Auxiliary installation system for continuous belt conveyor extension section
By designing an auxiliary installation system for the extension section of the continuous belt machine, the trailer layout and the belt tilt extension form a working space, the problems of inconvenient installation and low safety of the roller assembly are solved, and the continuous excavation and efficient construction of the shield equipment are achieved.
Patent Information
- Application Number
- CN202411822167.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-11
- Publication Date
- 2025-04-25
AI Technical Summary
The roller assembly of the extension section of the continuous belt machine is inconvenient to install and has low safety, which makes the shield equipment unable to achieve continuous excavation, affecting construction efficiency.
An auxiliary installation system for the extension section of the continuous belt machine is designed, including a first trailer, a second trailer and a third trailer. Through the arrangement of these trailers and the inclined extension of the belt, a large working space is formed to realize the safe installation of the roller assembly.
The safe installation of roller components is realized, the continuous belt conveyor is prevented from shutting down, the downtime and slag cleaning time are eliminated, and the continuous excavation and efficient construction of shield equipment are ensured.
Smart Images

Figure CN119878210A_ABST
Abstract
Description
Technical Field
[0001] The present disclosure relates to the technical field of installation of a continuous belt conveyor extension section, and in particular to an auxiliary installation system of a continuous belt conveyor extension section. Background Art
[0002] During the construction of the shield equipment, the segments can be assembled while the tunnel is being driven, and continuous tunneling can be achieved except for a short stop for step change. Among them, the continuous belt conveyor used to transport slag out of the shield equipment needs to be continuously extended to adapt to the continuous tunneling of the shield equipment because it is set at the tail of the shield equipment and moves with the shield equipment. At the same time, it is necessary to continuously add roller assemblies to the extension section of the continuous belt conveyor to ensure the normal operation of the continuous belt conveyor by supporting and guiding the roller assemblies.
[0003] At present, the upper and lower belts of the extended section of the continuous belt conveyor are arranged very compactly, which makes the installation of the roller assembly extremely inconvenient and less safe. To ensure safety, the additional installation of the extended section of the conventional continuous belt conveyor requires the continuous belt conveyor to be shut down, which makes it impossible for the shield equipment to achieve continuous excavation. At the same time, due to the long distance of the tunnel, the continuous belt conveyor cannot be stopped or started with load in principle, so the slag on the belt conveyor needs to be cleared before each shutdown. As a result, the excavation construction efficiency of the shield equipment is seriously affected. Summary of the invention
[0004] The present disclosure aims to solve one of the technical problems in the related art at least to some extent.
[0005] To this end, an object of the present disclosure is to provide an auxiliary installation system for an extended section of a continuous belt conveyor.
[0006] To achieve the above-mentioned purpose, the present disclosure provides an auxiliary installation system for an extended section of a continuous belt conveyor, comprising: a first trailer, at least a second trailer and a third trailer; wherein the first trailer, the second trailer and the third trailer are sequentially arranged at the tail of a shield machine; the main section of the continuous belt conveyor is arranged on the first trailer, and the extended section of the continuous belt conveyor sequentially passes through the second trailer and the third trailer; the upper belt of the continuous belt conveyor extends upwardly obliquely in the second trailer from the head to the tail of the shield machine, and the lower belt of the continuous belt conveyor extends horizontally in the second trailer from the head to the tail of the shield machine; the third trailer is used to support the installation of the roller assembly of the upper belt and the lower belt.
[0007] Optionally, the third trailer includes: a third car body and a work platform, the third car body is arranged at an end of the second trailer away from the first trailer, and the work platform is arranged on the third car body, and the work platform is used for installing the crossbeam, longitudinal beam, upper roller and lower roller in the roller assembly; wherein the crossbeam is arranged on the pipe segment of the tunnel, and the longitudinal beam is arranged on the crossbeam; the upper roller is rotatably arranged on the top of the longitudinal beam, and the upper belt is arranged on the upper roller, and the lower roller is rotatably arranged on the bottom of the longitudinal beam, and the lower belt is arranged on the lower roller.
[0008] Optionally, the working platform includes: a first platform, a second platform and a third platform, wherein the first platform, the second platform and the third platform are sequentially arranged on the third vehicle body along the direction from the head to the tail of the shield equipment, and the height of the first platform, the height of the second platform and the height of the third platform decrease sequentially along the direction from the head to the tail of the shield equipment; wherein the first platform is used for the installation of the first angle piece and the chain in the roller assembly, wherein the first angle piece is arranged on the pipe segment, and the chain is arranged on the first angle piece; the second platform is used for the installation of the second angle piece, the cross beam, the longitudinal beam, the upper roller frame and the upper roller in the roller assembly, wherein the second angle piece is arranged on the pipe segment, and the cross beam is arranged between the second angle piece and the chain, the upper roller frame is arranged at the top of the longitudinal beam, and the upper roller is rotatably arranged on the upper roller frame; the third platform is used for the installation of the lower roller frame and the lower roller in the roller assembly, and the lower roller frame is arranged at the bottom of the longitudinal beam, and the lower roller is rotatably arranged on the lower roller frame.
