Automobile door hinge and automobile

By optimizing the structural size of the mounting parts in the door hinge and introducing bent parts, the problem that the existing door hinge cannot effectively support the design of the B-pillar-free car doors is solved, and the structural strength and stiffness of the door hinge are improved, which meets the operating conditions of the car.

CN119877955APending Publication Date: 2025-04-25STARRY SKY PLAN (SHANGHAI) AUTOMOBILE TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202510040740.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-09
Publication Date
2025-04-25

AI Technical Summary

Technical Problem

The existing door hinges cannot effectively support doors of cars without B-pillar design, resulting in the design strength not meeting the working conditions.

Method used

By optimizing the structural dimensions of the first and second mountings in the door hinge, it is ensured that the dimension ratio of the first mounting member in the second direction to the dimension ratio of the first direction in the first direction is within the range of 0.7 to 0.889, the dimension ratio of the second mounting member in the third direction to the dimension ratio of the second direction in the second direction is within the range of 0.37 to 0.43, and a bent portion is introduced into the structure to improve strength.

Benefits of technology

The structural strength and stiffness of the door hinges are improved, ensuring that the door hinges can carry heavier doors, ensuring the overall structural stability of the door during use, and meeting the door usage conditions of cars without B-pillar design.

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Abstract

The embodiment of the invention relates to the technical field of automobiles, and particularly discloses an automobile door hinge and an automobile. The automobile door hinge comprises a first mounting part, a pin shaft and a second mounting part, the pin shaft extends in the second direction, the first mounting part is rotationally connected with the second mounting part through the pin shaft, and the first mounting part is used for being fixedly connected with an automobile body of the automobile; the second mounting piece is fixedly connected with an automobile door of the automobile; wherein the size of the first mounting piece in the first direction is L1 mm, the size of the first mounting piece in the second direction is L2 mm, and L2 / L1 is larger than or equal to 0.7 and smaller than or equal to 0.889. According to the automobile door hinge, the structural size of the first mounting part is optimized, the structural strength and rigidity of the first mounting part are effectively improved, it is guaranteed that the automobile door hinge can bear a heavier automobile door, the overall structural stability of the automobile door hinge in the using process is guaranteed, and it is guaranteed that the automobile door is not abnormal in the using process; and the use condition of the automobile door of the B-pillar-free automobile is met.
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Description

Technical Field

[0001] The present application relates to the field of automobile technology, and in particular to a door hinge and an automobile. Background Art

[0002] The automobile door is connected to the vehicle body so as to be opened and closed, and the door hinge is provided between the vehicle body and the door to connect the two to each other. Therefore, the door is rotatably connected to the vehicle body so as to be opened and closed.

[0003] In a car with a B-pillar-less design, since the traditional B-pillar on the whole vehicle is eliminated, in order to meet the performance requirements of the whole vehicle, the door assembly needs to add parts to improve the strength, resulting in an increase in the weight of the door assembly. As a result, the existing door hinges cannot effectively support the doors, and the design strength of the door hinges cannot meet the operating conditions of a car with a B-pillar-less door opening design. Summary of the invention

[0004] The embodiments of the present application provide a door hinge and a car to ensure that there is no abnormality in the door during use, so as to meet the door use conditions of a car without a B-pillar design.

[0005] In order to solve the above technical problems, the embodiments of the present application disclose the following technical solutions:

[0006] In one aspect, a vehicle door hinge is provided, having a first direction and a second direction intersecting each other, comprising:

[0007] A first mounting member, a pin shaft and a second mounting member, wherein the pin shaft extends along a second direction, the first mounting member is rotatably connected to the second mounting member via the pin shaft, the first mounting member is used to be fixedly connected to a body of a vehicle, and the second mounting member is used to be fixedly connected to a door of the vehicle;

[0008] The dimension of the first mounting part in the first direction is L1 mm, and the dimension of the first mounting part in the second direction is L2 mm, satisfying: 0.7≤L2 / L1≤0.889.

[0009] In addition to one or more of the features disclosed above, or as an alternative, the dimension L1 mm of the first mounting member in the first direction further satisfies: 90 mm ≤ L1 ≤ 100 mm; and / or,

[0010] The dimension L2 mm of the first mounting part in the second direction also satisfies: 70 mm ≤ L2 ≤ 80 mm.

[0011] In addition to or as an alternative to one or more of the features disclosed above, the door hinge further has a third direction intersecting the first direction and the second direction in pairs;

[0012] The dimension of the second mounting member in the third direction is L3 mm, and the dimension of the second mounting member in the second direction is L4 mm, satisfying: 0.37≤L3 / L4≤0.43.

[0013] In addition to one or more of the features disclosed above, or as an alternative, a dimension L3 mm of the second mounting member in the third direction further satisfies: 55 mm ≤ L3 ≤ 65 mm; and / or,

[0014] The dimension L4 mm of the second mounting part in the second direction also satisfies: 150 mm ≤ L4 ≤ 160 mm.

[0015] In addition to or as an alternative to one or more of the features disclosed above, the first mounting member includes: a first mounting portion and a first transition portion, the first transition portion being connected to a side of the first mounting portion close to the second mounting member;

[0016] The second mounting member includes: a second mounting portion and a second adapter portion. The second adapter portion is connected to a side of the second mounting portion close to the first mounting member. The second adapter portion is rotatably connected to the first adapter portion via a pin shaft.

