Glass crystallization device
By designing a glass crystal device including a shell, crystallization chamber and auxiliary heat assembly, the problem of uneven glass heating in the existing device is solved by using cutting-edge thermal effect and temperature regulation technology, and the quality and efficiency of glass crystals are significantly improved.
Patent Information
- Application Number
- CN202510056651.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-14
- Publication Date
- 2025-04-25
AI Technical Summary
When existing glass crystallization devices perform crystallization treatment on glass, it is difficult to ensure the uniformity of heating or cooling of the glass, resulting in poor local crystallization effect and affecting the quality of glass crystallization treatment.
A glass crystallization device including a shell, a crystallization chamber and an auxiliary heat assembly is designed. By setting an inner groove and insulation board inside the shell, and installing a thermal conduction ring and heat exothermic cone in the crystallization chamber, local heating is performed using the tip thermal effect, combined with the temperature adjustment of the resistive wire and the flow guide tube, uniform heating and insulation of the glass is achieved.
Through the design of this device, the crystallization effect during the glass crystallization process can be significantly improved, the overall crystallization effect of the glass is more unified, and the quality of glass crystallization treatment can be improved.
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Figure CN119874174A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of glass crystallization equipment, in particular to a glass crystallization device. Background Art
[0002] With the advancement of science and technology and market demand, high-strength microcrystalline glass has become the mainstream product in the glass market. The heat treatment process of glass is controlled by glass crystallization equipment to arrange the internal atoms or molecules in a regular manner, thereby forming microcrystalline glass with high strength, high wear resistance and low thermal expansion coefficient. It is also called glass ceramics. This type of equipment plays an increasingly important role in the field of glass manufacturing. Therefore, we propose a glass crystallization device.
[0003] The prior art also has the following defects during use: When the glass crystallization device in the prior art performs a crystallization process on the glass, it is necessary to precisely control the temperature of the glass. Not only does it need to drastically adjust the temperature of the glass, but it is also necessary to control the speed of temperature change to ensure the crystallization effect of the glass. Traditional glass crystallization equipment can only regulate the overall temperature of the glass by adjusting the ambient temperature of the internal chamber of the equipment, and thus cannot ensure the uniformity of heating or cooling the glass as a whole, which can easily lead to poor local crystallization effect of the glass and affect the quality of the glass crystallization process.
[0004] In view of this, we propose a glass crystallization device to solve the existing problems. Summary of the invention
[0005] The object of the present invention is to provide a glass crystallization device to solve the problems raised in the above background technology.
[0006] To achieve the above-mentioned object, the present invention provides the following technical solutions: a glass crystallization device, comprising a shell, a crystallization chamber and an auxiliary heat assembly, a plurality of heat dissipation ports are provided on one side of the shell, an inner groove is provided inside the shell, and the back of the inner groove is fixedly connected to the inner wall of the shell, the left and right sides and the upper and lower sides of the inner groove are provided with gaps with the inner wall of the shell, and the front of the inner groove and the front of the shell are in the same longitudinal plane, an insulation board is fixedly installed between the shell and the inner groove, and a cover board is fixedly installed on the front of the insulation board; A crystallization chamber is fixedly installed inside the inner tank, and the crystallization chamber is a hollow square structure. A plurality of resistance wires and flow guide tubes are fixedly installed outside the crystallization chamber, and the resistance wires and flow guide tubes are fixedly connected to the outside of the inner tank, and the resistance wires and flow guide tubes penetrate the inner tank and contact the outside of the crystallization chamber; An auxiliary heating component is installed inside the crystallization chamber.
[0007] Preferably, the auxiliary heat assembly comprises a heat-conducting ring, which is made of silicon carbide ceramic material, and a plurality of heat-releasing cones are fixedly installed on the inner side of the heat-conducting ring, and the tips of the heat-releasing cones are all facing the center of the heat-conducting ring, and a plurality of heat-conducting plates are fixedly installed on the outer side of the heat-conducting ring; Four electric telescopic rods are installed on the side of the heat-conducting ring through a pin shaft, and a threaded sleeve is installed on one end of the electric telescopic rod away from the heat-conducting ring through a pin shaft. A threaded rod is installed inside the threaded sleeve through a threaded structure, and the top of the threaded rod is connected to the inner wall of the crystallization chamber through a shaft seat, and the bottom end of the threaded rod penetrates the crystallization chamber and the inner groove and extends to the bottom of the inner groove, and a motor is fixedly installed on the bottom of the threaded rod, and the outer shell of the motor is fixedly connected to the bottom of the inner groove.
