A testing device convenient for detecting the outer surface of a stirring tank

By designing a test device including a test rack, a rotary rack plate and a multifunctional test piece, the problem of only detecting the inner wall of the mixing tank in the prior art is solved, and multifunctional detection of the outer surface of the mixing tank is realized, and the accuracy and convenience of the detection are improved.

CN119880053BActive Publication Date: 2025-06-10CHANGZHOU SPECIAL PAINT
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Patent Information

Application Number
CN202510352640.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-03-25
Publication Date
2025-06-10
Estimated Expiration
2045-03-25

AI Technical Summary

Technical Problem

The existing mixing tank detection device can only detect the inner wall of the tank body, and the equipment is bulky, occupy a large space, and is inconvenient to operate, so it cannot effectively detect corrosion and damage on the outer surface of the tank body.

Method used

A test device including a test rack, a rotary rack plate, a first test piece and a second test piece are designed. The horizontal and vertical movement of the sample is achieved through the conveying mechanism, the rotary frame plate realizes functional switching, the first test piece is used to detect coating adhesion, and the second test piece is used to detect external surface holes and wall thickness.

Benefits of technology

Multifunctional detection of the outer surface of the mixing tank is realized, reducing the clumsiness of the equipment and operating difficulty, and improving the accuracy and convenience of the inspection.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the technical field of agitator tank testing, and particularly to a testing device facilitating the detection of the outer surface of an agitator tank, which includes a testing frame, a rotating frame plate, a first testing piece, and a second testing piece. A sliding rod and a screw rod are installed on the testing frame, and a conveying mechanism is movably connected to the outer sides of the sliding rod and the screw rod. The conveying mechanism includes a bottom frame, a sliding frame, and a mounting plate. The sliding frame is fixedly installed on the top end of the bottom frame, and the mounting plate is movably connected to the top surface of the sliding frame. In this solution, the situation where the overall equipment is bulky due to the large volume of the tank body, resulting in inconvenient operation during the installation process, is reduced. The possibility of deformation of the sample under the influence of external forces during the operation on the outer surface of the tank is decreased. The effect of the device for vertically detecting the arc-shaped tank body sample is improved, and the possibility of incorrect test results caused by inclined detection is avoided. Also, the effect of the multifunctional detection of the device is improved, and it is more intuitive and convenient to distinguish during the detection process.
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Description

Technical Field

[0001] The present invention relates to the technical field of agitator tank testing, and particularly to a testing device facilitating the detection of the outer surface of an agitator tank. Background Art

[0002] Agitator tanks are widely used in industries such as coatings, chemicals, pigments, and resins, and the market demand is stable. With the continuous development of the coatings industry, the performance and quality requirements for agitator tanks are also constantly increasing, prompting production enterprises to continuously carry out technological innovation and product upgrading. For this reason, a testing device facilitating the detection of the outer surface of an agitator tank is proposed.

[0003] A Chinese patent with the patent publication number CN119354802A discloses a detection device for the inner wall of a special coatings agitator tank. The device can position a paint bucket reaching a specified position through the movement of a positioning mechanism, can scrape and collect the dried and residual paint on the inner wall by using a scraping component, and can conveniently detect small holes on the inner wall of the tank by using a test piece. The device can achieve multi-functional detection on the inner side of the tank, and the function switching is convenient;

[0004] This device can only detect the inner wall of the tank body, and due to the large volume of the tank body, the entire device occupies a large space, and the device is heavy and has a special shape, so it is inconvenient to operate and detect;

[0005] Moreover, the outer surface of the tank body is exposed to the air for a long time and is also easily affected by the environment, resulting in a series of corrosion conditions. Over time, corrosion will produce holes, which may cause the leakage of coatings or chemical solvents, not only polluting the environment but also possibly causing fires;

[0006] During the transportation, production, etc. of the agitator tank, wear or mechanical damage may occur. When there is too much damage, the strength of the tank body will decrease, and weak points will be generated in local areas of the tank body, easily causing the phenomenon of tank body rupture;

[0007] The outer surface of the agitator tank is coated with an anti-corrosion layer, a heat-insulating layer or a fire-proof coating. The damage of these functional coatings will also reduce the protection effect on the tank body. Summary of the Invention

[0008] The purpose of the present invention is to solve the deficiencies existing in the prior art, and to propose a testing device facilitating the detection of the outer surface of an agitator tank.

[0009] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0010] A testing device for facilitating the inspection of the outer surface of a stirring tank, comprising a testing frame, a rotating frame plate, a first testing piece and a second testing piece. A sliding rod and a screw rod are installed on the testing frame. A conveying mechanism is movably connected to the outer sides of the sliding rod and the screw rod. The conveying mechanism comprises a bottom frame, a sliding frame and a mounting plate. The sliding frame is fixedly installed on the top end of the bottom frame. The mounting plate is movably connected to the top surface of the sliding frame. A tank body sample is placed on the top surface of the mounting plate. An adjusting plate is further connected to the bottom side of the mounting plate;

[0011] The rotating frame plate is rotatably connected to the top surface of the testing frame. A central shaft is installed on the rotating frame plate. A driving frame is rotatably connected to the outer surface of the central shaft. A first driving frame and a second driving frame are respectively arranged on both sides of the driving frame. Square grooves are formed on both the first driving frame and the second driving frame. The square groove comprises a first horizontal groove and a second horizontal groove. The rotating frame plate is divided into a first rotating plate and a second rotating plate. Arc grooves are formed on both the first rotating plate and the second rotating plate;

[0012] The first testing piece is connected to one side of the first driving frame. The first testing piece comprises a first shell, a second shell, a first connecting block, a first driving rod and a second connecting block. A tape roll is installed on the first shell. A second pressing roller is installed on one side of the tape roll. A first pressing roller is arranged on the second pressing roller. A cutter head is connected inside the second shell;

[0013] The second testing piece is connected to one side of the second driving frame. The second testing piece comprises a detection frame, a first cylinder body, a detection probe and an impact rod. The first cylinder body is installed inside the detection frame. The detection probe is connected inside the first cylinder body. The impact rod is connected to one end of the detection probe. A thickness measuring component is detachably installed on one side of the detection frame.