[0017] In addition to or as an alternative to one or more of the features disclosed above, the first mounting member further comprises: a bending portion, disposed between the first mounting portion and the first transition portion, and the first mounting portion is connected to the first transition portion via the bending portion;

[0018] The thickness of the first mounting portion is H1 mm, and the thickness of the bending portion is H2 mm, satisfying: H1<H2.

[0019] In addition to or as an alternative to one or more of the features disclosed above, the thickness H1 mm of the first mounting portion and the thickness H2 mm of the bending portion further satisfy: 1.38≤H2 / H1≤3.5.

[0020] In addition to one or more of the features disclosed above, or as an alternative, the thickness H1 mm of the first mounting portion further satisfies: 8 mm ≤ H1 ≤ 13 mm; and / or,

[0021] The thickness H2 mm of the bent portion also satisfies: 18 mm ≤ H2 ≤ 28 mm.

[0022] In addition to or as an alternative to one or more of the features disclosed above, the first mounting portion is provided with a plurality of first mounting holes, and each of the first mounting holes is respectively provided on two sides of the first mounting portion that are opposite to each other in the second direction.

[0023] In addition to or as an alternative to one or more of the features disclosed above, the thickness of the second mounting portion is H3 mm, satisfying: 7 mm ≤ H3 ≤ 15 mm.

[0024] In addition to or as an alternative to one or more of the features disclosed above, the second mounting portion is provided with a plurality of second mounting holes, and each second mounting hole is respectively provided on two sides of the second mounting portion that are opposite to each other in the second direction.

[0025] In addition to or as an alternative to one or more of the features disclosed above, a first through hole is formed on the first adapter portion, and a second through hole is formed on the second adapter portion;

[0026] The pin shaft is passed through the first through hole and the second through hole to rotatably connect the first mounting member with the second mounting member.

[0027] In addition to or as an alternative to one or more of the features disclosed above, the first mounting member further includes: a first limiting portion, disposed on a side of the first transition portion close to the second transition portion in the second direction;

[0028] The second mounting member further includes: a second limiting portion, which is arranged on a side of the second adapter portion away from the second mounting portion, and the second limiting portion can selectively abut against the first limiting portion.

[0029] On the other hand, a car is further disclosed, which, in addition to or instead of one or more of the features disclosed above, comprises a body, a door and a door hinge as described in any of the above items, wherein a first mounting member in the door hinge is mounted on the body, and a second mounting member in the door hinge is mounted on the door.

[0030] One of the above technical solutions has the following advantages or beneficial effects: the present application controls the ratio of the dimension L2 mm of the first mounting part in the second direction to the dimension L1 mm of the first mounting part in the first direction within the range of 0.7 to 0.889, so as to reasonably design the overall structural size of the first mounting part and optimize the structural size of the first mounting part, thereby effectively improving the structural strength and rigidity of the first mounting part, so as to ensure that the door hinge can carry heavier doors, ensure the overall structural stability of the door hinge during use, and ensure that there is no abnormality in the door during use, so as to meet the door use conditions of cars without B-pillar design. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] The technical solution and other beneficial effects of the present application will be made apparent by describing in detail the specific implementation methods of the present application in conjunction with the accompanying drawings.

[0032] Figure 1 is a three-dimensional structural view of a door hinge provided according to an embodiment of the present application;

[0033] Figure 2 is a three-dimensional structural view of a vehicle door hinge after hiding the first fastener and the first fastener according to an embodiment of the present application;

[0034] Figure 3 is an exploded structural view of a vehicle door hinge according to an embodiment of the present application after the first fastener and the first fastener are hidden;

[0035] Figure 4 is a three-dimensional structural view of a vehicle door hinge provided by an embodiment of the present application after the first fastener is hidden and the first fastener is hidden from another perspective;

[0036] Figure 5 is an exploded structural view of a vehicle door hinge according to an embodiment of the present application after the first fastener is hidden and the first fastener is hidden;

[0037] Figure 6 is a front view of a door hinge provided according to an embodiment of the present application;

[0038] Figure 7 is a top view of a door hinge provided according to an embodiment of the present application;

[0039] Figure 8 is a top view of another state of a door hinge provided according to an embodiment of the present application;

[0040] Fig. 9 is a structural schematic diagram of a car provided according to an embodiment of the present application;

[0041] Fig.10 It is a schematic diagram of the structure of a vehicle door and a door hinge provided according to an embodiment of the present application.

[0042] Description of reference numerals:

[0043] 100. Door hinges;

[0044] 110, first mounting member; 111, first mounting portion; 1111, first mounting hole; 112, bending portion; 113, first adapter portion; 1131, first through hole; 1132, third through hole; 114, first limiting portion;

[0045] 120, pin;

[0046] 130, second mounting member; 131, second mounting portion; 1311, second mounting hole; 1312, avoidance hole; 132, second adapter portion; 1321, second through hole; 133, second limiting portion;

[0047] 140. A first fastener;

[0048] 150, second fastener;

[0049] 160, third fastener;

[0050] 200, body;

[0051] 300. Car door. DETAILED DESCRIPTION

[0052] In order to make the purpose, technical solution and beneficial effects of this application more clear, the following further describes this application in detail in conjunction with the accompanying drawings and specific implementation methods. It should be understood that the specific implementation methods described in this specification are only for explaining this application, not for limiting this application.

[0053] In the description of the present application, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, which are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present application. In addition, the terms "first" and "second" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present application, the meaning of "multiple" refers to two or more, unless otherwise clearly and specifically defined.

