Inertia-level blade capable of automatically changing sizes of water conveying grooves in different positions and blade thickness according to airflow water content
By using water transfer tanks and blades made of moisture-sensitive composite materials in inertial-level blades, the structure is automatically adjusted according to the water content of the airflow, combined with the staggered hydrophilic coating and hydrophobic coating, the problem of low gas-water separation efficiency in extreme sea conditions is solved, efficient droplet capture and transportation is achieved, and the stable operation of the gas turbine is ensured.
Patent Information
- Application Number
- CN202510123649.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-26
- Publication Date
- 2025-04-25
AI Technical Summary
In extremely harsh sea conditions, the gas-water separation efficiency of inertial-level blades cannot be effectively improved, resulting in water congestion tanks and 'secondary splash' of liquid droplets, affecting the gas intake quality and stable operation of the gas turbine.
By using moisture-sensitive composite materials in inertial stage blades, the blade thickness and water tank size are automatically changed according to the airflow water content, thereby adjusting the ability to capture and transport droplets. Meanwhile, the capture and delivery efficiency of droplets is enhanced by staggered arrangement of hydrophilic coatings and hydrophobic coatings.
It achieves efficient gas-water separation efficiency under different intake water content conditions, solves the problems of water congestion tank blockage and 'secondary splash' of liquid droplets, and ensures the intake quality and stable operation of the gas turbine.
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Figure CN119878368A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of inertia stage blades in an air intake filter device, and in particular relates to an inertia stage blade which automatically changes the size of water delivery grooves at different positions and the thickness of blades according to the water content of air flow. Background Art
[0002] The inertia stage blade is a main component installed in the filter device of the gas turbine intake system. It is used to filter out solid and liquid particles, salt spray aerosol and other impurities in the air inhaled by the gas turbine. The main purification object is the salt spray liquid particles floating in the marine environment. As ships sail to the open sea and deep sea, the operating environment of marine gas turbines has become more severe. Faced with extreme sea conditions such as huge waves and heavy rain, a large amount of salt spray liquid particles will be mixed in the gas turbine intake, and the water purification pressure of the inertia stage blade will increase sharply.
[0003] The inertia stage blades use the deflected water trough structure to capture and collect liquid particles in the incoming air, so as to improve the intake quality of the gas turbine. The gas-water separation efficiency of the inertia stage blades is closely related to its own structure. When the intake conditions and its own structure do not change, the gas-water separation efficiency of the blades will not change. When the ship encounters extremely severe sea conditions during navigation, a large number of droplets will quickly enter the air intake system of the ship's gas turbine in a short time. If the separation ability of the inertia stage blades is not improved accordingly, as the number of liquid particles in the incoming air increases sharply, the amount of droplets passing through the inertia stage blades will also increase, which will cause the water trough to be blocked by liquid, and the liquid film will be gathered into a liquid film that cannot be captured by gravity and cannot be discharged in a short time, greatly reducing the ability of the water trough to capture and transport droplets. On the other hand, there will be a "secondary splash" phenomenon of droplets. The droplets are affected by the high-speed airflow on the outer wall of the water trough, blown away from the surface of the inertia stage blades, and mixed with the incoming air again. This will seriously affect the intake quality of the gas turbine and threaten the stable and efficient operation of the gas turbine.
[0004] From the design principle of the inertia stage blades, it can be seen that if the air intake filter device uses an inertia stage blade with a larger water trough, the larger water trough can solve the problem of a large number of droplet blockages, but it will produce a large aerodynamic resistance loss, which cannot meet the requirements of the daily operation of the gas turbine for the total intake pressure loss. If the air intake filter device uses an inertia stage blade with a normal size water trough, in short-term extremely severe sea conditions such as heavy rain and huge waves, the blockage of the water trough will cause the gas turbine intake quality to fail to meet the requirements. At the same time, if the air intake filter device uses an inertia stage blade with a larger thickness and higher separation efficiency, when the installation position of the blade is fixed, the thick blade reduces the blade spacing, ensuring that the inertia stage blade has a higher gas-water separation efficiency under the condition of high water content of the intake air, but the larger aerodynamic resistance loss under the condition of small water volume cannot meet the requirements of the total intake pressure loss of the gas turbine for daily long-term operation. If the air intake filter device uses a thinner inertia stage blade, the low air-water separation efficiency of the inertia stage blade will result in the inability to meet the requirements of the gas turbine intake quality under short-term extreme sea conditions such as heavy rain and huge waves. Therefore, it is necessary to develop an inertia stage blade for the air intake filter device that can automatically change the blade thickness and the size of the water delivery trough according to the water content in the incoming air under the condition of a large amount of salt spray liquid particles, and can quickly transport liquid particles and continuously capture and adsorb droplet particles without significantly improving the resistance loss characteristics of the inertia stage blade, so as to ensure the stable and efficient operation of the gas turbine. Summary of the invention
[0005] The purpose of the present invention is to provide an inertia-stage blade that automatically changes the size of water delivery troughs at different positions and the thickness of blades according to the water content of the air flow, which can quickly transport liquid particles under the condition of a large amount of salt spray liquid particles intake, continuously capture and adsorb droplet particles, and ensure the intake quality of the gas turbine.