[0009] Optionally, the third trailer also includes: a third support roller, which is rotatably set on the second platform, and a plurality of the third support rollers are horizontally distributed along the direction from the head to the tail of the shield equipment, and the lower belt is set on the plurality of third support rollers; and at least one redirecting roller, which is rotatably set on one end of the second platform close to the third platform, and the lower belt bypasses the redirecting roller and is located above the lower roller.
[0010] Optionally, the third trailer also includes: at least one fence, which is arranged around the first platform, and / or the fence is arranged around the second platform, and / or the fence is arranged around the third platform; and / or, at least one ladder, which is arranged on the first platform, and / or the ladder is arranged on the second platform, and / or the ladder is arranged on the third platform.
[0011] Optionally, the upper belt extends obliquely downward in the third trailer along the direction from the nose to the tail of the shield equipment.
[0012] Optionally, the first trailer includes: a first car body, which is arranged between the shield equipment and the second trailer; a reversing roller, which is rotatably arranged at one end of the first car body close to the shield equipment, and the upper belt and the lower belt respectively bypass the reversing roller and are connected; wherein, the height of the reversing roller is less than the height of the continuous belt conveyor, and the diameter of the reversing roller is greater than the diameter of the roller in the continuous belt conveyor, so that the end of the lower belt close to the shield equipment is offset downward by a preset distance.
[0013] Optionally, the second trailer includes: a second car body, which is arranged between the first trailer and the third trailer; a plurality of first support rollers, which are rotatably arranged on the second car body, and the plurality of first support rollers are distributed upwardly tilted along the direction from the head to the tail of the shield equipment, and the upper belt is arranged on the plurality of first support rollers.
[0014] Optionally, the second trailer also includes: a plurality of second support rollers, which are rotatably arranged on the second vehicle body, and the plurality of second support rollers are horizontally distributed along the direction from the head to the tail of the shield equipment, and the lower belt is arranged on the plurality of second support rollers.
[0015] Optionally, the second trailer also includes: a plurality of first stop wheels, which are rotatably arranged on the second vehicle body, and the plurality of first stop wheels are respectively located on both sides of the upper belt; and a plurality of second stop wheels, which are rotatably arranged on the second vehicle body, and the plurality of second stop wheels are respectively located on both sides of the lower belt.
[0016] The technical solution provided by the present disclosure may have the following beneficial effects:
[0017] Since the first trailer, the second trailer and the third trailer are sequentially arranged at the tail of the shield equipment, and the main section of the continuous belt conveyor is arranged on the first trailer, and the extension section of the continuous belt conveyor sequentially passes through the second trailer and the third trailer, the continuous belt conveyor can be arranged at the tail of the shield equipment and follow the shield equipment by using the first trailer, the second trailer and the third trailer. At the same time, since the upper belt of the continuous belt conveyor extends upward in the direction from the head to the tail of the shield equipment in the second trailer, and the lower belt of the continuous belt conveyor extends horizontally in the direction from the head to the tail of the shield equipment in the second trailer, the upper belt and the lower belt can form a larger working space at the third trailer. Therefore, the working space formed at the third trailer can realize the safe installation of the roller assembly, not only can the support and guidance of the roller assembly be used to ensure the normal operation of the continuous belt conveyor, but also the additional installation of the extension section of the continuous belt conveyor does not require the continuous belt conveyor to be stopped, thereby saving a long downtime and slag cleaning time, thereby realizing the continuous excavation of the shield equipment and ensuring the high excavation construction efficiency of the shield equipment.
[0018] Additional aspects and advantages of the present disclosure will be given in part in the following description and in part will be obvious from the following description or learned through practice of the present disclosure. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] The above and / or additional aspects and advantages of the present disclosure will become apparent and easily understood from the following description of the embodiments in conjunction with the accompanying drawings, in which:
[0020] Figure 1 It is a structural schematic diagram of an auxiliary installation system for a continuous belt conveyor extension section proposed in an embodiment of the present disclosure;
[0021] Figure 2 It is a structural schematic diagram of the third trailer in the auxiliary installation system of the continuous belt conveyor extension section proposed in one embodiment of the present disclosure;
[0022] Figure 3 It is a structural schematic diagram of a first trailer in an auxiliary installation system of a continuous belt conveyor extension section proposed in an embodiment of the present disclosure;
[0023] Figure 4 It is a structural schematic diagram of a roller assembly in an auxiliary installation system of a continuous belt conveyor extension section proposed in an embodiment of the present disclosure;
[0024] As shown in the figure: 1, first trailer, 11, first vehicle body, 12, reversing roller;
[0025] 2. a second trailer, 21. a second vehicle body, 22. a first support roller, 23. a second support roller;
[0026] 3. the third trailer, 31. the third vehicle body, 32. the first platform, 33. the second platform, 34. the third platform, 35. the third support roller, 36. the redirecting roller;
[0027] 100, continuous belt conveyor, 101, upper belt, 102, lower belt;
[0028] 200, roller assembly, 201, first angle piece, 202, chain, 203, second angle piece, 204, cross beam, 205, longitudinal beam, 206, upper roller frame, 207, upper roller, 208, lower roller frame, 209, lower roller. DETAILED DESCRIPTION
[0029] Embodiments of the present disclosure are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present disclosure, and are not to be construed as limitations of the present disclosure. On the contrary, the embodiments of the present disclosure include all changes, modifications, and equivalents that fall within the spirit and connotation of the appended claims.
