Stabilizing device and method special for enameled flat wire detection

Abstract

The invention discloses a stabilizing device and method special for enameled flat wire detection, and relates to the technical field of detection equipment. The invention provides a stabilizing device special for enameled flat wire detection, which comprises a machine body and the like, the machine body is rotatably connected with a winding disc, the machine body is rotatably connected with a winding wheel, the machine body is fixedly connected with a guider, the guider is rotatably connected with paired guide wheels, the guider is rotatably connected with a rotating frame, and the rotating frame is fixedly connected with paired detectors. The guider is in sliding connection with paired movable frames and fixedly connected with paired guide blocks, and the guide blocks are in sliding connection with a mounting frame. By means of the moving frame, the mounting frame and other parts, the suspended enameled flat wire can be supported and limited during use, so that the situation that the enameled flat wire is loosened and droops in the middle due to the fact that the enameled flat wire is too long is avoided, and the situation that the enameled flat wire shakes in the conveying process and influences the detection result can be avoided; and the stabilizing effect of the stabilizing device specially used for detecting the enameled flat wire is improved.

Description

Technical Field

[0001] The present invention relates to the technical field of detection equipment, and in particular to a stabilizing device and method specially used for detecting enameled flat wires. Background Art

[0002] Enameled flat wire is a commonly used electromagnetic wire, widely used in motors, transformers, electrical equipment and other fields. It consists of a copper or aluminum conductor with good conductivity and a layer of insulating varnish. The cross-section of the enameled flat wire is rectangular or oval. Compared with the round enameled wire, the flat wire can be arranged more closely during winding, which improves space utilization and reduces volume.

[0003] After the enameled flat wire is produced, it is necessary to conduct a comprehensive evaluation of its surface quality through an online detection device, that is, to determine whether there are scratches, cracks, bubbles, peeling and other defects on the surface of the enameled flat wire, so as to ensure that the quality and performance of the enameled flat wire meet the standard requirements. The existing detection device usually only guides and transports the enameled flat wire through multiple guide wheels when in use, but there is a certain distance between the guide wheels, which will make the enameled flat wire travel longer and cause the middle part of the enameled flat wire between the two guide wheels to sag and be in a relatively loose state. The enameled flat wire is easy to shake under the influence of external environment, such as breeze, in a relaxed state. And because the detection accuracy of the existing detection device is relatively high, the shaking of the enameled flat wire during detection will have a serious impact on the accuracy of the detection result.

[0004] Based on the above situation, the present invention proposes a stabilization device and method specifically used for enameled flat wire detection, which is used to solve the problem of line shaking, thereby improving the stability of the line for subsequent detection. Summary of the invention

[0005] In order to overcome the shortcomings of existing detection devices that, when in use, the enameled flat wire is usually guided and transported only by a plurality of guide wheels, which causes the enameled flat wire between two guide wheels to become loose and droop in the middle, resulting in the enameled flat wire being easily shaken under the influence of the external environment and causing a serious impact on the accuracy of the detection result, the present invention provides a stabilizing device and method specifically for enameled flat wire detection.

[0006] A stabilizing device specially used for detecting enameled flat wire comprises a body, a winding disk, a winding wheel, a guide, a guide wheel, a rotating frame, a detector, a guide block, a movable frame, a top ring, a first pressure wheel, a mounting frame and a telescopic rod. The body is rotatably connected to the winding disk, the body is rotatably connected to the winding wheel, the body is fixedly connected to the guide, the guide is rotatably connected to a pair of guide wheels, the guide is rotatably connected to the rotating frame, the rotating frame is fixedly connected to a pair of detectors, the guide is slidably connected to a pair of movable frames, the guide is rotatably connected to the top ring, the top ring is slidably connected to the movable frame, the top ring is in contact with the rotating frame, the movable frame is rotatably connected to the first pressure wheel, the guide is fixedly connected to a pair of guide blocks, the guide blocks are slidably connected to the mounting frame, the mounting frame is also rotatably connected to the first pressure wheel, and a pair of telescopic rods are fixedly connected between the mounting frame and the movable frame.

[0007] Furthermore, the top ring is oval.

[0008] Furthermore, the guide block is designed to be inclined.