[0054] In the description of this application, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.

[0055] In the present application, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is lower in level than the second feature.

[0056] In the embodiments of the present application, refer to Figures 1 to 10The present application provides a car, which includes: a body 200, a door 300 and a door hinge 100. The door hinge 100 rotatably connects the door 300 to the body 200. The door 300 changes its relative position with the body 200 through the door hinge 100, thereby realizing the opening and closing of the door 300.

[0057] The automobile may be not only a vehicle without a B-pillar and a double-door design, but may also be a vehicle with a B-pillar, but is not limited thereto.

[0058] The vehicle door 300 may be a front door or a rear door of the vehicle, and this application does not make any specific limitation thereto, and the vehicle door 300 may be set according to actual circumstances.

[0059] In one embodiment, a plurality of door hinges 100 are provided, and each group of door hinges 100 is used to realize the connection between the door 300 and the vehicle body 200 to ensure the reliability of the connection between the door 300 and the vehicle body 200 .

[0060] Specifically, the door hinge 100 has a first direction X, a second direction Z, and a third direction Y that intersect each other. Exemplarily, in the application, the door hinge 100 has a first direction X, a second direction Z, and a third direction Y that are perpendicular to each other. Here, "perpendicular" means that the angle formed by a straight line, a straight line and a plane, or a plane and a plane is 89° to 91°.

[0061] In order to solve the technical problem that the door hinges in the prior art cannot effectively support the door, and the design strength of the door hinges cannot meet the working conditions of the car without the B-pillar and the door design, specifically, refer to Figures 1 to 10 The door hinge 100 includes: a first mounting member 110, a pin shaft 120 and a second mounting member 130, the pin shaft 120 extends along the second direction Z, the first mounting member 110 is rotatably connected to the second mounting member 130 through the pin shaft 120, the first mounting member 110 is mounted on the vehicle body 200, and the first mounting member 110 is fixedly connected to the vehicle body 200, the second mounting member 130 is mounted on the vehicle door 300, and the second mounting member 130 is fixedly connected to the vehicle door 300.

[0062] The first mounting member 110 and the second mounting member 130 are both made of profiled steel, but not limited thereto, so as to improve the structural strength of the first mounting member 110 and the second mounting member 130 .

[0063] Specifically, refer to Figure 6 to Figure 7, the dimension of the first mounting member 110 in the first direction X is L1 mm, and the dimension of the first mounting member 110 in the second direction Z is L2 mm, satisfying: 0.7≤L2 / L1≤0.889. That is, the ratio of the dimension L2 mm of the first mounting member 110 in the second direction Z to the dimension L1 mm of the first mounting member 110 in the first direction X can be controlled within the range of 0.7 to 0.889. Exemplarily, L2 / L1 can be a range consisting of one of 0.7, 0.72, 0.74, 0.76, 0.78, 0.8, 0.82, 0.84, 0.88 or 0.889 or any two thereof. The above specific values ​​of L2 / L1 are given for example only, and any value within the range of 0.7 to 0.889 is within the protection scope of the present application.

[0064] The dimension L1 mm of the first mounting member 110 in the first direction X can be obtained by disassembling the door hinge 100 in an actual automobile, measuring the distance between two outer wall surfaces of the first mounting member 110 arranged opposite to each other in the first direction X for multiple times using a measuring tool, and calculating the average value. The measuring tool can be any one of a ruler, a vernier caliper, or other dimension measuring instruments, but is not limited thereto.

[0065] The dimension L2 mm of the first mounting member 110 in the second direction Z can be obtained by disassembling the door hinge 100 in an actual automobile, measuring the distance between two outer wall surfaces of the first mounting member 110 arranged opposite to each other in the second direction Z by a measuring tool for multiple times, and calculating the average value. The measuring tool can be any one of a ruler, a vernier caliper, or other dimension measuring instruments, but is not limited thereto.

[0066] It can be understood that when the value of L2 / L1 is less than 0.7, the overall structure of the first mounting component 110 is smaller and the overall structural strength is lower, and the connection between the vehicle body 200 and the door 300 cannot be effectively achieved; when the value of L2 / L1 is greater than 0.889, the overall structure of the first mounting component 110 is larger, occupying more space, affecting the structural size and strength of other components.

[0067] The present application controls the ratio of the dimension L2 mm of the first mounting member 110 in the second direction Z to the dimension L1 mm of the first mounting member 110 in the first direction X within the range of 0.7 to 0.889, so as to reasonably design the overall structural size of the first mounting member 110 and optimize the structural size of the first mounting member 110, thereby effectively improving the structural strength and rigidity of the first mounting member 110, thereby ensuring that the door hinge 100 can carry a heavier door 300, ensuring the overall structural stability of the door hinge 100 during use, and ensuring that there is no abnormality in the door 300 during use, so as to meet the door use conditions of a car without a B-pillar design.

[0068] In one embodiment, the dimension L1 mm of the first mounting member 110 in the first direction X also satisfies: 90 mm ≤ L1 ≤ 100 mm. That is, the dimension L1 mm of the first mounting member 110 in the first direction X can be controlled within the range of 90 mm to 100 mm. Exemplarily, L1 mm can be one of 90 mm, 91 mm, 92 mm, 93 mm, 94 mm, 95 mm, 96 mm, 97 mm, 98 mm, 99 mm or 100 mm, or a range consisting of any two of them. The above specific values ​​of L1 mm are given for example only, and any value within the range of 90 mm to 100 mm is within the protection scope of the present application.

