Dry distillation gasification equipment based on carbon-containing material
By adopting structures such as primary and secondary distillation mechanisms, vibration mechanisms and porous turntables in the dry distillation gasification equipment, the problem of insufficient distillation gasification caused by the large degree of carbonization of carbonaceous materials in the prior art is solved, and the efficient dry distillation gasification of biomass materials is achieved.
Patent Information
- Application Number
- CN202510308040.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-17
- Publication Date
- 2025-04-25
AI Technical Summary
In the existing dry distillation gasification equipment, the degree of carbonization of carbonaceous materials varies greatly, resulting in insufficient dry distillation gasification.
A dry distillation and gasification equipment based on carbon-containing materials was designed, and the primary and secondary distillation mechanisms, vibration mechanisms and porous turning plates were used to peel off the carbonization layer and uniform heating through turning and vibration to ensure sufficient gasification of biomass materials.
Through the multi-stage dry distillation gasification process and automated control, the dry distillation gasification efficiency of biomass materials is significantly improved, ensuring the uniformity of the degree of carbonization and the adequacy of dry distillation gasification.
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Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of carbon-containing material dry distillation, and in particular relates to a dry distillation gasification device based on carbon-containing materials. Background Art
[0002] Biomass pyrolysis refers to the process of heating biomass to a certain temperature under the condition of air isolation or a small amount of air to decompose into charcoal, tar and pyrolysis gas. Biomass dry distillation gasification device is a gasification equipment used to produce straw gas (green new energy). It converts biomass raw materials into combustible gas through high-temperature cracking and gasification processes. This gas can be used in many fields such as power generation, heating and production of chemicals.
[0003] In the prior art, the dry distillation gasification equipment for carbon-containing materials (biomass) generally directly pours a certain amount of carbon-containing materials into the dry distillation gasification equipment, and then controls the internal temperature of the dry distillation gasification equipment to gradually pyrolyze and carbonize the carbon-containing materials. The pyrolysis gas generated during the pyrolysis and carbonization process is discharged through a pipeline for collection, and the carbon slag in the equipment is cleaned out after the dry distillation and gasification treatment is completed.
[0004] Although the above-mentioned dry distillation and gasification equipment realizes the dry distillation and gasification treatment of carbon-containing materials, the carbon-containing materials therein are directly piled together, and the dry distillation and gasification process of carbon-containing materials belongs to static dry distillation and gasification, which easily causes a large difference in the carbonization degree of carbon-containing materials at different parts, thereby affecting the full dry distillation and gasification of carbon-containing materials. To this end, we provide a dry distillation and gasification equipment based on carbon-containing materials to solve the above-mentioned problems. Summary of the invention
[0005] The object of the present invention is to provide a dry distillation gasification device based on carbon-containing materials. Through the specific structural design of a dry distillation gasification tank, a primary dry distillation mechanism, a dry distillation material guiding assembly, a vibrating mechanism, a connecting cavity mechanism, a bearing mechanism, a closed slag collecting mechanism, a dry distillation power mechanism and a bulk material power mechanism, the problem that although the existing dry distillation gasification equipment realizes the dry distillation gasification treatment of carbon-containing materials, the carbon-containing materials therein are directly piled together, and the dry distillation gasification process of the carbon-containing materials belongs to static dry distillation gasification, which easily causes a large difference in the carbonization degree of the carbon-containing materials at different parts, thereby affecting the sufficient dry distillation gasification of the carbon-containing materials.
[0006] To solve the above technical problems, the present invention is achieved through the following technical solutions: the present invention is a carbon-containing material-based dry distillation gasification equipment, including a dry distillation gasification tank; the dry distillation gasification equipment also includes a first-level dry distillation mechanism, the first-level dry distillation mechanism is rotatably installed inside the dry distillation gasification tank, the first-level dry distillation mechanism includes a dry distillation material guide assembly, a first-level material turning assembly is rotatably installed inside the dry distillation material guide assembly, and a carbonized layer stripping roller is slidably arranged on the top of the first-level material turning assembly; a second-level dry distillation mechanism, the second-level dry distillation mechanism is rotatably installed inside the dry distillation gasification tank and is located below the first-level dry distillation mechanism, the second-level dry distillation mechanism includes a dry distillation material guide assembly, a second-level material turning assembly is rotatably installed inside the dry distillation material guide assembly, and a carbonized layer stripping roller is slidably arranged on the top of the second-level material turning assembly Separation roller; and a vibrating mechanism, the vibrating mechanism includes a first vibrating assembly and a second vibrating assembly installed on the peripheral side of the dry distillation gasification tank; wherein, the first vibrating assembly and the second vibrating assembly both include a first vibrating rod and a second vibrating rod, the first vibrating rod and the second vibrating rod both rest on the corresponding dry distillation material guiding assembly, the first-level material turning assembly and the second-level material turning assembly are respectively used to control the vibrating movement of the corresponding first vibrating rod and the second vibrating rod; a charcoal particle outlet bucket is fixedly installed inside the dry distillation gasification tank, a lower conducting port and an upper conducting port are respectively opened on the peripheral side of the dry distillation gasification tank, a radial duct is connected to the peripheral side of the dry distillation gasification tank, a first air duct is connected to the peripheral side of the dry distillation gasification tank close to the top, and a first check valve is installed on the first air duct.
[0007] The present invention is further configured as follows: the present invention also includes a connecting chamber mechanism; wherein, the connecting chamber mechanism includes a closed cover mounted on the outside of the dry distillation gasification tank, and a hollow conducting portion is arranged in a circumferential array on the circumferential side of the closed cover, the hollow conducting portion is connected to the corresponding lower conducting port through the lower connecting chamber port, the hollow conducting portion is connected to the corresponding upper conducting port through the upper connecting chamber port, the first air guide pipe is connected to the corresponding hollow conducting portion through the second air guide pipe, and a second one-way valve is installed on the second air guide pipe.