[0006] An inertia-stage blade that automatically changes the size of water delivery troughs and blade thickness at different positions according to the moisture content of airflow, comprises an inlet guide plate, an outlet guide plate and a water delivery unit; the water delivery unit has multiple groups, including transition guide plates and water delivery troughs; the inlet guide plate, the outlet guide plate and the transition guide plates of each group of water delivery units all adopt the same three-layer sandwich form, including an upper metal material plate, a central core layer structure plate and a lower metal material plate, the upper metal material plate and the lower metal material plate are both provided with microporous structures, the central core layer structure plate adopts a first moisture-sensitive composite material, when the moisture content in the area where the inertia-stage blade is located exceeds the critical value of the first moisture-sensitive composite material, the central core layer structure plate only changes in size in the vertical direction, so that the blade thickness of the inertia-stage blade changes; the water delivery troughs of each group of water delivery units respectively adopt different moisture-sensitive composite materials, when the moisture content in the area where the inertia-stage blade is located exceeds the critical value of the corresponding moisture-sensitive composite material, the water delivery troughs at different positions only change in size in the length direction.
[0007] Furthermore, multiple groups of inertia stage blades are arranged vertically facing the direction of airflow, each group of inertia stage blades are parallel to each other and maintain a distance between each other, an airflow channel is formed between two adjacent groups of inertia stage blades, the inlet guide plate and the outlet guide plate are arranged parallel to the direction of airflow, and the opening direction of the water delivery trough of each water delivery unit is toward the direction of airflow; the closer the water delivery trough is to the outlet of the airflow channel, the larger the expansion size of the humidity-sensitive composite material used therein is under the same conditions.
[0008] Furthermore, the installation angle range between the inlet guide plate and the transition guide plate is 135° to 165°; the installation angle range between the transition guide plates of adjacent water transfer units is 90° to 150°.
[0009] Furthermore, in the initial state, the thickness of the inlet guide plate, the outlet guide plate and the transition guide plate of each group of water transfer units is L, the thickness of the upper metal material plate is the same as that of the lower metal material plate, the thickness L1 of the central core layer structure plate is L1∈[0.3L,0.5L], and the thickness of the central core layer structure plate is automatically adjusted within the range of L1 to 8.5L1 under the influence of the moisture content of the airflow.
[0010] Furthermore, the first moisture-sensitive composite material constituting the central core layer structural plate is designed according to the actual application conditions of the inertia stage blade. If the maximum water content of the airflow in the application condition is known to be x max , then the first humidity-sensitive composite material is designed to satisfy the following deformation formula:
[0011]
[0012] Where y0(x) is the deformation of the first humidity-sensitive composite material, x is the water content of the airflow; x1 is the critical water content at which the first humidity-sensitive composite material begins to deform, x1=x max / 2.2; x2 is the deformation limit water content of the first humidity-sensitive composite material, that is, after x>x2, the first humidity-sensitive composite material will no longer expand, x2=x max ; a is the deformation parameter of the first humidity-sensitive composite material, a=2.5±0.2.
[0013] Furthermore, in the initial state, the length L2 of the water delivery trough of each group of water delivery units is L2∈[8L,10L], and under the influence of the water content of the airflow, the length of the water delivery trough of each group of water delivery units is automatically adjusted within the range of L2~1.375L2.