[0014] Preferably, the sliding rod is arranged on both sides of the testing frame. The screw rod is connected to the bottom side of the testing frame. A conveying motor is installed at one end of the screw rod. There are two sliding frames, and the two sliding frames are horizontally installed on the top ends of both sides of the bottom frame. Fixed seats are installed on both sliding frames. A plurality of support rods are arranged on one side of the fixed seat. A fixing piece is installed on the rear side surface of the mounting plate. A limiting roller is arranged on the inner side surface of the fixing piece, and a first gear is installed on the outer side surface. The limiting roller is rotatably connected inside the fixed seat. A telescopic cylinder is fixedly installed on the outer wall surface of the sliding frame. A toothed plate is arranged on the telescopic end of the telescopic cylinder. The toothed plate meshes with the first gear. A resisting block is fixedly installed on one side of the bottom frame. The mounting plate is movably connected to one side of the support rods and the resisting block.

[0015] Preferably, a plurality of limiting rods are fixedly installed on the rear side surface of the mounting plate. The adjusting plate is movably connected to the limiting rods. A spring connection is formed between the adjusting plate and the mounting plate, and it is located on the outer surface of the limiting rods. A plurality of limiting blocks are fixedly installed on one side of the adjusting plate. An adjusting groove is formed in the mounting plate, and the position of the adjusting groove corresponds to that of the limiting blocks. An intermediate support plate is arranged between the inner wall surfaces of the mounting plate. An adjusting screw rod is fixed on the rear side surface of the intermediate support plate. An adjusting ring is rotatably connected to the adjusting plate, and the adjusting ring is threadedly connected to the outer side of the adjusting screw rod. Both ends of the tank body sample are fixed to the mounting plate by screws, and the limiting blocks are all connected to the inner wall surface of the tank body sample.

[0016] Preferably, the central axis is fixedly installed between the inner wall surfaces of the first rotating plate and the second rotating plate. One ends of the driving frame, the first driving frame, and the second driving frame are all rotatably connected to the outer surface of the central axis. A vertical groove is formed at the tail end of the driving frame. A driving motor is installed on the top surface of the rotating support plate. A synchronous belt is connected between the output end of the driving motor and the tail end of the driving frame. A driving groove is formed at the front end of the driving frame, and a connecting handle is movably connected in the driving groove. Clamping holes are symmetrically formed on the inner walls at one ends of the first driving frame and the second driving frame, and the connecting handle is movably connected in the two clamping holes. Removable wall plates are also installed on the inner wall surfaces of the first rotating plate and the second rotating plate, and the removable wall plates support the bottom sides of the first driving frame and the second driving frame. A rotating seat is installed on the bottom side of the rotating support plate, and an external toothed ring is formed in the rotating seat. A rotating motor is installed on one side of the testing frame, and a second gear is installed on the output end of the rotating motor. The second gear meshes with the external toothed ring.

[0017] Preferably, a first arc-shaped frame is fixedly installed on one side of the first rotating plate. The first test piece is movably connected in the first arc-shaped frame. A placing table is fixedly installed on the first shell body. The tape roll is connected between the placing tables. Protective rotating discs are rotatably connected to one sides of the placing tables. A box body is movably connected in the first shell body. A spring connection is formed between the tail end of the box body and the first shell body. A tail rod is installed on the tail end of the box body. One end of the tail rod penetrates to the outside of the first shell body, and a tightening piece is threadedly connected to the tail rod. The tightening piece is located outside the first shell body. The second pressing roller is rotatably connected to the front end side of the box body. A wall rod is also connected to the top surface of the box body. The first pressing roller is installed at the top end of the wall rod. A spring connection is formed between the wall rod and the box body. A support rod is also arranged on the top surface of the box body, and the support rod is located behind the wall rod. Both the first pressing roller and the second pressing roller are closely attached to the outer surface of the tank body sample;

[0018] The outer ends of the first connecting block and the second connecting block are respectively connected to the first shell and the second shell, one end of the first driving rod passes through the middle ends of the first connecting block and the second connecting block, and the three are rotationally connected, and the other end of the first driving rod is movably connected between the first rotating plate and the first horizontal groove.

[0019] Preferably, the tail end spring of the cutter head is connected to the second shell, a movable protrusion is fixed on the bottom surface of the tail end of the cutter head, a bottom groove is opened on one side of the second shell, the movable protrusion is connected in the bottom groove, a fixed protrusion is installed on the bottom surface of the second shell, a tensioning belt is connected between the fixed protrusion and the movable protrusion, and multiple first protective rollers are symmetrically installed on the outer sides of the first shell and the second shell, and the first protective rollers are movably connected to the first arc frame.