[0008] The present invention is further configured as follows: the distillation material guide assembly includes a distillation material guide box, a ring-shaped support seat is fixedly arranged on the peripheral side of the distillation material guide box, the ring-shaped support seat is concentrically fixed on the inner wall of the distillation gasification tank, a guide hopper is fixedly installed on the top of the distillation material guide box, the upper edge of the guide hopper is in contact with the inner wall of the distillation gasification tank, two arc-shaped guide rings are symmetrically fixedly arranged on the inner wall of the distillation material guide box, and a plurality of material dropping holes are opened at the bottom of the distillation material guide box.
[0009] The present invention is further configured as follows: the first-level material turning assembly and the second-level material turning assembly both include a porous material turning plate that is rotatably matched with the inside of the corresponding distillation material guide box, the top of the porous material turning plate is symmetrically provided with a guide groove, the guide groove and the arc guide ring are arranged one by one in a one-to-one correspondence with the arc guide ring, the peripheral side of the porous material turning plate is provided with a limiting guide opening connected to the guide groove, the limiting guide opening is adapted to the corresponding arc guide ring, and the carbonization layer stripping roller is slidably matched between the two guide grooves; the peripheral side of the porous material turning plate is respectively fixed with a first rotating shaft and a second rotating shaft that are relatively arranged, the first rotating shaft and the second rotating shaft are respectively rotatably connected with the distillation material guide box, a pawl mounting part is fixedly provided at the end of the first rotating shaft, a plurality of pawl mounting shafts are arranged in an annular array inside the pawl mounting part, a pawl is connected to the pawl mounting shaft through a torsion spring, one side of the pawl rests on the inner wall of the pawl mounting part, and the pawls on the first-level material turning assembly and the second-level material turning assembly are arranged in opposite directions.
[0010] The present invention is further configured such that the first vibrating assembly and the second vibrating assembly both further include a horizontal bearing rod, the horizontal bearing rod on the first vibrating assembly being fixed on the peripheral side of the closed cover, the horizontal bearing rod on the second vibrating assembly being fixed on the peripheral side of the dry distillation gasification tank, a movable frame being slidably sleeved on the horizontal bearing rod, the first vibrating rod being slidably fitted inside the radial conduit and fixedly connected to the corresponding movable frame, and the connecting plate fixed at the end of the horizontal bearing rod being connected to the corresponding movable frame via a first elastic member.
[0011] The present invention is further configured such that the first vibration assembly also includes a first energy storage control column, which is fixedly mounted on the second rotating shaft end of the first-level material turning assembly, and the first energy storage control column is in transmission cooperation with a movable frame sleeved thereon; the second vibration assembly also includes a second energy storage control column, which is fixedly mounted on the second rotating shaft end of the second-level material turning assembly, and the second energy storage control column is in transmission cooperation with a movable frame sleeved thereon, and the first energy storage control column and the second energy storage control column are both provided with spiral grooves and axial reset grooves connected end to end on the peripheral sides.
[0012] The present invention is further configured such that the second vibrating rod is slidably fitted inside the corresponding radial conduit, a first support plate is fixed to the end of the radial conduit corresponding to the second vibrating rod, a second support plate fixed on the peripheral side of the second vibrating rod is connected to the corresponding first support plate via a second elastic member, a connecting seat is fixedly installed on the end of the second vibrating rod, a linkage rod is rotatably arranged inside the connecting seat, linkage sleeves are fixed on opposite sides of the movable frame, and the linkage rod is slidably fitted inside the corresponding linkage sleeves.
[0013] The present invention is further configured as follows: the present invention also includes a bearing mechanism and a closed slag collecting mechanism; wherein, the bearing mechanism includes a dry distillation bearing frame, the dry distillation gasification tank is installed on the top of the dry distillation bearing frame, a slag discharge chamber is arranged inside the dry distillation bearing frame, a slag discharge port matched with the charcoal particle outlet bucket is provided on the top of the slag discharge chamber; the closed slag collecting mechanism includes a closed slag collecting box plugged into the slag discharge chamber, a slag drop port is provided on the top of the closed slag collecting box; an external tooth capping cover is rotatably installed on the top of the dry distillation gasification tank, a storage hopper is installed on the top of the external tooth capping cover, and a horizontal closed plate fitted to the bottom of the external tooth capping cover is fixed on the inner wall of the dry distillation gasification tank.
[0014] The present invention is further configured as follows: the present invention also includes a distillation power mechanism and a bulk material power mechanism; wherein the bulk material power mechanism includes a first power frame fixed on one side of the distillation carrier frame, a first motor output end installed on the top of the first power frame is connected to a power gear, and the power gear is meshed with an external tooth capping cover; the distillation power mechanism includes a second power frame fixed on the other side of the distillation carrier frame, a second motor output end installed on one side of the second power frame is connected to a first fixed shaft, a first sprocket and a first ratchet are respectively fixed on the first fixed shaft, the first ratchet is fitted in the corresponding pawl mounting part and adapted to the pawl, a second sprocket and a second ratchet are respectively fixed on the second fixed shaft rotatably arranged on the second power frame, the first sprocket and the second sprocket are connected by a transmission chain, and the second ratchet is fitted in the corresponding pawl mounting part and adapted to the pawl.
[0015] The present invention has the following beneficial effects: 1. After placing a certain amount of carbon-containing materials (biomass particles) on the top of the porous turning plate on the first-level turning assembly, the present invention heats up the interior of the dry distillation gasification tank through the heating component inside the dry distillation gasification tank and controls it within a set temperature range, thereby ensuring that the carbon-containing materials therein do not burn during the dry distillation gasification process. During the dry distillation gasification process, the carbonization layer stripping roller is controlled to squeeze the carbonized biomass particles by flipping the porous turning plate, thereby achieving the stripping of the carbonization layer on the outside of the biomass particles. By exposing the internal uncarbonized materials in this way, the biomass materials can be fully gasified, thereby greatly improving the dry distillation gasification efficiency of the biomass materials.
[0016] 2. The present invention sequentially installs a primary dry distillation mechanism and a secondary dry distillation mechanism inside a dry distillation gasification tank from top to bottom. After a period of dry distillation and gasification treatment, the primary material turning component is controlled to rotate clockwise for one circle to realize the turning and dropping of carbonized biomass particles. After another period of dry distillation and gasification treatment, the secondary material turning component is controlled to rotate counterclockwise for one circle to realize the turning and dropping of the carbonized biomass particles thereon. Subsequently, the primary material turning component is controlled to rotate clockwise for one circle again to realize the turning and dropping of the carbonized biomass particles, and the next batch of biomass particles is transported to the porous turning plate of the primary material turning component. Through this multi-stage dry distillation and gasification process, not only can the biomass material be fully gasified, but also the automatic control of the dry distillation and gasification process can be realized.