[0014] Furthermore, the moisture-sensitive composite material constituting the water delivery trough of each water delivery unit is designed according to the actual application conditions of the inertia stage blade. If the maximum water content of the airflow in the application condition is known to be x max , then the moisture-sensitive composite material of the designed water trough satisfies the following deformation formula:
[0015]
[0016] The index i of the water trough is arranged in order from small to large according to the distance between the water trough and the inlet guide plate; the closer the water trough is to the outlet guide plate, the larger the expansion size of the humidity-sensitive composite material used under the same conditions; y i (x) is the deformation of the humidity-sensitive composite material constituting the i-th group of water delivery channels, b i is the deformation parameter of the moisture-sensitive composite material of the i-th group of water delivery troughs, b i =2+0.1(i-1)±0.15.
[0017] Furthermore, a transition section is provided between the water delivery trough and the transition guide plate, and the length of the transition section is 0.8L~L.
[0018] Furthermore, the outer wall surfaces of the inlet guide plate, the outlet guide plate and the transition guide plates of each group of water transfer units are provided with a hydrophilic coating and a hydrophobic coating, and the hydrophilic coating and the hydrophobic coating are arranged alternately in a grid form; the hydrophilic coating is used to adsorb water in the airflow and quickly converge it into droplets, and the hydrophobic coating is used to quickly transport and discharge the droplets. By arranging the hydrophilic coating and the hydrophobic coating alternately, the capture area of the droplets is increased, and before they converge to form large-volume droplets, the droplets are transported and discharged using the characteristics of the hydrophobic coating to prevent the occurrence of secondary splashing.
[0019] Furthermore, the thickness of the hydrophilic coating is 0.15L~0.25L, the side length in the height direction is L~1.5L, and the side length in the flow direction is L~1.5L; the thickness of the hydrophobic coating is 0.15L~0.25L, the side length in the height direction is L~1.5L, and the side length in the flow direction is 0.8L~1.2L.
[0020] The beneficial effects of the present invention are:
[0021] The present invention can automatically change the thickness of the blades and the size of the water troughs at different positions according to the amount of water content in the airflow, and adjust the strength of the inertia-stage blades' ability to capture and transport droplets by changing the spacing of the inertia-stage blades and the size of the water troughs, and solve the problem of water trough blockage, thereby ensuring the efficient gas-water separation efficiency of the inertia-stage blades under different intake air moisture content conditions. In addition, by changing the size of the water troughs at different positions, the inertia-stage blades' ability to capture and transport small-sized droplets is further improved, thereby improving the gas-water separation capacity of the inertia-stage blades. At the same time, through the combined action of the staggered hydrophilic coating and the hydrophobic coating, small droplets are gathered into large droplets, thereby improving the efficiency of capturing and transporting liquid particles and preventing the occurrence of the "secondary splash" phenomenon. The present invention has the advantages of simple structure, convenient processing, high efficiency and reliability, and low cost. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1a It is a schematic diagram of the two-dimensional structure of the present invention.
[0023] Figure 1b It is a partial enlarged structural schematic diagram of the present invention.
[0024] Figure 2a It is a schematic diagram of the inertia stage blade structure when the water channel length is 8.3 mm (not extended).
[0025] Figure 2b This is a schematic diagram of the inertia stage blade structure when the water channel length is 9.8mm (extended 1.5mm).
[0026] Figure 2c This is a schematic diagram of the inertia stage blade structure when the water channel length is 11.3mm (elongation 3.0mm).
[0027] Figure 3a This is a schematic diagram of the inertia stage blade structure when the blade thickness is 1.2 mm (not extended).
[0028] Figure 3b This is a schematic diagram of the inertia stage blade structure when the blade thickness is 2.2 mm (elongation 1 mm).
[0029] Figure 3c This is a schematic diagram of the inertia stage blade structure when the blade thickness is 3.2 mm (elongation 2 mm).
[0030] Figure 4a It is a schematic diagram of the coating structure at the inlet guide plate position.
[0031] Figure 4b This is a schematic diagram of the coating structure at the water trough location.
[0032] Figure 5 It is a schematic diagram of the two-dimensional arrangement of the present invention in the installed state.
[0033] Figure 6 It is a schematic diagram of the three-dimensional arrangement of the present invention in the installed state. DETAILED DESCRIPTION
[0034] The present invention is further described below in conjunction with the accompanying drawings.