[0069] The present application limits the dimension L1 mm of the first mounting member 110 in the first direction X to be within the range of 90 mm to 100 mm, so as to further reasonably design the overall structural size of the first mounting member 110, optimize the structural size of the first mounting member 110, and effectively improve the structural strength and rigidity of the first mounting member 110, so as to ensure that the door hinge 100 can bear a heavier door 300, and ensure the overall structural stability of the door hinge 100 during use.

[0070] The dimension L2 mm of the first mounting member 110 in the second direction Z also satisfies: 70 mm ≤ L2 ≤ 80 mm. That is, the dimension L2 mm of the first mounting member 110 in the second direction Z can be controlled within the range of 70 mm to 80 mm. Exemplarily, L2 mm can be one of 70 mm, 71 mm, 72 mm, 73 mm, 74 mm, 75 mm, 76 mm, 77 mm, 78 mm, 79 mm or 80 mm, or a range consisting of any two of them. The above specific values ​​of L2 mm are given for example only, and any value within the range of 70 mm to 80 mm is within the protection scope of the present application.

[0071] The present application limits the dimension L2 mm of the first mounting component 110 in the second direction Z to be controlled within the range of 70 mm to 80 mm, so as to further reasonably design the overall structural size of the first mounting component 110, optimize the structural size of the first mounting component 110, and effectively improve the structural strength and rigidity of the first mounting component 110, so as to ensure that the door hinge 100 can bear a heavier door 300, and ensure the overall structural stability of the door hinge 100 during use.

[0072] In order to improve the structural strength of the second mounting member 130, in one embodiment, referring to Figure 6 to Figure 7, the dimension of the second mounting member 130 in the third direction Y is L3 mm, and the dimension of the second mounting member 130 in the second direction Z is L4 mm, satisfying: 0.37≤L3 / L4≤0.43. That is, the ratio of the dimension L3 mm of the second mounting member 130 in the third direction Y to the dimension L4 mm of the second mounting member 130 in the second direction Z can be controlled within the range of 0.37 to 0.43. Exemplarily, L3 / L4 can be a range consisting of one of 0.37, 0.375, 0.38, 0.385, 0.39, 0.395, 0.40, 0.405, 0.41, 0.415, 0.42, 0.425 or 0.43 or any two thereof. The above specific values ​​of L3 / L4 are given for example only, and any value within the range of 0.37 to 0.43 is within the protection scope of the present application.

[0073] The dimension L3 mm of the second mounting member 130 in the third direction Y can be obtained by disassembling the door hinge 100 in an actual automobile, measuring the distance between two outer wall surfaces of the second mounting member 130 that are oppositely arranged in the third direction Y by a measuring tool for multiple times, and calculating the average value. The measuring tool can be any one of a ruler, a vernier caliper, or other dimension measuring instruments, but is not limited thereto.

[0074] The dimension L4 mm of the second mounting member 130 in the second direction Z can be obtained by disassembling the door hinge 100 in an actual automobile, measuring the distance between two outer wall surfaces of the second mounting member 130 arranged opposite to each other in the second direction Z by using a measuring tool for multiple times, and calculating the average value. The measuring tool can be any one of a ruler, a vernier caliper, or other dimension measuring instruments, but is not limited thereto.

[0075] It can be understood that when the value of L3 / L4 is less than 0.37, the overall structure of the second mounting component 130 is smaller and the overall structural strength is lower, and the connection between the vehicle body 200 and the door 300 cannot be effectively achieved; when the value of L3 / L4 is greater than 0.43, the overall structure of the second mounting component 130 is larger, occupying more space, affecting the structural size and strength of other components.

[0076] The present application reasonably designs the overall structural size of the second mounting member 130 by setting the ratio of the dimension L3 mm of the second mounting member 130 in the third direction Y to the dimension L4 mm of the second mounting member 130 in the second direction Z in the range of 0.37 to 0.43, optimizes the structural size of the second mounting member 130, effectively improves the structural strength and rigidity of the second mounting member 130, further ensures that the door hinge 100 can carry a heavier door 300, ensures the overall structural stability of the door hinge 100 during use, and ensures that there is no abnormality in the door 300 during use, so as to meet the door use conditions of a car without a B-pillar design.

[0077] At the same time, the present application further ensures the overall structural stability of the door hinge 100 during use by simultaneously optimizing the structural size of the first mounting member 110 and the second mounting member 130, and ensures that there are no abnormalities in the door 300 during use, so as to meet the door usage conditions of a car without a B-pillar design.

[0078] In one embodiment, the dimension L3 mm of the second mounting member 130 in the third direction Y also satisfies: 55 mm ≤ L3 ≤ 65 mm. That is, the dimension L3 mm of the second mounting member 130 in the third direction Y can be controlled within the range of 55 mm to 65 mm. Exemplarily, L3 mm can be one of 55 mm, 56 mm, 57 mm, 58 mm, 59 mm, 60 mm, 61 mm, 62 mm, 63 mm, 64 mm or 65 mm, or a range consisting of any two of them. The above specific values ​​of L3 mm are given for example only, and any value within the range of 55 mm to 65 mm is within the protection scope of the present application.

[0079] The present application limits the dimension L3 mm of the second mounting component 130 in the third direction Y to within the range of 55 mm to 65 mm, so as to further reasonably design the overall structural size of the second mounting component 130, optimize the structural size of the second mounting component 130, effectively improve the structural strength and rigidity of the second mounting component 130, further ensure that the door hinge 100 can bear a heavier door 300, and ensure the overall structural stability of the door hinge 100 during use.