[0030] like Figure 1 and Figure 2 As shown, the embodiment of the present disclosure proposes an auxiliary installation system for an extended section of a continuous belt conveyor 100, comprising: a first trailer 1, at least a second trailer 2 and a third trailer 3, the first trailer 1, the second trailer 2 and the third trailer 3 are sequentially arranged at the tail of the shield equipment, the main section of the continuous belt conveyor 100 is arranged on the first trailer 1, and the extended section of the continuous belt conveyor 100 passes through the second trailer 2 and the third trailer 3 in sequence, the upper belt 101 of the continuous belt conveyor 100 extends upwardly obliquely in the second trailer 2 from the head to the tail of the shield equipment, and the lower belt 102 of the continuous belt conveyor 100 extends horizontally in the second trailer 2 from the head to the tail of the shield equipment, and the third trailer 3 is used to support the installation of the roller assembly 200 of the upper belt 101 and the lower belt 102.
[0031] It can be understood that since the first trailer 1, the second trailer 2 and the third trailer 3 are arranged in sequence at the tail of the shield equipment, and the main section of the continuous belt conveyor 100 is arranged on the first trailer 1, the extension section of the continuous belt conveyor 100 passes through the second trailer 2 and the third trailer 3 in sequence, so that the continuous belt conveyor 100 can use the first trailer 1, the second trailer 2 and the third trailer 3 to achieve the arrangement at the tail of the shield equipment and the follow-up with the shield equipment. At the same time, since the upper belt 101 of the continuous belt conveyor 100 extends upwardly at an angle from the head to the tail of the shield equipment in the second trailer 2, and the lower belt 102 of the continuous belt conveyor 100 extends horizontally in the second trailer 2 from the head to the tail of the shield equipment, the upper belt 101 and the lower belt 102 can form a larger working space at the third trailer 3.
[0032] Therefore, the safe installation of the roller assembly 200 can be achieved by utilizing the working space formed at the third trailer 3. Not only can the support and guidance of the roller assembly 200 be utilized to ensure the normal operation of the continuous belt conveyor 100, but also the supplementary installation of the extension section of the continuous belt conveyor 100 does not require the continuous belt conveyor 100 to be shut down, thereby saving a long downtime and slag cleaning time, thereby realizing continuous excavation of the shield equipment and ensuring a high excavation construction efficiency of the shield equipment.
[0033] It should be noted that the continuous belt conveyor 100 is used to be arranged at the tail of a shield equipment such as a tunnel boring machine (TBM), and its feed end is located below the discharge end of the shield equipment to receive and transport the slag outward. At the same time, in order to adapt to the continuous excavation of the shield equipment, the end of the continuous belt conveyor 100 away from the shield equipment needs to be continuously extended and lengthened, and a roller assembly 200 for supporting and guiding the belt needs to be configured in the extended section of the continuous belt conveyor 100.
[0034] The first trailer 1 is used to arrange the main section of the continuous belt conveyor 100. The specific type of the first trailer 1 can be set according to actual needs and is not limited to this.
[0035] The second trailer 2 is used to arrange the extended section of the continuous belt conveyor 100. The specific type of the second trailer 2 can be set according to actual needs and is not limited to this.
[0036] The number of the second trailers 2 can be set according to actual needs, and there is no limitation on this. For example, the number of the second trailers 2 can be one, two, three, etc. In this embodiment, the number of the second trailers 2 is preferably two.
[0037] The third trailer 3 is used for arranging the extension section of the continuous belt conveyor 100 and for auxiliary installation of the roller assembly 200. The specific type of the third trailer 3 can be set according to actual needs and is not limited thereto.
[0038] Among them, the first trailer 1, the second trailer 2 and the third trailer 3 are moved along under the towing of the shield equipment, and the upper belt 101 and the lower belt 102 leave a large working space at the third trailer 3, so that the roller assembly 200 can be safely installed while the shield equipment is continuously excavating.
[0039] The inclination angle of the upper belt 101, or the angle between the upper belt 101 and the lower belt 102, can be set according to actual needs without limitation. For example, the inclination angle of the upper belt 101 can be 3 degrees, 4 degrees, 5 degrees, etc.
[0040] like Figure 2 and Figure 4 As shown, in some embodiments, the third trailer 3 includes: a third vehicle body 31 and a work platform, the third vehicle body 31 is arranged at one end of the second trailer 2 away from the first trailer 1, and the work platform is arranged on the third vehicle body 31, and the work platform is used for installing the cross beam 204, the longitudinal beam 205, the upper roller 207 and the lower roller 209 in the roller assembly 200. Among them, the cross beam 204 is arranged on the segment of the tunnel, and the longitudinal beam 205 is arranged on the cross beam 204, the upper roller 207 is rotatably arranged on the top of the longitudinal beam 205, and the upper belt 101 is arranged on the upper roller 207, the lower roller 209 is rotatably arranged on the bottom of the longitudinal beam 205, and the lower belt 102 is arranged on the lower roller 209.