[0020] Preferably, a second arc frame is fixedly installed on one side of the second rotating plate, the second test piece is movably connected in the second arc frame, the first cylinder is fixed on the front side end of the detection frame, the detection probe spring is connected in the first cylinder, the first bracket and the second bracket are symmetrically installed on the inner walls of both sides of the detection frame, the front end of the detection probe is connected to the outer surface of the tank sample, and the first limit plate is installed on the rear end of the detection probe, and the first limit plate is clamped between the first brackets;

[0021] A second cylinder is fixed on the rear end of the detection frame, the impact rod spring is connected in the second cylinder, a second limiting plate is installed on the front end of the impact rod, which is clamped between the second brackets, and its rear end passes through the outside of the second cylinder, a plurality of second protective rollers are installed on both sides of the detection frame, the second protective rollers are limited in the second arc frame, and a second driving rod is also connected to one side of the detection frame, and the tail end of the second driving rod is connected between the corresponding arc groove and the second horizontal groove.

[0022] Preferably, the thickness measuring assembly includes a shell, a pressing rod, a pressing block and a display rod, the shell screw is installed on the front side end of the detection frame, outer rods are symmetrically installed on the inner walls on both sides of the shell, the pressing blocks are slidably connected to the outer surface of the outer rods, the shell and the pressing blocks are spring-connected, one side of the pressing blocks is rollingly connected with a ball, and the ball is connected to the outer surface of the tank sample, an extrusion cavity is opened in the shell, pressing rods are connected to the springs on both sides of the extrusion cavity, extrusion liquid is arranged between the pressing rods, the display rod is fixedly installed on one side of the shell, and it is communicated with the extrusion cavity, the display rod is filled with gas, and one end of the pressing block is connected to the outer end of the pressing rod.

[0023] The beneficial effects of the present invention are:

[0024] Due to the setting of the conveying mechanism, it is convenient to install the sample in a horizontal state, facilitate its movement in the front and back positions, move it to the specified test area, and also facilitate the flipping of the sample and the limiting during detection.

[0025] Since the equipment of the rotating frame plate can facilitate the rotation and switching of different functions, the arc-shaped frame can facilitate the stable movement of two test pieces, and the connection of the driving frame and the drive frame can drive the specified test piece to perform a motion test along a specified trajectory.

[0026] Due to the installation of the first test piece, the outer surface of the tank body can be scratched by the cutter head. Through the cooperation of the tape roll and the pressure roller, the tape can be pressed tightly outside the scratched area. By observing the torn tape, the adhesion of the coating area can be judged.

[0027] Due to the setting of the second test piece, the holes on the outer surface of the tank body can be detected. The impact of the hole position can be realized through the movement of the impact rod to identify the depth of damage. The installation of the thickness measurement component can detect the thickness of the inside and outside of the tank body.

[0028] This solution reduces the situation that due to the too large volume of the tank body, the overall equipment is bulky and inconvenient to operate during the installation process, reduces the possibility of deformation of the sample under the influence of external forces during the operation of the outer surface of the tank body, improves the effect of the device for vertically detecting the arc-shaped tank body sample, avoids the possibility of incorrect test results caused by inclined detection, and also improves the effect of the multi-functional detection of the device, making it more intuitive and convenient to distinguish during the detection process. Brief Description of the Drawings

[0029] Figure 1 It is a schematic structural diagram when installing a test device for facilitating the detection of the outer surface of a stirring tank proposed by the present invention;

[0030] Figure 2 It is a schematic structural diagram of the conveying mechanism part;

[0031] Figure 3 It is a front view structural diagram of the conveying mechanism part;

[0032] Figure 4 It is a schematic structural diagram of the mounting plate part;

[0033] Figure 5 It is a side view structural diagram of the mounting plate part;

[0034] Figure 6 It is a top view structural diagram of the mounting plate part;

[0035] Figure 7 It is a schematic structural diagram of the rotating frame plate part;

[0036] Figure 8 is Figure 7 a schematic structural view of part A in

[0037] Figure 9 a schematic structural view of the driving frame part;

[0038] Figure 10 a schematic structural view of the first arc-shaped frame part;

[0039] Figure 11 a schematic structural view of the first test piece part;

[0040] Figure 12 a front view schematic structural view of the first test piece part;

[0041] Figure 13 a side view schematic structural view of the first test piece part;

[0042] Figure 14 a schematic structural view of the second arc-shaped frame part;

[0043] Figure 15 a schematic structural view of the second test piece part;

[0044] Figure 16 a top view schematic structural view of the second test piece part;

[0045] Figure 17 a schematic structural view of the thickness measurement component part;

[0046] Figure 18 a top view schematic structural view of the thickness measurement component part;

[0047] Figure 19 a schematic structural view during the test of a test device proposed by the present invention for facilitating the detection of the outer surface of a mixing tank.

[0048] In the figure: 1. Test stand; 11. Slide bar; 12. Conveyor motor; 13. Rotating motor; 2. Conveyor mechanism; 21. Bottom frame; 211. Contact block; 22. Slide carriage; 221. Support rod; 23. Telescopic cylinder; 24. Rack; 25. First gear; 251. Limiting roller; 26. Mounting plate; 261. Adjusting groove; 262. Limiting rod; 27. Limiting block; 28. Intermediate frame plate; 29. Adjusting plate; 291. Adjusting ring; 3. Tank sample; 4. Rotating frame plate; 41. First arc-shaped frame; 411. Second arc-shaped frame; 42. Driving motor; 43. Synchronous belt; 44. Arc-shaped groove; 45. First driving frame; 46. Driving frame; 47. Second driving frame; 471. Square groove; 48. Connecting handle; 49. Central shaft; 5. First test piece; 51. First housing; 511. Placing table; 512. Tape roll; 513. Protective turntable; 514. Support rod; 515. First pressing roller; 516. Second pressing roller; 517. Box body; 52. Second housing; 521. Tool bit; 522. Tightening belt; 523. Fixed convex block; 53. First connecting block; 54. Second connecting block; 55. First protective roller; 56. First driving rod; 6. Second test piece; 61. Second driving rod; 62. Detection frame; 621. First cylinder; 63. Detection probe; 64. First support; 65. First limiting piece; 66. Second cylinder; 67. Second protective roller; 68. Second support; 69. Impact rod; 7. Thickness measurement assembly; 71. Pressing rod; 72. Display rod; 73. Ball; 74. Pressing block; 75. Extrusion liquid. Specific implementation manner

