperature control system is composed of a temperature sensor, a heating element, a cooling element and a control module, and the temperature sensor, heating element and cooling element are all electrically connected to the control module, and the control module is communicatively connected to the PLC controller.
[0014] A packaging method for a packaging machine comprises the following steps: S1. Automatic loading and positioning: stack the cards in the card storage bin, and after vibrating and sorting, the side baffle of the automatic card issuing component automatically adjusts the spacing based on the card size, and the card picking wheel rotates to separate the individual cards, and then guides them to the packaging station through the card storage box; S2. Synchronous conveying monitoring: The conveyor belt of the incense card conveying mechanism receives the incense card and conveys it at a constant speed through the synchronous wheel drive assembly. During this period, the photoelectric sensor monitors the position and posture of the incense card in real time; S3, double-sided quantitative fragrance dripping: When the fragrance card is conveyed by the conveyor belt, the upper fragrance dripping component drives the metering pump through the PID controller to extract quantitative fragrance from the fragrance storage tank, and sprays it evenly to the upward side of the fragrance card through the atomizing nozzle; when the electric eye detector recognizes that the fragrance card has reached the bottom of the fragrance card flipping component, the lifting cylinder drives the flipping clamp to descend, and the material suction cup absorbs the fragrance card and flips it 180°, and then accurately drops the fragrance card back to the conveyor belt; repeat the fragrance dripping steps to complete the double-sided penetration fragrance dripping; S4, dynamic bag making: the bag making mechanism adjusts the tension of the film roll according to the size of the card, and forms the film roll into a three-side opening packaging bag through the bag forming component, and the card conveying mechanism pushes the card into the bag; S5, longitudinal pre-sealing positioning: The longitudinal sealing mechanism of the Xiangka packaging tightens the two sides of the packaging bag through the film pulling component, and completes the side pre-sealing through the longitudinal sealing component to form a continuous bag body and transport it to the next process; S6, vacuum exhaust sealing: before the end of the packaging bag is sealed, the card enters the vacuum chamber, and the push plate is driven by the card transverse sealing and cutting mechanism to descend and exhaust the excess air in the card packaging bag; at the same time, the vacuum pump is started to extract the air in the vacuum chamber to form a vacuum environment. When the vacuum degree reaches the set value, the packaging machine performs end sealing and cutting under vacuum state; S7, intelligent transverse sealing and cutting: the transverse heat sealing component descends along the lifting guide component to complete the heat sealing of the packaging bag, and the cutting between the ends of two adjacent packaging bags is completed by the cutter component; the intelligent temperature control system (not shown in the figure) uses the temperature sensor to collect the temperature data of the packaging area in real time and transmits it to the control module; the control module compares the real-time temperature with the preset optimal temperature range. If the temperature is lower than the lower limit, the control module starts the heating element to heat the packaging area; if the temperature is higher than the upper limit, the control module starts the cooling element to reduce the temperature of the packaging area; S8, Quality inspection and discharging: After the champagne card is vacuum packed, the sealing integrity is verified by a visual detector, and the qualified products are sorted by the discharging mechanism and packed into boxes to complete the packaging process.
[0015] In summary, the beneficial effects of the present invention are: The present invention aims at products with volatility such as scent cards. By arranging an automatic feeding mechanism on a pillow-type packaging machine, the problem of low efficiency and easy error in manual feeding is completely solved, thereby improving the overall efficiency of the packaging production line. By arranging a flavor dropping component at the packaging station of the scent card corresponding to the scent card conveying mechanism, the scent card can be continuously replenished with flavor during the packaging process to prevent the problem of fragrance loss during the conveying process. At the same time, by arranging a scent card flipping component, the scent card can be evenly permeated with flavor on both sides, thereby further increasing the fragrance effect of the scent card and extending its fragrance retention time, thereby improving the use experience of the product. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a structural schematic diagram of the shankar pillow packaging machine of the present invention; Figure 2 is a front view of the shankar pillow packaging machine of the present invention; Figure 3 is a top view of the shankar pillow packaging machine of the present invention; Figure 4 yes Figure 3 A magnified view of the structure at a in the middle; Figure 5 It is a schematic diagram of the structure of the fragrance card feeding mechanism and the fragrance conveying mechanism of the present invention; Figure 6 yes Figure 5 The enlarged view of the fragrance dripping component structure at b in the middle; Figure 7 It is a structural schematic diagram of the automatic card issuing component in the present invention; Figure 8 It is a structural schematic diagram of the incense card turning assembly in the present invention; Fig. 9 It is a structural schematic diagram of the fragrance card bag making mechanism, the fragrance card packaging longitudinal sealing mechanism and the fragrance card transverse sealing and cutting mechanism in the present invention; Fig.10It is a cross-sectional view of the fragrance card bag making mechanism, the fragrance card packaging longitudinal sealing mechanism and the fragrance card transverse sealing and cutting mechanism in the present invention; Fig.11 It is a structural schematic diagram of the longitudinal sealing mechanism of the fragrance card packaging in the present invention; Fig.12 It is a structural schematic diagram of the scent card horizontal sealing and cutting mechanism of the present invention; Fig.13 It is a work flow chart of the champagne card packaging method of the present invention.
