A cut-resistant ultra-high molecular weight polyethylene fiber and a method of making and using the same
By designing specialized mechanisms and devices, efficient mixing of ultra-high molecular weight polyethylene fiber dope was achieved, solving the problem of low preparation efficiency and improving cut resistance.
Patent Information
- Application Number
- CN202510081098.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-20
- Publication Date
- 2025-11-07
- Estimated Expiration
- 2045-01-20
AI Technical Summary
In existing technologies, the preparation efficiency of spinning solutions for ultra-high molecular weight polyethylene fibers is not high, resulting in limited cut resistance.
The structure is designed with a bearing mechanism, a first material storage mechanism, a second material storage mechanism, an intermittent feeding mechanism, a mixing control mechanism, and a mixing power component. Through the cooperation of a rotating material distribution disc and an auger, the raw materials are fully mixed and the solvent is transported to prepare the spinning solution.
It improves the preparation efficiency of spinning solution, ensures the full mixing of copper powder and mixed solution, and enhances the cut resistance.
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Figure CN119877134B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application belongs to the technical field of ultra-high molecular weight polyethylene fibers, and particularly relates to a cut-resistant ultra-high molecular weight polyethylene fiber and a preparation method and application thereof. BACKGROUND
[0002] Ultra-high molecular weight polyethylene fiber refers to a fiber material spun from polyethylene with a relative molecular weight of more than 1 million. Ultra-high molecular weight polyethylene fiber is widely used in aerospace, sea defense, weapon equipment and daily industrial fields due to its light weight, impact resistance, high dielectric performance and other advantages.
[0003] In the daily industrial field, ultra-high molecular weight polyethylene fiber is usually used to produce cut-resistant products such as ropes and gloves. The cut resistance of ultra-high molecular weight polyethylene fiber prepared from polyethylene powder is limited. Therefore, in order to improve the cut resistance of ultra-high molecular weight polyethylene fiber, hard components such as glass fibers are usually added to the ultra-high molecular weight polyethylene fiber.
[0004] In the prior art, the cut-resistant ultra-high molecular weight polyethylene fiber needs to be prepared into a spinning dope before being drawn into a shape. The preparation of the spinning dope generally involves mixing several raw materials together, and achieving the sufficient mixing of the raw materials through the continuous rotation of the stirring part, thereby preparing the spinning dope. Although the above-mentioned preparation method of the spinning dope can achieve the sufficient mixing of the raw materials, the preparation efficiency is not high. Therefore, the application provides a cut-resistant ultra-high molecular weight polyethylene fiber and a preparation method and application thereof to solve the above-mentioned problems. SUMMARY
[0005] The application aims to provide a cut-resistant ultra-high molecular weight polyethylene fiber and a preparation method and application thereof. Through the specific structural design of the bearing mechanism, the first storage mechanism, the second storage mechanism, the intermittent discharging mechanism, the mixing control mechanism, the mixing power assembly and the cloth assembly, the problem of the low preparation efficiency of the traditional spinning dope preparation method, which generally involves mixing several raw materials together and achieving the sufficient mixing of the raw materials through the continuous rotation of the stirring part, thereby preparing the spinning dope, is solved.
[0006] To solve the above technical problems, the present application is realized by the following technical solutions: the present application is a kind of cut-resistant ultra-high molecular weight polyethylene fiber, including ultra-high molecular weight polyethylene fiber, hard component dispersed in ultra-high molecular weight polyethylene fiber and copper powder dispersed in ultra-high molecular weight polyethylene fiber;Wherein, the hard component is composed of ceramic fiber and alumina whisker;The mass ratio of the ultra-high molecular weight polyethylene fiber, hard component and copper powder is 80: (2-3) : (0.02-0.03), and the mass ratio of ceramic fiber and alumina whisker in the hard component is 1:1.
[0007] Based on the preparation method of the above cut-resistant ultra-high molecular weight polyethylene fiber, the following steps are included:
[0008] S01, the ultra-high molecular weight polyethylene fiber and the hard component are respectively placed in the corresponding storage tank, then the solvent oil is placed in the corresponding storage tank, and then the synchronous rotation of the rotating distribution plate on the first mixing structure and the second mixing structure is controlled;
[0009] S02, during the rotation of the rotating distribution plate, the solid raw materials are dispersed into the corresponding first mixing tank by the rotation of each distribution assembly on the rotating distribution plate, and the first auger rotating synchronously with the rotating distribution plate transports the solvent oil in the storage tank to the first mixing tank to realize the full mixing with the solid raw materials;
[0010] S03, the first mixed solution prepared by the first mixing structure and the second mixed solution prepared by the second mixing structure are self-flowing transported into the second mixing tank, and the copper powder is gradually dispersed and transported into the second mixing tank by the second auger installed in the copper powder storage pipe to realize the full mixing with the first mixed solution and the second mixed solution, that is, the spinning dope is prepared;
[0011] S04, the prepared spinning dope is sequentially spun, pre-drafted, extracted, dried and positively drafted, so that the cut-resistant ultra-high molecular weight polyethylene fiber is obtained.