[0080] The dimension L4 mm of the second mounting member 130 in the second direction Z also satisfies: 150 mm ≤ L4 ≤ 160 mm. That is, the dimension L4 mm of the second mounting member 130 in the second direction Z can be controlled within the range of 150 mm to 160 mm. Exemplarily, L4 mm can be one of 150 mm, 151 mm, 152 mm, 153 mm, 154 mm, 155 mm, 156 mm, 157 mm, 158 mm, 159 mm or 160 mm, or a range consisting of any two of them. The above specific values ​​of L4 mm are given for example only, and any value within the range of 150 mm to 160 mm is within the protection scope of the present application.

[0081] The present application limits the dimension L4 mm of the second mounting component 130 in the second direction Z to within the range of 150 mm to 160 mm, so as to further reasonably design the overall structural size of the second mounting component 130, optimize the structural size of the second mounting component 130, effectively improve the structural strength and rigidity of the second mounting component 130, further ensure that the door hinge 100 can bear a heavier door 300, and ensure the overall structural stability of the door hinge 100 during use.

[0082] In one embodiment, referring to Figures 1 to 3 The first mounting member 110 includes: a first mounting portion 111 and a first adapter portion 113 . The first mounting portion 111 is mounted on the vehicle body 200 . The first adapter portion 113 is connected to a side of the first mounting portion 111 close to the second mounting member 130 .

[0083] The first mounting portion 111 and the first adapter portion 113 are integrally die-cast.

[0084] The second mounting member 130 includes: a second mounting portion 131 and a second adapter portion 132 . The second mounting portion 131 is mounted on the vehicle door 300 . The second adapter portion 132 is connected to a side of the second mounting portion 131 close to the first mounting member 110 . The second adapter portion 132 is rotatably connected to the first adapter portion 113 via the pin shaft 120 .

[0085] Among them, the second mounting portion 131 and the second adapter portion 132 can be integrally formed, that is, the second mounting portion 131 and the second adapter portion 132 are an integral structure; the second mounting portion 131 and the second adapter portion 132 can also be separately provided, and the two are fixedly connected. For example, the second adapter portion 132 is fixedly connected to the second mounting portion 131 by welding or other processes. This is not specifically limited in this application and can be specifically set according to actual circumstances. For example, in this application, the second mounting portion 131 and the second adapter portion 132 are integrally die-cast.

[0086] In order to further improve the structural strength of the first mounting member 110, in one embodiment, referring to Figure 6 to Figure 7 The first mounting member 110 further includes: a bending portion 112, which is disposed between the first mounting portion 111 and the first adapter portion 113, and the first mounting portion 111 is connected to the first adapter portion 113 through the bending portion 112 to achieve connection between the first mounting portion 111 and the first adapter portion 113.

[0087] The first mounting portion 111 , the bending portion 112 and the first transition portion 113 are integrally die-cast.

[0088] Specifically, the thickness of the first mounting portion 111 is H1 mm, and the thickness of the bending portion 112 is H2 mm, which satisfies: H1<H2. That is, the thickness H2 mm of the bending portion 112 is greater than the thickness H1 mm of the first mounting portion 111, so as to further reasonably design the overall structural size of the first mounting member 110, so as to improve the structural strength of the bending portion 112 of the first mounting member 110, thereby improving the overall structural strength and rigidity of the first mounting member 110, ensuring that the bending portion 112 can effectively support the vehicle door 300 during use, so that the vehicle door 300 can be used without abnormality, so as to meet the vehicle door use conditions of the vehicle without a B-pillar design.

[0089] The thickness H1 mm of the first mounting portion 111 can be obtained by disassembling the door hinge 100 in an actual car, measuring the thickness of different positions of the first mounting portion 111 in the first mounting member 110 multiple times using a measuring tool, and calculating the average value. The measuring tool can be any one of a ruler, a vernier caliper, or other dimension measuring instruments, but is not limited thereto.

[0090] The thickness H2 mm of the bending portion 112 can be obtained by disassembling the door hinge 100 in an actual car, measuring the thickness of the bending portion 112 at different positions of the first mounting member 110 with a measuring tool for multiple times, and calculating the average value. The measuring tool can be any one of a ruler, a vernier caliper, or other dimension measuring instruments, but is not limited thereto.

[0091] Specifically, the thickness of the bending portion 112 can be uniform or non-uniform. When it is a structure with uniform thickness, the thickness ratio between the bending portion 112 and the first mounting portion 111 is fixed. If the bending portion 112 is not a structure with uniform thickness, the thickness ratio is a range value rather than a single point data.

[0092] Usually, in order to facilitate processing and forming, the thickness of the bending portion 112 at different positions is consistent. Even if it is inconsistent, it is based on the existence of a small thickness difference due to processing.

[0093] Specifically, the thickness H1 mm of the first mounting portion 111 and the thickness H2 mm of the bending portion 112 also satisfy: 1.38≤H2 / H1≤3.5. That is, the ratio of the thickness H2 mm of the bending portion 112 to the thickness H1 mm of the first mounting portion 111 can be controlled within the range of 1.38 to 3.5. Exemplarily, when the thickness ratio between the bending portion 112 and the first mounting portion 111 is fixed, H2 / H1 can be 1.38, 1.4, 1.6, 1.8, 2, 2.2, 2.4, 2.6, 2.8, 3, 3.2, 3.4 or 3.5. It should be noted that when the thickness ratio between the bending portion 112 and the first mounting portion 111 is a range value, any value of H2 / H1 within the range of 1.38 to 1.8, 1.7 to 2.5, 2.5 to 3 or 2.9 to 3.5 is within the protection scope of the present application. It is worth noting that the specific value of H2 / H1 is given for example only, and any value within the range of 1.38 to 3.5 is within the protection scope of the present application.