[0017] 1. Frame; 2. Card feeding mechanism; 21. Workbench; 22. Card storage bin; 221. Vibration driver; 222. Feeding track; 23. Discharging track; 24. Automatic card issuing assembly; 241. Card holder; 242. Card storage box; 2421. Fixed frame; 2422. Middle baffle; 2423. Side baffle; 243. Card pulley; 244. Pulley transmission assembly; 3. Card conveying mechanism; 31. Conveying frame; 311. Baffle plate; 32. Conveyor belt; 321. Limiting strip; 322. Packing Installation station; 33, synchronous wheel drive assembly; 4, Xiangka bag making mechanism; 41, unwinding roller group; 411, adjustment handle; 42, supporting roller group; 421, clamping seasoning rod; 43, adjusting roller group; 431, adjusting bracket; 5, Xiangka packaging longitudinal sealing mechanism; 51, film drawing assembly; 511, movable film drawing wheel; 512, fixed film drawing wheel; 513, bearing seat; 514, adjustment shaft; 52, longitudinal sealing assembly; 53, lifting drive assembly; 531, mounting bracket; 532, lifting guide rail; 533, lifting Driving cylinder; 534, sliding plate; 6, fragrance card horizontal sealing and cutting mechanism; 61, lifting guide assembly; 611, positioning guide column; 612, guide sleeve; 613, guide plate; 62, horizontal heat sealing assembly; 621, insulation board; 622, heating plate; 623, sealing plate; 63, cutter assembly; 631, horizontal cutter; 632, connecting rod; 633, elastic connector; 7, flavor dripping assembly; 71, support frame; 72, flavor storage tank; 73, atomizing nozzle; 74, metering pump; 75, Pipeline; 8. Exhaust assembly; 81. Vacuum chamber; 82. Vacuum pump; 83. Push plate; 831. Sponge cushion; 9. Bag making and forming assembly; 91. Forming support plate; 92. Forming device; 93. Feeding tray; 10. Control device; 101. Operation panel; 11. Fragrance card turning assembly; 111. Lifting bracket; 112. Turning splint; 113. Rotating motor; 114. Lifting sleeve; 115. Lifting cylinder; 116. Electric eye detector; 117. Material taking suction cup; 118. Telescopic electric cylinder. DETAILED DESCRIPTION
[0018] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field belong to the scope of protection of the present invention.
[0019] Those skilled in the art should understand that, in the disclosure of the present invention, the orientation or position relationship indicated by the terms "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc. are based on the orientation or position relationship shown in the drawings, which are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation. Therefore, the above terms should not be understood as limiting the present invention.
[0020] In addition, the terms "installed", "set", "provided with", "connected", and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral structure; it can be a mechanical connection, or an electrical connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be an internal connection between two devices, elements, or components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0021] In the description of the present invention, if there are words such as "several", it means one or more, "more" means two or more, "greater than", "less than", "exceed" etc. are understood as not including the number itself, and "above", "below", "within" etc. are understood as including the number itself. If there are descriptions of first, second, and third, they are only used to distinguish technical features, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.
[0022] The following is combined with Figure 1-12 , an embodiment of a saffron pillow packaging machine and a packaging method thereof of the present invention is further described in detail.
[0023] A kind of saffron pillow packaging machine, such as Figures 1 to 3As shown, it includes a frame 1, a fragrance card feeding mechanism 2, a fragrance card conveying mechanism 3, a fragrance card bag making mechanism 4, a fragrance card packaging longitudinal sealing mechanism 5 and a fragrance card transverse sealing and cutting mechanism 6 which are sequentially arranged on the frame 1 along the processing direction, the fragrance card feeding mechanism 2 is provided with multiple groups, and the multiple groups of fragrance card feeding mechanisms 2 are equidistantly arranged on one side of the fragrance card conveying mechanism 3, and the end of the fragrance card feeding mechanism 2 is connected with the fragrance card conveying mechanism 3; a plurality of packaging stations 322 are arranged on the fragrance card conveying mechanism 3, and a flavor dropping component 7 for adding flavor is arranged above the packaging station 322; the fragrance card bag making mechanism 4 is installed in the frame 1, and the fragrance card bag making mechanism 4 is provided with a bag making and forming component 9 between the end of the fragrance card conveying mechanism 3 and the fragrance card packaging longitudinal sealing mechanism 5, and the bag making and forming component 9 is connected with the fragrance card bag making mechanism 4.
[0024] Specifically, for products with fragrance or volatile odors such as scented cards, ordinary packaging machines expose such products to the air for a long time during packaging, which easily causes part of the fragrance to be lost after packaging, resulting in the fragrance not lasting. At the same time, existing packaging machines need to use manual feeding and card issuance, resulting in low work efficiency; however, the present invention provides an automatic feeding mechanism on the pillow packaging machine to completely solve the problems of low efficiency and easy errors in manual feeding, thereby improving the overall efficiency of the packaging production line; and by providing a flavor dripping component 7 at the packaging station 322 corresponding to the scented card on the conveying mechanism, it can continuously replenish the scented card with flavor during the packaging process to prevent the problem of fragrance loss during the conveying process, making the fragrance card more intense and lasting, and improving the user experience of the product; in addition, the exhaust mechanism is used to place the scented card in a vacuum sealed environment during packaging and sealing, which not only effectively reduces the contact between the scented card and the air and prevents the fragrance from being lost, but also significantly prolongs the fragrance retention time of the scented card.
[0025] In this embodiment, if Figure 4 and 7As shown, the scent card feeding mechanism 2 includes a workbench 21, a card storage bin 22 fixed on the workbench 21, and a discharging track 23 connected to the top of the card storage bin 22 and arranged obliquely. A vibration driver 221 is arranged at the bottom of the card storage bin 22, and a feeding track 222 is arranged along the internal spiral of the card storage bin 22; one end of the discharging track 23 is connected to the end of the feeding track 222; and the other end is connected to an automatic card issuing assembly 24. The automatic card issuing assembly 24 includes a card holder 241, a card storage box 242 for stacking the scent cards to be issued, and a card shifting wheel 243 arranged at the bottom of the box for shifting a single scent card for unloading. The card holder 241 is fixed on the workbench 21, and the card holder 241 has a plurality of pulley transmission assemblies 244 for conveying the unloaded scent cards; the card storage box 242 consists of a fixed frame 2421, an intermediate baffle 2422 sleeved on the fixed frame 2421, and a position The middle baffle 2422 is composed of side baffles 2423 on both sides, and the fixing frame 2421 is tilted on the card seat 241; the middle baffle 2422 and the side baffles 2423 are movably connected to the fixing frame 2421, and the bottom end of the middle baffle 2422 is bent into an arc shape; the card shifting wheel 243 is located on the back side of the middle baffle 2422, and the card shifting wheel 243 is sleeved on the card shifting shaft, and the two sides of the card shifting shaft are linked to the pulley transmission assembly 244.