[0035] The present invention provides an inertia-stage blade that automatically changes the size of water delivery troughs and blade thickness at different positions according to the moisture content of airflow, comprising an inlet guide plate, an outlet guide plate and a water delivery unit; the installation angle between the inlet guide plate and the transition guide plate is in the range of 135° to 165°; the installation angle between the transition guide plates of adjacent water delivery units is in the range of 90° to 150°. A transition section is provided between the water delivery trough and the transition guide plate, and the length of the transition section is 0.8L to L.
[0036] A plurality of groups of inertia stage blades are arranged vertically facing the direction of airflow, each group of inertia stage blades are parallel to each other and maintain a spacing, an airflow channel is formed between two adjacent groups of inertia stage blades, an inlet guide plate and an outlet guide plate are arranged parallel to the direction of airflow, and an opening direction of a water delivery trough of each water delivery unit faces the direction of airflow; the closer the water delivery trough is to the outlet of the airflow channel, the larger the expansion size of the humidity-sensitive composite material used therein is under the same conditions.
[0037] The water delivery unit includes a transition guide plate and a water delivery trough; the inlet guide plate, the outlet guide plate and the transition guide plates of each group of water delivery units all adopt the same three-layer sandwich form, including an upper metal material plate, a central core layer structural plate and a lower metal material plate, the upper metal material plate and the lower metal material plate are both provided with microporous structures, the central core layer structural plate adopts a first humidity-sensitive composite material, when the water content in the area where the inertia stage blade is located exceeds the critical value of the first humidity-sensitive composite material, the central core layer structural plate only changes in size in the vertical direction, so that the blade thickness of the inertia stage blade changes; the water delivery troughs of each group of water delivery units respectively adopt different humidity-sensitive composite materials, when the water content in the area where the inertia stage blade is located exceeds the critical value of the corresponding humidity-sensitive composite material, the water delivery troughs at different positions only change in size in the length direction.
[0038] The outer wall of the inlet guide plate, the outlet guide plate and the transition guide plate of each group of water delivery units is provided with a hydrophilic coating and a hydrophobic coating, and the hydrophilic coating and the hydrophobic coating are arranged alternately in a grid form; the thickness of the hydrophilic coating is 0.15L~0.25L, the side length in the height direction is L~1.5L, and the side length in the flow direction is L~1.5L; the thickness of the hydrophobic coating is 0.15L~0.25L, the side length in the height direction is L~1.5L, and the side length in the flow direction is 0.8L~1.2L. The hydrophilic coating is used to absorb water in the airflow and quickly converge it into droplets, and the hydrophobic coating is used to quickly transport and discharge the droplets. The hydrophilic coating and the hydrophobic coating are arranged alternately to increase the capture area of the droplets, and before they converge to form large-volume droplets, the characteristics of the hydrophobic coating are used to transport and discharge the droplets to prevent the occurrence of secondary splashing.
[0039] In the initial state, the thickness of the inlet guide plate, outlet guide plate and transition guide plate of each group of water delivery units is L, the thickness of the upper metal plate is the same as that of the lower metal plate, the thickness L1 of the central core structure plate is L1∈[0.3L,0.5L], and the thickness of the central core structure plate is automatically adjusted within the range of L1 to 8.5L1 under the influence of the moisture content of the airflow. The length L2 of the water delivery trough of each group of water delivery units is L2∈[8L,10L], and the length of the water delivery trough of each group of water delivery units is automatically adjusted within the range of L2 to 1.375L2 under the influence of the moisture content of the airflow.
[0040] The humidity-sensitive composite material is designed according to the actual application conditions of the inertia-stage blade. If the maximum water content of the airflow in the application condition is known to be x max , then the first humidity-sensitive composite material is designed to satisfy the following deformation formula:
[0041]
[0042] Where y0(x) is the deformation of the first humidity-sensitive composite material, x is the water content of the airflow; x1 is the critical water content at which the first humidity-sensitive composite material begins to deform, x1=x max / 2.2; x2 is the deformation limit water content of the first humidity-sensitive composite material, that is, after x>x2, the first humidity-sensitive composite material will no longer expand, x2=x max ; a is the deformation parameter of the first humidity-sensitive composite material, a=2.5±0.2.
[0043] The moisture-sensitive composite material of the designed water trough satisfies the following deformation formula:
[0044]
[0045] The index i of the water trough is arranged in order from small to large according to the distance between the water trough and the inlet guide plate; the closer the water trough is to the outlet guide plate, the larger the expansion size of the humidity-sensitive composite material used under the same conditions; y i (x) is the deformation of the humidity-sensitive composite material constituting the i-th group of water delivery channels, b i is the deformation parameter of the moisture-sensitive composite material of the i-th group of water delivery troughs, b i =2+0.1(i-1)±0.15.