[0041] It can be understood that since the third car body 31 is arranged at the end of the second trailer 2 away from the first trailer 1, and the working platform is arranged on the third car body 31, the third car body 31 can be dragged by the second trailer 2 to achieve follow-up movement with the shield equipment, and the upper belt 101 and the lower belt 102 form a larger working space at the working platform, so that the working platform can be used to install the cross beam 204, the longitudinal beam 205, the upper roller 207 and the lower roller 209 in the roller assembly 200 while the shield equipment is continuously excavating, and then the upper roller 207 and the lower roller 209 are used to support and guide the upper belt 101 and the lower belt 102, thereby ensuring the normal operation of the continuous belt conveyor 100.
[0042] It should be noted that the third vehicle body 31 is used to carry the working platform and is connected to the second trailer 2 to achieve follow-up. The specific type of the third vehicle body 31 can be set according to actual needs and is not limited to this. For example, the third vehicle body 31 may include: a plurality of connected transverse structural beams, a plurality of longitudinal structural beams and a plurality of vertical structural beams. The bottom of the third vehicle body 31 is provided with running wheels, and the running wheels are rollingly set on the track at the bottom of the tunnel.
[0043] The working platform is used for installing the roller assembly 200 , and the specific type of the working platform can be set according to actual needs, and there is no limitation on this.
[0044] For the roller assembly 200, the cross beam 204 is set along the width direction of the tunnel and arranged on the tunnel segment, playing the role of supporting the longitudinal beam 205. The longitudinal beam 205 is set along the length direction (excavation direction) of the tunnel and arranged on the cross beam 204, playing the role of supporting the upper roller 207 and the lower roller 209. Two longitudinal beams 205 are usually set.
[0045] The upper roller 207 is used to support and guide the upper belt 101 , and the lower roller 209 is used to support and guide the lower belt 102 .
[0046] like Figure 2 and Figure 4 As shown, in some embodiments, the working platform includes: a first platform 32, a second platform 33 and a third platform 34, and the first platform 32, the second platform 33 and the third platform 34 are sequentially arranged on the third vehicle body 31 along the direction from the head to the tail of the shield equipment, and the height of the first platform 32, the height of the second platform 33 and the height of the third platform 34 decrease sequentially along the direction from the head to the tail of the shield equipment.
[0047] The first platform 32 is used for installing the first corner piece 201 and the chain 202 in the roller assembly 200 , wherein the first corner piece 201 is arranged on the pipe segment, and the chain 202 is arranged on the first corner piece 201 .
[0048] The second platform 33 is used for installing the second corner piece 203, the cross beam 204, the longitudinal beam 205, the upper roller frame 206 and the upper roller 207 in the roller assembly 200, wherein the second corner piece 203 is arranged on the pipe segment, and the cross beam 204 is arranged between the second corner piece 203 and the chain 202, the upper roller frame 206 is arranged on the top of the longitudinal beam 205, and the upper roller 207 is rotatably arranged on the upper roller frame 206.
[0049] The third platform 34 is used for installing the lower roller frame 208 and the lower roller 209 in the roller assembly 200 . The lower roller frame 208 is arranged at the bottom of the longitudinal beam 205 , and the lower roller 209 is rotatably arranged on the lower roller frame 208 .
[0050] It can be understood that since the first platform 32, the second platform 33 and the third platform 34 are arranged in sequence on the third vehicle body 31 along the direction from the head to the tail of the shield equipment, and the height of the first platform 32, the height of the second platform 33 and the height of the third platform 34 decrease in sequence along the direction from the head to the tail of the shield equipment, when the shield equipment drives the first trailer 1, the second trailer 2 and the third trailer 3 to move, the first platform 32, the second platform 33 and the third platform 34 in the third trailer 3 can be moved to the installation position of the roller assembly 200 in sequence.
[0051] Furthermore, when the first platform 32 moves to the installation position, the first platform 32 can utilize its own height adaptation to achieve auxiliary installation of the first corner fitting 201 and the chain 202, thereby utilizing the first corner fitting 201 and the chain 202 arranged on the pipe segment to perform subsequent installation of the cross beam 204.
[0052] When the second platform 33 moves to the installation position, the second platform 33 can use its own height adaptation to achieve the auxiliary installation of the second corner piece 203, the crossbeam 204, the longitudinal beam 205, the upper roller frame 206 and the upper roller 207, so as to use the upper roller 207 arranged on the upper roller frame 206 to support and guide the upper belt 101, and use the longitudinal beam 205 arranged on the crossbeam 204 to carry out the subsequent installation of the lower roller 209.
[0053] When the third platform 34 moves to the installation position, the third platform 34 can use its own height adaptation to achieve auxiliary installation of the lower roller frame 208 and the lower roller 209, thereby using the lower roller 209 arranged on the lower roller frame 208 to support and guide the lower belt 102.
[0054] Therefore, by utilizing the relative position arrangement of the first platform 32, the second platform 33 and the third platform 34 and the follow-up movement of the third trailer 3 and the shield equipment, the first corner piece 201, the chain 202, the second corner piece 203, the cross beam 204, the longitudinal beam 205, the upper roller frame 206, the upper roller 207, the lower roller frame 208 and the lower roller 209 are installed in sequence, thereby meeting the needs of supplementary installation of the extended section of the continuous belt conveyor 100 while ensuring a high excavation construction efficiency of the shield equipment.