[0026] Specifically, the process of automatic feeding of scent cards is as follows: a large number of scent cards are poured into the card storage bin 22, and the vibration driver 221 at the bottom of the card storage bin 22 is activated. The vibration generated by the vibration driver 221 causes the scent cards to gradually move upward along the spiral feeding track 222 in the card storage bin 22. During the movement, the scent cards are automatically arranged to avoid stacking or jamming. The scent cards enter the discharge track 23 in turn. The inclined design of the discharge track 23 allows the scent cards to slide toward the automatic card issuing assembly 24 by their own gravity. When the scent cards reach the card storage box 242 of the automatic card issuing assembly 24, since the bottom end of the middle baffle 2422 of the card storage box 242 is bent into an arc, and the middle baffle 2422 and the side baffle 2423 are movably connected to the fixing frame 2421, the scent cards will automatically adjust their position to adapt to the structure of the card storage box 242. According to the size and thickness of the scent cards, the operator can fine-tune the spacing between the side baffles 2423 again to ensure that the scent cards can be smoothly stacked and stored in the card storage box 242. Then the card-pick-up shaft starts to rotate under the linkage of the pulley transmission assembly 244, driving the card-pick-up wheel 243 mounted thereon to rotate. The paddles on the card-pick-up wheel 243 pick out the stacked scent cards one by one from the card storage box 242, and the picked scent cards are accurately transported to the packaging station 322 of the conveyor belt 32 of the scent card conveying mechanism 3 through the pulley transmission assembly 244 in the card seat 241, thereby realizing the automatic and sequential loading of the scent cards, greatly improving the loading efficiency and accuracy.
[0027] In this embodiment, if Figure 5 , 6As shown, the aroma card conveying mechanism 3 includes a conveying frame 31, a conveyor belt 32 and a synchronous wheel driving assembly 33. The conveying frame 31 is horizontally arranged on one side of the feeding end of the frame 1, and baffle plates 311 are arranged on both sides of the conveying frame 31. A photoelectric sensor for detecting aroma cards is arranged at a position corresponding to the automatic card issuing assembly 24 on the baffle plate 311, and the photoelectric sensor is connected to the synchronous wheel driving assembly 33 by signal; the conveyor belt 32 is installed in the conveying frame 31, and limit strips 321 are arranged on the conveyor belt 32 at equal intervals, and a packaging station 322 for limiting the position of the aroma card is formed between two adjacent limit strips 321; the synchronous wheel driving assembly 33 is built in the conveying frame 31, and the synchronous wheel driving assembly 33 is connected to the conveyor belt 32 by transmission.
[0028] Specifically, after the conveyor belt 32 of the scent card conveying mechanism 3 receives the scent card from the automatic card issuing assembly 24, the photoelectric sensor at the position of the corresponding card issuing assembly on the material blocking plate 311 starts to work; the photoelectric sensor continuously emits and receives light, and when the scent card passes through the detection area, it will block the light, causing the electrical signal output by the photoelectric sensor to change. The signal is transmitted to the synchronous wheel drive assembly 33, and the synchronous wheel drive assembly 33 accurately controls the rotation speed and conveying distance of the conveyor belt 32 according to the received signal, ensuring that the scent card can be accurately positioned on the packaging station 322 and conveyed forward at a stable speed. In addition, during the conveying process, the material blocking plates 311 on both sides of the conveyor belt 32 play a role in limiting the position of the scent card to prevent the scent card from being offset due to the vibration of the conveyor belt 32 or other external forces. At the same time, in order to prevent the baffle plate 311 from affecting the operation of the aroma card turning assembly 11, the baffle plate 311 is provided with an avoidance groove, and the aroma card turning assembly 11 is installed in the avoidance groove; the packaging station 322 formed between two adjacent limit strips 321 further ensures that the position of the aroma card is fixed, which is convenient for subsequent essence dripping and packaging operations.
[0029] It is worth mentioning that when the incense card passes through the detection area, if the position of the incense card is offset or damaged, the electrical signal output by the photoelectric sensor 34 changes, and the signal is transmitted to the synchronous wheel drive component 33 to suspend its operation, and trigger the alarm device to remind the operator; the operator adjusts or replaces the incense card according to the alarm prompt, and then presses the reset button, and the incense card conveying mechanism 3 continues to operate.
[0030] In this embodiment, if Figure 7As shown, the flavor dripping assembly 7 includes a support frame 71 fixed to the top of the aroma card conveying mechanism 3, a flavor storage tank 72, an atomizing nozzle 73 and a metering pump 74. A plurality of flavor storage tanks 72 and atomizing nozzles 73 are provided, and the plurality of flavor storage tanks 72 and atomizing nozzles 73 are fixed on the support frame 71 at equal distances and correspond to the packaging station 322; the flavor storage tank 72 and the atomizing nozzle 73 are connected through a pipeline 75, and the atomizing nozzle 73 is built with a PID controller; the metering pump 74 is provided on the pipeline 75, and the metering pump 74 is electrically connected to the PID controller; the atomization amount is adjusted according to the signal feedback of the PID controller; when the aroma card arrives at the packaging station 322 along the conveyor belt 32 and starts to be conveyed, the flavor dripping assembly 7 located above the aroma card conveying mechanism 3 starts to work. The PID controller sends a control signal to the metering pump 74 according to the preset flavor spraying dosage. After the metering pump 74 is started, a fixed amount of flavor is drawn from the flavor storage tank 72 and transported to the atomizing nozzle 73 through the pipeline 75 .
[0031] The PID controller built into the atomizing nozzle 73 monitors the working status of the nozzle in real time, and automatically adjusts the atomizing effect of the nozzle according to the parameters such as the flow rate and pressure of the essence in the pipeline 75, so as to ensure that the essence can be evenly sprayed on the surface of the fragrance card. During the spraying process, the operator can observe the spraying of the essence through the observation window. If problems such as uneven spraying or nozzle blockage are found, the equipment can be stopped in time to clean or maintain the atomizing nozzle 73. At the same time, the operator can also fine-tune the parameters of the PID controller according to the actual production situation through the relevant buttons on the control panel 101 to optimize the spraying effect of the essence.