[0012] The present application is further provided that the first mixing structure and the second mixing structure are both installed on the bearing mechanism;Wherein, the bearing mechanism includes a bearing frame, the first mixing tank is symmetrically installed on the top of the bearing frame, the second mixing tank is installed on the bottom of the bearing frame, the bearing frame is provided with an extraction pump on the bottom, the extraction pipe connected with the inlet of the extraction pump is in communication with the second mixing tank, the second mixing tank and the first mixing tank on both sides thereof are both in communication through the self-flowing pipeline, and the control valve close to the bottom of the first mixing tank is installed on the self-flowing pipeline.
[0013] The application is further provided with the first rotating shaft, the first gear and the transmission wheel fixedly installed on the circumferential surface of the first rotating shaft, the two transmission wheels connected through the transmission belt, the cloth control motor output end installed on the top of the bearing frame connected with the corresponding first rotating shaft, the copper powder feeding port communicated with the inner cavity of the second mixing box, and the cloth channel installed above the copper powder feeding port communicated with the copper powder storage pipe.
[0014] The application is further provided with the first mixing structure including the first storage mechanism, and the second mixing structure including the second storage mechanism.
[0015] The application is further provided with the first mixing structure and the second mixing structure both including the intermittent feeding mechanism.
[0016] The application is further provided with the first mixing structure and the second mixing structure both including the mixing control mechanism.
[0017] The vertical linkage rod is fixedly installed at the bottom of the rotating distributing disc, the horizontal supporting part is fixedly installed at the bottom of the vertical linkage rod, the scraping plate is symmetrically fixedly installed at the top of the horizontal supporting part and is attached to the inner wall of the first mixing box, the second mixing part is fixedly installed at one side of the scraping plate, the center separating ring is fixedly installed at the top of the rotating distributing disc and is coaxial with the rotating distributing disc, the bevel gear ring is fixedly installed at the top of the center separating ring, the through-flow opening is formed at the bottom of the rotating distributing disc and is located inside the center separating ring, the flow guide pipe is communicated at the bottom of the storage tank and extends into the center separating ring, and the first auger is arranged inside the flow guide pipe and is fixedly connected with the rotating distributing disc.
[0018] The rotating distributing disc is internally provided with a plurality of oblique material guiding platforms arranged in an annular array, and the material distributing assembly comprises a second rotating shaft connected inside the corresponding material distributing opening by a torsion spring, a material overturning plate is fixedly installed on the second rotating shaft and located inside the material distributing opening, and the end of the second rotating shaft penetrating through the rotating distributing disc is fixedly provided with a second bevel gear matched with the arc-shaped bevel gear part.
[0019] The application further comprises an application of a cutting-resistant ultrahigh molecular weight polyethylene fiber as a cutting-resistant material.
[0020] The application has the following beneficial effects: 1. The first mixing structure and the second mixing structure are arranged, the second mixing box and the first mixing boxes on both sides thereof are communicated by the self-flowing pipes, the preparation of the second mixed solution can be realized while the preparation of the first mixed solution is carried out, and the first mixed solution and the second mixed solution can be simultaneously delivered into the second mixing box after the preparation of the first mixed solution and the second mixed solution is completed, the copper powder in the copper powder storage pipe is gradually delivered and dispersed into the second mixing box through the rotation of the second auger, and thus the copper powder, the first mixed solution and the second mixed solution can be fully mixed, and the preparation efficiency of the spinning dope can be improved through the preparation mode.
[0021] 2、The application in the control of the left and right sides of the rotating cloth disc synchronous rotation in the process, when each second bevel gear contact the corresponding position of the arc tooth part and along its rolling walk, can drive each cloth turnover plate arranged in a ring to rotate a certain angle, thus can make the solid raw materials on each cloth turnover plate fall through the cloth installation port and be dispersed into the first mixing box, when the second bevel gear is separated from the arc tooth part, the reverse reset of each cloth turnover plate to the horizontal state can be realized by the elastic force of the torsional spring, through the above-mentioned way, the intermittent turnover of each cloth turnover plate can be realized, so that the solid raw materials are dispersed into the first mixing box intermittently, at the same time, the solvent oil in the storage tank is gradually transported into the inside of the center separation ring along the flow guide pipeline through the rotation of the first auger, the solvent oil flowing into the inside of the center separation ring flows into the corresponding first mixing box along each through-flow port, the solvent oil flowing into the first mixing box is fully mixed with the powder or granular raw materials dispersed into it, so that the mixing effect between the solid raw materials and the solvent oil can be improved. BRIEF DESCRIPTION OF DRAWINGS
[0022] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the following will briefly introduce the drawings needed to be used in the description of the embodiments. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can also be obtained by those skilled in the art without any creative effort on the basis of these drawings.