[0046] Embodiment 1;
[0047] like Figure 1a As shown, the inertia stage blade is composed of four water delivery units. The inlet guide plate 1 is connected to the first water delivery trough 3 through the first transition guide plate 2. The first water delivery trough 3 is connected to the second water delivery trough 5 through the second transition guide plate 4, the second water delivery trough 5 is connected to the third water delivery trough 7 through the third transition guide plate 6, and the third water delivery trough 7 is connected to the fourth water delivery trough 9 through the fourth transition guide plate 8. The fourth water delivery trough 9 is connected to the outlet guide plate 10. The thickness of the inertia stage blade is uniform, and the blade thickness is L.
[0048] like Figure 1b As shown, the moisture-sensitive composite materials of the first water delivery trough, the second water delivery trough, the third water delivery trough and the fourth water delivery trough of the inertia stage blade satisfy the following deformation formula:
[0049]
[0050] The deformation parameters of the humidity-sensitive composite materials constituting the first water trough, the second water trough, the third water trough and the fourth water trough are respectively: 2.8±0.15, 2.7±0.15, 2.6±0.15, 2.5±0.15.
[0051] The water trough structure changes in size only in the length direction, and does not change significantly in other directions. The water trough is installed in the normal direction of the transition guide plate, at a length of 0.8L to 1.0L from the outer surface of the transition guide plate, and the installation line of the composite material and the transition guide plate metal material is parallel to the tangent direction of the transition guide plate. The inertia stage blade inlet guide plate 1, the first transition guide plate 2, the second transition guide plate 4, the third transition guide plate 6, the fourth transition guide plate 8 and the outlet guide plate 10 are three-layer sandwich structures. The upper and lower layers of each plate are made of metal material, and a large number of microporous structures are evenly distributed on the metal plate. The core layer structure changes in size only in the direction perpendicular to the incoming flow, and does not change significantly in other directions. When no deformation occurs, the thickness of the core layer structure plate is 0.3L to 0.5L. At this time, in the thickness direction of the inertia stage blade, the thickness ratio of the upper metal plate, the core composite plate, and the lower metal plate is 3:4:3.
[0052] like Figure 4a , Figure 4b and Figure 6 As shown, a coating 12 composed of a hydrophilic coating and a hydrophobic coating arranged alternately is arranged on the wall surface of each structure of the inertia stage blade. A hydrophilic coating and a hydrophobic coating are arranged on the surface of each folding plate structure of the inertia stage blade, namely the inlet guide plate 1, the first transition guide plate 2, the second transition guide plate 4, the third transition guide plate 6, the fourth transition guide plate 8, and the outlet guide plate 10. The hydrophilic coating and the hydrophobic coating are arranged alternately in the form of squares and rectangles. The coating thickness is about 0.2L. The height direction length of the staggered coating is L, and the flow direction length of the staggered coating is L and 0.8L respectively. The flow direction length of the coating at the rounded corner position of the leading edge end of the inlet guide plate 1 is L, and the flow direction length of the adjacent coating is 0.8L. The hydrophilic coating and the hydrophobic coating at the end positions of the inlet guide plate 1 and the outlet guide plate 10 are arranged symmetrically along the center line of the plate structure. There is no staggered coating on the wall of the water delivery trough.
[0053] like Figure 5As shown, each inertia-stage blade consists of an inlet and outlet guide plate, four water delivery troughs and four transition guide plates. The length of the entire blade along the flow direction is approximately 100L to 120L, and the thickness of the blade is uniform. Several blades are arranged vertically facing the incoming direction of the airflow, and the inlet guide plate 1 and the outlet guide plate 10 are arranged parallel to the airflow direction. The blades are parallel to each other and work with equal spacing. The blade spacing is 10.0L. In order to suppress airflow separation, the air inlet edge of the inlet guide plate 1 and the air outlet edge of the outlet guide plate 10 are both arc-shaped transitions instead of sharp straight edges. The inlet guide plate 1 is connected to the first transition guide plate 2 in an arc, and the installation angle range is 135° to 180°. The outlet guide plate 10 is connected to the fourth transition guide plate 8 in an arc, and the installation angle range is 135° to 180°.