[0032] In this embodiment, if Figure 4 and Figure 8 As shown, the incense card turning assembly 11 includes a lifting bracket 111, a turning clamping plate 112 arranged on the lifting bracket 111, and a rotating motor 113 for driving the turning clamping plate 112 to rotate. The lifting bracket 111 is composed of a plurality of lifting rods arranged in parallel, and a lifting sleeve 114 is slidably connected to the lifting rod, and one end of the lifting sleeve 114 is drivingly connected to a lifting cylinder 115; the rotating motor 113 is fixedly connected to the lifting sleeve 114, and the output shaft end of the rotating motor 113 is drivingly connected to an L-shaped fixed plate, and an electric eye detector 116 for detecting incense cards is arranged on the L-shaped fixed plate; a telescopic electric cylinder 118 is connected between the turning clamping plates 112, and the telescopic electric cylinder 118 is fixedly connected to the L-shaped fixed plate, and the output shaft end of the telescopic electric cylinder 118 is drivingly connected to the turning clamping plate 112.
[0033] Specifically, in order to further increase the fragrance retention time of the scent card, it is necessary to spray fragrance on both sides of the scent card. The scent card after dripping fragrance on one side can be turned over by the scent card flipping assembly 11. Specifically, when the scent card is conveyed to the lower position of the scent card flipping assembly 11 through the conveyor belt 32, the electric eye detector 116 detects the scent card signal, and the lifting cylinder 115 drives the lifting sleeve 114 to descend, and controls the adjustment of the spacing between the flipping clamps 112 through the telescopic electric cylinder 118, so that the flipping clamps 112 can adjust the clamping force according to the size of the scent card; at the same time, in order to further increase the flipping clamps 112 In order to improve the grasping accuracy, a material taking suction cup 117 can be set on the flipping clamp 112 to cooperate with the fragrance card, which can also avoid damaging the fragrance card, and the flipping clamp 112 is controlled by the rotating motor 113 to flip. When the fragrance card is flipped 180° (that is, the bottom surface of the fragrance card originally attached to the conveyor belt 32 is turned upward, and the top surface with the fragrance is facing downward), the telescopic electric cylinder 118 controls the flipping clamp 112 to release the fragrance card, so that the fragrance card falls back into the packaging station 322 on the conveyor belt 32 and is transported again. At this time, the fragrance card completes the double-sided dripping of fragrance, further improving the uniformity of its fragrance dripping and effectively prolonging its fragrance retention time.
[0034] It is worth noting that, since the aroma card flip assembly 11 is installed on one side of the conveyor belt 32, when the flip clamp 112 descends to clamp the aroma card, its descending stroke will be affected by the baffle plate 311. Therefore, the lower end of the lifting bracket 111 is installed in the avoidance groove provided on the baffle plate 311, so that the maximum descending stroke of the flip clamp 112 is kept at the same height as the conveyor belt 32. At this time, the flip clamp 112 fits the surface of the conveyor belt 32 and uses the material suction cup 117 to accurately clamp the aroma card. In addition, the diameter of the material suction cup 117 on the flip clamp 112 determines the thickness of the object it clamps. Therefore, the thickness of the aroma card clamped by the aroma card flip assembly of the present application should be greater than 20mm, and the optimal range is between 20-50mm.
[0035] In this embodiment, if Fig. 9 , 10 As shown, the fragrance card bag making mechanism 4 is installed in the frame 1, and the fragrance card bag making mechanism 4 is located between the end of the fragrance card conveying mechanism 3 and the fragrance card packaging longitudinal sealing mechanism 5, and a bag making and forming component 9 is provided, and the bag making and forming component 9 is connected with the fragrance card bag making mechanism 4; the bag making and forming component 9 includes a forming support plate 91, a former 92 and a feed support plate 93, and the forming support plate 91 is fixed to the bottom end of the feed support plate 93; the feed support plate 93 is arranged at the same height as the conveyor belt 32; the former 92 is connected between the feed support plate 93 and the conveyor belt 32, and the former 92 is clamped on the forming support plate 91.
[0036] Among them, the incense card bag making mechanism 4 includes a unwinding roller group 41, a supporting roller group 42 and an adjusting roller group 43. An adjusting handle 411 is provided on one side of the unwinding roller group 41, and both ends of the unwinding roller group 41 are rotatably connected to the frame 1; the supporting roller group 42 is provided between the unwinding roller group 41 and the winding roller group, and a clamping seasoning rod 421 is built into the supporting roller group 42; both ends of the adjusting roller group 43 are movably connected with an adjusting bracket 431, and the adjusting bracket 431 is fixedly connected to the feed support plate 93.
[0037] Specifically, the working process of packaging film bagging is as follows: the packaging film roll is gradually released by rotating the unwinding roller group 41, and the packaging film enters the bag-making and forming assembly 9 after being guided and tension-adjusted by the supporting roller group 42 and the adjusting roller group 43; the former 92 of the bag-making and forming assembly 9 gradually bends the packaging film into the shape of a packaging bag under the support of the forming support plate 91; wherein, the feed support plate 93 is set at the same height as the conveyor belt 32, so that the fragrant card can smoothly enter the formed packaging bag from the conveyor belt 32. During the bag-making process, the operator can adjust the speed of the unwinding roller group 41 and the position of the adjusting roller group 43 according to the size and thickness of the fragrant card through the control button on the control panel 101 to control the conveying speed and tension of the packaging film, thereby ensuring that the forming size of the packaging bag meets the requirements. At the same time, the operator also needs to pay close attention to the quality of the packaging film, such as whether there is damage, wrinkles, etc., and replace the packaging film roll in time if any problems are found.