[0094] The present application limits the ratio of the thickness H2 mm of the bending portion 112 to the thickness H1 mm of the first mounting portion 111 within the range of 1.38 to 3.5, so as to further reasonably design the overall structural size of the first mounting member 110, improve the structural strength of the bending portion 112 of the first mounting member 110, and further improve the overall structural strength and rigidity of the first mounting member 110, thereby ensuring that the bending portion 112 can effectively support the vehicle door 300 during use, so that the vehicle door 300 can be used without abnormalities, thereby meeting the door usage conditions of a car without a B-pillar design.

[0095] In one embodiment, the thickness H1 mm of the first mounting portion 111 also satisfies: 8 mm ≤ H1 ≤ 13 mm. That is, the thickness H1 mm of the first mounting portion 111 can be controlled within the range of 8 mm to 13 mm. Exemplarily, H1 mm can be 8 mm, 8.5 mm, 9 mm, 9.5 mm, 10 mm, 10.5 mm, 11 mm, 11.5 mm, 12 mm, 12.5 mm or 13 mm, or a range consisting of any two of them. The above specific values ​​of L4 mm are given for example only, and any value within the range of 8 mm to 13 mm is within the protection scope of this application. The present application limits the thickness H1 mm of the first mounting portion 111 to be within the range of 8 mm to 13 mm, so as to further reasonably design the overall structural size of the first mounting member 110, thereby improving the structural strength of the first mounting portion 111 of the first mounting member 110, thereby effectively improving the structural strength and rigidity of the first mounting member 110, ensuring that the door hinge 100 can bear a heavier door 300, and ensuring the overall structural stability of the door hinge 100 during use.

[0096] The thickness H2 mm of the bending portion 112 also satisfies: 18 mm ≤ H2 ≤ 28 mm. That is, the thickness H2 mm of the bending portion 112 can be controlled within the range of 18 mm to 28 mm. Exemplarily, when the thickness of the bending portion 112 is fixed, H2 mm can be 18 mm, 19 mm, 20 mm, 21 mm, 22 mm, 23 mm, 24 mm, 25 mm, 26 mm, 27 mm or 28 mm. It should be noted that when the thickness of the bending portion 112 is not uniform, any value of H2 mm within the range of 18 to 20 mm, 20 to 25 mm or 25 to 28 mm is within the protection scope of the present application. It is worth noting that the specific numerical value of H2 mm is only given as an example, and any value within the range of 18 mm to 28 mm is within the protection scope of the present application.

[0097] The present application limits the thickness H2 mm of the bent portion 112 to be within the range of 18 mm to 28 mm, so as to further improve the structural strength of the bent portion 112 of the first mounting member 110, thereby improving the overall structural strength and rigidity of the first mounting member 110, ensuring that the bent portion 112 can effectively support the vehicle door 300 during use, so that the vehicle door 300 can be used without abnormalities, thereby meeting the door usage conditions of a vehicle without a B-pillar design.

[0098] In one embodiment, referring to Figures 1 to 3 The first mounting portion 111 is provided with a plurality of first mounting holes 1111, and each of the first mounting holes 1111 is respectively provided on two sides of the first mounting portion 111 that are arranged opposite to each other in the second direction Z. Exemplarily, each of the first mounting holes 1111 is respectively provided in the corner area of ​​the first mounting portion 111. The present application provides a plurality of first mounting holes 1111 on the first mounting portion 111, so as to utilize the plurality of first mounting holes 1111 to realize the installation between the first mounting member 110 and the vehicle body 200, thereby improving the mounting structural strength and modality of the first mounting member 110, ensuring that the door hinge 100 can effectively support the vehicle door 300 during use, so that the vehicle door 300 can be used without abnormality, so as to meet the door use conditions of the vehicle without a B-pillar design.

[0099] Illustratively, in the present application, four first mounting holes 1111 are opened on the first mounting portion 111 , and the four first mounting holes 1111 are respectively arranged at four corner areas of the first mounting portion 111 .

[0100] In one embodiment, the door hinge 100 further includes: a plurality of first fasteners 140 , each first fastener 140 is respectively passed through a corresponding first mounting hole 1111 , and the first fastener 140 is fixedly connected to the vehicle body 200 to achieve installation of the first mounting member 110 on the vehicle body 200 .

[0101] The first fastener 140 may be a bolt, but is not limited thereto.

[0102] In order to further improve the structural strength of the second mounting member 130, in one embodiment, referring to Figure 7 , the thickness of the second mounting portion 131 is H3 mm, satisfying: 7mm≤H3≤15mm. That is, the thickness H3 mm of the second mounting portion 131 can be controlled within the range of 7mm to 15mm. Exemplarily, H3 mm can be a range consisting of one of 7mm, 7.5mm, 8mm, 8.5mm, 9mm, 9.5mm, 10mm, 10.5mm, 11mm, 11.5mm, 12mm, 12.5mm, 13mm, 13.5mm, 14mm, 14.5mm or 15mm, or any two of them. The above specific values ​​of H3 mm are given for example only, and any value within the range of 8mm to 13mm is within the protection scope of this application. The present application limits the thickness H3 mm of the second mounting portion 131 to be within the range of 7 mm to 15 mm, so as to further reasonably design the overall structural size of the second mounting member 130, thereby improving the structural strength of the second mounting portion 131 in the second mounting member 130, effectively improving the structural strength and rigidity of the second mounting member 130, and ensuring the overall structural stability of the door hinge 100.