[0023] Figure 1 It is a structural schematic diagram of the preparation device of the cut-resistant ultrahigh molecular weight polyethylene fiber in the present application.
[0024] Figure 2 It is a structural schematic diagram of the preparation device of the cut-resistant ultrahigh molecular weight polyethylene fiber in the present application. Figure 1
[0025] Figure 3 It is a structural schematic diagram of the bearing mechanism in the present application.
[0026] Figure 4 It is a longitudinal structural sectional view of the bearing mechanism. Figure 3
[0027] Figure 5 It is a structural side view of the bearing mechanism. Figure 4
[0028] Figure 6 It is a structural schematic diagram of the first mixing structure in the present application.
[0029] Figure 7 It is a structural schematic diagram of the second mixing structure in the present application.
[0030] Figure 8 It is a structural schematic diagram of the first storage mechanism in the present application.
[0031] Figure 9 Structure diagram of the second storage mechanism in the application.
[0032] Figure 10 Structure diagram of the intermittent feeding mechanism in the application.
[0033] Figure 11 Structure diagram of the mixing control mechanism in the application.
[0034] Figure 12 Structure diagram of the mixing power assembly in the application.
[0035] Figure 13 Structure diagram of the mixing power assembly in the application. Figure 12 Structure diagram of the mixing power assembly in the application.
[0036] Figure 14 Structure diagram of the mixing power assembly in the application.
[0037] In the drawings, the components represented by each reference numeral are listed as follows:
[0038] 1-first mixing structure, 2-second mixing structure, 3-bearing mechanism, 301-bearing frame, 302-first mixing box, 303-second mixing box, 304-extraction pump, 305-gravity pipeline, 306-control valve, 307-first gear, 308-driving wheel, 309-driving belt, 310-distributing control motor, 311-copper powder feeding port, 312-distributing passage, 313-copper powder storage pipeline, 314-inner tooth ring, 315-first mixing component, 4-first storage mechanism, 401-annular mounting frame, 402-arc-shaped bevel gear part, 403-gear mounting port, 404-bevel gear ring, 405-scattered material passage, 406-storage box, 5-second storage mechanism, 6-intermittent feeding mechanism, 601-intermittent feeding pipeline, 602-intermittent feeding port, 603-first bevel gear, 7-mixing control mechanism, 8-mixing power assembly, 801-mixing support frame, 802-agent storage tank, 803-rotary distributing disc, 804-outer tooth ring, 805-vertical linkage rod, 806-horizontal support part, 807-scraping plate, 808-second mixing component, 809-center separating ring, 810-flow-through port, 811-flow guide pipeline, 812-distributing mounting port, 813-inclined surface material guide table, 9-distributing assembly, 901-distributing turnover plate, 902-second bevel gear. DETAILED DESCRIPTION
[0039] With reference to the drawings of the embodiments of the present application, the technical solutions in the embodiments of the present application will be clearly and completely described. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments of the present application, all the other embodiments obtained by a person of ordinary skill in the art without creative effort belong to the scope of protection of the present application.
[0040] Specific embodiment one, please refer to Figures 1-14 The present application is a kind of cut-resistant ultra-high molecular weight polyethylene fiber, comprising ultra-high molecular weight polyethylene fiber, hard component dispersed in ultra-high molecular weight polyethylene fiber and copper powder dispersed in ultra-high molecular weight polyethylene fiber;Wherein, the hard component is composed of ceramic fiber and alumina whisker;The mass ratio of the ultra-high molecular weight polyethylene fiber, hard component and copper powder is 80: (2-3) : (0.02-0.03), and the mass ratio of ceramic fiber and alumina whisker in the hard component is 1:1.