[0038] In this embodiment, if Fig.11 As shown, the longitudinal sealing mechanism 5 for the fragrance card packaging includes a film-pulling assembly 51 for pulling the two sides of the packaging film together, a longitudinal sealing assembly 52 for longitudinally sealing the packaging film, and a lifting drive assembly 53 for driving the film-pulling assembly 51 and the longitudinal sealing assembly 52. The film-pulling assembly 51 and the longitudinal sealing assembly 52 are provided in multiple groups, and the multiple groups of film-pulling assemblies 51 and the longitudinal sealing assemblies 52 are slidably connected to the lifting drive assembly 53.
[0039] Specifically, the lifting drive assembly 53 includes a mounting bracket 531, a lifting guide rail 532 and a lifting drive cylinder 533; one side of the mounting bracket 531 is fixedly connected to the lifting guide rail 532, and a sliding plate 534 is slidably connected to the lifting guide rail 532, and the film drawing assembly 51 and the longitudinal sealing assembly 52 are fixed on the sliding plate 534; the lifting drive cylinder 533 is transmission-connected with the sliding plate 534 to drive the film drawing assembly 51 and the longitudinal sealing assembly 52 to rise and fall synchronously; the film drawing assembly 51 includes a movable film drawing wheel 511, a fixed film drawing wheel 512 and a bearing seat 513, the movable film drawing wheel 511 and the fixed film drawing wheel 512 are arranged in parallel, and the movable film drawing wheel 511 The top end of the fixed film-drawing wheel 512 is connected to the lifting drive assembly 53 through a bearing seat 513, and the movable film-drawing wheel 511 and the bearing seat at the top end of the fixed film-drawing wheel 512 are movably connected through an adjusting shaft 514, so that the distance between the movable film-drawing wheel 511 and the fixed film-drawing wheel 512 is adjustable; when the packaging bag loaded with fragrance cards is side-sealed, the film-drawing assembly 51 and the longitudinal sealing assembly 52 are driven down by starting the lifting drive assembly 53, and the movable film-drawing wheel 511 and the fixed film-drawing wheel 512 fit the two sides of the packaging bag, and the two sides of the packaging bag are tightened and fit together through the adjusting shaft 514 to ensure that the packaging film tightly wraps the fragrance cards.
[0040] The longitudinal sealing component 52 and the film drawing component 51 have the same structure, and the only difference is that a heating element is provided inside the longitudinal sealing component 52. After the two sides of the packaging bag are tightened, the heating element preheats the longitudinal sealing component to a suitable temperature, and then seals the sides of the packaging bag to be tightened by rolling, thereby completing the longitudinal sealing packaging of the packaging bag. In addition, the staff can adjust the heating temperature of the longitudinal sealing component 52 through the temperature adjustment button on the control panel 101 to meet the sealing requirements of packaging films of different materials.
[0041] In this embodiment, an exhaust component 8 for evacuating the air in the packaging bag is provided on the scent card transverse sealing and cutting mechanism 6; the exhaust component 8 includes a vacuum chamber 81, a vacuum pump 82 and a push plate 83, the vacuum chamber 81 is composed of a plurality of mutually spliced card plates, and the vacuum chamber 81 is sleeved on the scent card transverse sealing and cutting mechanism 6; the vacuum pump 82 is fixedly connected to the outside of the vacuum chamber 81, and the vacuum pump 82 is connected to the vacuum chamber 81 by an exhaust pipe; the push plate 83 is arranged in the vacuum chamber 81, and a plurality of push plates 83 are provided, and the plurality of push plates 83 are respectively arranged on both sides and the top end of the gear conveyor belt, and one end of the push plate 83 is connected to the scent card transverse sealing and cutting mechanism 6, and the other end is provided with a sponge cushion 831.
[0042] Specifically, when the fragrance card completes longitudinal sealing and enters the vacuum chamber 81 along with the conveyor belt 32, the fragrance card transverse sealing and cutting mechanism 6 drives the push plate 83 to descend, and the push plate 83 squeezes out the excess air in the fragrance card packaging bag through the sponge cushion 831 during the descent process; after the push plate 83 completes the squeezing, the vacuum pump 82 is started to extract the air in the vacuum chamber 81 to form a vacuum environment. Among them, the two sides of the vacuum chamber 81 are separately provided with slots for input or output of packaging bags; at the same time, the operator can view the vacuum value in the vacuum chamber 81 in real time through the vacuum display screen on the control panel 101; when the vacuum reaches the preset value, the packaging machine completes the packaging sealing in a vacuum state. Then, the fragrance card transverse sealing and cutting mechanism 6 completes the sealing and cutting of the port of the packaging bag; not only does it avoid the problem of fragrance loss caused by the contact between the fragrance card and the air in the packaging bag, but it also significantly prolongs the fragrance retention time of the fragrance card.
[0043] In this embodiment, if Fig.12 As shown, the transverse sealing and cutting mechanism 6 for the fragrant card includes a lifting guide assembly 61, a transverse heat sealing assembly 62 and a cutter assembly 63. The lifting guide assembly 61 is used to drive the transverse heat sealing assembly 62 and the cutter assembly 63 to move up and down, and the lifting guide assembly 61 is axially arranged on the frame 1, the transverse heat sealing assembly 62 and the cutter assembly 63 are connected to the lifting guide assembly 61, and the transverse heat sealing assembly 62 is cooperatively connected with the cutter assembly 63.
[0044] Specifically, the lifting guide assembly 61 includes a positioning guide column 611, a guide sleeve 612 and a guide plate 613. At least two positioning guide columns 611 are provided, and the positioning guide columns 611 are arranged in parallel on the frame 1; the guide sleeve 612 is slidably connected to the positioning guide column 611, the guide plate 613 is transversely connected between the two guide sleeves 612 and fixed thereto, and one side of the guide plate 613 is transmission-connected to a driving member; the transverse heat sealing assembly 62 includes a heat insulation plate 621, a heating plate 622 and a sealing plate 623 arranged in sequence from top to bottom, and the heat insulation plate 621 One end is fixedly connected to the guide plate, and the other end is connected to the heating plate 622; the heating plate 622 has a built-in heating rod, and the heating rod is connected to an external power supply; a groove is opened in the middle position of the bottom end of the sealing plate 623; the cutter assembly 63 consists of a transverse cutter 631, a connecting rod 632 and an elastic connecting piece 633, the transverse cutter 631 is installed in the groove, and the two sides of the transverse cutter 631 are fixedly connected to the connecting rod 632, one end of the connecting rod 632 passes through the guide plate 613 and is movably connected to the elastic connecting piece 633, and the elastic connecting piece 633 is connected to the guide plate 613.