[0009] Furthermore, it also includes a straightening mechanism, which is arranged on the rotating frame, the straightening mechanism includes a connecting frame, a second pressure wheel, a pull rope, a turntable, a top frame and a limit rod, the paired connecting frames are rotatably connected to the rotating frame, the connecting frame is rotatably connected to the pair of second pressure wheels, the connecting frame is fixed to the turntable, the rotating frame is slidably connected to the pair of pull ropes, the rotating frame is fixed to the pair of limit rods, the rotating frame is slidably connected to the top frame, the top frame is extruded and fitted with the top ring, the top frame is slidably connected to the limit rod, one end of the pull rope is wound around the turntable, and the other end of the pull rope is fixed to the top frame.

[0010] Furthermore, it also includes a cleaning mechanism, which is arranged on the machine body, and includes an air pump, an air guide pipe, a support frame, a spray block and a brush plate. The air pump is fixedly connected to the machine body, the rotating frame is fixedly connected to the support frame, the support frame is fixedly connected to a pair of spray blocks, the pair of spray blocks are fixedly connected to the air pump and communicated with the air guide pipe, the spray blocks are fixedly connected to a pair of brush plates, the guide is slidably connected to a pair of sliding seats, a tension spring is fixedly connected between the sliding seat and the guide, and the sliding seat is clamped with chalk.

[0011] Furthermore, the brush plate is made of nylon.

[0012] Furthermore, it also includes an obstruction mechanism, which is arranged on the guide, and includes rollers, threaded rods, compression springs, pressure blocks and mounting rods. The pairs of rollers are rotatably connected to the guide, and the rollers are in contact and fit with the guide wheels. The guide is fixed with a pair of mounting rods, and the mounting rods are rotatably connected to the rollers. The mounting rods are movably connected with the pressure blocks, and the pressure blocks are extruded and fit with the rollers. The mounting rods are threadedly connected with the threaded rods, and a compression spring is fixed between the threaded rods and the pressure blocks.

[0013] Furthermore, it also includes a locking mechanism, which is arranged on the winding disk. The locking mechanism includes a hole block, a limit frame, a mounting sleeve, a locking bead and a spring. The hole block is fixed to the winding disk, the machine body is fixed to the limit frame, the limit frame is fixed to the mounting sleeve, the mounting sleeve is slidably connected to the locking bead, a spring is fixed between the locking bead and the mounting sleeve, and the locking bead is squeezed into fit with the hole block.

[0014] Furthermore, the hole block is provided with slots which are equidistantly distributed around the circumference.

[0015] A stabilization method specifically used for enameled flat wire detection, using the above-mentioned stabilization device specifically used for enameled flat wire detection, includes the following steps:

[0016] S1: Wind the enameled flat wire on the winding drum and lead out one end, then make this end of the enameled flat wire pass between the moving frame and the mounting frame and between the guide wheels on the upper and lower sides and fix it on the winding wheel;

[0017] S2: Rotate the top ring and the threaded rod to support and limit the enameled flat wire through the moving frame, the mounting frame and the first pressing wheel, and keep the enameled flat wire tight through the second pressing wheel, the roller and the guide wheel to facilitate subsequent inspection;

[0018] S3: Start the reel and the detector and detect the enameled flat wire that is gradually conveyed to the right. During this period, start the air pump and clean the surface of the enameled flat wire through the spray block and the brush plate;

[0019] S4: After the test is completed, close the reel and the detector. The card bead will prevent the winding disc from continuing to rotate due to inertia under the action of the spring. Then take out the tested enameled flat wire.

[0020] The beneficial effects are: 1. The present invention can support and limit the suspended enameled flat wire during use through components such as a movable frame and a mounting frame, thereby preventing the enameled flat wire from becoming loose and sagging in the middle due to excessive line length, and can also prevent the enameled flat wire from shaking during transportation and affecting the detection result, thereby improving the stabilizing effect of this stabilizing device specially used for enameled flat wire detection.

[0021] 2. The present invention uses components such as a second pressure wheel and a pull rope to squeeze the enameled flat wire during detection, so that the enameled flat wire is kept as straight as possible and prevented from shaking, thereby improving the stability and anti-interference ability of the enameled flat wire, and improving the stabilizing effect of this stabilizing device specially used for enameled flat wire detection.