[0017] 3. In the process of controlling the rotation of the corresponding material turning assembly of the present invention, the corresponding energy storage control column rotates synchronously with the material turning assembly, so that the guide piece on the corresponding moving frame gradually slides along the spiral groove, thereby causing the moving frame to move radially and compress the first elastic piece, and under the cooperation of the linkage sleeve and the linkage rod, the second vibrating rod is driven to move and stretch the second elastic piece, thereby realizing the synchronous movement of the first vibrating rod and the second vibrating rod to disengage from the corresponding distillation material guide box until the corresponding material turning assembly completes one rotation. At this time, the guide piece on the moving frame just slides into the axial reset groove. At this time, under the action of the elastic restoring force of the first elastic piece and the second elastic piece, the guide piece on the moving frame returns to the initial position along the axial reset groove, thereby realizing the synchronous movement of the first vibrating rod and the second vibrating rod to knock the distillation material guide box, thereby realizing the vibration of the distillation material guide box, which can effectively prevent the carbonized biomass particles from blocking the drop-out hole on the distillation material guide box. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for describing the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.
[0019] Figure 1 It is a structural schematic diagram of a dry distillation gasification equipment based on carbon-containing materials.
[0020] Figure 2 for Figure 1 Side view of the structure.
[0021] Figure 3 It is a schematic diagram of the internal structure of the dry distillation gasification equipment in the present invention.
[0022] Figure 4 This is a diagram showing the coordination relationship between the dry distillation gasification tank and the supporting mechanism in the present invention.
[0023] Figure 5 for Figure 4 Schematic diagram of the internal structure of the medium distillation gasifier.
[0024] Figure 6 It is a structural cross-sectional view of the cavity connecting mechanism in the present invention.
[0025] Figure 7 It is a structural schematic diagram of the closed slag collecting mechanism in the present invention.
[0026] Figure 8 It is a structural schematic diagram of the primary distillation mechanism in the present invention.
[0027] Fig. 9 It is a structural schematic diagram of the two-stage dry distillation mechanism in the present invention.
[0028] Fig.10 It is a schematic diagram of the structure of the dry distillation material guide component in the present invention.
[0029] Fig.11 It is a structural schematic diagram of the first-level material turning component in the present invention.
[0030] Fig.12 It is a structural schematic diagram of the vibrating mechanism in the present invention.
[0031] Fig.13 It is a structural schematic diagram of the bulk material power mechanism in the present invention.
[0032] Fig.14 It is a structural schematic diagram of the dry distillation power mechanism in the present invention.
[0033] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0034] 1- dry distillation gasification tank, 101- carbon particle outlet hopper, 102- lower guide port, 103- upper guide port, 104- radial guide tube, 105- first air guide pipe, 106- first one-way valve, 107- first support plate, 108- external tooth capping cover, 109- storage hopper, 2- first-level dry distillation mechanism, 3- dry distillation guide assembly, 301- dry distillation guide box, 302- annular support seat, 303- guide hopper, 304- arc guide ring, 4- first-level turning assembly, 401- Multi-hole turning plate, 402-guide channel, 403-limiting guide port, 404-first rotating shaft, 405-second rotating shaft, 406-pawl mounting portion, 407-pawl, 5-carbonized layer peeling roller, 6-secondary distillation mechanism, 7-secondary turning assembly, 8-vibration mechanism, 9-first vibrating assembly, 901-first vibrating rod, 902-second vibrating rod, 903-horizontal bearing rod, 904-movable frame, 905-first elastic member, 906-first energy storage control column, 9 07-second support plate, 908-second elastic member, 909-connecting seat, 910-linking rod, 911-linking sleeve, 10-second vibration assembly, 1001-second energy storage control column, 11-connecting chamber mechanism, 1101-sealed cover, 1102-hollow conduction part, 1103-lower connecting chamber port, 1104-upper connecting chamber port, 1105-second air guide pipe, 1106-second one-way valve, 12-carrying mechanism, 1201-drying bearing frame, 1202-slag discharge Chamber, 1203-slag discharge port, 13-enclosed slag collection mechanism, 1301-enclosed slag collection box, 1302-slag drop port, 14-drying distillation power mechanism, 1401-second power frame, 1402-second motor, 1403-first sprocket, 1404-first ratchet, 1405-second sprocket, 1406-second ratchet, 1407-transmission chain, 15-bulk material power mechanism, 1501-first power frame, 1502-first motor, 1503-power gear. DETAILED DESCRIPTION
[0035] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0036] For specific embodiment 1, please refer to Figure 1-14The present invention is a carbon-containing material-based dry distillation gasification device, comprising a dry distillation gasification tank 1; the dry distillation gasification device also comprises a primary dry distillation mechanism 2, a secondary dry distillation mechanism 6 and a vibrating mechanism 8; the primary dry distillation mechanism 2 is rotatably mounted inside the dry distillation gasification tank 1, the primary dry distillation mechanism 2 comprises a dry distillation material guide assembly 3, a primary material turning assembly 4 is rotatably mounted inside the dry distillation material guide assembly 3, and a carbonized layer peeling roller 5 is slidably arranged on the top of the primary material turning assembly 4; the secondary dry distillation mechanism 6 is rotatably mounted inside the dry distillation gasification tank 1 and is located below the primary dry distillation mechanism 2, the secondary dry distillation mechanism 6 comprises a dry distillation material guide assembly 3, the dry distillation material guide assembly 3 comprises a primary material turning assembly 4 ... the carbonized layer peeling roller 5 is slidably arranged on the top of the primary material turning assembly 4; the secondary dry distillation mechanism 6 is rotatably mounted inside the dry distillation gasification tank 1 and is located below the primary dry distillation mechanism 2, the secondary dry distillation mechanism 6 comprises a dry distillation material guide assembly 3, the dry distillation material guide assembly 3 comprises a primary material turning assembly 4, the carbonized layer peeling roller 5 is slidably arranged on the top of the primary material turning assembly 4, the carbonized layer peeling roller 5 is slid A secondary material turning assembly 7 is rotatably installed inside the distillation material guiding assembly 3, and a carbonized layer stripping roller 5 is slidably installed on the top of the secondary material turning assembly 7; the vibrating mechanism 8 includes a first vibrating assembly 9 and a second vibrating assembly 10 installed on the side of the dry distillation gasification tank 1; wherein, the first vibrating assembly 9 and the second vibrating assembly 10 both include a first vibrating rod 901 and a second vibrating rod 902, and the first vibrating rod 901 and the second vibrating rod 902 both rest on the corresponding dry distillation material guiding assembly 3, and the first material turning assembly 4 and the secondary material turning assembly 7 are respectively used to control the vibration movement of the corresponding first vibrating rod 901 and the second vibrating rod 902.