[0045] Among them, the process of transverse sealing and cutting at the ends of the packaging bags is as follows: first, the heating plate 622 preheats the sealing plate 623 to a preset temperature, and as the packaging bags are transported to the bottom of the transverse sealing and cutting mechanism 6, the lifting guide assembly 61 drives the transverse heat sealing assembly 62 and the cutting knife assembly 63 to descend until the sealing plate 623 abuts against the packaging bag and performs heat pressure sealing on it, and then, as the lifting guide assembly 61 continues to descend, the transverse cutter 631 extends from the groove of the sealing plate 623 under the action of the elastic connecting member 633, and cuts off the connecting part between the ends of two adjacent packaging bags, and finally, after the cutting is completed, the transverse heat sealing assembly 62 and the cutting knife assembly 63 begin to reset and rise to the initial position under the action of the lifting drive assembly 53, and repeat the above steps to complete the continuous heat sealing and cutting of the packaging bags.
[0046] It is worth mentioning that the operator can adjust the descending position of the lifting guide assembly and the heating time and heating temperature of the transverse heat sealing assembly 62 through the relevant buttons on the control panel 101, and can also adjust the cutting force of the cutter assembly 63 according to the material of the packaging bag to adapt to different packaging requirements.
[0047] In this embodiment, a control device 10 is also provided on the frame 1, and the control device 10 includes a control panel 101 and an intelligent temperature control system (not shown in the figure), and the control panel 101 has a built-in PLC controller; the intelligent temperature control system (not shown in the figure) is connected with the transverse heat sealing component 62, and the intelligent temperature control system (not shown in the figure) is composed of a temperature sensor, a heating element, a cooling element and a control module, and the temperature sensor, the heating element, and the cooling element are all electrically connected to the control module, and the control module is communicatively connected to the PLC controller.
[0048] Specifically, during the transverse heat sealing process, the temperature sensor of the intelligent temperature control system (not shown in the figure) collects the temperature data of the packaging area in real time and transmits it to the control module. The control module compares the real-time temperature with the preset optimal temperature range. If the temperature is lower than the lower limit, the control module starts the heating element to heat the packaging area; if the temperature is higher than the upper limit, the control module starts the cooling element to reduce the temperature of the packaging area. Through the precise control of the intelligent temperature control system (not shown in the figure), the temperature of the transverse heat seal is always in the optimal state, improving the heat seal quality.
[0049] In addition, it is worth noting that the packaging machine of the present invention is internally provided with an automatic cleaning and maintenance system, which includes an automatic cleaning nozzle, a collection tank and an intelligent lubrication device, and the automatic cleaning nozzle is electrically connected to the control device 10; after the production is completed, the automatic cleaning program is started, and the cleaning nozzle sprays a special cleaning liquid to fully flush the inside of the equipment, and the waste liquid after flushing is recycled through the collection tank. At the same time, the intelligent lubrication device automatically adds lubricants to bearings, chains and other components according to the equipment's operating time and load conditions, to ensure the long-term stable operation of the equipment and reduce the frequency and intensity of manual maintenance.
[0050] like Fig.13 As shown, the packaging method of the xiangka pillow packaging machine in the present invention comprises the following steps: S1, automatic loading and positioning: stack the cards in the card storage bin 22, and after vibrating and sorting, the side baffle 2423 of the automatic card issuing assembly 24 automatically adjusts the spacing based on the card size, cooperates with the card picking wheel 243 to rotate and separate the single cards, and guides them to the packaging station 322 through the card storage box 242; S2, synchronous conveying monitoring: the conveyor belt 32 of the incense card conveying mechanism 3 receives the incense card and conveys it at a constant speed through the synchronous wheel driving assembly 33, during which the photoelectric sensor 34 monitors the position and posture of the incense card in real time; S3, double-sided quantitative fragrance dripping: When the fragrance card is conveyed by the conveyor belt 32, the upper fragrance dripping component 7 drives the metering pump 74 through the PID controller to extract a quantitative fragrance from the fragrance storage tank 72, and sprays it evenly to the upward side of the fragrance card through the atomizing nozzle 73; when the electric eye detector 116 recognizes that the fragrance card has reached the bottom of the fragrance card flipping component 11, the lifting cylinder 115 drives the flipping clamp 112 to descend, and the material taking suction cup 117 absorbs the fragrance card and flips it 180°, and then accurately drops the fragrance card back to the conveyor belt 32; repeat the fragrance dripping steps to complete the double-sided penetration fragrance dripping; S4, dynamic bag making: the scent card bag making mechanism 4 adjusts the film roll tension according to the size of the scent card, and forms the film roll into a three-side opening packaging bag through the bag forming component 9, and the scent card conveying mechanism 3 pushes the scent card into the bag; S5, longitudinal pre-sealing positioning: the longitudinal sealing mechanism 5 of the fragrance card packaging tightens the two sides of the packaging bag through the film pulling component 51, and completes the side pre-sealing through the longitudinal sealing component 52 to form a continuous bag body, and conveys it to the next process; S6, vacuum exhaust sealing: before the end of the packaging bag is sealed, the card enters the vacuum chamber 81, and the push plate 83 is driven by the card transverse sealing and cutting mechanism 6 to descend and exhaust the excess air in the card packaging bag; at the same time, the vacuum pump 82 is started to extract the air in the vacuum chamber 81 to form a vacuum environment. When the vacuum degree reaches the set value, the packaging machine performs end sealing and cutting in a vacuum state; S7, intelligent transverse sealing and cutting: the transverse heat sealing component 62 descends along the lifting guide component 61 to complete the heat sealing of the packaging bag, and the cutting between the ends of two adjacent packaging bags is completed by the cutter component 63; wherein the intelligent temperature control system (not shown in the figure) uses the temperature sensor to collect the temperature data of the packaging area in real time, and transmits it to the control module; the control module compares the real-time temperature with the preset optimal temperature range, if the temperature is lower than the lower limit, the control module starts the heating element to heat up the packaging area; if the temperature is higher than the upper limit, the control module starts the cooling element to reduce the temperature of the packaging area; S8, Quality inspection and discharging: After the champagne card is vacuum packed, the sealing integrity is verified by a visual detector, and the qualified products are sorted by the discharging mechanism and packed into boxes to complete the packaging process.