[0022] 3. The present invention uses components such as spray blocks and chalk to not only clean the enameled flat wires, thereby avoiding the presence of impurities on the surface of the enameled flat wires and affecting the detection results, but also embeds colored powder into gaps such as scratches on the enameled flat wires, thereby facilitating the detector to detect defects and improving the detection accuracy of this stable device dedicated to enameled flat wire detection.

[0023] 4. The present invention can prevent the left guide wheel from conveying the enameled flat wire through components such as rollers and pressure blocks, thereby providing reverse resistance for the conveyance of the enameled flat wire, and with the help of the reverse resistance, the part of the enameled flat wire to be inspected can be kept in a straight state, so as to facilitate subsequent inspection and improve the stabilizing effect of this stabilizing device specially used for enameled flat wire inspection.

[0024] 5. The present invention can hinder the rotation of the winding disk through components such as hole blocks and card beads, so as to prevent the winding disk from continuing to rotate under the action of inertia after the winding wheel stops, and continue to transport the enameled flat wire to the right, so that the enameled flat wire becomes loose, stacked or even entangled, thereby improving the practicality of this stabilizing device specially used for enameled flat wire detection. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention.

[0026] Figure 2 It is a schematic diagram of the three-dimensional structure of the guide, rotating frame, detector and other components of the present invention.

[0027] Figure 3 It is a schematic diagram of the three-dimensional structure of the rotating frame and the detector of the present invention.

[0028] Figure 4 It is a three-dimensional structural schematic diagram of the rotating frame, guide block, movable frame and other components of the present invention.

[0029] Figure 5 It is a three-dimensional structural schematic diagram of the top ring, the first pressure wheel, the mounting frame and other components of the present invention.

[0030] Figure 6 It is a three-dimensional structural schematic diagram of the first pressure wheel, the mounting frame, the telescopic rod and other components of the present invention.

[0031] Figure 7 It is a three-dimensional structural schematic diagram of the connecting frame, the second pressure wheel, the pull rope and other components of the present invention.

[0032] Figure 8 It is a three-dimensional structural schematic diagram of the pull rope, limit rod, top frame and other components of the present invention.

[0033] Fig. 9 It is a three-dimensional structural schematic diagram of the air pump, air guide tube, support frame and other components of the present invention.

[0034] Fig.10 It is a three-dimensional structural schematic diagram of components such as the air guide pipe, the support frame and the spray block of the present invention.

[0035] Fig.11 It is a schematic diagram of the three-dimensional structure of the roller, threaded rod, compression spring and other components of the present invention.

[0036] Fig.12 It is a three-dimensional structural schematic diagram of components such as a compression spring, a pressure-bearing block and a mounting rod of the present invention.

[0037] Fig.13 It is a three-dimensional structural schematic diagram of the components such as the hole block, the limit frame and the installation sleeve of the present invention.

[0038] Fig.14 It is a three-dimensional structural schematic diagram of the components such as the mounting sleeve, the clamping bead and the spring of the present invention.

[0039] In the accompanying drawings: 1-body, 11-winding disk, 1101-winding wheel, 12-guide, 1201-guide wheel, 13-rotating frame, 14-detector, 15-guide block, 16-movable frame, 17-top ring, 18-first pressure wheel, 19-mounting frame, 110-telescopic rod, 2-connecting frame, 21-second pressure wheel, 22-pull rope, 23-turntable, 24-top frame, 25-limiting rod, 3-air pump, 31-air guide tube, 32-support frame, 33-spray block, 34-brush plate, 35-tension spring, 36-chalk, 37-sliding seat, 4-roller, 41-threaded rod, 42-compression spring, 43-pressure block, 44-mounting rod, 5-hole block, 51-limiting frame, 52-mounting sleeve, 53-card bead, 54-spring. DETAILED DESCRIPTION

[0040] Embodiments of the present invention are described in detail below with reference to the accompanying drawings.