[0008] Preferably, four supporting feet are fixedly installed on the bottom of the shell, a sealing cover is installed on the front of the shell through a hinge, a control box is fixedly installed on the front of the sealing cover, and a fastening compass is installed on the side of the sealing cover away from the hinge through a threaded structure.
[0009] Preferably, a crystallization table is installed at the bottom of the crystallization chamber, and two grooves are provided inside the crystallization table.
[0010] Preferably, infrared temperature detectors are installed through the top and bottom of the crystallization chamber, and the outer shells of the infrared temperature detectors are fixedly connected to the top and bottom of the inner tank.
[0011] Preferably, a connecting pipe is fixedly installed on the outside of the guide pipe, a cooling box is installed on one side of the connecting pipe through two connecting pipes, a heat exchange pipe, a cooling fan and a circulation pump are arranged inside the cooling box, and the air outlet of the cooling box is consistent with the heat dissipation port on one side of the shell.
[0012] Compared with the prior art, the present invention has the following beneficial effects: The present invention is based on the tip thermal effect. The heat inside the crystallization chamber is absorbed by a heat-conducting ring and a heat-releasing cone. The heat-conducting ring made of silicon carbide ceramic material is used to increase the heat absorbed by the heat-releasing cone, so that the temperatures of the heat-conducting ring and the heat-releasing cone are higher than the ambient temperature inside the crystallization chamber. The heat is concentrated at the tip of the heat-releasing cone and released through the tip thermal effect. By adjusting the position of the heat-conducting ring, the heat-releasing cone is used to perform auxiliary heating on the glass locally, thereby improving the crystallization effect in the glass crystallization process and making the overall crystallization effect of the glass uniform, so as to achieve the quality of glass crystallization treatment.
[0013] The present invention arranges the resistance wire and the guide tube between the inner tank and the insulation board, so that the resistance wire and the guide tube can adjust the ambient temperature inside the inner tank while heating the insulation board, so that the insulation board is preheated, so that when the glass enters the insulation stage, the insulation effect of the device can be improved, thereby improving the effect of the glass crystallization treatment. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention; Figure 2 It is a schematic diagram of the three-dimensional internal structure of the present invention; Figure 3 It is a schematic diagram of a three-dimensional cross-sectional structure of the present invention; Figure 4 It is a schematic diagram of the front external structure of the present invention; Figure 5 It is a schematic diagram of the front internal structure of the present invention; Figure 6 It is a schematic diagram of the front cross-sectional structure of the present invention; Figure 7 It is a schematic diagram of the local three-dimensional structure of the present invention.
[0015] In the figure: 1. Shell; 101. Support foot; 102. Fastening compass; 103. Control box; 104. Sealing cover; 105. Cover plate; 106. Inner groove; 107. Insulation plate; 2. Crystallization chamber; 201. Crystallization table; 202. Resistance wire; 203. Flow guide tube; 204. Infrared temperature detector; 205. Cooling box; 206. Connecting pipe; 3. Auxiliary heating component; 301. Threaded rod; 302. Threaded sleeve; 303. Electric telescopic rod; 304. Motor; 305. Heat conduction plate; 306. Heat conduction ring; 307. Heat release cone. DETAILED DESCRIPTION
[0016] The technical solution of the present invention is further described below in conjunction with the accompanying drawings and specific embodiments.