[0054] Compared with traditional inertia-stage blades, the present invention can automatically change the thickness of the inertia-stage blades and the size of the water troughs at different positions according to the water content in the incoming air, thereby adjusting the strength of the inertia-stage blades' ability to capture and transport droplets, and ensuring the efficient gas-water separation efficiency of the inertia-stage blades under different air intake conditions. This solves the problem of reduced air intake quality of the gas turbine caused by a sharp increase in the droplet flow rate in the incoming air due to an increase in the water content of the intake air. At the same time, it solves the problem of increased resistance loss caused by the large thickness of the inertia-stage blades and the size of the water troughs during the daily operation of the gas turbine.
[0055] In addition, by changing the size of the water delivery trough at different positions, the inertial blades can improve their ability to capture and transport small-sized droplets, and further improve the gas-water separation ability of the inertial blades. The hydrophilic coating on the wall of the inertial blade is used to capture small droplets, and the adjacent hydrophobic coating quickly increases the surface tension of the liquid film. The liquid film is gathered into droplets for transportation by staggered arrangement of the hydrophilic coating and the hydrophobic coating. The present invention can achieve the purpose of capturing and transporting droplets not only through the water delivery trough structure, but also through the overall plate structure of the inertial blade. At the same time, the staggered hydrophilic coating and hydrophobic coating are used to adsorb the droplets on the surface of the inertial blade, and before they converge to form large-volume droplets, the water delivery coating characteristics are used to transport and discharge the droplets to prevent the occurrence of "secondary splashing". The purification and separation efficiency of the inertial blade is comprehensively improved. The present invention has the advantages of simple structure, convenient processing, high efficiency and reliability, and low cost.
[0056] Table 1. Test data of traditional inertia-stage blade performance
[0057]
[0058] As shown in Table 1, through the aerodynamic separation test of the traditional inertia stage blade, it is found that as the water content of the intake air increases, the traditional inertia stage blade is limited by the separation efficiency and the escaped water volume increases significantly. Figure 2a , Figure 2b , Figure 2c As shown in the figure, although the resistance loss of the inertia blade increases with the increase of the water trough size, its separation efficiency is significantly restored, reaching and exceeding the separation efficiency of the traditional inertia blade in daily stable operation. As the size of the water trough of the inertia blade increases, the air flow velocity inside the inertia blade channel increases, and more incoming droplets are captured and transported by the water trough, which improves the air-water separation efficiency.
[0059] Table 2 Performance simulation data of the inertia stage blade of the present invention under high water content intake conditions
[0060]
[0061] Table 3 Performance simulation data of the inertia stage blade of the present invention under high water content intake conditions
[0062]
[0063] As shown in Table 3, Figure 3a , Figure 3b , Figure 3c As shown in the figure, although the resistance loss of the inertia-stage blades increases with the increase of blade thickness, its separation efficiency is also significantly restored, reaching and exceeding the separation efficiency of the traditional inertia-stage blades in daily stable operation. As the thickness of the inertia-stage blades increases, the air flow velocity inside the inertia-stage blade channel increases, and more incoming liquid droplets are captured and transported by the water delivery trough, which improves the air-water separation efficiency.
[0064] The present invention is used in the field of ship air intake filtration in offshore marine environments, and its specific functions are as follows:
[0065] When a ship is sailing at sea, the air inhaled by the air intake device contains a large amount of impurities such as seawater droplets, salt and aerosols. Salt is mainly dissolved in the droplet particles. The inertial stage blade uses the inertial separation principle to separate gas and liquid. The mass of air per unit volume is much smaller than the mass of droplets per unit volume. When the airflow flows through the curved flow channel of the inertial stage blade, the air can easily change the flow direction, while the droplets are affected by inertia and maintain their original state of motion. As a result, the droplets hit the wall of the inertial stage blade to form a water film, which converges and flows downstream along the wall. After entering the hydrophobic groove, it flows to the bottom under the action of gravity and is separated. The present invention relies on a water delivery trough made of a humidity-sensitive composite material and an inertial stage blade with a humidity-sensitive composite material as the core layer. It can automatically change the blade thickness and the size of the water delivery trough at different positions according to the water content of the airflow. It is ensured that the inertial stage blade has a high gas-water separation efficiency under different air intake conditions.