[0055] It should be noted that the first platform 32 is used to assist in the installation of the first corner piece 201 and the chain 202. Since the first corner piece 201 and the chain 202 need to be arranged at the top of the tunnel, the height of the first platform 32 is set relatively high. At the same time, the first corner piece 201 and the chain 202 are used to install the cross beam 204, which needs to be installed before the cross beam 204. Therefore, the first platform 32 is located at one end of the second platform 33 close to the shield equipment. The specific type of the first platform 32 can be set according to actual needs, and there is no limitation to this. For example, the first platform 32 is a plate structure. Among them, since the first platform 32 only needs to install the first corner piece 201 and the chain 202, it takes less time, so the length of the first platform 32 along the direction from the head to the tail of the shield equipment can be set smaller.
[0056] The second platform 33 is used to assist in the installation of the second corner piece 203, the cross beam 204, the longitudinal beam 205, the upper roller frame 206 and the upper roller 207. Since the second corner piece 203, the cross beam 204, the longitudinal beam 205, the upper roller frame 206 and the upper roller 207 need to be arranged in the middle of the tunnel, the height of the second platform 33 is set to be medium. At the same time, the cross beam 204 is installed after the first corner piece 201 and the chain 202, and the upper roller 207 is installed before the lower roller 209. Therefore, the second platform 33 is located between the first platform 32 and the third platform 34. The specific type of the second platform 33 can be set according to actual needs and is not limited to this. For example, the second platform 33 is a plate structure. Among them, since the second platform 33 needs to install the second corner piece 203, the cross beam 204, the longitudinal beam 205, the upper roller frame 206 and the upper roller 207, which takes a long time, the length of the second platform 33 along the direction from the head to the tail of the shield equipment can be set larger.
[0057] The third platform 34 is used to assist in the installation of the lower roller frame 208 and the lower roller 209. Since the lower roller frame 208 and the lower roller 209 need to be arranged at the bottom of the tunnel, the height of the third platform 34 is set relatively low. At the same time, the lower roller 209 is installed after the upper roller 207. Therefore, the third platform 34 is located at the end of the second platform 33 away from the shield equipment. The specific type of the third platform 34 can be set according to actual needs, and there is no limitation to this. For example, the third platform 34 is a plate structure. Among them, since the third platform 34 only needs to install the lower roller frame 208 and the lower roller 209, it takes less time, so the length of the third platform 34 along the direction from the head to the tail of the shield equipment can be set smaller.
[0058] During the excavation process, the shield equipment moves at an extremely slow speed, for example, 60 mm per minute. Therefore, while leaving an extremely safe working space for the upper belt 101 and the lower belt 102, the first platform 32, the second platform 33 and the third platform 34 can be used to achieve non-stop installation of the roller assembly 200.
[0059] The first corner piece 201, chain 202, second corner piece 203, cross beam 204, longitudinal beam 205, upper roller frame 206, upper roller 207, lower roller frame 208 and lower roller 209 in the roller assembly 200 can be manually installed by operators on the first platform 32, the second platform 33 and the third platform 34 with the help of tools, or can be automatically installed by robotic arms on the first platform 32, the second platform 33 and the third platform 34, and there is no limitation to this.
[0060] like Figure 2 As shown, in some embodiments, the third trailer 3 also includes: a third support roller 35 and at least one redirecting roller 36, the third support roller 35 is rotatably set on the second platform 33, and multiple third support rollers 35 are horizontally distributed along the direction from the head to the tail of the shield equipment, the lower belt 102 is set on multiple third support rollers 35, the redirecting roller 36 is rotatably set at one end of the second platform 33 close to the third platform 34, and the lower belt 102 bypasses the redirecting roller 36 and is located above the lower roller 209.
[0061] It can be understood that since the third support roller 35 is rotatably set on the second platform 33, and multiple third support rollers 35 are horizontally distributed along the direction from the head to the tail of the shield equipment, the lower belt 102 is set on multiple third support rollers 35, so that when the lower belt 102 passes through the third trailer 3, it can use the third support rollers 35 on the second platform 33 to achieve support and guidance, thereby ensuring the stable movement of the lower belt 102 and ensuring a larger working space between the lower belt 102 and the upper belt 101.
[0062] Since the redirecting roller 36 is rotatably arranged at one end of the second platform 33 close to the third platform 34, and the lower belt 102 bypasses the redirecting roller 36 and is located above the lower roller 209, the lower belt 102 leaves a larger working space at the second platform 33 while being able to utilize the redirection of the redirecting roller 36 to deviate upward at the third platform 34. Therefore, after the lower roller 209 in the roller assembly 200 is installed, the lower belt 102 can be stably arranged on the installed lower roller 209 under the dragging and following of the shield equipment, thereby ensuring the normal operation of the continuous belt conveyor 100.
[0063] It should be noted that the third support roller 35 is used to support and guide the lower belt 102 passing through the third trailer 3. The specific type of the third support roller 35 can be set according to actual needs and is not limited to this. For example, the third support roller 35 is a roller structure.