[0051] Specifically, an electrostatic elimination device can be provided between steps S2 and S4, and the electrostatic elimination device includes an ion wind rod, a wind rod bracket and a power driver. The wind rod bracket is fixed on the conveying frame 31 and is located between the conveying frame 31 and the former 92 assembly; the ion wind rod is rotatably mounted on the wind rod bracket and is electrically connected to the power driver; the ion wind rod is used to eliminate static electricity on the surface of the fragrance card to prevent the film material from being adsorbed and deviated by the static electricity on the surface of the fragrance card when the fragrance card enters the packaging bag, thereby affecting the subsequent packaging effect.
[0052] The embodiments of this specific implementation are all preferred embodiments of the present application, and are not intended to limit the protection scope of the present application. The same components are represented by the same figure marks. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A fragrance card pillow packaging machine, comprising a frame, a fragrance card feeding mechanism, a fragrance card conveying mechanism, a fragrance card bag making mechanism, a fragrance card packaging longitudinal sealing mechanism and a fragrance card transverse sealing and cutting mechanism arranged on the frame in sequence along the processing direction, characterized in that: The aroma card conveying mechanism is provided with a plurality of packaging stations, and a flavor dripping assembly for adding flavor is provided above the packaging station; a aroma card flipping assembly for flipping the aroma card 180° is provided near the output end of the aroma card conveying mechanism, and the aroma card flipping assembly is connected with the flavor dripping assembly through electrical signals; the flavor dripping assembly comprises a support frame fixed to the top of the aroma card conveying mechanism, an aroma storage tank, an atomizing nozzle and a metering pump, and a plurality of the aroma storage tanks and the atomizing nozzle are provided, and the plurality of the aroma storage tanks and the atomizing nozzle are fixed on the support frame at equal distances and correspond to the packaging stations; the aroma storage tank and the atomizing nozzle are connected through a pipeline, and the atomizing nozzle is built with a PID controller; the metering pump is provided on the pipeline, and the metering pump is electrically connected to the PID controller to adjust the atomization amount according to the signal feedback of the PID controller; The incense card flipping assembly includes a lifting bracket, a flipping clamping plate arranged on the lifting bracket, and a rotating motor for driving the flipping clamping plate to rotate. The lifting bracket is composed of a plurality of lifting rods arranged in parallel, and a lifting sleeve is slidably connected to the lifting rod, and one end of the lifting sleeve is drivingly connected to a lifting cylinder; the rotating motor is fixedly connected to the lifting sleeve, and the output shaft end of the rotating motor is drivingly connected to an L-shaped fixed plate, and an electric eye detector for detecting the incense card is arranged on the L-shaped fixed plate; a telescopic electric cylinder is connected between the flipping clamping plates, the telescopic electric cylinder is fixedly connected to the L-shaped fixed plate, and the output shaft end of the telescopic electric cylinder is drivingly connected to the flipping clamping plate.
2. The saffron pillow packaging machine according to claim 1, characterized in that: The aroma card feeding mechanism comprises a workbench, a card storage bin fixed on the workbench, and an automatic card issuing assembly connected between the card storage bin and the aroma card conveying mechanism. A feeding track is spirally arranged on the inner wall of the card storage bin; a discharging track is connected between the discharging end of the feeding track and the feeding end of the automatic card issuing assembly; the automatic card issuing assembly comprises a card seat, a card storage box for stacking and storing aroma cards to be issued, and a card shifting wheel arranged at the bottom of the box for shifting a single aroma card for unloading. The card seat is fixed on the workbench , and the card base is built with multiple pulley transmission components for conveying the scented card blanks; the card storage box is composed of a fixed frame, an intermediate baffle mounted on the fixed frame, and side baffles located on both sides of the intermediate baffle, and the fixed frame is tilted on the card base; the intermediate baffle and the side baffle are movably connected to the fixed frame, and the bottom end of the intermediate baffle is bent into an arc shape; the card shifting wheel is located on the back side of the intermediate baffle, and the card shifting wheel is mounted on the card shifting shaft, and the two sides of the card shifting shaft are linked to the pulley transmission component.
3. The saffron pillow packaging machine according to claim 1, characterized in that: The scent card conveying mechanism includes a conveying frame, a conveyor belt and a synchronous wheel drive assembly. The conveying frame is horizontally arranged on one side of the feeding end of the frame, and baffle plates are arranged on both sides of the conveying frame. A photoelectric sensor for detecting scent cards is arranged at the position of the baffle plate corresponding to the automatic card issuing assembly, and the photoelectric sensor is connected to the synchronous wheel drive assembly by signal; the conveyor belt is installed in the conveying frame, and limit strips are arranged on the conveyor belt at equal intervals, and a packaging station for limiting the position of the scent card is formed between two adjacent limit strips; the synchronous wheel drive assembly is built in the conveying frame, and the synchronous wheel drive assembly is connected to the conveyor belt by transmission.
4. The saffron pillow packaging machine according to claim 1, characterized in that: The scent card bag making mechanism is installed in the frame, and the scent card bag making mechanism is located between the end of the scent card conveying mechanism and the scent card packaging longitudinal sealing mechanism, and a bag making and forming component is arranged, and the bag making and forming component is connected with the scent card bag making mechanism; the bag making and forming component includes a forming support plate, a former and a feed support plate, and the forming support plate is fixed to the bottom end of the feed support plate; the feed support plate is arranged at the same height as the conveyor belt; the former is connected between the feed support plate and the conveyor belt, and the former is clamped on the forming support plate.