[0049] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments.

[0050] Example 1: Refer to Figure 1-13 , a test device for facilitating the detection of the outer surface of a mixing tank, including a test stand 1, a rotating frame plate 4, a first test piece 5 and a second test piece 6. A slide bar 11 and a screw rod are installed on the test stand 1. A conveyor mechanism 2 is movably connected to the outer sides of the slide bar 11 and the screw rod. The conveyor mechanism 2 includes a bottom frame 21, a slide carriage 22 and a mounting plate 26. The slide carriage 22 is fixedly installed on the top of the bottom frame 21. The mounting plate 26 is movably connected to the top surface of the slide carriage 22. A tank sample 3 is placed on the top surface of the mounting plate 26. An adjusting plate 29 is also connected to the bottom side of the mounting plate 26;

[0051] The rotating frame plate 4 is rotatably connected to the top surface of the test frame 1, and a central shaft 49 is installed on the rotating frame plate 4. A driving frame 46 is rotatably connected to the outer surface of the central shaft 49. A first driving frame 45 and a second driving frame 47 are respectively arranged on both sides of the driving frame 46. The first driving frame 45 and the second driving frame 47 are both provided with a square groove 471, and the square groove 471 includes a first horizontal groove and a second horizontal groove. The rotating frame plate 4 is divided into a first rotating plate and a second rotating plate, and an arc groove 44 is provided on the first rotating plate and the second rotating plate;

[0052] The first test piece 5 is connected to one side of the first driving frame 45. The first test piece 5 includes a first shell 51, a second shell 52, a first connecting block 53, a first driving rod 56 and a second connecting block 54. A tape roll 512 is installed on the first shell 51. A second pressing roller 516 is installed on one side of the tape roll 512. The first pressing roller 515 is arranged on the second pressing roller 516. A cutter head 521 is connected in the second shell 52.

[0053] The second test piece 6 is connected to one side of the second driving frame 47. The second test piece 6 includes a detection frame 62, a first cylinder 621, a detection probe 63 and an impact rod 69. The first cylinder 621 is installed in the detection frame 62, the detection probe 63 is connected in the first cylinder 621, the impact rod 69 is connected to one end of the detection probe 63, and a thickness measuring component 7 is also detachably installed on one side of the detection frame 62.

[0054] Specifically, the slide bar 11 is mounted on both sides of the test frame 1, the screw rod is connected to the bottom side of the test frame 1, a conveying motor 12 is installed on one end of the screw rod, two slides 22 are provided, the two slides 22 are horizontally installed on the top ends of both sides of the bottom frame 21, and the two ends of the slide 22 are slidably connected to the outer surface of the slide bar 11 to achieve stable movement of the tank sample 3, and a fixed seat is installed on each slide 22, and a plurality of support rods 221 are arranged on one side of the fixed seat, and the support rods 221 are vertically installed on the top surface of the slide 22, and the mounting plate 26 in a horizontal state is placed on the support rods 221, and the rear of the mounting plate 26 A fixing plate is installed on the side, a limiting roller 251 is arranged on the inner side of the fixing plate, a first gear 25 is installed on the outer side of the fixing plate, the limiting roller 251 is rotatably connected to the fixing seat to realize the flipping support of the mounting plate 26, a telescopic cylinder 23 is fixedly installed on the outer wall of the slide 22, a tooth plate 24 is arranged on the telescopic end of the telescopic cylinder 23, the tooth plate 24 and the first gear 25 mesh with each other to switch the horizontal and vertical states of the tank sample 3, a resistance block 211 is fixedly installed on one side of the base frame 21, and the mounting plate 26 in the vertical state resists one side of the block 211.

[0055] Further, a plurality of limiting rods 262 are fixedly installed on the rear side of the mounting plate 26. The adjusting plate 29 is movably connected to the limiting rods 262 to act on the expansion and contraction of the limiting block 27. A spring connection is formed between the adjusting plate 29 and the mounting plate 26, and it is located on the outer surface of the limiting rods 262. A plurality of limiting blocks 27 are fixedly installed on one side of the adjusting plate 29. An adjusting groove 261 is formed in the mounting plate 26, and the position of the adjusting groove 261 corresponds to that of the limiting block 27. An intermediate support plate 28 is arranged between the inner wall surfaces of the mounting plate 26. An adjusting screw is fixed on the rear side of the intermediate support plate 28. An adjusting ring 291 is rotatably connected to the adjusting plate 29. The adjusting ring 291 is threadedly connected to the outside of the adjusting screw to realize the expansion and contraction adjustment of the limiting block 27. Both ends of the tank sample 3 are fixed to the mounting plate 26 by screws to achieve the effect of positioning and installation. The limiting blocks 27 are all connected to the inner wall surface of the tank sample 3 to act on the protection of the tank sample 3 to avoid deformation during the impact process.