[0041] Embodiment 1: A stabilizing device specifically for detecting enameled flat wires, such as Figure 1-Figure 6As shown, it includes a body 1, a winding disk 11, a winding wheel 1101, a guide 12, a guide wheel 1201, a rotating frame 13, a detector 14, a guide block 15, a movable frame 16, a top ring 17, a first pressure wheel 18, a mounting frame 19 and a telescopic rod 110, the left side of the body 1 is rotatably connected to the winding disk 11, the right side of the body 1 is rotatably connected to the winding wheel 1101, the front side of the body 1 is fixedly connected to the guide 12, and the left and right parts of the front side of the guide 12 are rotatably connected to the guide wheels 1201 symmetrically distributed up and down, wherein the outer ring of the guide wheel 1201 is provided with a groove, and the guide wheel 1201 can be disassembled and replaced to ensure that the groove opened is consistent with the enameled package of corresponding size. The flat wires are matched, the front side of the guide 12 is rotatably connected to the rotating frame 13, the upper and lower parts of the rear side of the rotating frame 13 are fixedly connected to the detectors 14, the left and right sides of the guide 12 are slidably connected to the moving frames 16, the top of the guide 12 is rotatably connected to the top ring 17, the top ring 17 is slidably connected to the moving frame 16, the top ring 17 is in contact with the rotating frame 13, the lower part of the moving frame 16 is rotatably connected to the first pressure wheel 18, the left and right sides of the guide 12 are fixedly connected to the guide blocks 15, the front side of the guide blocks 15 is slidably connected to the mounting frame 19, the upper part of the mounting frame 19 is also rotatably connected to the first pressure wheel 18, and two telescopic rods 110 are fixedly connected between the mounting frame 19 and the adjacent moving frame 16.

[0042] like Figure 4-Figure 6 As shown, the lower portion of the top ring 17 is oval.

[0043] like Figure 4-Figure 6 As shown, the guide block 15 is of inclined design.

[0044] When the worker needs to inspect the surface quality of the enameled flat wire, the worker can first wind the enameled flat wire on the winding disk 11, and then rotate the top ring 17 90° clockwise. Since the lower part of the top ring 17 is an ellipse, the clockwise rotation of the top ring 17 90° will drive the movable frame 16, the telescopic rod 110 and the mounting frame 19 on the left and right sides to move in opposite directions, and since the guide block 15 is designed to be inclined downward, the mounting frame 19 and other components will move downward while moving away from the guide 12, and the telescopic rod 110 will be stretched immediately. At this time, there is a certain gap between the movable frame 16 and the adjacent mounting frame 19, which is convenient for the worker to place the enameled flat wire. Afterwards, since the top ring 17 rotates 90° clockwise, it will no longer affect the rotating frame 13 and other components. The components cause restrictions, so the worker can first rotate the rotating frame 13 and the detector 14 upward to open them, then lead out one end of the enameled flat wire on the winding disk 11, and make this end of the enameled flat wire pass between the movable frame 16 and the mounting frame 19 and between the guide wheels 1201 on the upper and lower sides, and finally fix this end of the enameled flat wire on the winding wheel 1101. At this time, the rotating frame 13 can be released, and the rotating frame 13 and the detector 14 will immediately rotate downward to reset under the action of their own gravity, and then the top ring 17 will be rotated 90° counterclockwise to reset and limit the rotating frame 13. The counterclockwise rotation of the top ring 17 by 90° will also drive the movable frame 16, telescopic rod 110 and mounting frame 19 on the left and right sides to move toward each other and reset. During this period, the mounting frame 19 will also move upward and reset under the action of the guide block 15, and the telescopic rod 110 will also return to its original state. After the mounting frame 19 moves upward and resets, it can cooperate with the moving frame 16 to support and limit the enameled flat wire. At this time, the enameled flat wire is located between the guide wheels 1201 on the upper and lower sides and between the moving frame 16 and the mounting frame 19, and because the outer ring of the guide wheel 1201 is provided with a groove that fits the enameled flat wire, the guide wheel 1201, the moving frame 16 and the mounting frame 19 and other components cooperate with each other to not only limit the enameled flat wire in the upper and lower centers, but also limit the enameled flat wire in the front and rear centers, thereby preventing the enameled flat wire from becoming loose and sagging in the middle due to the excessive length of the line, and also preventing the enameled flat wire from being loosened and sagging in the middle due to the excessive length of the line. The first pressure wheel 18 and the guide wheel 1201 also start to rotate, during which the upper and lower detectors 14 detect the surface of the enameled flat wire that is gradually transported to the right.Then rotate the top ring 17 and the rotating frame 13 and other components to take out the remaining enameled rectangular wire from between the moving frame 16 and the mounting frame 19 and between the guide wheels 1201 on the upper and lower sides.