[0103] The thickness H3 mm of the second mounting portion 131 can be obtained by disassembling the door hinge 100 in an actual car, measuring the thickness of different positions of the second mounting portion 131 in the second mounting member 130 multiple times with a measuring tool, and calculating the average value. The measuring tool can be any one of a ruler, a vernier caliper, or other dimension measuring instruments, but is not limited thereto.

[0104] In one embodiment, referring to Figures 1 to 3 , a plurality of second mounting holes 1311 are provided on the second mounting portion 131, and each first mounting hole 1111 is respectively provided on two sides of the first mounting portion 111 that are arranged opposite to each other in the second direction Z. Exemplarily, each second mounting hole 1311 is respectively provided in the corner area of ​​the second mounting portion 131. In the present application, a plurality of second mounting holes 1311 are provided on the second mounting portion 131, so as to realize the installation between the second mounting member 130 and the vehicle door 300 by utilizing the plurality of second mounting holes 1311, thereby improving the mounting structural strength and modality of the second mounting member 130, ensuring that the door hinge 100 can effectively support the vehicle door 300 during use, so that the vehicle door 300 can be used without abnormality, so as to meet the vehicle door use conditions of the vehicle without a B-pillar design.

[0105] Exemplarily, in the present application, four second mounting holes 1311 are provided on the second mounting portion 131, and the four second mounting holes 1311 are respectively provided at four corner areas of the second mounting portion 131. Specifically, three second mounting holes 1311 are provided at the upper portion of the second mounting portion 131, and one second mounting hole 1311 is provided at the lower portion of the second mounting portion 131.

[0106] In one embodiment, the door hinge 100 further includes: a plurality of second fasteners 150 , each second fastener 150 is respectively passed through a corresponding second mounting hole 1311 , and the second fastener 150 is fixedly connected to the door 300 to achieve installation of the second mounting member 130 on the door 300 .

[0107] The second fastener 150 may be a bolt, but is not limited thereto.

[0108] In order to achieve the door opening limit of the vehicle door 300, in one embodiment, referring to Figures 1 to 8 The first mounting member 110 further includes: a first limiting portion 114 , and the first limiting portion 114 is disposed on a side of the first transition portion 113 in the second direction Z close to the second transition portion 132 .

[0109] The second mounting member 130 further includes a second limiting portion 133 , which is disposed on a side of the second adapter portion 132 away from the second mounting portion 131 . The second limiting portion 133 can selectively abut against the first limiting portion 114 to achieve the door opening limit of the vehicle door 300 .

[0110] Among them, the first limiter 114 and the first adapter 113 can be integrally formed, that is, the first limiter 114 and the first adapter 113 are an integral structure; the first limiter 114 and the first adapter 113 can also be separately provided, and the two are fixedly connected. For example, the first limiter 114 is fixedly connected to the first adapter 113 by welding or other processes. This is not specifically limited in this application and can be specifically set according to actual circumstances. For example, in this application, the first limiter 114 and the first adapter 113 are integrally die-cast.

[0111] The second position limiting portion 133 and the second transition portion 132 can be integrally formed, that is, the second position limiting portion 133 and the second transition portion 132 are an integral structure; the second position limiting portion 133 and the second transition portion 132 can also be separately provided, and the two are fixedly connected. For example, the second position limiting portion 133 is fixedly connected to the second transition portion 132 by welding or other processes. This is not specifically limited in this application, and can be specifically set according to actual circumstances. For example, in this application, the second position limiting portion 133 and the second transition portion 132 are integrally die-cast.

[0112] It can be understood that the door 300 of the automobile has two states: open and closed. Figure 7 When the door 300 is in the open state, the second limiting portion 133 does not contact the first limiting portion 114. When the door 300 is opened, the second mounting member 130 is synchronously driven to rotate around the central axis of the pin shaft 120. Figure 8 As shown, when the vehicle door 300 is opened to a certain angle, the second limiting portion 133 abuts against the first limiting portion 114 to limit the second mounting member 130 and further limit the vehicle door 300 to prevent damage to components due to excessive door opening angle.

[0113] In one embodiment, referring to Figures 1 to 3 A first through hole 1131 is formed on the first adapter portion 113, and a second through hole 1321 is formed on the second adapter portion 132; the pin 120 is passed through the first through hole 1131 and the second through hole 1321 to rotatably connect the first mounting member 110 and the second mounting member 130. The overall structure is simple and easy to process and assemble.

[0114] In one embodiment, referring to Figures 4 to 5 The first adapter portion 113 is provided with a third through hole 1132. The door hinge 100 further includes a third fastener 160, which is passed through the third through hole 1132 to be fixedly connected with the pin shaft 120, so as to fix the pin shaft 120.

[0115] The third fastener 160 may be a bolt, but is not limited thereto.

[0116] In one embodiment, referring to Figures 4 to 5 A avoidance hole 1312 is opened on the second mounting portion 131, and part of the third fastener 160 is located in the avoidance hole 1312 to avoid the third fastener 160, so that the overall structure of the door hinge 100 is compact and occupies a small space.