[0056] Moreover, the central shaft 49 is fixedly installed between the inner wall surfaces of the first rotating plate and the second rotating plate to achieve the effect of central support. One ends of the driving belt 46, the first driving frame 45 and the second driving frame 47 are all rotatably connected to the outer surface of the central shaft 49. A vertical groove is formed at the tail end of the driving belt 46 to facilitate the smooth movement of the synchronous belt 43 and avoid collision between the driving belt 46 and the synchronous belt 43 during the rotation of the driving belt 46. A driving motor 42 is installed on the top surface of the rotating frame plate 4. A synchronous belt 43 is connected between the output end of the driving motor 42 and the tail end of the driving belt 46 to act on adjusting the position of the driving belt 46. A driving groove is formed at the front end of the driving belt 46. A connecting handle 48 is movably connected in the driving groove. Card holes are symmetrically formed on the inner walls at one ends of the first driving frame 45 and the second driving frame 47. The connecting handle 48 is movably connected in the two card holes to respectively drive the first driving frame 45 and the second driving frame 47 to rotate. Removable wall plates are also installed on the inner wall surfaces of the first rotating plate and the second rotating plate. The removable wall plates support the bottom sides of the first driving frame 45 and the second driving frame 47 to act on the support of the first driving frame 45 and the second driving frame 47 during the period when they are not in use. A rotating seat is installed on the bottom side of the rotating frame plate 4. An external toothed ring is formed in the rotating seat. A rotating motor 13 is installed on one side of the test frame 1. A second gear is installed on the output end of the rotating motor 13. The second gear meshes with the external toothed ring to act on controlling the rotation of the rotating frame plate 4 to achieve the effect of switching the detection function.

[0057] In this embodiment, a first arc frame 41 is fixedly installed on one side of the first rotating plate, and the first test piece 5 is movably connected in the first arc frame 41 to avoid positional deviation during movement. A placement table 511 is fixedly installed on the first shell 51, and the tape roll 512 is rotatably connected between the placement tables 511. A protective turntable 513 is rotatably connected on one side of the placement table 511 to limit the tape roll 512 and facilitate replacement. A box body 517 is movably connected in the first shell 51, and the tail end of the box body 517 is connected to the first shell 51 by a spring to act on the second pressure roller 516 to continuously resist at a specified position. A tail rod is installed on the tail end of the box body 517, and one end of the tail rod passes through the first shell 5 1, an elastic piece is threadedly connected to the tail rod, and the elastic piece is located on the outside of the first shell 51 and acts on the position of the adjusting box body 517. The second pressure roller 516 is rotatably connected to the front end of the box body 517 to realize continuous pressing of the tape on the outer surface of the tank sample 3. The top surface of the box body 517 is also adjustably connected to a wall rod, and the first pressure roller 515 is rotatably connected to the top of the wall rod to act on the secondary pressing of the tape. The wall rod and the box body 517 are spring-connected to ensure the tightness of the connection. A frame rod 514 is also set on the top surface of the box body 517, and the frame rod 514 is located on the rear side of the wall rod. The tape is wound around the frame rod 514, and on the bottom side, the first pressure roller 515 and the second pressure roller 516 are both tightly attached to the outer surface of the tank sample 3.

[0058] The outer ends of the first connecting block 53 and the second connecting block 54 are respectively connected to the first shell 51 and the second shell 52, so as to facilitate smooth movement connection between the two in the arc area. One end of the first driving rod 56 passes through the middle ends of the first connecting block 53 and the second connecting block 54. The three are rotationally connected to synchronously drive the first shell 51 and the second shell 52 to move stably. The other end of the first driving rod 56 is movably connected between the first rotating plate and the first horizontal groove, so that it moves along the trajectory of the arc groove 44 to complete the inspection of the outer surface of the tank sample 3.

[0059] The tail end spring of the cutter head 521 is connected to the second shell body 52, a movable protrusion is fixed on the bottom surface of the tail end of the cutter head 521, a bottom groove is opened on one side of the second shell body 52, the movable protrusion is connected in the bottom groove, a fixed protrusion 523 is installed on the bottom surface of the second shell body 52, and a tensioning belt 522 is connected between the fixed protrusion 523 and the movable protrusion to shrink the cutter head 521 when not in use. A plurality of first protective rollers 55 are symmetrically installed on the outer sides of the first shell body 51 and the second shell body 52, and the first protective rollers 55 are movably connected to the first arc frame 41.

[0060] Working principle: For the convenience of detection, the mixing tank body to be detected is cut into a "U"-shaped tank body sample 3 for easy testing. The tank body sample 3 is horizontally placed on the top surface of the mounting plate 26, and then the two ends of the tank body sample 3 are fixed to the top surface of the mounting plate 26 with screws. Then, the telescopic cylinder 23 is controlled to retract, and the toothed plate 24 moves backward, driving the first gear 25 to rotate at the same time. The mounting plate 26 will turn to a vertical state, and its bottom is supported on the abutting block 211. Then, the adjusting ring 291 is rotated, and the adjusting plate 29 will move closer to the middle frame plate 28. The limiting block 27 will extend out of the adjusting groove 261 and support on the inner side surface of the tank body sample 3;

[0061] When it is necessary to test the adhesion of the outer surface coating of the tank body sample 3, the conveying motor 12 is controlled to start rotating, and the tank body sample 3 in the vertical state will be moved between the first arc-shaped frames 41;