[0041] Based on the above preparation method of cut-resistant ultra-high molecular weight polyethylene fiber, comprising the following steps:
[0042] S01, the ultra-high molecular weight polyethylene fiber and the hard component are respectively placed in the corresponding storage tank 406, and then the solvent oil is placed in the corresponding storage tank 802, and then the synchronous rotation of the rotating distribution plate 803 on the first mixing structure 1 and the second mixing structure 2 is controlled;
[0043] S02, during the rotation of the rotating distribution plate 803, the solid raw materials are dispersed into the corresponding first mixing box 302 by the rotation of each distribution assembly 9 on the rotating distribution plate 803, and the first auger rotating synchronously with the rotating distribution plate 803 transports the solvent oil in the storage tank 802 into the first mixing box 302 to realize the full mixing with the solid raw materials;
[0044] S03, the first mixed solution prepared by the first mixing structure 1 and the second mixed solution prepared by the second mixing structure 2 are self-flowing transported into the second mixing box 303, and at the same time, the copper powder is gradually dispersed and transported into the second mixing box 303 by the second auger installed in the copper powder storage pipe 313 to realize the full mixing with the first mixed solution and the second mixed solution, that is, to prepare the spinning dope;
[0045] S04, the prepared spinning dope is sequentially spun, pre-drafted, extracted, dried and positively drafted, thereby obtaining the cut-resistant ultra-high molecular weight polyethylene fiber.
[0046] In the embodiment of the present application, the first mixing structure 1 and the second mixing structure 2 are both installed on the bearing mechanism 3; wherein the bearing mechanism 3 comprises a bearing frame 301, the first mixing box 302 is symmetrically installed on the top of the bearing frame 301, the second mixing box 303 is installed on the bottom of the bearing frame 301, the bearing frame 301 is provided with the suction pump 304 on the bottom, the suction pipe connected with the inlet of the suction pump 304 is in communication with the second mixing box 303, the second mixing box 303 and the first mixing box 302 on both sides thereof are both in communication through the self-flowing pipe 305, the self-flowing pipe 305 is provided with the control valve 306 close to the bottom of the first mixing box 302, as shown in Figure 1 After the first mixed solution is prepared through the first mixing box 302 on the left side and the second mixed solution is prepared through the first mixing box 302 on the right side, the two control valves 306 on the left and right sides are opened at the same time, so that the first mixed solution and the second mixed solution flow into the second mixing box 303 at the same time to realize mixing again.
[0047] In the embodiment of the present application, the first rotating shaft is rotatably installed on the bearing frame 301, the first rotating shaft is respectively provided with the first gear 307 and the transmission wheel 308 fixedly installed on the side surface thereof, the two transmission wheels 308 are connected through the transmission belt 309, the output end of the material control motor 310 installed on the top of the bearing frame 301 is connected with the corresponding first rotating shaft, the copper powder feeding port 311 in communication with the inner cavity of the second mixing box 303 is installed on the top of the second mixing box 303, the material channel 312 installed above the copper powder feeding port 311 is in communication with the copper powder storage pipe 313 (the material channel 312 is inclined and the bottom thereof is a sieve hole structure), after the material control motor 310 is started, the synchronous rotation of the two first gears 307 can be realized through the cooperation of the transmission belt 309 and the transmission wheel 308, so as to drive the synchronous rotation of the rotating material disc 803 on the first mixing structure 1 and the rotating material disc 803 on the second mixing structure 2.
[0048] The copper powder storage pipe 313 is fixedly installed on the bearing frame 301 and a second auger in it is rotationally connected with the second mixing box 303. The second mixing box 303 has an inner tooth ring 314 rotationally installed inside. A plurality of first mixing components 315 are arranged in an array on the bottom of the inner tooth ring 314. A second gear connected with a corresponding first rotating shaft is meshingly arranged on the inner wall of the inner tooth ring 314. A third gear connected with the second auger is meshingly arranged on the inner wall of the inner tooth ring 314. After the two control valves 306 on the left and right sides are opened, the first mixed solution and the second mixed solution flow into the second mixing box 303 at the same time. In this process, the corresponding first gears 307 are controlled to rotate by the cloth control motor 310. The two first gears 307 are synchronously rotated under the cooperation of the transmission belt 309 and the transmission wheel 308. The second gear synchronously rotating with the first rotating shaft drives the inner tooth ring 314 to rotate. The third gear is synchronously rotated by the inner tooth ring 314. Thus, the first mixing components 315 synchronously rotating with the inner tooth ring 314 are rotated. In the process of rotation of the inner tooth ring 314, the second auger is rotated in the copper powder storage pipe 313. The copper powder in the copper powder storage pipe 313 is gradually transported and dispersed into the second mixing box 303 by the rotation of the second auger. Thus, the copper powder, the first mixed solution and the second mixed solution can be fully mixed. Finally, the spinning dope is prepared. Then, the spinning dope can be pumped out and transported to the subsequent process for further processing by opening the pump 304.
