Self-filling packaging equipment applied to non-woven fabric rolling machine
By designing self-loading and packaging equipment and using automated loading and unloading and packaging technology, the existing non-woven rolling fabrics are solved, and an efficient and safe rolling fabric and packaging process is achieved.
Patent Information
- Application Number
- CN202510155563.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-12
- Publication Date
- 2025-04-25
AI Technical Summary
The existing non-woven fabric rolling operation methods are cumbersome and the loading and unloading cycle is long, resulting in low rolling efficiency.
Design a self-loading packaging equipment, including an electronically controlled flip arm, oblique guide rail, an electronically controlled translation packaging mechanism and a magnetron cutting blade to realize automatic loading, unloading and packaging operations.
Through automated loading and unloading and packaging, the efficiency of rolling cloth is significantly improved, the cumbersomeness and time of manual operation is reduced, and safety and stability are improved.
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Figure CN119873056A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of non-woven fabric roll packaging, in particular to a self-filling packaging device applied to a non-woven fabric roll machine. Background Art
[0002] Non-woven fabric is a material made of polypropylene fiber as raw material and chemically bonded. In order to facilitate the storage and packaging of non-woven fabrics after production, it is necessary to roll the non-woven fabric after the non-woven fabric is finalized. The current rolling operation method is to roll the non-woven fabric through a simple reel. However, after the rolling is completed, it needs to be disassembled and replaced and unloaded, and then the roll needs to be transported to the fixed packaging machine for packaging. The entire loading and unloading operation process is very cumbersome and the cycle is very long, which greatly reduces the efficiency of rolling. Summary of the invention
[0003] The technical problem to be solved by the present invention is that the current cloth rolling operation method is to roll the non-woven fabric through a simple reel, but after the cloth is rolled, it needs to be disassembled and replaced and unloaded, and then the rolled cloth needs to be transported to a fixed packaging machine position for packaging. The entire loading and unloading operation process is very cumbersome and the cycle is very long, which greatly reduces the efficiency of cloth rolling.
[0004] The technical solution adopted by the present invention to solve its technical problems is: a self-filling packaging device applied to a non-woven fabric rolling machine, comprising a main frame, electric-controlled flip arms for installing a cloth rolling core are movably mounted on both sides of the main frame's discharge port, an inclined guide rail for loading the cloth rolling core is fixedly mounted on the lower end of the inner wall of the main frame, a lateral crossbeam is fixedly mounted on the outer side of the main frame, an arc-shaped external material guide cover is movably mounted on the outer side of the lateral crossbeam, an arc-shaped internal material guide cover is movably mounted on the inside of the main frame at the discharge port of the inclined guide rail, an electric-controlled translational packaging mechanism is installed on the outside of the lateral crossbeam, an inner limit plate is installed on the inner side of the main frame at the inner side of the lateral crossbeam, and a magnetically controlled cutting blade is installed on the outer wall of the inner limit plate.
[0005] The electric-controlled flip arm comprises a flip limit arm movably mounted on the inclined guide rail discharge port, an outer adjustment support rod movably mounted on the outer side of the main frame, and a support wheel and a driving wheel movably mounted on the inner arc surface of the flip limit arm.
[0006] The electrically-controlled translation packaging mechanism includes a transverse guide rail fixed on the outside of the lateral beam, a first electrically-controlled lead screw movably installed inside the transverse guide rail, a first internally threaded translation block threadedly sleeved on the first electrically-controlled lead screw, an external storage cylinder fixed on the outside of the first internally threaded translation block, an electrically-controlled drive shaft installed inside the external storage cylinder, and a packaging film roll sleeved on the outside of the electrically-controlled drive shaft.
[0007] An external adjustment support rod for controlling the flipping of the arc-shaped external material guide cover is movably mounted on the outer side of the lateral cross beam.
[0008] An internal adjustment support rod for controlling the arc-shaped internal material guide cover is movably mounted on the inner side surface of the main frame.
[0009] A second electrically controlled screw is movably mounted inside the transverse guide rail, a second internally threaded translation block is threadedly sleeved on the outer side of the second electrically controlled screw, and an inclined cutting seat matching the magnetically controlled cutting blade is fixedly mounted on the outer side of the second internally threaded translation block.
[0010] The inner limiting plate is provided with a transverse telescopic opening for installing a magnetically controlled cutting blade.
[0011] The magnetically controlled cutting blade comprises a transverse assembly box fixed inside the transverse telescopic opening, a telescopic blade slidably mounted inside the transverse assembly box, iron springs mounted on both sides of the telescopic blade and electromagnets mounted on the inner walls at both ends of the transverse assembly box.