[0045] Embodiment 2: Based on embodiment 1, Figure 7 and Figure 8 As shown, it also includes a straightening mechanism, which is arranged on the rotating frame 13. The straightening mechanism includes a connecting frame 2, a second pressure wheel 21, a pull rope 22, a turntable 23, a top frame 24 and a limiting rod 25. The two connecting frames 2 are rotatably connected to the left and right sides of the rotating frame 13 respectively, the upper and lower parts of the rear side of the connecting frame 2 are rotatably connected to the second pressure wheel 21, the front side of the connecting frame 2 is fixedly connected to the turntable 23, the left and right sides of the inside of the rotating frame 13 are slidably connected with the pull rope 22, two limiting rods 25 are fixedly connected to the top of the rotating frame 13, the top of the rotating frame 13 is slidably connected with the top frame 24, the top frame 24 is squeezed and matched with the top ring 17, the top frame 24 is slidably connected to the limiting rod 25, one end of the pull rope 22 is wound around the adjacent turntable 23, and the other end of the pull rope 22 is fixedly connected to the top frame 24.

[0046] When the worker rotates the top ring 17 90° clockwise, the top ring 17 will no longer squeeze the top frame 24. At this time, the pull rope 22 is in a relaxed state, and the worker can make the turntable 23 drive the connecting frame 2 to rotate to a vertical state, so that the gap between the second pressure wheels 21 on the upper and lower sides is larger, which is convenient for the enameled flat wire to pass through. When the worker rotates the top ring 17 90° counterclockwise to reset, the top ring 17 will contact and squeeze the top frame 24, thereby driving the top frame 24 to move forward and straighten the pull rope 22. The straightened pull rope 22 will bring The connecting frame 2 and the turntable 23 on the left side rotate clockwise and squeeze the enameled flat wire through the second pressure wheel 21, while the connecting frame 2 and the turntable 23 on the right side rotate counterclockwise and squeeze the enameled flat wire through the second pressure wheel 21. In this way, the enameled flat wire can be kept as straight as possible during detection and prevented from shaking, thereby improving the stability and anti-interference ability of the enameled flat wire, making it easier for the detector 14 to accurately detect the surface of the enameled flat wire, and when the enameled flat wire is gradually conveyed to the right, the second pressure wheel 21 will also rotate accordingly.

[0047] like Fig. 9 and Fig.10As shown, a cleaning mechanism is also included, which is arranged on the machine body 1. The cleaning mechanism includes an air pump 3, an air guide pipe 31, a support frame 32, a spray block 33 and a brush plate 34. The air pump 3 is fixedly connected to the left front side of the machine body 1, and the support frame 32 is fixedly connected to the left front side of the rotating frame 13. The spray blocks 33 are fixedly connected to the upper and lower parts of the rear side of the support frame 32. The upper and lower spray blocks 33 are fixedly connected to the air pump 3 and connected with the air guide pipe 31. The sides of the upper and lower spray blocks 33 that are close to each other are fixedly connected to the left and right brush plates 34. The upper and lower parts of the left side of the guide 12 are slidably connected to the sliding seat 37. A tension spring 35 is fixedly connected between the sliding seat 37 and the guide 12, and the sides of the two sliding seats 37 that are close to each other are clamped with chalk 36.

[0048] like Fig. 9 and Fig.10 As shown, the brush plate 34 is made of nylon.