[0049] In the embodiment of the application, the first mixing structure 1 comprises a first storage mechanism 4, and the second mixing structure 2 comprises a second storage mechanism 5. The first storage mechanism 4 and the second storage mechanism 5 each comprise an annular mounting frame 401 fixedly installed on the top of the bearing frame 301. The annular mounting frame 401 is coaxially arranged with the corresponding first mixing box 302. A plurality of arc-shaped bevel gear parts 402 are arranged in an array on the inner wall of the annular mounting frame 401. A gear mounting port 403 is formed on the outer wall of the annular mounting frame 401. A bevel gear ring 404 coaxial with the annular mounting frame 401 is arranged inside the annular mounting frame 401. A material distribution channel 405 is installed on the inner wall of the annular mounting frame 401 of the first storage mechanism 4. Two material distribution channels 405 are symmetrically installed on the inner wall of the annular mounting frame 401 of the second storage mechanism 5. A storage box 406 is fixedly installed on the top of the corresponding material distribution channel 405.
[0050] The first mixing structure 1 and the second mixing structure 2 further comprise an intermittent discharging mechanism 6; wherein the intermittent discharging mechanism 6 comprises an intermittent discharging pipe 601 rotatably installed in the bulk material passage 405, the intermittent discharging pipe 601 is provided with an intermittent discharging port 602 on the side surface, one end of the intermittent discharging pipe 601 is fixedly provided with a first bevel gear 603 engaged with the corresponding bevel gear ring 404, in the initial state, the intermittent discharging port 602 on the intermittent discharging pipe 601 is vertically downward, at this time, the discharge port at the bottom of the storage tank 406 is blocked by the intermittent discharging pipe 601, after the required amount of ultra-high molecular weight polyethylene fiber, ceramic fiber and alumina whisker are respectively placed in the corresponding storage tank 406, the required capacity of solvent oil is placed in the storage tank 802, then in the process of controlling the synchronous rotation of the two rotary material distribution discs 803 on the left side, the bevel gear ring 404 rotating synchronously with the rotary material distribution disc 803 drives the first bevel gear 603 to rotate, when the intermittent discharging port 602 rotates to be communicated with the corresponding storage tank 406, the raw materials in the storage tank 406 enter the intermittent discharging pipe 601 through the intermittent discharging port 602, when the intermittent discharging port 602 again realizes communication with the discharge port at the bottom of the bulk material passage 405, the raw materials in the intermittent discharging pipe 601 are gradually dispersed into the rotary material distribution disc 803 in a rotating state.
[0051] In the embodiment two, on the basis of the embodiment one, the first mixing structure 1 and the second mixing structure 2 further comprise a mixing control mechanism 7; wherein the mixing control mechanism 7 comprises a mixing power assembly 8; the mixing power assembly 8 comprises a mixing support frame 801 fixedly installed on the annular mounting frame 401, a storage tank 802 is fixedly installed in the mixing support frame 801, a rotary material distribution disc 803 is rotatably fitted at the bottom of the annular mounting frame 401, an outer gear ring 804 is fixedly installed on the side surface of the rotary material distribution disc 803, a first gear 307 is arranged in the gear mounting port 403 and engaged with the outer gear ring 804, through this structure design, synchronous rotation of the outer gear ring 804 can be realized when the first gear 307 is controlled to rotate, and the rotary material distribution disc 803 is driven to rotate by the outer gear ring 804.
[0052] In the embodiment of the present application, the bottom of the rotating distributing disc 803 is fixedly provided with a vertical linkage rod 805, the bottom of the vertical linkage rod 805 is fixedly installed with a horizontal support part 806, the top of the horizontal support part 806 is fixedly installed with a scraping plate 807 which is in close contact with the inner wall of the first mixing box 302, the scraping plate 807 is fixedly installed with a second mixing part 808 on one side, in the process of controlling the synchronous rotation of the rotating distributing disc 803 on the left and right sides, the vertical linkage rod 805 which rotates synchronously with the rotating distributing disc 803 drives the scraping plate 807 and the second mixing part 808 to rotate, the sliding of the scraping plate 807 along the inner wall of the first mixing box 302 realizes the scraping of the adhered material, and then the rotation of the second mixing part 808 realizes the full mixing of the raw material and the solvent oil, thereby preparing the first mixed solution and the second mixed solution, the top of the rotating distributing disc 803 is fixedly installed with a center separation ring 809 which has the same center as the rotating distributing disc 803, the bevel gear ring 404 is fixedly installed on the top of the center separation ring 809, the bottom of the rotating distributing disc 803 is provided with a flow-through opening 810 which is located inside the center separation ring 809, the bottom of the agent storage tank 802 is communicated with a flow guide pipe 811 which extends to the inside of the center separation ring 809, the first auger is arranged inside the flow guide pipe 811 and is fixedly connected with the rotating distributing disc 803, the solvent oil in the agent storage tank 802 is gradually conveyed to the inside of the center separation ring 809 along the flow guide pipe 811 through the rotating action of the first auger, the solvent oil which flows into the inside of the center separation ring 809 flows downward along each flow-through opening 810 into the corresponding first mixing box 302, the solvent oil which flows into the first mixing box 302 realizes full mixing with the powdery or granular raw material which is dispersed into it, thereby preparing the first mixed solution and the second mixed solution.