[0037] In this embodiment of the present invention, a charcoal particle outlet bucket 101 is fixedly installed inside the dry distillation gasification tank 1, a lower conducting port 102 and an upper conducting port 103 are respectively opened on the side of the dry distillation gasification tank 1, a radial duct 104 is connected to the side of the dry distillation gasification tank 1, and a first air guide pipe 105 is connected to the side of the dry distillation gasification tank 1 close to the top, and a first check valve 106 is installed on the first air guide pipe 105. The gas generated during the dry distillation gasification process is discharged to the back-end process along the first air guide pipe 105. In order to improve the quality of the dry distillation gasification gas, the discharged dry distillation gasification gas can be subjected to dust removal and tar removal treatment.
[0038] The present invention also includes a connecting chamber mechanism 11; wherein the connecting chamber mechanism 11 includes a closed cover 1101 sleeved and installed on the outside of the dry distillation gasification tank 1, and a hollow conductive portion 1102 is arranged in a circumferential array on the side surface of the closed cover 1101. The hollow conductive portion 1102 is connected to the corresponding lower conductive port 102 through a lower connecting chamber port 1103, and the hollow conductive portion 1102 is connected to the corresponding upper conductive port 103 through an upper connecting chamber port 1104 (so that each hollow conductive portion 1102 is connected to the inner cavity of the dry distillation gasification tank 1), and the first air guide pipe 105 is connected to the corresponding hollow conductive portion 1102 through a second air guide pipe 1105, and a second one-way valve 1106 is installed on the second air guide pipe 1105. Through the above-mentioned structural design, the dry distillation gas in the first-level dry distillation mechanism 2 is discharged along the first air guide pipe 105, and the dry distillation gas in the second-level dry distillation mechanism 6 is discharged along the second air guide pipe 1105.
[0039] In this embodiment of the present invention, the distillation material guide assembly 3 includes a distillation material guide box 301, and an annular support seat 302 is fixedly arranged on the side surface of the distillation material guide box 301. The annular support seat 302 is concentrically fixed on the inner wall of the distillation gasification tank 1. A guide hopper 303 is fixedly installed on the top of the distillation material guide box 301. The upper edge of the guide hopper 303 is in contact with the inner wall of the distillation gasification tank 1. Two arc-shaped guide rings 304 are symmetrically fixed on the inner wall of the distillation material guide box 301, and a plurality of material drop holes are opened at the bottom of the distillation material guide box 301.
[0040] The first-stage turning component 4 and the second-stage turning component 7 both include a porous turning plate 401 rotatably fitted inside the corresponding dry distillation guide box 301, and a guide groove 402 is symmetrically provided on the top of the porous turning plate 401. The guide groove 402 is arranged in a one-to-one correspondence with the arc-shaped guide ring 304 (specifically, the guide groove 402 and the corresponding arc-shaped guide ring 304 are staggered with each other to ensure that the carbonized layer stripping roller 5 gradually sliding down along the guide groove 402 can be smoothly attached between the two arc-shaped guide rings 304, and the carbonized layer stripping roller 5 slides along the arc-shaped guide ring 304. In this embodiment, the carbonized layer stripping roller 5 is moved by its own weight to make it slide smoothly along the corresponding guide groove 402. Of course, the carbonized layer stripping roller 5 is provided to improve the stripping effect of the carbonized layer. The carbonized layer stripping roller 5 may also be not provided, and the stripping is achieved by the impact or friction of the falling carbonized biomass particles. A limiting guide opening 403 connected to the guide groove 402 is provided on the side surface of the porous turning plate 401. The limiting guide opening 403 is adapted to the corresponding arc-shaped guide ring 304, and the carbonized layer stripping roller 5 slides between the two guide grooves 402.
[0041] The first rotating shaft 404 and the second rotating shaft 405 which are arranged opposite to each other are fixed to the circumferential side of the porous turning plate 401 respectively. The first rotating shaft 404 and the second rotating shaft 405 are rotatably connected to the distillation guide box 301 respectively. A pawl mounting part 406 is fixedly arranged at the end of the first rotating shaft 404. A plurality of pawl mounting shafts are arranged in an annular array inside the pawl mounting part 406 (each pawl mounting shaft is fixed inside the pawl mounting part 406). A pawl 407 is connected to the pawl mounting shaft through a torsion spring (rotationally connected). One side of the pawl 407 abuts against the inner wall of the pawl mounting part 406 (so that the pawl 407 can only rotate in a fixed direction). The pawls 407 on the primary turning component 4 and the secondary turning component 7 are arranged in opposite directions. Figure 8 and Fig. 9 As shown, the ratchets 407 on the primary material turning assembly 4 are arranged in a counterclockwise direction, while the ratchets 407 on the secondary material turning assembly 7 are arranged in a clockwise direction.
[0042] In this embodiment of the present invention, the first vibrating assembly 9 and the second vibrating assembly 10 also include a horizontal bearing rod 903. The horizontal bearing rod 903 on the first vibrating assembly 9 is fixed on the side surface of the closed cover 1101, and the horizontal bearing rod 903 on the second vibrating assembly 10 is fixed on the side surface of the dry distillation gasification tank 1. A movable frame 904 is slidably sleeved on the horizontal bearing rod 903. The first vibrating rod 901 is slidably fitted inside the radial conduit 104 and is fixedly connected to the corresponding movable frame 904. The connecting plate fixed at the end of the horizontal bearing rod 903 is connected to the corresponding movable frame 904 via a first elastic member 905.