[0049] When placing the enameled flat wire, the worker also needs to move the chalks 36 and the sliding seat 37 on the upper and lower sides away from each other, and the tension spring 35 is stretched immediately. After placing the enameled flat wire, the sliding seat 37 is released, and the chalks 36 and the sliding seat 37 on the upper and lower sides will move toward each other and clamp the enameled flat wire under the action of the tension spring 35, and the chalk 36 will always remain in close contact with the enameled flat wire under the action of the tension spring 35. When the worker starts the winding wheel 1101 and the detector 14 and detects the enameled flat wire that is gradually conveyed to the right, the enameled flat wire will rub against the chalks 36 on the upper and lower sides, so that the powder generated by the wear of the chalk 36 can adhere to the surface of the enameled flat wire. If there are defects such as scratches on the surface of the enameled flat wire, the powder will be embedded in the gaps such as the scratches, and after the enameled flat wire is squeezed and conveyed by the two guide wheels 1201 on the left, the powder in the gaps such as the scratches will be compacted and difficult to remove. After that, the air pump 3 can be started. The air pump 3 will allow the gas to enter the upper and lower spray blocks 33 through the air guide pipe 31, and then be sprayed out from the air outlet of the spray block 33 to clean the surface of the enameled flat wire, thereby blowing off the dust and other impurities on the surface of the enameled flat wire, and the brush plate 34 will brush off the stubborn impurities such as oil on the surface of the enameled flat wire, so that the enameled flat wire can be cleaned, thereby avoiding the presence of impurities on the surface of the enameled flat wire and affecting the detection result of the detector 14, while the powder embedded in the gaps such as scratches on the enameled flat wire and compacted will not be cleaned up, and in the subsequent detection process of the detector 14, the colored dust generated by the chalk 36 will make the defects more obvious, thereby improving the detection accuracy of the detector 14, and the air pump 3 can be turned off after the detection is completed. When the chalk 36 gradually becomes shorter due to wear and can no longer contact the enameled flat wire, a new chalk 36 can be replaced.

[0050] like Fig.11 and Fig.12As shown, an obstruction mechanism is also included, which is arranged on the guide 12. The obstruction mechanism includes a roller 4, a threaded rod 41, a compression spring 42, a pressure block 43 and a mounting rod 44. The two rollers 4 are rotatably connected to the upper and lower parts of the left side of the guide 12 respectively. The rollers 4 are in contact and fit with the adjacent guide wheel 1201. The upper and lower parts of the left side of the guide 12 are fixedly connected with the mounting rod 44. The mounting rod 44 is rotatably connected with the adjacent roller 4. The pressure block 43 is pressed and fit with the roller 4. The threaded rod 41 is threadedly connected to the front side of the mounting rod 44, and a compression spring 42 is fixedly connected between the threaded rod 41 and the pressure block 43.

[0051] When the worker starts the winding wheel 1101 and the detector 14 and detects the enameled flat wire that is gradually conveyed to the right, the worker can also rotate the threaded rod 41 in the forward direction as needed, so that the threaded rod 41 moves backward, and the compression spring 42 is immediately compressed. At this time, the pressure block 43 will apply backward pressure to the roller 4 under the action of the compression spring 42, thereby increasing the friction between the roller 4 and the guide 12 and hindering the rotation of the roller 4. Since the guide wheel 1201 on the left is in contact with the roller 4, the roller 4 will hinder the guide wheel 1201 on the left from conveying the enameled flat wire, thereby providing a leftward resistance for the rightward conveying of the enameled flat wire through friction, and using the leftward resistance to keep the detected part of the enameled flat wire in a straight state, so as to facilitate the detector 14 to accurately detect the enameled flat wire. When not needed, rotate the threaded rod 41 in the reverse direction to move the threaded rod 41 forward and reset it, and the compression spring 42 will immediately return to its original state, and the pressure block 43 will no longer squeeze the roller 4. At this time, the rotation of the guide wheel 1201 can normally drive the roller 4 to rotate.

[0052] like Fig.13 and Fig.14 As shown, it also includes a locking mechanism, which is arranged on the winding disk 11. The locking mechanism includes a hole block 5, a limit frame 51, a mounting sleeve 52, a locking bead 53 and a spring 54. The hole block 5 is fixedly connected to the front side of the winding disk 11, the limit frame 51 is fixedly connected to the left front side of the body 1, the mounting sleeve 52 is fixedly connected to the left side of the limit frame 51, the mounting sleeve 52 is slidably connected with a locking bead 53 inside, a spring 54 is fixedly connected between the locking bead 53 and the mounting sleeve 52, and the locking bead 53 is squeezed and matched with the hole block 5.

[0053] like Fig.13 and Fig.14 As shown, the middle of the hole block 5 is provided with circumferentially equidistantly distributed slots.