[0066] In severe sea conditions or when the gas turbine output power is increased, the droplet content in the incoming air of the inertia stage blades increases dramatically. When the water content in the incoming air increases to a critical value (1.2 g / m3 ), the humidity-sensitive composite materials with different expansion coefficients receive the signal of increased water content in the air, the humidity-sensitive composite materials will expand, and the water trough part will expand to different degrees along the length direction; and the blades will also expand in the direction perpendicular to the incoming flow, resulting in an increase in the thickness of the blades, thereby improving the water delivery capacity and separation efficiency of the inertia stage blades. In addition, by changing the size of the water troughs at different positions, the inertia stage blades can improve their ability to capture and transport small-sized droplets, and improve the spectrum range of the droplet size separated by the inertia stage blades. However, as the size of the water trough increases, the flow space of the airflow through the gap of the water trough decreases, the flow rate further increases, and the resistance loss of the inertia stage blades increases. Therefore, at the expense of some resistance characteristics, the air-water separation efficiency under high incoming water content conditions is significantly improved, ensuring the intake quality of the gas turbine.
[0067] When the ship is sailing in normal sea conditions, the droplet content in the incoming air of the inertia blades decreases. When the water content of the incoming air is lower than the critical value (1.2g / m 3 ), the size of the water trough made of the humidity-sensitive composite material is reduced, the blade thickness is reduced, the airflow space becomes larger, and the airflow velocity is reduced. While ensuring the separation efficiency of the inertia stage blades, the pressure loss is reduced, and the requirements for the total intake pressure loss of the gas turbine for long-term operation are guaranteed. At the same time, the staggered arrangement of hydrophilic and hydrophobic coatings further enhances the droplet capture ability. The coating design on the blade surface enables the droplets to quickly converge into larger droplets and be quickly separated under the action of gravity and airflow, thereby improving the water delivery capacity of the blade. On the inlet guide plate of the blade and each transition guide plate, the staggered arrangement of the coating increases the capture area of the droplets and reduces the risk of secondary splashing and blockage. In addition, for the design of the water trough, the coating size has also been optimized to ensure the rapid fall of the droplets, improve the capture and delivery efficiency, and ultimately improve the overall gas-liquid separation efficiency, thereby improving the intake quality of the gas turbine.
[0068] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. An inertia-level blade that automatically changes the size of water delivery troughs at different positions and the thickness of blades according to the moisture content of the airflow, characterized in that: It comprises an inlet guide plate, an outlet guide plate and a water delivery unit; the water delivery unit has multiple groups, including transition guide plates and water delivery troughs; the inlet guide plate, the outlet guide plate and the transition guide plates of each group of water delivery units all adopt the same three-layer sandwich form, including an upper metal material plate, a central core layer structural plate and a lower metal material plate, the upper metal material plate and the lower metal material plate are both provided with microporous structures, the central core layer structural plate adopts a first humidity-sensitive composite material, when the water content in the area where the inertia stage blade is located exceeds the critical value of the first humidity-sensitive composite material, the central core layer structural plate only undergoes a size change in the vertical direction, so that the blade thickness of the inertia stage blade changes; the water delivery troughs of each group of water delivery units respectively adopt different humidity-sensitive composite materials, when the water content in the area where the inertia stage blade is located exceeds the critical value of the corresponding humidity-sensitive composite material, the water delivery troughs at different positions only undergo a size change in the length direction.
2. According to claim 1, an inertia-level blade that automatically changes the size of water delivery troughs at different positions and the thickness of blades according to the moisture content of the airflow, characterized in that: A plurality of groups of inertia stage blades are arranged vertically facing the direction of airflow, each group of inertia stage blades are parallel to each other and maintain a spacing, an airflow channel is formed between two adjacent groups of inertia stage blades, an inlet guide plate and an outlet guide plate are arranged parallel to the direction of airflow, and an opening direction of a water delivery trough of each water delivery unit faces the direction of airflow; the closer the water delivery trough is to the outlet of the airflow channel, the larger the expansion size of the humidity-sensitive composite material used therein is under the same conditions.
3. The inertia-stage blade according to claim 1, which automatically changes the size of the water delivery trough at different positions and the thickness of the blade according to the water content of the airflow, is characterized in that: The installation angle range between the inlet guide plate and the transition guide plate is 135° to 165°; the installation angle range between the transition guide plates of adjacent water delivery units is 90° to 150°.