[0043] The first vibrating assembly 9 also includes a first energy storage control column 906, which is fixedly mounted on the end of the second rotating shaft 405 on the first-level material turning assembly 4. The first energy storage control column 906 is matched with a movable frame 904 mounted thereon, that is, the reciprocating motion of the corresponding movable frame 904 can be achieved by controlling the rotation of the first energy storage control column 906. Under the sliding cooperation between the first vibrating rod 901 and the corresponding radial guide tube 104 and the cooperation between the movable frame 904 and the first energy storage control column 906, it can be ensured that the movable frame 904 corresponding to the first energy storage control column 906 can only move horizontally.
[0044] The second vibrating assembly 10 also includes a second energy storage control column 1001, which is fixedly mounted on the end of the second rotating shaft 405 on the secondary material turning assembly 7. The second energy storage control column 1001 is in transmission cooperation with the mobile frame 904 sleeved thereon, that is, the reciprocating motion of the corresponding mobile frame 904 can be achieved by controlling the rotation of the second energy storage control column 1001. The first energy storage control column 906 and the second energy storage control column 1001 are both provided with spiral grooves and axial reset grooves connected end to end on the side surfaces. In the initial state, the first energy storage control column 906 on the first vibrating assembly 9 The first vibrating rod 901 and the second vibrating rod 902 are both tightly against the outer wall of the upper distillation material guide box 301, and the first vibrating rod 901 and the second vibrating rod 902 on the second vibrating assembly 10 are both tightly against the outer wall of the lower distillation material guide box 301. At this time, the guide piece on the movable frame 904 corresponding to the first energy storage control column 906 is matched at the intersection of the corresponding spiral groove and the axial reset groove. Similarly, the guide piece on the movable frame 904 corresponding to the second energy storage control column 1001 is also matched at the intersection of the corresponding spiral groove and the axial reset groove (such as Fig.12 shown).
[0045] In this embodiment of the present invention, the second vibrating rod 902 is slidably fitted inside the corresponding radial duct 104, and a first support plate 107 is fixed to the end of the radial duct 104 corresponding to the second vibrating rod 902. The second support plate 907 fixed on the peripheral side of the second vibrating rod 902 is connected to the corresponding first support plate 107 via a second elastic member 908. A connecting seat 909 is fixedly installed at the end of the second vibrating rod 902, and a linkage rod 910 is rotatably arranged inside the connecting seat 909. Linkage sleeves 911 are fixed on opposite sides of the moving frame 904, and the linkage rod 910 is slidably fitted inside the corresponding linkage sleeve 911. In the process of controlling the movement of the moving frame 904, the linkage sleeve 911 that moves radially synchronously with the moving frame 904 can drive the linkage rod 910 to move synchronously, thereby causing the second vibrating rod 902 to slide along the corresponding radial duct 104, thereby achieving synchronous radial movement of the first vibrating rod 901 and the second vibrating rod 902.
[0046] like Figure 3As shown, after a certain amount of carbon-containing materials (biomass particles) are placed on the top of the porous turning plate 401 on the first-level turning assembly 4, the heating component inside the dry distillation gasification tank 1 is used to heat the inside of the dry distillation gasification tank 1 and control it within a set temperature range to ensure that the carbon-containing materials therein do not burn during the dry distillation gasification process. After a period of dry distillation gasification treatment, the first-level turning assembly 4 is controlled to rotate slowly clockwise, so that the porous turning plate 401 gradually rotates clockwise. During the rotation of 401, the carbonized biomass particles thereon gradually slide down and enter the corresponding dry distillation material guide box 301. The carbonized layer stripping roller 5 gradually slides downward and squeezes the carbonized biomass particles to peel off the carbonized layer. When the porous turning plate 401 rotates 90°, the carbonized layer stripping roller 5 is at the lowest position inside the corresponding dry distillation material guide box 301 (in this process, the carbonized layer stripping roller 5 is attached to the arc guide ring 304 and slides along it). As the porous turning plate 401 continues to rotate, it completely falls into The carbonized biomass particles in the dry distillation material guide box 301 and the carbonized layer stripping roller 5 no longer move synchronously with the porous turning plate 401. After the porous turning plate 401 completes a 180° flip, as the porous turning plate 401 continues to rotate, the porous turning plate 401 pushes the carbonized biomass particles in the dry distillation material guide box 301 to move together again, and the carbonized layer stripping roller 5 re-cooperates with the guide groove 402 on the porous turning plate 401 until the porous turning plate 401 completes a clockwise rotation. During one cycle, during the entire rotation process of the porous turning plate 401, the small-particle carbonized biomass particles pass through the drop holes and fall to the top of the porous turning plate 401 on the secondary turning assembly 7, while the carbonized biomass particles that do not pass through the drop holes are pushed back to the top of the porous turning plate 401 on the primary turning assembly 4, and the carbonized layer stripping roller 5 also returns to the top of the porous turning plate 401 on the primary turning assembly 4. During the above-mentioned dry distillation and gasification process, the secondary turning assembly 7 does not rotate (dry distillation and gasification process one).