[0017] like Figure 1 - Figure 7 As shown, a glass crystallization device proposed by the present invention includes a shell 1, a crystallization chamber 2 and an auxiliary heat component 3, a plurality of heat dissipation ports are opened on one side of the shell 1, an inner groove 106 is arranged inside the shell 1, and the back of the inner groove 106 is fixedly connected to the inner wall of the shell 1, the left and right sides and the upper and lower sides of the inner groove 106 are provided with gaps with the inner wall of the shell 1, and the front of the inner groove 106 and the front of the shell 1 are in the same longitudinal plane, an insulation board 107 is fixedly installed between the shell 1 and the inner groove 106, and a cover board 105 is fixedly installed on the front of the insulation board 107, the shell 1 can provide an installation position for the internal components, and the inner groove 106 can provide an installation position for the surrounding components, and the insulation board 107 is made of nickel-based alloy material, and the insulation effect of the device is improved by the insulation board 107, so as to facilitate the insulation treatment of the glass; A crystallization chamber 2 is fixedly installed inside the inner tank 106. The crystallization chamber 2 is a hollow square structure. Several resistance wires 202 and a flow guide tube 203 are fixedly installed on the outside of the crystallization chamber 2. The resistance wires 202 and the flow guide tube 203 are fixedly connected to the outside of the inner tank 106, and the resistance wires 202 and the flow guide tube 203 penetrate the inner tank 106 and contact the outside of the crystallization chamber 2. The crystallization chamber 2 can provide a space for placing the glass, so that it is convenient to crystallize the glass by adjusting the temperature inside the crystallization chamber 2. After the resistance wire 202 is energized, it can generate heat to heat the inside of the crystallization chamber 2, so that the glass is heated up and the glass crystallization is promoted. The flow guide tube 203 can be connected to the connecting pipe 206, so that the refrigerant enters the inside of the flow guide tube 203. When the glass needs to be cooled during the crystallization process, the heat inside the crystallization chamber 2 is absorbed by the flow guide tube 203, the ambient temperature inside the crystallization chamber 2 is lowered, and the temperature change speed is controlled in cooperation with the resistance wire 202, thereby improving the effect of glass crystallization. An auxiliary heating component 3 is installed inside the crystallization chamber 2. The auxiliary heating component 3 can locally heat the glass, thereby utilizing the tip thermal effect to enhance the local heating effect of the glass, which is beneficial to enhancing the crystallization effect inside the glass.
[0018] Furthermore, the auxiliary heat component 3 includes a heat-conducting ring 306, which is made of silicon carbide ceramic material, and a plurality of heat-releasing cones 307 are fixedly installed on the inner side of the heat-conducting ring 306, and the tips of the heat-releasing cones 307 are all facing the center of the heat-conducting ring 306. A plurality of heat-conducting plates 305 are fixedly installed on the outer side of the heat-conducting ring 306. The heat-conducting ring 306 can provide an installation position for the surrounding components, and absorb the heat inside the crystallization chamber 2, so that its own temperature continues to rise, and the material properties of the heat-conducting ring 306 are used to make the temperature of the heat-conducting ring 306 higher than the temperature inside the crystallization chamber 2, and then the glass is locally heated by the tip of the heat-releasing cone 307 to improve the crystallization effect of the glass inside the crystallization chamber 2. The heat-conducting plate 305 can quickly absorb the heat inside the crystallization chamber 2 and transfer the heat to the heat-conducting ring 306, thereby helping the heat-conducting ring 306 to heat up quickly; Four electric telescopic rods 303 are installed on the side of the heat-conducting ring 306 through a pin shaft, and a threaded sleeve 302 is installed on one end of the electric telescopic rod 303 away from the heat-conducting ring 306 through a pin shaft. A threaded rod 301 is installed inside the threaded sleeve 302 through a threaded structure, and the top of the threaded rod 301 is connected to the inner wall of the crystallization chamber 2 through a shaft seat, and the bottom end of the threaded rod 301 penetrates the crystallization chamber 2 and the inner groove 106 and extends to the bottom of the inner groove 106. A motor 304 is fixedly installed at the bottom of the threaded rod 301, and the shell of the motor 304 is fixedly connected to the bottom of the inner groove 106. The electric telescopic rod 303 can be extended and retracted, so that the heat-conducting ring 306 can achieve a high By adjusting the angle of inclination, the heat release cone 307 on the inner side of the heat-conducting ring 306 is locally close to the glass, thereby heating the local position of the glass, making the overall heating effect of the glass consistent, and achieving the purpose of improving the glass crystallization effect. The threaded sleeve 302 can cooperate with the threaded rod 301. When the threaded rod 301 rotates, the height of one end of the electric telescopic rod 303 is adjusted through the vertical movement of the threaded sleeve 302, and then the position and inclination angle of the heat-conducting ring 306 are adjusted in conjunction with the extension and retraction of the electric telescopic rod 303. The motor 304 adopts the YE3-50KW model. The motor 304 can rotate after being energized, thereby driving the threaded rod 301 to rotate.