[0054] When the enameled flat wire drives the winding disk 11 to rotate clockwise, the hole block 5 will also rotate clockwise and squeeze the card bead 53, so that the card bead 53 moves forward, and the spring 54 is compressed immediately. When the winding wheel 1101 is closed and the enameled flat wire is no longer wound, the winding disk 11 and the hole block 5 will continue to rotate clockwise by a certain angle under the action of inertia. When the winding disk 11 rotates to the point where the card slot of the hole block 5 corresponds to the card bead 53, the card bead 53 will move backward and reset into the card slot under the action of the spring 54, so that the rotation of the winding disk 11 can be hindered by the card bead 53, so as to prevent the winding disk 11 from continuing to rotate under the action of inertia after the winding wheel 1101 stops, and continue to transport the enameled flat wire to the right, thereby causing the enameled flat wire to become loose, stacked, or even entangled and knotted.

[0055] A stable method specifically for enameled flat wire detection, the steps are as follows:

[0056] S1: Wind the enameled rectangular wire on the winding drum 11 and lead out one end, then make this end of the enameled rectangular wire pass between the moving frame 16 and the mounting frame 19 and between the guide wheels 1201 on the upper and lower sides and fix it on the winding wheel 1101;

[0057] S2: Rotate the top ring 17 and the threaded rod 41, support and limit the enameled flat wire through the moving frame 16, the mounting frame 19 and the first pressing wheel 18, and keep the enameled flat wire tight through the second pressing wheel 21, the roller 4 and the guide wheel 1201, so as to facilitate subsequent detection;

[0058] S3: Start the reel 1101 and the detector 14 and detect the enameled flat wire that is gradually transported to the right. During this period, start the air pump 3 and clean the surface of the enameled flat wire through the spray block 33 and the brush plate 34;

[0059] S4: After the detection is completed, the reel 1101 and the detector 14 are closed, and the bead 53 will prevent the winding disc 11 from continuing to rotate due to inertia under the action of the spring 54, and then the tested enameled rectangular wire can be taken out.

[0060] The above descriptions are merely embodiments of the present invention and are not intended to limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made using the contents of the present invention specification, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A stabilizing device specially used for detecting enameled flat wire, comprising a body (1), a winding disk (11), a winding wheel (1101), a guide (12), a guide wheel (1201), a rotating frame (13) and a detector (14), wherein the body (1) is rotatably connected to the winding disk (11), the body (1) is rotatably connected to the winding wheel (1101), the body (1) is fixedly connected to the guide (12), the guide (12) is rotatably connected to a pair of guide wheels (1201), the guide (12) is rotatably connected to the rotating frame (13), and the rotating frame (13) is fixedly connected to a pair of detectors (14), characterized in that: The invention also comprises a guide block (15), a movable frame (16), a top ring (17), a first pressure wheel (18), a mounting frame (19) and a telescopic rod (110); the guide (12) is slidably connected to a pair of movable frames (16); the guide (12) is rotatably connected to a top ring (17); the top ring (17) is slidably connected to the movable frame (16); the top ring (17) is in contact with a rotating frame (13); the movable frame (16) is rotatably connected to the first pressure wheel (18); the guide (12) is fixedly connected to a pair of guide blocks (15); the guide blocks (15) are slidably connected to a mounting frame (19); the mounting frame (19) is also rotatably connected to the first pressure wheel (18); a pair of telescopic rods (110) is fixedly connected between the mounting frame (19) and the movable frame (16).

2. A stabilizing device specially used for detecting enameled flat wire according to claim 1, characterized in that: Wherein the top ring (17) is oval.

3. A stabilizing device specially used for detecting enameled flat wire according to claim 2, characterized in that: Wherein the guide block (15) is of inclined design.

4. A stabilizing device specially used for detecting enameled flat wire according to claim 3, characterized in that: The invention also comprises a straightening mechanism, which is arranged on the rotating frame (13). The straightening mechanism comprises a connecting frame (2), a second pressure wheel (21), a pull rope (22), a rotating disk (23), a top frame (24) and a limiting rod (25). The paired connecting frames (2) are both rotatably connected to the rotating frame (13). The connecting frames (2) are rotatably connected to the paired second pressure wheels (21). The connecting frames (2) are fixedly connected to the rotating disk (23). The rotating frame (13) is slidably connected to the paired pull ropes (22). The rotating frame (13) is fixedly connected to the paired limiting rods (25). The rotating frame (13) is slidably connected to the top frame (24). The top frame (24) is extruded and matched with the top ring (17). The top frame (24) is slidably connected to the limiting rod (25). One end of the pull rope (22) is wound around the rotating disk (23), and the other end of the pull rope (22) is fixedly connected to the top frame (24).