[0062] One end of the tape roll 512 is wound around the rack bar 514, then around the second pressure roller 516, and the tensioning piece is adjusted backward. Under the action of the spring, the box body 517 will extend forward, and the second pressure roller 516 will press the end of the tape tightly on the outer surface of the tank body sample 3. Then, the tensioning belt 522 is removed. Under the action of the spring, the cutter head 521 will extend forward. The top end of the cutter head 521 is connected to the outer surface of the tank body sample 3. Then, the connecting handle 48 is inserted into the first driving frame 45, and then the driving motor 42 is controlled to start rotating. During the rotation process, the synchronous belt 43 drives the driving frame 46 to perform a specified-angle rotational motion. The driving frame 46 drives the first driving frame 45 to rotate. During this period, the first driving rod 56 moves between the first horizontal groove and the arc-shaped groove 44 at the same time. The first driving rod 56 drives the first housing 51 and the second housing 52 to move on the first arc-shaped frame 41. During the movement process, the cutter head 521 will continuously contact the outer surface of the tank body sample 3, and scratches will be generated during this period. The second pressure roller 516 will press the tape tightly on the scratched position of the tank body sample 3, and the first pressure roller 515 will press the tape tightly for the second time. When the movement within the specified range is completed, the pressed tape is torn off. By observing the density and size of the adhered coating on it, the adhesion of the outer surface coating of the tank body sample 3 can be judged. After the detection is completed, reverse the above operations to return the equipment to its original position.

[0063] Embodiment 2 of the present invention:

[0064] Refer to Figure 14-16 , on the basis of Embodiment 1, the following technical solutions are further provided:

[0065] On one side of the second rotating plate, a second arc-shaped frame 411 is fixedly installed. The second test piece 6 is movably connected within the second arc-shaped frame 411. The first cylinder 621 is fixed to the front end of the detection frame 62. The detection probe 63 is spring-connected within the first cylinder 621 and acts to keep the detection probe 63 in continuous contact with the outer surface of the tank sample 3. An inductor is installed within the first cylinder 621. On the inner walls of both sides of the detection frame 62, a first support 64 and a second support 68 are symmetrically installed respectively. The front end of the detection probe 63 is connected to the outer surface of the tank sample 3. A first limiting piece 65 is installed at the rear end of the detection probe 63. The first limiting piece 65 is clamped between the first supports 64 and acts to contract the detection probe 63;

[0066] At the rear end of the detection frame 62, a second cylinder 66 is fixed. The impact rod 69 is spring-connected within the second cylinder 66 and acts to push the first limiting piece 65 forward. A second limiting piece is installed at the front end of the impact rod 69, which is clamped between the second supports 68, and its rear end penetrates to the outside of the second cylinder 66. A plurality of second protective rollers 67 are installed on both sides of the detection frame 62. The second protective rollers 67 are limited within the second arc-shaped frame 411. On one side of the detection frame 62, a second driving rod 61 is also connected. The tail end of the second driving rod 61 is connected between the corresponding arc-shaped groove 44 and the second horizontal groove and can move within the corresponding trajectory.

[0067] Working principle: When it is necessary to detect the corrosion area on the outer surface of the tank sample 3, repeat the above operations. Adjust the tank sample 3 to the vertical state and then control the rotation motor 13 to rotate. The rotating frame plate 4 will perform a 180-degree rotation adjustment, and then move to the specified test position again. Then rotate the first limiting piece 65 by 90 degrees so that the top of the detection probe 63 is continuously connected to the outer surface of the tank sample 3. At this time, insert one end of the connecting handle 48 into the second driving frame 47, and then control the driving motor 42 to rotate. The second driving rod 61 will move within the second horizontal groove and the arc-shaped groove 44, and the detection frame 62 will move within the second arc-shaped frame 411. During the movement, when moving to the corrosive area, under the action of the spring, the end of the detection probe 63 will extend into the hole. At this time, the internal inductor will control the driving motor 42 to stop. Then rotate the second limiting piece by 90 degrees. Under the action of the spring, the second limiting piece will impact forward against the first limiting piece 65. At this time, if the hole in the corrosion area is too deep or the inside and outside of the tank are severely corroded, under the action of the impact force, the detection probe 63 will penetrate through the inner and outer tanks at the corresponding position, and then record its position. Then restore the detection probe 63 and the impact rod 69 to test the next area. Finally, distinguish the corrosion degree of the tank sample 3 according to the penetration and the extension of the detection probe 63.

[0068] Embodiment 3:

[0069] Refer toFigure 17-18 , based on Example 2, the following technical solution is also provided:

[0070] Preferably, the thickness measuring assembly 7 includes a shell, a pressing rod 71, a pressing block 74 and a display rod 72. The shell screws are installed on the front side end of the detection frame 62. Outer rods are symmetrically installed on the inner walls on both sides of the shell. The pressing blocks 74 are slidably connected to the outer surface of the outer rods. The shell and the pressing blocks 74 are spring-connected to squeeze the pressing blocks 74 toward the middle. One side of the pressing block 74 is rollingly connected with a ball 73. The ball 73 is connected to the outer surface of the tank sample 3 to reduce the influence of friction. An extrusion cavity is opened in the shell. The pressing rods 71 ​​are connected with springs on both sides of the extrusion cavity. Extrusion liquid 75 is arranged between the pressing rods 71 ​​to observe the difference in thickness according to the liquid level. The display rod 72 is fixedly installed on one side of the shell, and it is connected to the extrusion cavity. The display rod 72 is filled with gas, and the gas is located on one side of the extrusion liquid 75. One end of the pressing block 74 is connected to the outer end of the pressing rod 71. The display rod 72 is provided with a scale and a liquid level sensor.