[0019] Furthermore, four supporting feet 101 are fixedly installed on the bottom of the shell 1, a sealing cover 104 is installed on the front of the shell 1 through a hinge, a control box 103 is fixedly installed on the front of the sealing cover 104, and a fastening compass 102 is installed on the side of the sealing cover 104 away from the hinge through a threaded structure. The supporting feet 101 can support the bottom of the shell 1 to ensure the overall stability of the device, the sealing cover 104 can switch the front of the shell 1, so as to facilitate the removal and placement of the glass, the control box 103 can connect the various electronic components inside the device through wires, and then supply power to the various electronic components inside the device, and control multiple electronic components to work in coordination with each other, the fastening compass 102 can pass through the sealing cover 104 and one side of the shell 1, so as to connect and fasten the shell 1 and the sealing cover 104 through the threaded structure, so that the sealing cover 104 is in close contact with the shell 1, and the front of the shell 1 is sealed.
[0020] Furthermore, a crystallization table 201 is installed at the bottom of the crystallization chamber 2, and two grooves are provided inside the crystallization table 201. The crystallization table 201 can provide a place for placing the glass, and through the two grooves inside the crystallization table 201, the crystallization table 201 and the glass on the top can be easily moved by a forklift.
[0021] Furthermore, infrared temperature detectors 204 are installed through the top and bottom of the crystallization chamber 2, and the shell of the infrared temperature detector 204 is fixedly connected to the top and bottom of the inner groove 106. The infrared temperature detector 204 adopts the GWH100 model. The infrared temperature detector 204 can detect the ambient temperature inside the crystallization chamber 2 based on infrared light, and cooperate with the resistance wire 202 and the guide tube 203 to regulate the temperature inside the crystallization chamber 2.
[0022] Furthermore, a connecting pipe 206 is fixedly installed on the outside of the flow guide pipe 203, and a cooling box 205 is installed on one side of the connecting pipe 206 through two connecting pipes. The cooling box 205 is provided with a heat exchange pipe, a heat dissipation fan and a circulation pump, and the air outlet of the cooling box 205 is consistent with the heat dissipation port on one side of the shell 1. The connecting pipe 206 can connect the circulation pump with the flow guide pipe 203, so that the circulation pump injects the refrigerant into the flow guide pipe 203, so that the flow guide pipe 203 absorbs the heat inside the crystallization chamber 2 to cool the crystallization chamber 2. The heat dissipation fan adopts F DL-4C type, the circulating pump adopts MP-20R type, and the cooling box 205 provides installation positions for the heat exchange tube, the heat dissipation fan and the circulating pump, so that the refrigerant inside the guide tube 203 can circulate in the guide tube 203, the heat exchange tube and the circulating pump, and then the heat dissipation fan is used to cool the heat exchange tube, so that the guide tube 203 can achieve the purpose of cooling the inside of the crystallization chamber 2, thereby cooperating with the resistance wire 202, the infrared temperature detector 204 and the auxiliary heating component 3 to accurately control the temperature inside the crystallization chamber 2 to ensure the crystallization effect of the glass.
[0023] Working principle: Place the glass to be processed on the top of the crystallization table 201, lift the crystallization table 201 by a forklift, place the crystallization table 201 and the glass together inside the crystallization chamber 2, close the sealing cover 104 and tighten the compass 102 to seal the front of the shell 1, and the infrared temperature detector 204 continuously detects the ambient temperature inside the crystallization chamber 2; In the heating stage, the control box 103 supplies power to the resistance wire 202 and the cooling box 205, and the resistance wire 202 is powered on to generate heat to heat the inside of the crystallization chamber 2, so that the temperature inside the crystallization chamber 2 rises. At the same time, the heat-conducting ring 306 absorbs the heat inside the crystallization chamber 2, so that its own temperature rises. When the glass is continuously heated and reaches a specified temperature, the electric power of the resistance wire 202 is controlled to maintain the ambient temperature inside the crystallization chamber 2. The motor 304 is powered on to rotate and the threaded rod 301 is driven to rotate, so that the heat-conducting ring 306 moves inside the crystallization chamber 2. At the same time, the electric telescopic rod 303 pushes the heat-conducting ring 306 to move, so that the heat-releasing cone 307 is close to the local position of the glass, and the glass is locally heated, so that the glass is heated evenly as a whole. After maintaining the high temperature for a period of time, refrigerant is injected into the guide tube 203 through the cooling box 205 to reduce the temperature inside the crystallization chamber 2 to the temperature range of the heat preservation stage, and the heat preservation board 107 is used to suppress heat loss, so that the glass is heat-insulated inside the crystallization chamber 2; After the heat preservation treatment is completed, a refrigerant is injected into the flow guide pipe 203 through the cooling box 205, so that the temperature inside the crystallization chamber 2 gradually drops to room temperature, thereby completing the crystallization treatment of the glass.