[0047] After the re-distillation gasification treatment for the same period of time, the secondary turning component 7 is controlled to rotate slowly counterclockwise, so that the porous turning plate 401 gradually rotates counterclockwise. During the rotation of the porous turning plate 401, the carbonized biomass particles thereon gradually slide into the corresponding distillation material guide box 301, and the carbonized layer stripping roller 5 that gradually slides downward squeezes the carbonized biomass particles to peel off the carbonized layer. When the porous turning plate 401 rotates 90°, the carbonized layer stripping roller 5 is at the lowest position inside the corresponding distillation material guide box 301 (in this process, the carbonized layer stripping roller 5 is attached to the arc guide ring 304 and slides along it). As the porous turning plate 401 continues to rotate, the carbonized biomass particles that have completely fallen into the distillation material guide box 301 and the carbonized layer stripping roller 5 no longer move synchronously with the porous turning plate 401. After the turning plate 401 completes a 180° flip, as the porous turning plate 401 continues to rotate, the porous turning plate 401 pushes the carbonized biomass particles in the distillation guide box 301 to move together again, and the carbonized layer stripping roller 5 re-cooperates with the guide groove 402 on the porous turning plate 401 until the porous turning plate 401 completes a counterclockwise rotation. During the entire rotation process of the porous turning plate 401, the carbonized particles pass through the drop holes and fall into the carbon particle outlet bucket 101, while the carbonized biomass particles that do not pass through the drop holes are pushed back to the top of the porous turning plate 401 on the secondary turning assembly 7, and the carbonized layer stripping roller 5 also returns to the top of the porous turning plate 401 on the secondary turning assembly 7. During the above-mentioned distillation and gasification process, the primary turning assembly 4 does not rotate (dry distillation and gasification process two).
[0048] Next, continue to control the first-level turning component 4 to rotate slowly clockwise, so that the porous turning plate 401 gradually rotates clockwise, and the carbonized layer of the carbonized biomass particles is stripped again according to the above-mentioned dry distillation and gasification process one, and then the same amount of carbon-containing material (biomass particles) is placed on the top of the porous turning plate 401 on the first-level turning component 4 again, and continue to use the dry distillation and gasification tank 1 to perform dry distillation and gasification treatment on the carbon-containing material (biomass particles) on the first-level turning component 4 (dry distillation and gasification process three), and subsequently continue to perform dry distillation and gasification treatment of multiple batches of carbon-containing materials (biomass particles) according to the steps of the above-mentioned dry distillation and gasification process one-dry distillation and gasification process two-dry distillation and gasification process three. After completing the gasification time set by the control system, turn off the heating component, and discharge and collect the carbon particles accumulated in the carbon particle outlet bucket 101.
[0049] Specific embodiment 2, on the basis of specific embodiment 1, the present invention also includes a supporting mechanism 12 and a closed slag collecting mechanism 13; wherein the supporting mechanism 12 includes a dry distillation supporting frame 1201, the dry distillation gasification tank 1 is installed on the top of the dry distillation supporting frame 1201, a slag discharge chamber 1202 is arranged inside the dry distillation supporting frame 1201, and a slag discharge port 1203 matched with the charcoal particle outlet bucket 101 is opened on the top of the slag discharge chamber 1202; the closed slag collecting mechanism 13 includes a closed slag collecting box 1301 plugged into the slag discharge chamber 1202, and a slag drop port 1302 is opened on the top of the closed slag collecting box 1301. During the dry distillation gasification process of biomass particles, the slag discharge port 1203 and the charcoal particle outlet bucket 101 are connected to the slag discharge chamber 1202. The bucket 101 is blocked by a closed slag collecting box 1301, and the slag outlet 1302 is offset from the slag discharge outlet 1203; an external tooth capping cover 108 is rotatably installed on the top of the dry distillation gasification tank 1, and a storage hopper 109 is installed on the top of the external tooth capping cover 108, and a horizontal closed plate that fits the bottom of the external tooth capping cover 108 is fixed to the inner wall of the dry distillation gasification tank 1; after the dry distillation gasification is completed, the closed slag collecting box 1301 is pulled outward so that the slag outlet 1302 is aligned with the slag discharge outlet 1203, so that the carbonized particles in the carbon particle outlet bucket 101 fall into the closed slag collecting box 1301, and finally the closed slag collecting box 1301 is completely pulled out of the slag discharge chamber 1202 to achieve the removal of the collected carbonized particles.
[0050] In this embodiment of the present invention, the present invention further includes a dry distillation power mechanism 14 and a bulk material power mechanism 15; wherein the bulk material power mechanism 15 includes a first power frame 1501 fixed to one side of the dry distillation carrier frame 1201, and the output end of the first motor 1502 installed on the top of the first power frame 1501 is connected to a power gear 1503, and the power gear 1503 is meshed with the external tooth capping cover 108; the storage hopper 109 in the initial state is blocked by a horizontal sealing plate, and a certain amount of biomass particles are poured into the storage hopper 109 After that, the power gear 1503 is controlled to rotate by the first motor 1502, and the outer tooth capping cover 108 is driven to gradually rotate under the meshing action of the power gear 1503 and the outer tooth capping cover 108, so that the biomass particles in the storage hopper 109 gradually fall and disperse to the top of the porous material turning plate 401 on the first-level material turning component 4; when the biomass particles in the storage hopper 109 are completely dispersed to the surface of the porous material turning plate 401, the storage hopper 109 is controlled to return to the initial position and is sealed again through the horizontal sealing plate.
[0051] The dry distillation power mechanism 14 includes a second power frame 1401 fixed on the other side of the dry distillation carrier frame 1201, and the output end of the second motor 1402 installed on one side of the second power frame 1401 is connected to the first fixed shaft, and the first sprocket 1403 and the first ratchet 1404 are respectively fixed on the first fixed shaft, and the first ratchet 1404 is matched with the corresponding ratchet mounting portion 406 and adapted to the ratchet 407. The second sprocket 1405 and the second ratchet 1406 are respectively fixed on the second fixed shaft rotatably arranged on the second power frame 1401, and the first sprocket 1403 and the second sprocket 1405 are connected through a transmission chain 1407, and the second ratchet 1406 is matched with the corresponding ratchet mounting portion 406 and adapted to the ratchet 407; the second motor 1402 is started to control the first ratchet 1404 to rotate clockwise During rotation, the clockwise rotation of the first-level material turning component 4 can be achieved through the cooperation of the first ratchet 1404 and the corresponding pawl 407. During this process, the second ratchet 1406 is driven to rotate synchronously clockwise through the transmission chain 1407. During the clockwise rotation of the second ratchet 1406, the corresponding pawls 407 rotate synchronously, so that the second-level material turning component 7 does not rotate. When the first ratchet 1404 is controlled to rotate counterclockwise by the second motor 1402, the corresponding pawls 407 rotate synchronously, so that the first-level material turning component 4 does not rotate. During this process, the second ratchet 1406 is driven to rotate synchronously counterclockwise through the transmission chain 1407, and the clockwise rotation of the second ratchet 1406 and the corresponding pawl 407 can be achieved.