[0012] The two side walls of the inclined cutting seat are both provided with inclined material guiding surfaces, and the surfaces of the adjacent magnetically controlled cutting blades of the inclined cutting seat are provided with cutting grooves with openings on both sides.
[0013] A distance detection module is installed outside the arc-shaped external material guiding cover.
[0014] The beneficial effects of the present invention are:
[0015] (1) The self-loading packaging equipment applied to the non-woven fabric rolling machine of the present invention adopts an automatic loading and unloading method to load and unload the roll and the fabric roll, thereby greatly improving the fabric rolling efficiency;
[0016] (2) After the roll is loaded, a packaging cover can be automatically formed around the roll, greatly improving the safety, stability and guidance of the roll process;
[0017] (3) An electrically controlled translation packaging mechanism is installed on the outside of the lateral beam, which can wrap and package the rolls after the cloth is rolled, eliminating the additional operation of transferring the packaging in the middle, greatly saving processing time and cost;
[0018] (4) By adopting the cutting method of magnetic control plus reciprocating translation operation, the cutting efficiency can be improved and the stability of daily cloth rolling operation can be ensured;
[0019] (5) By turning and adjusting the electric-controlled turning arm and the arc-shaped external material guide cover, the material discharge operation can be carried out quickly without manual intervention, making the operation more convenient;
[0020] (6) This equipment can be directly installed at the discharge port of non-woven fabric production equipment, which is convenient for adaptation to existing equipment and easy for transformation and upgrading. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] The present invention is further described below in conjunction with the accompanying drawings and embodiments.
[0022] Figure 1 It is a structural schematic diagram of the present invention.
[0023] Figure 2 It is a schematic diagram of the internal structure of the present invention.
[0024] Figure 3 It is a structural schematic diagram of the oblique cutting seat in the present invention. DETAILED DESCRIPTION
[0025] The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic diagrams, which only illustrate the basic structure of the present invention in a schematic manner, and therefore only show the components related to the present invention.
[0026] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "connected" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0027] Figure 1 , Figure 2 and Figure 3 The self-loading packaging equipment shown is applied to a non-woven fabric rolling machine, comprising a main frame 1, on both sides of the discharge port of the main frame 1, electrically controlled flip arms 2 for installing a cloth rolling core are movably mounted, an inclined guide rail 3 for loading the cloth rolling core is fixedly mounted on the lower end of the inner wall of the main frame 1, a lateral crossbeam 4 is fixedly mounted on the outer side of the main frame 1, an arc-shaped external material guide cover 5 is movably mounted on the outer side of the lateral crossbeam 4, an arc-shaped internal material guide cover 6 is movably mounted at the discharge port of the inclined guide rail 3 inside the main frame 1, an electrically controlled translational packaging mechanism 7 is installed on the outer side of the lateral crossbeam 4, an inner limit plate 8 is installed inside the main frame 1 on the inner side of the lateral crossbeam 4, and a magnetically controlled cutting blade 9 is installed on the outer wall of the inner limit plate 8.
[0028] Working principle: the non-woven fabric is guided downward from the discharge port of the main frame 1 along the inner limit plate 8 and the lateral crossbeam 4, and then the cloth winding core on the inclined guide rail 3 slides to the inner side of the electric-controlled flip arm 2, and the non-woven fabric is wound by rotating and adjusting the electric-controlled flip arm 2. After the non-woven fabric is wound, the non-woven fabric is cut by the magnetically controlled cutting blade 9. After cutting, the packaging film is released to the inside by the electric-controlled translation packaging mechanism 7, and then the outer periphery of the cloth roll is packaged, and finally the magnetically controlled cutting blade 9 is used for cutting to complete the entire cloth rolling and packaging rubbing assembly, and finally the electric-controlled flip arm 2 and the arc-shaped external material guide cover 5 are flipped to complete the unloading operation.
[0029] In order to cooperate with the electric control adjustment and drive the drum core, the electric control flip arm 2 includes a flip limit arm 21 movably installed at the discharge port of the inclined guide rail 3, an outer adjustment support rod 22 movably installed on the outer surface of the main frame 1, and a support wheel 23 and a driving wheel 24 movably installed on the inner arc surface of the flip limit arm 21.
[0030] The outer adjusting strut 22 controls the flipping of the flipping limit arm 21 by telescoping, thereby limiting the tube core on the outside, and then the driving wheel 24 and the supporting wheel 23 cooperate to drive the tube core to roll, and at the same time, the non-woven fabric introduced from the upper end is wound.