5. The saffron card pillow packaging machine according to claim 1, characterized in that: The incense card bag making mechanism includes a unwinding roller group, a supporting roller group and an adjusting roller group. An adjusting handle is provided on one side of the unwinding roller group, and both ends of the unwinding roller group are rotatably connected to the frame; the supporting roller group is arranged between the unwinding roller group and the winding roller group, and a clamping seasoning rod is built into the supporting roller group; both ends of the adjusting roller group are movably connected with adjusting brackets, and the adjusting brackets are fixedly connected to the feed support plate.
6. The saffron pillow packaging machine according to claim 1, characterized in that: The longitudinal sealing mechanism of the scented card packaging includes a film-pulling assembly for tightening and fitting the two sides of the packaging film, a longitudinal sealing assembly for longitudinally sealing the packaging film, and a lifting and driving assembly for driving the film-pulling assembly and the longitudinal sealing assembly. The film-pulling assembly and the longitudinal sealing assembly are provided in multiple groups, and the multiple groups of the film-pulling assembly and the longitudinal sealing assembly are slidably connected to the lifting and driving assembly.
7. The saffron pillow packaging machine according to claim 1, characterized in that: The scent card transverse sealing and cutting mechanism is provided with an exhaust component for evacuating the air in the packaging bag, and the exhaust component includes a vacuum chamber, a vacuum pump and a push plate. The vacuum chamber is composed of a plurality of mutually spliced card plates, and the vacuum chamber is sleeved on the scent card transverse sealing and cutting mechanism; the vacuum pump is fixedly connected to the outside of the vacuum chamber, and the vacuum pump and the vacuum chamber are connected by an exhaust pipe; the push plate is arranged in the vacuum chamber, and there are a plurality of push plates, and the plurality of push plates are respectively arranged on both sides and the top end of the gear conveyor belt, and one end of the push plate is connected to the scent card transverse sealing and cutting mechanism, and the other end is provided with a sponge pad.
8. The saffron pillow packaging machine according to claim 1, characterized in that: The scented card transverse sealing and cutting mechanism comprises a lifting guide assembly, a transverse heat sealing assembly and a cutter assembly. The lifting guide assembly is used to drive the transverse heat sealing assembly and the cutter assembly to lift up and down, and the lifting guide assembly is axially arranged on the frame; the transverse heat sealing assembly and the cutter assembly are connected to the lifting guide assembly, and the transverse heat sealing assembly and the cutter assembly are cooperatively connected.
9. The saffron pillow packaging machine according to claim 1, characterized in that: The rack is also provided with a control device, which includes an operation panel and an intelligent temperature control system, wherein the operation panel has a built-in PLC controller; the intelligent temperature control system is connected with the transverse heat sealing component, and the intelligent temperature control system is composed of a temperature sensor, a heating element, a cooling element and a control module, wherein the temperature sensor, the heating element and the cooling element are all electrically connected to the control module, and the control module is communicatively connected to the PLC controller.
10. A packaging method of the packaging machine according to any one of claims 2 to 9, characterized in that: The following steps are involved: S1. Automatic loading and positioning: stack the cards in the card storage bin, and after vibrating and sorting, the side baffle of the automatic card issuing component automatically adjusts the spacing based on the card size, and the card picking wheel rotates to separate the individual cards, and then guides them to the packaging station through the card storage box; S2. Synchronous conveying monitoring: The conveyor belt of the incense card conveying mechanism receives the incense card and conveys it at a constant speed through the synchronous wheel drive assembly. During this period, the photoelectric sensor monitors the position and posture of the incense card in real time; S3, double-sided quantitative fragrance dripping: When the fragrance card is conveyed by the conveyor belt, the upper fragrance dripping component drives the metering pump through the PID controller to extract quantitative fragrance from the fragrance storage tank, and sprays it evenly to the upward side of the fragrance card through the atomizing nozzle; when the electric eye detector recognizes that the fragrance card has reached the bottom of the fragrance card flipping component, the lifting cylinder drives the flipping clamp to descend, and the material suction cup absorbs the fragrance card and flips it 180°, and then accurately drops the fragrance card back to the conveyor belt; repeat the fragrance dripping steps to complete the double-sided penetration fragrance dripping; S4, dynamic bag making: the bag making mechanism adjusts the tension of the film roll according to the size of the card, and forms the film roll into a three-side opening packaging bag through the bag forming component, and the card conveying mechanism pushes the card into the bag; S5, longitudinal pre-sealing positioning: The longitudinal sealing mechanism of the Xiangka packaging tightens the two sides of the packaging bag through the film pulling component, and completes the side pre-sealing through the longitudinal sealing component to form a continuous bag body and transport it to the next process; S6, vacuum exhaust sealing: before the end of the packaging bag is sealed, the card enters the vacuum chamber, and the push plate is driven by the card transverse sealing and cutting mechanism to descend and exhaust the excess air in the card packaging bag; at the same time, the vacuum pump is started to extract the air in the vacuum chamber to form a vacuum environment. When the vacuum degree reaches the set value, the packaging machine performs end sealing and cutting under vacuum state; S7, intelligent transverse sealing and cutting: the transverse heat sealing component descends along the lifting guide component to complete the heat sealing of the packaging bag, and the cutting between the ends of two adjacent packaging bags is completed by the cutter component; the intelligent temperature control system uses the temperature sensor to collect the temperature data of the packaging area in real time and transmits it to the control module; the control module compares the real-time temperature with the preset optimal temperature range. If the temperature is lower than the lower limit, the control module starts the heating element to heat up the packaging area; if the temperature is higher than the upper limit, the control module starts the cooling element to reduce the temperature of the packaging area; S8, Quality inspection and discharging: After the champagne card is vacuum packed, the sealing integrity is verified by a visual detector, and the qualified products are sorted by the discharging mechanism and packed into boxes to complete the packaging process.
Citation Information
Patent Citations
Red packet card distribution packaging machine
CN107934071A
Weighing, packaging and coding integrated intelligent robot and packaging method thereof
CN110371374A
Aroma generator
JP2016214686A