[0117] It should be understood that the third fastener 160 is not limited to cooperating with the first mounting member 110 to achieve fixation of the pin shaft 120. In the present application, the third fastener 160 can also be passed through the second adapter portion 132 of the second mounting member 130 and fixedly connected to the pin shaft 120 to achieve fixation of the pin shaft 120, which should also be regarded as an embodiment of the present application.

[0118] In summary, the present application optimizes the design of the structural dimensions of the first mounting member 110 and the second mounting member 130 in the door hinge 100 to improve the structural strength and rigidity of the first mounting member 110 and the second mounting member 130, thereby ensuring the overall structural strength and rigidity of the door hinge 100, ensuring the overall structural stability of the door hinge 100 during use, and ensuring that there are no abnormalities in the door 300 during use, so as to meet the door usage conditions of a car without a B-pillar design.

[0119] The introduction provided in the above steps is only used to help understand the method, structure and core idea of ​​the present application. For ordinary technicians in this technical field, without departing from the principles of the present application, several improvements and modifications can be made to the present application, and these improvements and modifications also fall within the scope of protection of the claims of the present application.

Claims

1. A door hinge having a first direction and a second direction intersecting each other, characterized in that: include: A first mounting member, a pin and a second mounting member, wherein the pin extends along the second direction, the first mounting member is rotatably connected to the second mounting member via the pin, the first mounting member is used to be fixedly connected to the body of the automobile, and the second mounting member is used to be fixedly connected to the door of the automobile; The dimension of the first mounting member in the first direction is L1 mm, and the dimension of the first mounting member in the second direction is L2 mm, satisfying: 0.7≤L2 / L1≤0.

889.

2. The door hinge according to claim 1, characterized in that: The dimension L1mm of the first mounting member in the first direction also satisfies: 90mm≤L1≤100mm; and / or, A dimension L2 mm of the first mounting member in the second direction also satisfies: 70 mm ≤ L2 ≤ 80 mm.

3. The door hinge according to claim 1, characterized in that: The door hinge also has a third direction intersecting the first direction and the second direction in pairs; The dimension of the second mounting member in the third direction is L3 mm, and the dimension of the second mounting member in the second direction is L4 mm, satisfying: 0.37≤L3 / L4≤0.

43.

4. The vehicle door hinge according to claim 3, characterized in that: The dimension L3 mm of the second mounting member in the third direction also satisfies: 55 mm ≤ L3 ≤ 65 mm; and / or, A dimension L4 mm of the second mounting member in the second direction also satisfies: 150 mm ≤ L4 ≤ 160 mm.

5. The vehicle door hinge according to claim 1, characterized in that: The first mounting member includes: a first mounting portion and a first adapter portion, wherein the first adapter portion is connected to a side of the first mounting portion close to the second mounting member; The second mounting member includes: a second mounting portion and a second adapter portion, the second adapter portion is connected to a side of the second mounting portion close to the first mounting member, and the second adapter portion is rotatably connected to the first adapter portion through the pin shaft.

6. The vehicle door hinge according to claim 5, characterized in that: The first mounting member further includes: a bending portion, which is disposed between the first mounting portion and the first adapter portion, and the first mounting portion is connected to the first adapter portion through the bending portion; The thickness of the first mounting portion is H1 mm, and the thickness of the bending portion is H2 mm, satisfying: H1<H2.

7. The vehicle door hinge according to claim 6, characterized in that: The thickness H1 mm of the first mounting portion and the thickness H2 mm of the bending portion also satisfy the following: 1.38≤H2 / H1≤3.

5.

8. The vehicle door hinge according to claim 7, characterized in that: The thickness H1mm of the first mounting portion also satisfies: 8mm≤H1≤13mm; and / or, The thickness H2 mm of the bending portion also satisfies: 18 mm ≤ H2 ≤ 28 mm.

9. The vehicle door hinge according to claim 5, characterized in that: The first mounting portion is provided with a plurality of first mounting holes, and each of the first mounting holes is respectively provided at two sides of the first mounting portion that are opposite to each other in the second direction.

10. The vehicle door hinge according to claim 5, characterized in that: The thickness of the second mounting portion is H3 mm, satisfying: 7 mm ≤ H3 ≤ 15 mm.

11. The vehicle door hinge according to claim 5, characterized in that: The second mounting portion is provided with a plurality of second mounting holes, and each of the second mounting holes is respectively provided at two sides of the second mounting portion that are opposite to each other in the second direction.

12. The vehicle door hinge according to claim 5, characterized in that: The first adapter portion is provided with a first through hole, and the second adapter portion is provided with a second through hole; The pin shaft passes through the first through hole and the second through hole to rotatably connect the first mounting member with the second mounting member.

13. The vehicle door hinge according to claim 5, characterized in that: The first mounting member further includes: a first limiting portion, disposed on a side of the first transition portion close to the second transition portion in the second direction; The second mounting member further includes: a second limiting portion, which is disposed on a side of the second adapter portion away from the second mounting portion, and the second limiting portion can selectively abut against the first limiting portion.

14. A car, characterized in that: include: A vehicle body, a vehicle door, and a vehicle door hinge as claimed in any one of claims 1 to 13, wherein the first mounting member in the vehicle door hinge is mounted on the vehicle body, and the second mounting member in the vehicle door hinge is mounted on the vehicle door.