[0031] In order to cooperate with packaging adjustment, the electrically-controlled translation packaging mechanism 7 includes a transverse guide rail 71 fixed on the outside of the lateral beam 4, a first electrically-controlled screw rod 72 movably installed inside the transverse guide rail 71, a first internally threaded translation block 73 threadedly sleeved on the first electrically-controlled screw rod 72, an external storage cylinder 74 fixed on the outside of the first internally threaded translation block 73, an electrically-controlled drive shaft 75 installed inside the external storage cylinder 74, and a packaging film roll 76 sleeved on the outside of the electrically-controlled drive shaft 75.
[0032] The first electrically-controlled screw rod 72 controls the first internally-threaded translation block 73 to translate inside the transverse guide rail 71 by rotating, thereby driving the external storage cylinder 74 to translate, and then utilizes the electrically-controlled drive shaft 75 to rotate to release the packaging film on the outside of the packaging film reel 76 outward. In order to improve the efficiency of packaging film export, an electric drive wheel can also be installed at the opening position of the external storage cylinder 74.
[0033] In order to coordinate with the angle adjustment of the arc-shaped external material guiding cover 5 , an external adjustment support rod 10 for controlling the flipping of the arc-shaped external material guiding cover 5 is movably mounted on the outer side of the lateral cross beam 4 .
[0034] The external adjustment support rod 10 controls the turning adjustment of the arc-shaped external material guiding cover 5 by extending and retracting.
[0035] In order to control the arc-shaped internal material guiding cover 6 to perform flipping adjustment, an internal adjustment support rod 11 for controlling the arc-shaped internal material guiding cover 6 is movably mounted on the inner side surface of the main frame 1 .
[0036] The internal adjustment support rod 11 controls the turning adjustment of the arc-shaped internal material guiding cover 6 by telescoping, and can limit the position of the cylinder core on the inclined guide rail 3 and guide the material when the arc-shaped internal material guiding cover 6 turns over.
[0037] In order to cooperate with the electric control adjustment translation, a second electric control screw 12 is movably installed inside the transverse guide rail 71, and a second internal thread translation block 13 is threadedly sleeved on the outer side of the second electric control screw. An inclined cutting seat 14 that cooperates with the magnetically controlled cutting blade 9 is fixedly installed on the outer side of the second internal thread translation block 13.
[0038] The second electric-controlled screw rod 12 controls the second internal thread translation block 13 to adjust the translation by rotating.
[0039] In order to facilitate installation, a horizontal telescopic opening for installing the magnetically controlled cutting blade 9 is opened on the inner limiting plate 8.
[0040] In order to cooperate with the magnetic control adjustment, the magnetic control cutting blade 9 includes a transverse assembly box 91 fixed inside the horizontal telescopic opening, a telescopic blade 92 slidably installed inside the transverse assembly box 91, iron springs 93 installed on both sides of the telescopic blade 92, and electromagnets 94 installed on the inner walls at both ends of the transverse assembly box 91.
[0041] The electromagnet 94 generates magnetism by being energized, and controls the iron spring 93 to contract, thereby controlling the cutting surface of the telescopic blade 92 to extend out of the horizontal assembly box 91, and cooperates with the inclined cutting seat 14 to perform a cutting operation.
[0042] In order to cooperate with extrusion and improve cutting efficiency, both side walls of the inclined cutting seat 14 are provided with inclined material guiding surfaces, and a cutting groove 15 with openings on both sides is opened on the surface of the inclined cutting seat 14 adjacent to the magnetically controlled cutting blade 9.
[0043] The non-woven fabric or packaging film can be pressed and attached to the inner limiting plate 8 by the inclined material guiding surface, and then extruded and cut by the cutting groove 15 in cooperation with the retractable blade 92 .
[0044] In order to monitor the cloth rolling state and facilitate operation, a distance detection module 16 is installed outside the arc-shaped external material guide cover 5.
[0045] The distance detection module 16 is used to monitor the distance from the periphery of the non-woven fabric through the optical distance measurement principle. When the distance of the non-woven fabric gradually changes from far to near, the distance detection module 16 is started. When the distance of the non-woven fabric is reduced to the set minimum distance, the distance detection module 16 starts the magnetically controlled cutting blade 9, and cooperates with the inclined cutting seat 14 to cut and separate the non-woven fabric. Then, the packaging film is released by the electrically controlled translation packaging mechanism 7, and the packaging film is wrapped around the outer surface of the rotating roll. After the translation of the electrically controlled translation packaging mechanism 7 is completed, the outer wall of the packaging is wrapped, and then the magnetically controlled cutting blade 9 is used to cooperate with the inclined cutting seat 14 to cut and separate the packaging film. Finally, the electrically controlled flip arm 2 and the arc-shaped external material guide cover 5 are flipped outward to complete the separation and unloading, and then reset. The arc-shaped internal material guide cover 6 is flipped to control the next roll to be introduced onto the electrically controlled flip arm 2.