[0064] The redirecting roller 36 is used to redirect the lower belt 102 so that the lower belt 102 in a lower position can be adjusted upward so that it can fall onto the lower roller 209 after the lower roller 209 is installed. The specific type of the redirecting roller 36 can be set according to actual needs and is not limited to this. For example, the redirecting roller 36 is a roller structure. The number of redirecting rollers 36 can be two, and the two redirecting rollers 36 are distributed in high and low positions. The lower belt 102 successively bypasses the redirecting roller 36 located at a low position and the redirecting roller 36 located at a high position to achieve upward position adjustment.
[0065] In some embodiments, the third trailer 3 further includes: at least one fence, which is arranged around the first platform 32 , and / or the fence is arranged around the second platform 33 , and / or the fence is arranged around the third platform 34 .
[0066] It can be understood that, since the fence is arranged around the first platform 32, the first platform 32 can be protected by the fence; since the fence is arranged around the second platform 33, the second platform 33 can be protected by the fence; since the fence is arranged around the third platform 34, the third platform 34 can be protected by the fence. Therefore, the setting of the fence makes the operation of the third trailer 3 safer.
[0067] It should be noted that the fence is used for enclosure protection to reduce the falling of workers, equipment, etc. from the third trailer 3. The specific type of the fence can be set according to actual needs and is not limited to this.
[0068] In some embodiments, the third trailer 3 further includes: at least one ladder, the ladder is arranged on the first platform 32 , and / or the ladder is arranged on the second platform 33 , and / or the ladder is arranged on the third platform 34 .
[0069] It can be understood that, since the ladder is arranged on the first platform 32, the first platform 32 can be climbed by the ladder; since the ladder is arranged on the second platform 33, the second platform 33 can be climbed by the ladder; since the ladder is arranged on the third platform 34, the third platform 34 can be climbed by the ladder. Therefore, the arrangement of the ladder makes the operation of the third trailer 3 more efficient.
[0070] It should be noted that the ladder is used for climbing by workers to adapt to the height difference between the first platform 32, the second platform 33, the third platform 34 and the tunnel ground. The specific type of the ladder can be set according to actual needs and is not limited to this.
[0071] like Figure 2 As shown, in some embodiments, the upper belt 101 extends downwardly obliquely in the third trailer 3 from the head to the tail of the shield equipment.
[0072] It can be understood that since the upper belt 101 extends downwardly at an angle from the head to the tail of the shield equipment in the third trailer 3, the upper belt 101 leaves a larger working space at the end of the third trailer 3 close to the shield equipment, and can be arranged downwardly at the end of the third trailer 3 away from the shield equipment by means of an inclined arrangement. Therefore, after the upper roller 207 in the roller assembly 200 is installed, the upper belt 101 can be stably arranged on the installed upper roller 207 under the dragging and following of the shield equipment, thereby ensuring the normal operation of the continuous belt conveyor 100.
[0073] It should be noted that the downward inclination angle of the upper belt 101 in the third trailer 3 can be set according to actual needs, and there is no limitation to this. For example, the downward inclination angle can be 3 degrees, 4 degrees, 5 degrees, etc.
[0074] like Figure 3 As shown, in some embodiments, the first trailer 1 includes: a first car body 11 and a reversing roller 12, the first car body 11 is arranged between the shield equipment and the second trailer 2, the reversing roller 12 is rotatably arranged at one end of the first car body 11 close to the shield equipment, and the upper belt 101 and the lower belt 102 are respectively bypassed by the reversing roller 12 and connected. Among them, the height of the reversing roller 12 is less than the height of the continuous belt conveyor 100, and the diameter of the reversing roller 12 is greater than the diameter of the roller in the continuous belt conveyor 100, so that the lower belt 102 is offset downward by a preset distance at one end close to the shield equipment.
[0075] It can be understood that since the height of the reversing roller 12 is smaller than the height of the continuous belt conveyor 100, and the diameter of the reversing roller 12 is larger than the diameter of the roller in the continuous belt conveyor 100, the end of the lower belt 102 close to the shield equipment can be offset downward by a preset distance, so that the upper belt 101 and the lower belt 102 are separated in advance by a larger distance at the main section of the continuous belt conveyor 100, thereby facilitating the realization of a larger working space for the upper belt 101 and the lower belt 102 at the third trailer 3.
[0076] It should be noted that the first car body 11 is used to carry the main section of the continuous belt conveyor 100, the reversing roller 12, etc., and to achieve follow-up under the towing of the shield equipment. The specific type of the first car body 11 can be set according to actual needs and is not limited to this. For example, the first car body 11 may include: a plurality of connected transverse structural beams, a plurality of longitudinal structural beams and a plurality of vertical structural beams. The bottom of the first car body 11 is provided with running wheels, and the running wheels are rollingly set on the track at the bottom of the tunnel.
[0077] The reversing roller 12 is used for reversing between the upper belt 101 and the lower belt 102, and by utilizing position setting and size setting, the end of the lower belt 102 close to the shield equipment is offset downward by a preset distance. The specific type of the reversing roller 12 can be set according to actual needs and is not limited to this. For example, the reversing roller 12 is a roller structure.