[0053] In the embodiment of the application, the inside circumferential array of the rotating distribution disc 803 is provided with a plurality of distribution mounting ports 812, and the inside circumferential array of the rotating distribution disc 803 is provided with a plurality of inclined material guiding tables 813. In the process of controlling the synchronous rotation of the rotating distribution discs 803 on the left side, the bevel gear ring 404 rotating synchronously with the rotating distribution disc 803 drives the first bevel gear 603 to rotate. When the intermittent discharge port 602 rotates to realize the communication with the corresponding storage box 406, the raw materials in the storage box 406 enter the intermittent discharge pipe 601 along the intermittent discharge port 602. When the intermittent discharge port 602 again realizes the communication with the discharge port at the bottom of the bulk material channel 405, the raw materials in the intermittent discharge pipe 601 are gradually dispersed into the inside of the rotating distribution disc 803 in a rotating state. In this process, the raw materials falling on each inclined material guiding table 813 slide along the smooth inclined surface and gather at each distribution mounting port 812, which is arranged between adjacent two inclined material guiding tables 813. The distribution assembly 9 includes a second rotating shaft connected inside the corresponding distribution mounting port 812 through a torsion spring, and a distribution turnover plate 901 fixedly installed inside the distribution mounting port 812 on the second rotating shaft. The end of the second rotating shaft penetrating through the rotating distribution disc 803 is fixedly provided with a second bevel gear 902 matched with the arc-shaped bevel gear part 402. The distribution turnover plate 901 in the initial state is horizontally arranged inside the corresponding distribution mounting port 812.
[0054] After the required amount of ultra-high molecular weight polyethylene fibers, ceramic fibers and aluminum oxide whiskers are respectively placed in the corresponding storage boxes 406, the required capacity of solvent oil is placed in the storage tank 802, and the required amount of copper powder (of course, iron powder can also be selected) is placed in the copper powder storage pipe 313. Then, the distribution control motor 310 is started to control the synchronous rotation of the rotating distribution discs 803 on the left side. In the process of controlling the synchronous rotation of the rotating distribution discs 803 on the left side, the bevel gear ring 404 rotating synchronously with the rotating distribution disc 803 drives the first bevel gear 603 to rotate. When the intermittent discharge port 602 rotates to realize the communication with the corresponding storage box 406, the raw materials in the storage box 406 enter the intermittent discharge pipe 601 along the intermittent discharge port 602. When the intermittent discharge port 602 again realizes the communication with the discharge port at the bottom of the bulk material channel 405, the raw materials in the intermittent discharge pipe 601 are gradually dispersed into the inside of the rotating distribution disc 803 in a rotating state. In this process, the raw materials falling on each inclined material guiding table 813 slide along the smooth inclined surface and gather at each distribution mounting port 812 (i.e. the position of the distribution turnover plate 901).
[0055] In the process of controlling the synchronous rotation of the rotary material distribution plates 803 on the left and right sides, when each second bevel gear 902 contacts the arc-shaped bevel gear part 402 at the corresponding position and rolls along it, it can drive each ring-shaped material turnover plate 901 to rotate by a certain angle, thereby causing the solid raw materials on each material turnover plate 901 to slide through the material installation port 812 and be dispersed into the first mixing box 302. When the second bevel gear 902 is disengaged from the arc-shaped bevel gear part 402, the reverse reset of each material turnover plate 901 to the horizontal state can be achieved by the elastic force of the torsional spring. Through the above-mentioned method, the intermittent turnover and material falling of each material turnover plate 901 can be achieved, thereby causing the solid raw materials to be dispersed into the first mixing box 302 intermittently. At the same time, in the process of controlling the synchronous rotation of the rotary material distribution plates 803 on the left and right sides, the solvent oil in the storage tank 802 is gradually transported into the inside of the center separation ring 809 along the flow guide pipeline 811 through the rotation of the first auger. The solvent oil flowing into the inside of the center separation ring 809 flows into the corresponding first mixing box 302 along each through-flow port 810. The solvent oil flowing into the first mixing box 302 is fully mixed with the powdered or granular raw materials dispersed into it. The vertical linkage rod 805 rotating synchronously with the rotary material distribution plate 803 drives the scraper plate 807 and the second mixing component 808 to rotate. The sliding of the scraper plate 807 along the inner wall of the first mixing box 302 realizes the scraping of the adhered materials. The rotation of the second mixing component 808 realizes the full mixing of the raw materials and the solvent oil. Thus, the first mixed solution and the second mixed solution can be prepared.