[0071] Working principle: When it is necessary to test the wall thickness of the tank sample 3, first rotate the adjustment ring 291 to adjust the limit block 27 backward, then move the vertical tank sample 3 to the test position, and then install the shell screw on the detection frame 62, so that the pressing block 74 is connected to the inner and outer sides of the tank sample 3, and the ball 73 will always be connected to the outer surface of the tank sample 3. Repeat the operation to control the movement of the second test piece 6. During the movement, the ball 73 rolls on the outer surface of the tank sample 3. When the ball 73 moves to the area with thinner wall thickness, the pressing block 74 moves toward the middle under the action of the spring. At this time, the pressing rod 71 will be subjected to an extrusion force toward the middle, and the extruded liquid 75 will be subjected to pressure, which will compress the gas, so that the liquid level indication in the display rod 72 will rise, and the scale and liquid level sensor are observed to reflect the thickness change.

[0072] The contents not described in detail in this specification belong to the prior art known to professional and technical personnel in this field.

[0073] The standard parts used in the present invention can all be purchased from the market, and special-shaped parts can be customized according to the description in the specification and the drawings. The specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, etc. in the prior art. The machinery, parts and equipment all adopt conventional models in the prior art, and the circuit connection adopts the conventional connection method in the prior art, which will not be described in detail here.

[0074] The above are only the preferred specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution and inventive concept of the present invention, making equivalent substitutions or changes should be covered within the protection scope of the present invention.

Claims

1. A testing device for facilitating the detection of the outer surface of a mixing tank, characterized in that: include: A test frame (1), wherein a slide bar (11) and a screw are mounted on the test frame (1), and a conveying mechanism (2) is movably connected to the outer sides of the slide bar (11) and the screw, and the conveying mechanism (2) comprises a base frame (21), a slide frame (22) and a mounting plate (26), wherein the slide frame (22) is fixedly mounted on the top of the base frame (21), and the mounting plate (26) is movably connected to the top surface of the slide frame (22), a can sample (3) is placed on the top surface of the mounting plate (26), and an adjustment plate (29) is also connected to the bottom side of the mounting plate (26); A rotating frame plate (4), wherein the rotating frame plate (4) is rotatably connected to the top surface of the test frame (1), a central shaft (49) is mounted on the rotating frame plate (4), a driving frame (46) is rotatably connected to the outer surface of the central shaft (49), a first driving frame (45) and a second driving frame (47) are respectively arranged on both sides of the driving frame (46), the first driving frame (45) and the second driving frame (47) are both provided with a square groove (471), the square groove (471) includes a first horizontal groove and a second horizontal groove, the rotating frame plate (4) is divided into a first rotating plate and a second rotating plate, and the first rotating plate and the second rotating plate are both provided with an arc groove (44); a first test piece (5), the first test piece (5) being connected to one side of the first driving frame (45), the first test piece (5) comprising a first shell (51), a second shell (52), a first connecting block (53), a first driving rod (56) and a second connecting block (54), a tape roll (512) being mounted on the first shell (51), a second pressing roller (516) being mounted on one side of the tape roll (512), a first pressing roller (515) being arranged on the second pressing roller (516), and a cutter head (521) being connected inside the second shell (52); The outer ends of the first connecting block (53) and the second connecting block (54) are connected to the first shell (51) and the second shell (52) respectively, one end of the first driving rod (56) passes through the middle ends of the first connecting block (53) and the second connecting block (54), and the three are rotatably connected, and the other end of the first driving rod (56) is movably connected between the first rotating plate and the first horizontal groove; A second test piece (6), the second test piece (6) is connected to one side of the second drive frame (47), the second test piece (6) comprises a detection frame (62), a first cylinder (621), a detection probe (63) and an impact rod (69), the first cylinder (621) is installed in the detection frame (62), the detection probe (63) is connected in the first cylinder (621), the impact rod (69) is connected to one end of the detection probe (63), and a second driving rod (61) is further connected to one side of the detection frame (62), and the tail end of the second driving rod (61) is connected between the corresponding arc groove (44) and the second horizontal groove.

2. A testing device for facilitating detection of the outer surface of a mixing tank according to claim 1, characterized in that: The slide bar (11) is mounted on both sides of the test frame (1), the screw rod is connected to the bottom side of the test frame (1), a conveying motor (12) is installed on one end of the screw rod, two slide racks (22) are provided, the two slide racks (22) are horizontally installed on the top ends of both sides of the base frame (21), a fixed seat is installed on each of the slide racks (22), a plurality of support rods (221) are arranged on one side of the fixed seat, a fixing plate is installed on the rear side surface of the mounting plate (26), a limiting roller (251) is arranged on the inner side surface of the fixing plate, and a fixing plate (251) is arranged on the outer side surface of the fixing plate. A first gear (25) is mounted on the side surface, the limiting roller (251) is rotatably connected to the fixed seat, a telescopic cylinder (23) is fixedly mounted on the outer wall surface of the slide (22), a tooth plate (24) is arranged on the telescopic end of the telescopic cylinder (23), the tooth plate (24) and the first gear (25) are meshed with each other, a resistance block (211) is fixedly mounted on one side of the base frame (21), and the mounting plate (26) is movably connected to one side of the support rod (221) and the resistance block (211).