4. The inertia-stage blade according to claim 1 that automatically changes the size of water delivery troughs at different positions and the thickness of blades according to the moisture content of airflow, characterized in that: In the initial state, the thickness of the inlet guide plate, the outlet guide plate and the transition guide plate of each group of water transfer units is L, the thickness of the upper metal material plate is the same as that of the lower metal material plate, the thickness L1 of the central core layer structure plate is L1∈[0.3L,0.5L], and the thickness of the central core layer structure plate is automatically adjusted within the range of L1 to 8.5L1 under the influence of the moisture content of the airflow.
5. The inertia-level blade according to claim 4, which automatically changes the size of the water delivery trough at different positions and the thickness of the blade according to the water content of the airflow, is characterized in that: The first moisture-sensitive composite material constituting the central core structure plate is designed according to the actual application conditions of the inertia stage blade. If the maximum moisture content of the airflow in the application condition is known to be x max , then the first humidity-sensitive composite material is designed to satisfy the following deformation formula: Where y0(x) is the deformation of the first humidity-sensitive composite material, x is the water content of the airflow; x1 is the critical water content at which the first humidity-sensitive composite material begins to deform, x1=x max / 2.2; x2 is the deformation limit water content of the first humidity-sensitive composite material, that is, after x>x2, the first humidity-sensitive composite material will no longer expand, x2=x max ; a is the deformation parameter of the first humidity-sensitive composite material, a=2.5±0.
2.
6. The inertia-stage blade according to claim 5, which automatically changes the size of the water delivery trough at different positions and the thickness of the blade according to the water content of the airflow, is characterized in that: In the initial state, the length L2 of the water delivery trough of each group of water delivery units is L2∈[8L,10L]. Under the influence of the water content of the airflow, the length of the water delivery trough of each group of water delivery units is automatically adjusted within the range of L2 to 1.375L2.
7. The inertia-stage blade according to claim 6, which automatically changes the size of the water delivery trough at different positions and the thickness of the blade according to the water content of the airflow, is characterized in that: The moisture-sensitive composite material constituting the water delivery trough of each water delivery unit is designed according to the actual application conditions of the inertia stage blade. If the maximum water content of the airflow in the application condition is known to be x max , then the moisture-sensitive composite material of the designed water trough satisfies the following deformation formula: The index i of the water trough is arranged in order from small to large according to the distance between the water trough and the inlet guide plate; the closer the water trough is to the outlet guide plate, the larger the expansion size of the humidity-sensitive composite material used under the same conditions; y i (x) is the deformation of the humidity-sensitive composite material constituting the i-th group of water delivery troughs, b i is the deformation parameter of the moisture-sensitive composite material of the i-th group of water delivery troughs, b i =2+0.1(i-1)±0.
15.
8. The inertia-stage blade that automatically changes the size of water delivery troughs at different positions and the thickness of blades according to the moisture content of airflow according to claim 1, characterized in that: A transition section is provided between the water delivery trough and the transition guide plate, and the length of the transition section is 0.8L~L.
9. The inertia-stage blade that automatically changes the size of water delivery troughs and blade thickness at different positions according to the moisture content of the airflow according to claim 1, characterized in that: The outer wall surfaces of the inlet guide plate, the outlet guide plate and the transition guide plates of each group of water delivery units are provided with a hydrophilic coating and a hydrophobic coating, and the hydrophilic coating and the hydrophobic coating are arranged alternately in a grid form; the hydrophilic coating is used to adsorb water in the airflow and quickly converge it into droplets, and the hydrophobic coating is used to quickly transport and discharge the droplets. The capture area of the droplets is increased by the staggered arrangement of the hydrophilic coating and the hydrophobic coating, and before they converge to form large-volume droplets, the droplets are transported and discharged using the characteristics of the hydrophobic coating to prevent the occurrence of secondary splashing.
10. The inertia-stage blade according to claim 9, which automatically changes the size of water delivery troughs at different positions and the thickness of blades according to the water content of airflow, is characterized in that: The thickness of the hydrophilic coating is 0.15L to 0.25L, the side length in the height direction is L to 1.5L, and the side length in the flow direction is L to 1.5L; the thickness of the hydrophobic coating is 0.15L to 0.25L, the side length in the height direction is L to 1.5L, and the side length in the flow direction is 0.8L to 1.2L.