[0046] Based on the above ideal embodiments of the present invention, the relevant staff can make various changes and modifications without departing from the technical concept of the present invention through the above description. The technical scope of the present invention is not limited to the contents of the specification, and its technical scope must be determined according to the scope of the claims.
Claims
1. A self-filling packaging device for a non-woven fabric rolling machine, comprising a main frame (1), characterized in that: Electric-controlled flip arms (2) for installing cloth roll cores are movably mounted on both sides of the discharge port of the main frame (1); an inclined guide rail (3) for loading cloth roll cores is fixedly mounted on the lower end of the inner wall of the main frame (1); a lateral crossbeam (4) is fixedly mounted on the outer side of the main frame (1); an arc-shaped external material guide cover (5) is movably mounted on the outer side of the lateral crossbeam (4); an arc-shaped internal material guide cover (6) is movably mounted at the discharge port of the inclined guide rail (3) inside the main frame (1); an electric-controlled translation packaging mechanism (7) is mounted on the outer side of the lateral crossbeam (4); an inner limit plate (8) is mounted on the inner side of the lateral crossbeam (4) inside the main frame (1); and a magnetically controlled cutting blade (9) is mounted on the outer wall of the inner limit plate (8).
2. The self-filling packaging device for non-woven fabric rolling machine according to claim 1 is characterized in that: The electrically controlled flip arm (2) comprises a flip limit arm (21) movably mounted on the discharge port of the inclined guide rail (3), an outer adjustment support rod (22) movably mounted on the outer side surface of the main frame (1), and a support wheel (23) and a driving wheel (24) movably mounted on the inner arc surface of the flip limit arm (21).
3. The self-filling packaging device for non-woven fabric rolling machine according to claim 1 is characterized in that: The electrically controlled translation packaging mechanism (7) comprises a transverse guide rail (71) fixed on the outside of the lateral crossbeam (4), a first electrically controlled lead screw (72) movably mounted inside the transverse guide rail (71), a first internally threaded translation block (73) threadedly sleeved on the first electrically controlled lead screw (72), an external storage cylinder (74) fixed on the outside of the first internally threaded translation block (73), an electrically controlled drive shaft (75) mounted inside the external storage cylinder (74), and a packaging film reel (76) sleeved on the outside of the electrically controlled drive shaft (75).
4. The self-filling packaging device for non-woven fabric rolling machine according to claim 1 is characterized in that: An external adjustment support rod (10) for controlling the flipping of the arc-shaped external material guide cover (5) is movably mounted on the outer side of the lateral cross beam (4).
5. The self-filling packaging device for non-woven fabric rolling machine according to claim 1 is characterized in that: An internal adjustment support rod (11) for controlling the arc-shaped internal material guide cover (6) is movably mounted on the inner side surface of the main frame (1).
6. The self-filling packaging device for non-woven fabric rolling machine according to claim 3 is characterized by: A second electrically controlled screw rod (12) is movably mounted inside the transverse guide rail (71), a second internally threaded translation block (13) is threadedly sleeved on the outer side of the second electrically controlled screw rod (12), and an inclined cutting seat (14) that matches the magnetically controlled cutting blade (9) is fixedly mounted on the outer side of the second internally threaded translation block (13).
7. The self-filling packaging device for non-woven fabric rolling machine according to claim 1 is characterized by: The inner limiting plate (8) is provided with a transverse telescopic opening for installing a magnetically controlled cutting blade (9).
8. The self-filling packaging device for non-woven fabric rolling machine according to claim 7 is characterized in that: The magnetically controlled cutting blade (9) comprises a transverse assembly box (91) fixed inside the transverse telescopic opening, a telescopic blade (92) slidably mounted inside the transverse assembly box (91), iron springs (93) mounted on both sides of the telescopic blade (92), and electromagnets (94) mounted on the inner walls at both ends of the transverse assembly box (91).
9. The self-filling packaging device for non-woven fabric rolling machine according to claim 6 is characterized by: The two side walls of the inclined cutting seat (14) are both provided with inclined material guiding surfaces, and a cutting groove (15) with openings on both sides is provided on the surface of the inclined cutting seat (14) adjacent to the magnetically controlled cutting blade (9).
10. The self-filling packaging device for non-woven fabric rolling machine according to claim 1 is characterized by: A distance detection module (16) is installed outside the arc-shaped external material guiding cover (5).
Citation Information
Patent Citations
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