[0052] In the process of controlling the clockwise rotation of the first-stage material turning component 4, the first energy storage control column 906 rotates clockwise with the first-stage material turning component 4, so that the guide member on the corresponding moving frame 904 gradually slides along the spiral groove, thereby causing the moving frame 904 to move radially and compress the first elastic member 905, and under the cooperation of the linkage sleeve 911 and the linkage rod 910, the second vibrating rod 902 is driven to move and stretch the second elastic member 908, thereby realizing the synchronous movement of the first vibrating rod 901 and the second vibrating rod 902 to separate from the corresponding distillation guide box 301, until the first stage The material turning component 4 completes one clockwise rotation, and the guide member on the movable frame 904 just slides into the axial reset groove. At this time, under the elastic restoring force of the first elastic member 905 and the second elastic member 908, the guide member on the movable frame 904 returns to the initial position along the axial reset groove, thereby realizing the synchronous movement of the first vibrating rod 901 and the second vibrating rod 902 to knock the distillation material guide box 301, thereby realizing the vibration of the distillation material guide box 301, which can effectively prevent the carbonized biomass particles from clogging the drop-out holes on the distillation material guide box 301.
[0053] In the process of controlling the counterclockwise rotation of the secondary material turning component 7, the second energy storage control column 1001 rotates counterclockwise synchronously with the secondary material turning component 7, so that the guide member on the corresponding moving frame 904 gradually slides along the spiral groove, thereby causing the moving frame 904 to move radially and compress the first elastic member 905, and under the cooperation of the linkage sleeve 911 and the linkage rod 910, the second vibrating rod 902 is driven to move and stretch the second elastic member 908, thereby realizing the synchronous movement of the first vibrating rod 901 and the second vibrating rod 902 to separate from the corresponding distillation guide box 301 until the secondary material turning component 7 is turned to the secondary material turning component 7. The material turning component 7 completes one counterclockwise rotation, and the guide member on the movable frame 904 just slides into the axial reset groove. At this time, under the elastic restoring force of the first elastic member 905 and the second elastic member 908, the guide member on the movable frame 904 returns to the initial position along the axial reset groove, thereby realizing the synchronous movement of the first vibrating rod 901 and the second vibrating rod 902 to knock the distillation material guide box 301, thereby realizing the vibration of the distillation material guide box 301, which can effectively prevent the carbonized biomass particles from clogging the drop-out holes on the distillation material guide box 301.
[0054] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0055] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.
Claims
1. A carbon-containing material-based dry distillation gasification device, comprising a dry distillation gasification tank (1); characterized in that: The dry distillation gasification equipment also includes: A primary dry distillation mechanism (2), the primary dry distillation mechanism (2) being rotatably mounted inside the dry distillation gasification tank (1), the primary dry distillation mechanism (2) comprising a dry distillation material guide assembly (3), a primary material turning assembly (4) being rotatably mounted inside the dry distillation material guide assembly (3), a carbonized layer peeling roller (5) being slidably disposed on the top of the primary material turning assembly (4); A secondary dry distillation mechanism (6), the secondary dry distillation mechanism (6) is rotatably mounted inside the dry distillation gasification tank (1) and is located below the primary dry distillation mechanism (2), the secondary dry distillation mechanism (6) comprises a dry distillation material guide assembly (3), a secondary material turning assembly (7) is rotatably mounted inside the dry distillation material guide assembly (3), and a carbonized layer peeling roller (5) is slidably arranged on the top of the secondary material turning assembly (7); and a vibrating mechanism (8), the vibrating mechanism (8) comprising a first vibrating assembly (9) and a second vibrating assembly (10) mounted on the peripheral side of the dry distillation gasification tank (1); wherein the first vibrating assembly (9) and the second vibrating assembly (10) both comprise a first vibrating rod (901) and a second vibrating rod (902), the first vibrating rod (901) and the second vibrating rod (902) both abut against a corresponding dry distillation material guiding assembly (3), and the first material turning assembly (4) and the second material turning assembly (7) are respectively used to control the vibrating movement of the corresponding first vibrating rod (901) and the second vibrating rod (902).
2. A carbon-containing material dry distillation gasification device according to claim 1, characterized in that: A charcoal particle outlet hopper (101) is fixedly installed inside the dry distillation gasification tank (1), a lower conduction port (102) and an upper conduction port (103) are respectively provided on the peripheral side of the dry distillation gasification tank (1), a radial guide tube (104) is provided on the peripheral side of the dry distillation gasification tank (1), and a first air guide pipe (105) is provided on the peripheral side of the dry distillation gasification tank (1) close to the top, and a first non-return valve (106) is installed on the first air guide pipe (105).
3. A carbon-containing material dry distillation gasification device according to claim 2, characterized in that: The invention also comprises a cavity connection mechanism (11); wherein the cavity connection mechanism (11) comprises a closed cover (1101) sleeved and installed on the outside of the dry distillation gasification tank (1); a hollow conducting portion (1102) is arranged in a circumferential array on the circumferential side of the closed cover (1101); the hollow conducting portion (1102) is connected to the corresponding lower conducting port (102) via a lower cavity connection port (1103); the hollow conducting portion (1102) is connected to the corresponding upper conducting port (103) via an upper cavity connection port (1104); the first air guide pipe (105) is connected to the corresponding hollow conducting portion (1102) via a second air guide pipe (1105); and a second one-way valve (1106) is installed on the second air guide pipe (1105).
4. A carbon-containing material dry distillation gasification device according to claim 3, characterized in that: The dry distillation material guide assembly (3) comprises a dry distillation material guide box (301), an annular support seat (302) is fixedly provided on the peripheral side of the dry distillation material guide box (301), the annular support seat (302) is concentrically fixed on the inner wall of the dry distillation gasification tank (1), a guide hopper (303) is fixedly installed on the top of the dry distillation material guide box (301), the upper edge of the guide hopper (303) is in contact with the inner wall of the dry distillation gasification tank (1), two arc-shaped guide rings (304) are symmetrically fixedly provided on the inner wall of the dry distillation material guide box (301), and a plurality of material drop holes are opened at the bottom of the dry distillation material guide box (301).