3. A testing device for facilitating detection of the outer surface of a mixing tank according to claim 1, characterized in that: A plurality of limit rods (262) are fixedly mounted on the rear side of the mounting plate (26); the adjustment plate (29) is movably connected to the limit rod (262); the adjustment plate (29) and the mounting plate (26) are connected in a spring manner and are located on the outer surface of the limit rod (262); a plurality of limit blocks (27) are fixedly mounted on one side of the adjustment plate (29); an adjustment slot (261) is provided on the mounting plate (26); the adjustment slot (261) and the limit rod (262) are movably connected to the adjustment plate (29); The position of the block (27) corresponds to that of the tank body sample (3). An intermediate frame plate (28) is arranged between the inner wall surfaces of the mounting plate (26). An adjusting screw is fixed on the rear side surface of the intermediate frame plate (28). An adjusting ring (291) is rotatably connected to the adjusting plate (29). The adjusting ring (291) is threadedly connected to the outer side of the adjusting screw. The two ends of the tank body sample (3) are screwed to the mounting plate (26). The limit blocks (27) are connected to the inner wall surface of the tank body sample (3).

4. A testing device for facilitating detection of the outer surface of a mixing tank according to claim 1, characterized in that: The central shaft (49) is fixedly mounted between the inner wall surfaces of the first rotating plate and the second rotating plate. One ends of the driving frame (46), the first driving frame (45) and the second driving frame (47) are rotatably connected to the outer surface of the central shaft (49). A vertical groove is provided on the tail end of the driving frame (46). A driving motor (42) is mounted on the top surface of the rotating frame plate (4). A synchronous belt (43) is connected between the output end of the driving motor (42) and the tail end of the driving frame (46). A driving groove is provided on the front end of the driving frame (46). A connecting handle (48) is movably connected in the driving groove. Clamping holes are symmetrically provided on the inner walls of one end of the first drive frame (45) and the second drive frame (47), and the connecting handle (48) is movably connected in the two clamping holes. Removable wall panels are also installed on the inner wall surfaces of the first rotating plate and the second rotating plate, and the removable wall panels are supported on the bottom sides of the first drive frame (45) and the second drive frame (47). A rotating seat is installed on the bottom side of the rotating frame plate (4), and an external gear ring is provided on the rotating seat. A rotating motor (13) is installed on one side of the test frame (1), and a second gear is installed on the output end of the rotating motor (13), and the second gear and the external gear ring are meshed with each other.

5. A testing device for facilitating detection of the outer surface of a mixing tank according to claim 1, characterized in that: A first arc frame (41) is fixedly mounted on one side of the first rotating plate, the first test piece (5) is movably connected in the first arc frame (41), a placement table (511) is fixedly mounted on the first shell (51), the tape roll (512) is connected between the placement tables (511), one side of the placement tables (511) is rotatably connected with a protective rotating disk (513), a box body (517) is movably connected in the first shell (51), the tail end of the box body (517) and the first shell (51) are connected in a spring manner, a tail rod is mounted on the tail end of the box body (517), one end of the tail rod passes through the first shell (517), and the tail end of the box body (517) is connected to the first shell (51). On the outside of a shell (51), a tail rod is threadedly connected to a tension piece, the tension piece is located on the outside of the first shell (51), the second pressure roller (516) is rotatably connected to the front end of the box body (517), the top surface of the box body (517) is also connected to a wall rod, the first pressure roller (515) is installed on the top of the wall rod, the wall rod and the box body (517) are connected in a spring manner, and a frame rod (514) is also mounted on the top surface of the box body (517), the frame rod (514) is located at the rear side of the wall rod, and the first pressure roller (515) and the second pressure roller (516) are both tightly attached to the outer surface of the can sample (3).

6. A testing device for facilitating detection of the outer surface of a mixing tank according to claim 5, characterized in that: The tail end spring of the cutter head (521) is connected to the inside of the second shell (52); a movable protrusion is fixed to the bottom surface of the tail end of the cutter head (521); a bottom groove is provided on one side of the second shell (52); the movable protrusion is connected to the bottom groove; a fixed protrusion (523) is installed on the bottom surface of the second shell (52); a tensioning belt (522) is connected between the fixed protrusion (523) and the movable protrusion; a plurality of first protective rollers (55) are symmetrically installed on the outside of the first shell (51) and the second shell (52); the first protective rollers (55) are movably connected to the first arc frame (41).

7. A testing device for facilitating detection of the outer surface of a mixing tank according to claim 1, characterized in that: A second arc frame (411) is fixedly mounted on one side of the second rotating plate, the second test piece (6) is movably connected in the second arc frame (411), the first cylinder (621) is fixed on the front side end of the detection frame (62), the detection probe (63) is spring-connected in the first cylinder (621), a first bracket (64) and a second bracket (68) are symmetrically mounted on the inner walls of both sides of the detection frame (62), the front end of the detection probe (63) is connected to the outer surface of the tank sample (3), and a first limiting piece (65) is mounted on the rear end of the detection probe (63), and the first limiting piece (65) is clamped between the first brackets (64); A second cylinder (66) is fixed on the rear end of the detection frame (62); the impact rod (69) is spring-connected in the second cylinder (66); a second limiting plate is installed on the front end of the impact rod (69), which is clamped between the second brackets (68) and the rear end of which passes through the outside of the second cylinder (66); a plurality of second protective rollers (67) are installed on both sides of the detection frame (62), and the second protective rollers (67) are limited in the second arc frame (411).

Citation Information

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