[0056] After the preparation of the first mixed solution and the second mixed solution is completed, the two control valves 306 on the left and right sides are opened, and the first mixed solution and the second mixed solution flow into the second mixing box 303 at the same time. In this process, the corresponding first gear 307 is controlled to rotate by the material control motor 310. The synchronous rotation of the two first gears 307 is realized under the cooperation of the transmission belt 309 and the transmission wheel 308. The second gear rotating synchronously with the first rotating shaft drives the inner tooth ring 314 to rotate, and the third gear is driven to rotate synchronously by the inner tooth ring 314. Thus, the first mixing component 315 rotating synchronously with the inner tooth ring 314 is rotated. In the process of rotation of the inner tooth ring 314, it drives the second auger to rotate inside the copper powder storage pipe 313. The copper powder in the copper powder storage pipe 313 is gradually transported and dispersed into the second mixing box 303 by the rotation of the second auger. Thus, the full mixing of the copper powder, the first mixed solution and the second mixed solution can be realized, and finally the spinning dope is prepared. Then, the spinning dope can be pumped out and transported to the subsequent process for further processing by opening the pump 304.
[0057] In a specific embodiment, the application also discloses an application of the cut-resistant ultrahigh molecular weight polyethylene fiber as a cut-resistant material.
[0058] In the description of the application, references to "one embodiment", "an example", "certain examples" etc. mean that a particular feature, structure, material or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the application. The appearances of the phrases "in one embodiment", "an example", "certain examples" etc. in various places in the specification are not necessarily referring to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics can be combined in any suitable manner in one or more embodiments or examples.
[0059] The preferred embodiments of the application disclosed above are only to help explain the application. The preferred embodiments do not describe all of the details of the application and limit the application to the specific embodiments described. Obviously, many modifications and variations of the application can be made in light of the teachings above. The embodiments are chosen and described in order to best explain the principles of the application and its practical application and to enable others skilled in the art to best utilize the application. The application is limited only by the claims and their full scope and equivalents.
Claims
1. A method for producing a cut-resistant ultrahigh molecular weight polyethylene fiber, characterized by, It comprises the following steps: S01, the ultra-high molecular weight polyethylene fiber and the hard component are respectively placed in the corresponding storage box (406), and then the solvent oil is placed in the corresponding storage tank (802), and then the synchronous rotation of the rotating distribution disc (803) on the first mixing structure (1) and the second mixing structure (2) is controlled; S02, during the rotation of the rotating distribution disc (803), the solid raw materials are dispersed into the corresponding first mixing box (302) through the rotation of each distribution assembly (9) on the rotating distribution disc (803), and the first auger rotating synchronously with the rotating distribution disc (803) transports the solvent oil in the storage tank (802) into the first mixing box (302) to realize the full mixing with the solid raw materials; S03, the first mixed solution prepared by the first mixing structure (1) and the second mixed solution prepared by the second mixing structure (2) are self-flowing transported into the second mixing box (303), and at the same time, the copper powder is gradually dispersed and transported into the second mixing box (303) through the second auger installed in the copper powder storage pipe (313) to realize the full mixing with the first mixed solution and the second mixed solution, that is, the spinning dope is prepared; S04, the prepared spinning dope is successively spun, pre-drafted, extracted, dried and positively drafted, so that the cut-resistant ultra-high molecular weight polyethylene fiber is obtained; The first mixing structure (1) and the second mixing structure (2) are installed on the bearing mechanism (3); wherein the bearing mechanism (3) comprises a bearing frame (301); the first mixing structure (1) comprises a first storage mechanism (4), and the second mixing structure (2) comprises a second storage mechanism (5); the first storage mechanism (4) and the second storage mechanism (5) both comprise an annular mounting bracket (401) fixedly installed on the top of the bearing frame (301), a plurality of arc bevel gear parts (402) are arranged in an annular array on the inner wall of the annular mounting bracket (401), and a bevel gear ring (404) coaxial with the annular mounting bracket (401) is arranged inside the annular mounting bracket (401); the inner wall of the annular mounting bracket (401) on the first storage mechanism (4) is provided with a scattering channel (405); The first mixing structure (1) and the second mixing structure (2) both further comprise an intermittent discharging mechanism (6); wherein the intermittent discharging mechanism (6) comprises an intermittent discharging pipe (601) rotatably installed inside the scattering channel (405), the intermittent discharging pipe (601) is provided with an intermittent discharging port (602) on the side surface, and a first bevel gear (603) engaged with the corresponding bevel gear ring (404) is fixedly installed at one end of the intermittent discharging pipe (601); The vertical linkage rod (805) is