[0078] like Figure 2 and Figure 3 As shown, in some embodiments, the second trailer 2 includes: a second car body 21 and a plurality of first support rollers 22, the second car body 21 is arranged between the first trailer 1 and the third trailer 3, the first support rollers 22 are rotatably arranged on the second car body 21, and the plurality of first support rollers 22 are distributed upwardly tilted from the head to the tail of the shield equipment, and the upper belt 101 is arranged on the plurality of first support rollers 22.
[0079] It can be understood that since the first support roller 22 is rotatably arranged on the second vehicle body 21, and multiple first support rollers 22 are distributed upwardly tilted in the direction from the head to the tail of the shield equipment, the upper belt 101 is arranged on multiple first support rollers 22, so that the upper belt 101 can utilize the support and guidance of multiple first support rollers 22 to achieve an inclined arrangement in the second trailer 2, thereby facilitating the realization of a larger working space for the upper belt 101 and the lower belt 102 at the third trailer 3, thereby satisfying the non-stop installation requirements of the roller assembly 200.
[0080] It should be noted that the second car body 21 is used to carry the extended section of the continuous belt conveyor 100, the first support roller 22, etc., and to achieve follow-up under the towing of the first trailer 1. The specific type of the second car body 21 can be set according to actual needs and is not limited to this. For example, the second car body 21 may include: a plurality of connected transverse structural beams, a plurality of longitudinal structural beams and a plurality of vertical structural beams. The bottom of the second car body 21 is provided with running wheels, and the running wheels are rollingly set on the track at the bottom of the tunnel.
[0081] The first support roller 22 is used to support and guide the upper belt 101 passing through the second trailer 2. The specific type of the first support roller 22 can be set according to actual needs and is not limited to this. For example, the first support roller 22 is a roller structure.
[0082] like Figure 2 and Figure 3 As shown, in some embodiments, the second trailer 2 also includes: a plurality of second support rollers 23, the second support rollers 23 are rotatably arranged on the second vehicle body 21, and the plurality of second support rollers 23 are horizontally distributed along the direction from the head to the tail of the shield equipment, and the lower belt 102 is arranged on the plurality of second support rollers 23.
[0083] It can be understood that since the second support roller 23 is rotatably arranged on the second vehicle body 21, and multiple second support rollers 23 are horizontally distributed from the head to the tail of the shield equipment, the lower belt 102 is arranged on multiple second support rollers 23, so that the lower belt 102 can be supported and guided by multiple second support rollers 23 to achieve horizontal arrangement in the second trailer 2, thereby facilitating the realization of a larger working space for the upper belt 101 and the lower belt 102 at the third trailer 3, thereby satisfying the non-stop installation requirements of the roller assembly 200.
[0084] It should be noted that the second support roller 23 is used to support and guide the lower belt 102 passing through the second trailer 2. The specific type of the second support roller 23 can be set according to actual needs and is not limited to this. For example, the second support roller 23 is a roller structure.
[0085] In some embodiments, the second trailer 2 also includes: multiple first stop wheels and multiple second stop wheels, the first stop wheels are rotatably set on the second body 21, and the multiple first stop wheels are respectively located on both sides of the upper belt 101, and the second stop wheels are rotatably set on the second body 21, and the multiple second stop wheels are respectively located on both sides of the lower belt 102.
[0086] It can be understood that, since the first stop wheel is rotatably arranged on the second vehicle body 21, and the plurality of first stop wheels are respectively located on both sides of the upper belt 101, the upper belt 101 can be guided and limited by the plurality of first stop wheels; since the second stop wheel is rotatably arranged on the second vehicle body 21, and the plurality of second stop wheels are respectively located on both sides of the lower belt 102, the lower belt 102 can be guided and limited by the plurality of second stop wheels. Thus, by setting the plurality of first stop wheels and the plurality of second stop wheels, the operation of the continuous belt conveyor 100 is made more stable and safe.
[0087] It should be noted that the first stop wheel is used for guiding and limiting the two sides of the upper belt 101. The specific type of the first stop wheel can be set according to actual needs and is not limited to this.
[0088] The second stop wheel is used for guiding and limiting the two sides of the lower belt 102. The specific type of the second stop wheel can be set according to actual needs and is not limited to this.
[0089] In the description of the present disclosure, the terms "first", "second", etc. are used for descriptive purposes only and cannot be understood as indicating or implying relative importance. In addition, in the description of the present disclosure, unless otherwise specified, "plurality" means two or more.
[0090] Any process or method description in a flowchart or otherwise described herein may be understood to represent a module, segment or portion of code that includes one or more executable instructions for implementing the steps of a specific logical function or process, and the scope of the preferred embodiments of the present disclosure includes alternative implementations in which functions may not be performed in the order shown or discussed, including performing functions in a substantially simultaneous manner or in the reverse order depending on the functions involved, which should be understood by those skilled in the art to which the embodiments of the present disclosure belong.
[0091] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present disclosure. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner.
[0092] Although the embodiments of the present disclosure have been shown and described above, it is to be understood that the above embodiments are exemplary and are not to be construed as limitations of the present disclosure. A person skilled in the art may change, modify, replace and vary the above embodiments within the scope of the present disclosure.