[0024] The above-mentioned specific embodiments are only several preferred embodiments of the present invention. Based on the technical solutions of the present invention and the relevant inspirations of the above-mentioned embodiments, those skilled in the art can make various alternative improvements and combinations to the above-mentioned specific embodiments.
Claims
1. A glass crystallization device, comprising a housing (1), a crystallization chamber (2) and an auxiliary heat assembly (3), characterized in that: A plurality of heat dissipation openings are provided on one side of the shell (1); an inner groove (106) is provided inside the shell (1); the back side of the inner groove (106) is fixedly connected to the inner wall of the shell (1); gaps are provided between the left and right sides and the upper and lower sides of the inner groove (106) and the inner wall of the shell (1); the front side of the inner groove (106) and the front side of the shell (1) are located on the same longitudinal plane; a heat preservation plate (107) is fixedly installed between the shell (1) and the inner groove (106); and a cover plate (105) is fixedly installed on the front side of the heat preservation plate (107); A crystallization chamber (2) is fixedly installed inside the inner groove (106), the crystallization chamber (2) is a hollow square structure, and a plurality of resistance wires (202) and flow guide tubes (203) are fixedly installed outside the crystallization chamber (2), the resistance wires (202) and flow guide tubes (203) are both fixedly connected to the outside of the inner groove (106), and the resistance wires (202) and flow guide tubes (203) penetrate the inner groove (106) and are in contact with the outside of the crystallization chamber (2); An auxiliary heating component (3) is installed inside the crystallization chamber (2).
2. A glass crystallization device according to claim 1, characterized in that: The auxiliary heat assembly (3) comprises a heat-conducting ring (306), the heat-conducting ring (306) is made of silicon carbide ceramic material, and a plurality of heat-releasing cones (307) are fixedly mounted on the inner side of the heat-conducting ring (306), the tips of the heat-releasing cones (307) are all facing the center of the heat-conducting ring (306), and a plurality of heat-conducting plates (305) are fixedly mounted on the outer side of the heat-conducting ring (306); Four electric telescopic rods (303) are installed on the side of the heat-conducting ring (306) via a pin shaft, and a threaded sleeve (302) is installed on one end of the electric telescopic rod (303) away from the heat-conducting ring (306) via a pin shaft, and a threaded rod (301) is installed through the inside of the threaded sleeve (302) via a threaded structure, the top end of the threaded rod (301) is connected to the inner wall of the crystallization chamber (2) via a shaft seat, and the bottom end of the threaded rod (301) penetrates the crystallization chamber (2) and the inner groove (106) and extends to the bottom of the inner groove (106), and a motor (304) is fixedly installed on the bottom of the threaded rod (301), and the housing of the motor (304) is fixedly connected to the bottom of the inner groove (106).
3. A glass crystallization device according to claim 1, characterized in that: Four supporting feet (101) are fixedly mounted on the bottom of the housing (1), a sealing cover (104) is mounted on the front of the housing (1) via a hinge, a control box (103) is fixedly mounted on the front of the sealing cover (104), and a fastening compass (102) is mounted on the side of the sealing cover (104) away from the hinge via a threaded structure.
4. A glass crystallization device according to claim 1, characterized in that: A crystallization table (201) is installed at the bottom of the crystallization chamber (2), and two grooves are provided inside the crystallization table (201).
5. A glass crystallization device according to claim 1, characterized in that: Infrared temperature detectors (204) are installed through the top and bottom of the crystallization chamber (2), and the outer shell of the infrared temperature detector (204) is fixedly connected to the top and bottom of the inner tank (106).
6. A glass crystallization device according to claim 1, characterized in that: A connecting pipe (206) is fixedly mounted on the outside of the flow guide pipe (203); a cooling box (205) is mounted on one side of the connecting pipe (206) via two connecting pipes; a heat exchange pipe, a heat dissipation fan and a circulation pump are arranged inside the cooling box (205); and an air outlet of the cooling box (205) matches a heat dissipation outlet on one side of the housing (1).