5. A carbon-containing material dry distillation gasification device according to claim 4, characterized in that: The first-stage material turning assembly (4) and the second-stage material turning assembly (7) both comprise a porous material turning plate (401) rotatably fitted inside a corresponding dry distillation material guide box (301); a guide groove (402) is symmetrically provided on the top of the porous material turning plate (401); the guide groove (402) and the arc-shaped guide ring (304) are arranged in a one-to-one correspondence; a limiting guide opening (403) connected to the guide groove (402) is provided on the peripheral side of the porous material turning plate (401); the limiting guide opening (403) is adapted to the corresponding arc-shaped guide ring (304); and the carbonized layer peeling roller (5) is slidably fitted between the two guide grooves (402); The circumferential side surface of the porous turning plate (401) is respectively fixed with a first rotating shaft (404) and a second rotating shaft (405) which are arranged opposite to each other. The first rotating shaft (404) and the second rotating shaft (405) are respectively rotatably connected to the distillation guide box (301). A pawl mounting portion (406) is fixedly arranged at the end of the first rotating shaft (404). A plurality of pawl mounting shafts are arranged in an annular array inside the pawl mounting portion (406). A pawl (407) is connected to the pawl mounting shaft via a torsion spring. One side of the pawl (407) abuts against the inner wall of the pawl mounting portion (406). The pawls (407) on the first-stage turning assembly (4) and the second-stage turning assembly (7) are arranged in opposite directions.
6. A carbon-containing material dry distillation gasification device according to claim 5, characterized in that: The first vibrating assembly (9) and the second vibrating assembly (10) both further include a horizontal bearing rod (903); the horizontal bearing rod (903) on the first vibrating assembly (9) is fixed on the peripheral side of the closed cover (1101); the horizontal bearing rod (903) on the second vibrating assembly (10) is fixed on the peripheral side of the dry distillation gasification tank (1); a movable frame (904) is slidably sleeved on the horizontal bearing rod (903); the first vibrating rod (901) is slidably fitted inside the radial guide tube (104) and is fixedly connected to the corresponding movable frame (904); a connecting plate fixed at the end of the horizontal bearing rod (903) is connected to the corresponding movable frame (904) via a first elastic member (905).
7. A carbon-containing material dry distillation gasification device according to claim 6, characterized in that: The first vibrating assembly (9) further comprises a first energy storage control column (906), the first energy storage control column (906) being fixedly mounted on the end of the second rotating shaft (405) on the first-stage material turning assembly (4), and the first energy storage control column (906) being in driving cooperation with a moving frame (904) sleeved thereon; The second vibrating assembly (10) further comprises a second energy storage control column (1001), the second energy storage control column (1001) being fixedly mounted on the end of the second rotating shaft (405) on the secondary material turning assembly (7), the second energy storage control column (1001) being in transmission cooperation with a movable frame (904) sleeved thereon, and the first energy storage control column (906) and the second energy storage control column (1001) are provided with spiral grooves and axial reset grooves connected end to end on the circumferential side surfaces.
8. The carbon-containing material-based dry distillation gasification equipment according to claim 7, characterized in that: The second vibrating rod (902) is slidably fitted inside the corresponding radial conduit (104); a first support plate (107) is fixed to the end of the radial conduit (104) corresponding to the second vibrating rod (902); a second support plate (907) fixed on the peripheral side of the second vibrating rod (902) is connected to the corresponding first support plate (107) via a second elastic member (908); a connecting seat (909) is fixedly installed at the end of the second vibrating rod (902); a linkage rod (910) is rotatably arranged inside the connecting seat (909); linkage sleeves (911) are fixed on opposite sides of the movable frame (904); and the linkage rod (910) is slidably fitted inside the corresponding linkage sleeve (911).
9. A carbon-containing material dry distillation gasification device according to claim 8, characterized in that: It also comprises a bearing mechanism (12) and a closed slag collecting mechanism (13); wherein the bearing mechanism (12) comprises a dry distillation bearing frame (1201), the dry distillation gasification tank (1) is mounted on the top of the dry distillation bearing frame (1201), a slag discharge chamber (1202) is arranged inside the dry distillation bearing frame (1201), and a slag discharge port (1203) adapted to the charcoal particle outlet bucket (101) is provided on the top of the slag discharge chamber (1202); The closed slag collecting mechanism (13) comprises a closed slag collecting box (1301) plugged into the slag discharge chamber (1202), and a slag dropping opening (1302) is provided on the top of the closed slag collecting box (1301); an external tooth capping cover (108) is rotatably mounted on the top of the dry distillation gasification tank (1), a storage hopper (109) is mounted on the top of the external tooth capping cover (108), and a horizontal closed plate that fits on the bottom of the external tooth capping cover (108) is fixed to the inner wall of the dry distillation gasification tank (1).
10. A carbon-containing material-based dry distillation gasification device according to claim 9, characterized in that: It also includes a dry distillation power mechanism (14) and a bulk material power mechanism (15); wherein the bulk material power mechanism (15) includes a first power frame (1501) fixed to one side of the dry distillation support frame (1201); an output end of a first motor (1502) installed on the top of the first power frame (1501) is connected to a power gear (1503); and the power gear (1503) is meshed with an external tooth capping cover (108); The dry distillation power mechanism (14) comprises a second power frame (1401) fixed on the other side of the dry distillation support frame (1201); an output end of a second motor (1402) installed on one side of the second power frame (1401) is connected to a first fixed shaft; a first sprocket (1403) and a first ratchet (1404) are respectively fixed on the first fixed shaft; the first ratchet (1404) fits inside a corresponding ratchet mounting portion (406) and is adapted to the ratchet (407); a second sprocket (1405) and a second ratchet (1406) are respectively fixed on a second fixed shaft rotatably arranged on the second power frame (1401); the first sprocket (1403) and the second sprocket (1405) are connected via a transmission chain (1407); the second ratchet (1406) fits inside a corresponding ratchet mounting portion (406) and is adapted to the ratchet (407).