Claims
1. An auxiliary installation system for an extension section of a continuous belt conveyor, characterized in that: include: a first trailer, at least one second trailer, and a third trailer; Wherein, the first trailer, the second trailer and the third trailer are sequentially arranged at the tail of the shield equipment; The main section of the continuous belt conveyor is arranged on the first trailer, and the extension section of the continuous belt conveyor sequentially passes through the second trailer and the third trailer; The upper belt of the continuous belt conveyor extends obliquely upward in the second trailer from the direction from the head to the tail of the shield equipment, and the lower belt of the continuous belt conveyor extends horizontally in the second trailer from the direction from the head to the tail of the shield equipment; The third trailer is used to support the installation of the roller assembly of the upper belt and the lower belt.
2. The auxiliary installation system for the continuous belt conveyor extension section according to claim 1, characterized in that: The third trailer comprises: A third vehicle body and a work platform, wherein the third vehicle body is arranged at an end of the second trailer away from the first trailer, and the work platform is arranged on the third vehicle body, and the work platform is used for installing the cross beam, longitudinal beam, upper roller and lower roller in the roller assembly; Wherein, the cross beam is arranged on the tunnel segment, and the longitudinal beam is arranged on the cross beam; The upper roller is rotatably arranged on the top of the longitudinal beam, and the upper belt is arranged on the upper roller. The lower roller is rotatably arranged on the bottom of the longitudinal beam, and the lower belt is arranged on the lower roller.
3. The auxiliary installation system for the continuous belt conveyor extension section according to claim 2 is characterized in that: The working platform comprises: A first platform, a second platform and a third platform, wherein the first platform, the second platform and the third platform are sequentially arranged on the third vehicle body along the direction from the head to the tail of the shield equipment, and the height of the first platform, the height of the second platform and the height of the third platform decrease sequentially along the direction from the head to the tail of the shield equipment; The first platform is used for installing the first angle piece and the chain in the roller assembly, wherein the first angle piece is arranged on the tube segment, and the chain is arranged on the first angle piece; The second platform is used for installing the second angle piece, the cross beam, the longitudinal beam, the upper roller frame and the upper roller in the roller assembly, wherein the second angle piece is arranged on the tube segment, and the cross beam is arranged between the second angle piece and the chain, the upper roller frame is arranged on the top of the longitudinal beam, and the upper roller is rotatably arranged on the upper roller frame; The third platform is used for installing the lower roller frame and the lower roller in the roller assembly. The lower roller frame is arranged at the bottom of the longitudinal beam, and the lower roller is rotatably arranged on the lower roller frame.
4. The auxiliary installation system for the continuous belt conveyor extension section according to claim 3 is characterized in that: The third trailer further comprises: A third support roller, the third support roller is rotatably arranged on the second platform, and a plurality of the third support rollers are horizontally distributed along the direction from the head to the tail of the shield equipment, and the lower belt is arranged on the plurality of the third support rollers; At least one redirecting roller is rotatably arranged at one end of the second platform close to the third platform, and the lower belt passes around the redirecting roller and is located above the lower roller.
5. The auxiliary installation system for the continuous belt conveyor extension section according to claim 3 is characterized in that: The third trailer further comprises: At least one fence, wherein the fence is arranged around the first platform, and / or the fence is arranged around the second platform, and / or the fence is arranged around the third platform; and / or, At least one ladder, the ladder is arranged on the first platform, and / or the ladder is arranged on the second platform, and / or the ladder is arranged on the third platform.
6. The auxiliary installation system for the continuous belt conveyor extension section according to claim 1, characterized in that: The upper belt extends obliquely downward in the third trailer from the direction from the head to the tail of the shield equipment.
7. The auxiliary installation system for the continuous belt conveyor extension section according to claim 1, characterized in that: The first trailer comprises: a first vehicle body, the first vehicle body being disposed between the shield equipment and the second trailer; A reversing roller, the reversing roller is rotatably arranged at one end of the first vehicle body close to the shield device, and the upper belt and the lower belt respectively pass around the reversing roller and are connected; Among them, the height of the reversing roller is smaller than the height of the continuous belt conveyor, and the diameter of the reversing roller is larger than the diameter of the roller in the continuous belt conveyor, so that the lower belt is offset downward by a preset distance near one end of the shield equipment.
8. The auxiliary installation system for the continuous belt conveyor extension section according to claim 1, characterized in that: The second trailer comprises: a second vehicle body, the second vehicle body being disposed between the first trailer and the third trailer; A plurality of first support rollers are rotatably arranged on the second vehicle body, and the plurality of first support rollers are distributed tilted upward from the head to the tail of the shield equipment, and the upper belt is arranged on the plurality of first support rollers.
9. The auxiliary installation system for the continuous belt conveyor extension section according to claim 8, characterized in that: The second trailer also includes: A plurality of second support rollers are rotatably arranged on the second vehicle body, and the plurality of second support rollers are horizontally distributed along the direction from the head to the tail of the shield equipment, and the lower belt is arranged on the plurality of second support rollers.
10. The auxiliary installation system for the continuous belt conveyor extension section according to claim 9, characterized in that: The second trailer also includes: A plurality of first stop wheels, wherein the first stop wheels are rotatably arranged on the second vehicle body, and the plurality of first stop wheels are respectively located on both sides of the upper belt; A plurality of second stop wheels are rotatably arranged on the second vehicle body, and the plurality of second stop wheels are respectively located on both sides of the lower belt.