fixedly installed at the bottom of the rotating distributing disc (803), and a horizontal supporting part (806) is fixedly installed at the bottom of the vertical linkage rod (805); a scraping plate (807) is symmetrically fixedly installed at the top of the horizontal supporting part (806) and is attached to the inner wall of the first mixing box (302); a second mixing part (808) is fixedly installed at one side of the scraping plate (807); a center separating ring (809) coaxial with the rotating distributing disc (803) is fixedly installed at the top of the rotating distributing disc (803); the bevel gear ring (404) is fixedly installed at the top of the center separating ring (809); a through-flow port (810) is formed at the bottom of the rotating distributing disc (803) and is located inside the center separating ring (809); a flow guide pipe (811) extending into the center separating ring (809) is communicatively arranged at the bottom of the agent storage tank (802); and the first auger is arranged inside the flow guide pipe (811) and is fixedly connected with the rotating distributing disc (803). A plurality of distributing installation ports (812) are arranged in an annular array at the inner side of the rotating distributing disc (803); the distributing assembly (9) comprises a second rotating shaft connected by a torsion spring inside a corresponding distributing installation port (812); a distributing turnover plate (901) is fixedly installed on the second rotating shaft and is located inside the distributing installation port (812); and a second bevel gear (902) matched with the arc-shaped bevel gear part (402) is fixedly installed at the end of the second rotating shaft penetrating through the rotating distributing disc (803). A plurality of inclined surface material guide tables (813) are arranged in an annular array inside the rotating distributing disc (803); and the distributing installation port (812) is arranged between two adjacent inclined surface material guide tables (813).
2. The method for preparing cut-resistant ultra-high molecular weight polyethylene fiber according to claim 1, characterized in that, The first mixing box (302) is symmetrically installed at the inner top of the bearing rack (301); the second mixing box (303) is installed at the inner bottom of the bearing rack (301); the bearing rack (301) is provided with a suction pump (304) installed at the inner bottom thereof; a suction pipe connected with the suction pump (304) is communicatively arranged with the second mixing box (303); and the second mixing box (303) and the first mixing boxes (302) located at the two sides thereof are communicatively arranged by self-flow pipes (305); and the self-flow pipes (305) are provided with control valves (306) close to the bottom of the first mixing box (302).
3. The method for preparing cut-resistant ultra-high molecular weight polyethylene fiber according to claim 2, characterized in that, The bearing rack (301) is provided with a first rotating shaft rotatably installed thereon; the first rotating shaft is fixedly provided with a first gear (307) and a transmission wheel (308) at the circumferential surface thereof; the two transmission wheels (308) are connected by a transmission belt (309); a distributing control motor (310) installed at the inner top of the bearing rack (301) is connected with the corresponding first rotating shaft at the output end thereof; the second mixing box (303) is provided with a copper powder discharging port (311) communicatively arranged with the inner cavity thereof; and a distributing channel (312) installed above the copper powder discharging port (311) is communicatively arranged with a copper powder storage pipe (313). The copper powder storage pipe (313) is fixedly installed on the bearing frame (301) and the second auger in it is rotationally connected with the second mixing box (303), the second mixing box (303) is rotationally installed with the inner tooth ring (314) inside, the inner tooth ring (314) is provided with a plurality of first mixing components (315) in the bottom annular array, the inner wall of the inner tooth ring (314) is provided with the second gear connected with the corresponding first rotating shaft in meshing, the inner wall of the inner tooth ring (314) is provided with the third gear connected with the second auger in meshing.
4. The method for preparing cut-resistant ultra-high molecular weight polyethylene fiber according to claim 3, characterized in that, The annular mounting frame (401) is coaxially arranged with the corresponding first mixing box (302), the outer wall of the annular mounting frame (401) is provided with the gear mounting port (403), the inner wall of the annular mounting frame (401) on the second storage mechanism (5) is symmetrically provided with two material dispersing channels (405), and the storage box (406) is fixedly installed on the top of the corresponding material dispersing channel (405).
5. The method for preparing cut-resistant ultra-high molecular weight polyethylene fiber according to claim 4, characterized in that, The first mixing structure (1) and the second mixing structure (2) both further comprise a mixing control mechanism (7); wherein the mixing control mechanism (7) comprises a mixing power assembly (8); The mixing power assembly (8) comprises a mixing support frame (801) fixedly installed on the annular mounting frame (401), a storage tank (802) fixedly installed inside the mixing support frame (801), a rotating material distributing disc (803) rotationally fitted on the inner bottom of the annular mounting frame (401), an outer tooth ring (804) fixedly installed on the circumferential side of the rotating material distributing disc (803), and the first gear (307) is arranged inside the gear mounting port (403) and is in meshing with the outer tooth ring (804).
Citation Information
Patent Citations
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