5. A stabilizing device specially used for detecting enameled flat wire according to claim 4, characterized in that: The invention also comprises a cleaning mechanism, which is arranged on the machine body (1), and comprises an air pump (3), an air guide pipe (31), a support frame (32), a spray block (33) and a brush plate (34). The air pump (3) is fixedly connected to the machine body (1), the rotating frame (13) is fixedly connected to the support frame (32), the support frame (32) is fixedly connected to a pair of spray blocks (33), the pair of spray blocks (33) and the air pump (3) are fixedly connected and communicated with the air guide pipe (31), the spray blocks (33) are fixedly connected to a pair of brush plates (34), the guide (12) is slidably connected to a pair of sliding seats (37), a tension spring (35) is fixedly connected between the sliding seat (37) and the guide (12), and the sliding seat (37) is clamped with chalk (36).

6. A stabilizing device specially used for detecting enameled flat wire according to claim 5, characterized in that: Wherein the brush plate (34) is made of nylon.

7. A stabilizing device specially used for detecting enameled flat wire according to claim 6, characterized in that: The invention also comprises an obstruction mechanism, which is arranged on the guide (12). The obstruction mechanism comprises a roller (4), a threaded rod (41), a compression spring (42), a pressure block (43) and a mounting rod (44). The paired rollers (4) are rotatably connected to the guide (12). The rollers (4) are in contact with the guide wheel (1201). The guide (12) is fixedly connected with a paired mounting rod (44). The mounting rod (44) is rotatably connected with the rollers (4). The mounting rod (44) is movably connected with the pressure block (43). The pressure block (43) is pressed and matched with the rollers (4). The mounting rod (44) is threadably connected with the threaded rod (41). A compression spring (42) is fixedly connected between the threaded rod (41) and the pressure block (43).

8. A stabilizing device specially used for detecting enameled flat wire according to claim 7, characterized in that: The machine body (1) further comprises a locking mechanism, which is arranged on the winding disk (11), and comprises a hole block (5), a limiting frame (51), a mounting sleeve (52), a locking bead (53) and a spring (54); the hole block (5) is fixedly connected to the winding disk (11); the machine body (1) is fixedly connected to the limiting frame (51); the limiting frame (51) is fixedly connected to the mounting sleeve (52); the mounting sleeve (52) is slidably connected to the locking bead (53); a spring (54) is fixedly connected between the locking bead (53) and the mounting sleeve (52); and the locking bead (53) is extruded and matched with the hole block (5).

9. A stabilizing device specially used for detecting enameled flat wire according to claim 8, characterized in that: The hole block (5) is provided with slots which are equidistantly distributed around the circumference.

10. A stabilization method for enameled flat wire detection, using a stabilization device for enameled flat wire detection as claimed in any one of claims 1 to 9, comprising the following steps: S1: Winding the enameled flat wire on the winding drum (11) and leading out one end, then passing the enameled flat wire at this end between the moving frame (16) and the mounting frame (19) and between the guide wheels (1201) on the upper and lower sides and fixing it on the winding wheel (1101); S2: Rotate the top ring (17) and the threaded rod (41), support and limit the enameled flat wire through the movable frame (16), the mounting frame (19) and the first pressing wheel (18), and keep the enameled flat wire tight through the second pressing wheel (21), the roller (4) and the guide wheel (1201), so as to facilitate subsequent inspection; S3: starting the reel (1101) and the detector (14) and detecting the enameled flat wire being gradually transported to the right, during which the air pump (3) is started and the surface of the enameled flat wire is cleaned by the spray block (33) and the brush plate (34); S4: After the detection is completed, the reel (1101) and the detector (14) are closed. The bead (53) will prevent the winding disc (11) from continuing to rotate due to inertia under the action of the spring (54), and then the tested enameled flat wire can be taken out.

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