Light source detection equipment of emergency lamp and technology thereof
By designing the light source detection equipment for emergency lights, and using the drive motor and drive cylinder to drive the detection mechanism to move and swing, flexible detection of the light transmittance and light intensity distribution of the emergency light source body is achieved, solving the problem of poor detection effect in the prior art.
Patent Information
- Application Number
- CN202510071302.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-16
- Publication Date
- 2025-04-25
AI Technical Summary
The existing light source detection methods of emergency light cannot adjust the number of light transmittance detection and the angle of light intensity detection according to the detection requirements, resulting in poor detection results.
A light source detection equipment for emergency lamps is designed, including a detection seat, a detection drive mechanism, a light transmittance detection mechanism and a light intensity distribution testing mechanism. By driving the motor, the drive gears are driven to rotate, the inclined block is moved downward, the moving rod is moved horizontally, and the translucent detector in the fixed frame is moved below the emergency light source body for detection. At the same time, by driving the electric cylinder to swing the rotating frame and the cross rod, the test disk receives the beam intensity at different positions and angles.
It realizes flexible detection of the light transmittance and light intensity distribution of the emergency light source body, and can adjust the detection parameters according to the detection needs to improve the diversity and accuracy of the detection.
Smart Images

Figure CN119880360A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of emergency light detection, and in particular relates to a light source detection device for an emergency light and a process thereof. Background Art
[0002] An emergency light is an emergency product that provides lighting during a power outage. It generally includes a casing, a middle board, a circuit board, an LED board, a battery and other components. Due to its special use, its quality usually needs to be tested during production. However, in the current production process of emergency lights, it is generally only judged whether the emergency light can emit light. The specific method is to manually connect the circuit board and the LED board, and then observe whether the LED board emits light, thereby realizing the detection of the light source.
[0003] However, the prior art still has the following problems: first, when testing the light transmittance of the emergency light, the amount of light transmittance to be tested cannot be adjusted according to the needs of the test, resulting in poor detection results; second, when testing the light intensity, the detection angle cannot be adjusted according to the needs of the test, resulting in poor detection results. Summary of the invention
[0004] The embodiment of the present invention provides a light source detection device for an emergency light and a process thereof to solve the problems in the prior art.
[0005] The embodiment of the present invention adopts the following technical scheme: a light source detection device for an emergency light, comprising a detection seat, a detection drive mechanism, a light transmittance detection mechanism, a light intensity distribution test mechanism and an emergency light source body, wherein the detection seat is vertically arranged, the detection drive mechanism is arranged on the detection seat and the detection drive mechanism and the detection seat are slidably matched, the light transmittance detection mechanism is arranged on the detection seat and the light transmittance detection mechanism and the detection seat are slidably matched, a plurality of light transmittance detection mechanisms are provided, each of the light transmittance detection mechanisms is provided with a limiting fixing mechanism, a detection moving mechanism is provided at the bottom of the detection seat, the emergency light source body is located on the detection moving mechanism, the light intensity distribution test mechanism is located on the detection seat and the light intensity distribution test mechanism is arranged toward the emergency light source body.
[0006] Furthermore, the detection drive mechanism includes a driving motor, a driving gear, a driving tooth plate, a driving bevel block and two mounting blocks, the two mounting blocks are symmetrically arranged on the side walls of the detection seat, the driving bevel block is vertically slidably connected to the two mounting blocks, the driving tooth plate is vertically arranged on the driving bevel block, the driving motor is located on the mounting block, the driving gear is connected to the main shaft of the driving motor, and the driving gear is meshed with the driving tooth plate.
[0007] Furthermore, the driving bevel block is provided with a beveled edge and a horizontal long edge.
[0008] Furthermore, each of the light transmittance detection mechanisms includes a moving rod, a moving wheel, a reset spring and a fixed frame. The moving rod is horizontally slidably connected to the detection seat, the moving wheel is rotatably connected to one end of the moving rod, the two ends of the reset spring are respectively connected to the moving rod and the detection seat, the fixed frame is horizontally arranged at the other end of the moving rod, the moving wheel drives the oblique side and the long side of the inclined block to rotate, and a light transmittance detector is provided in the fixed frame.
[0009] Furthermore, the position limiting and fixing mechanism includes a threaded rod and a fixed round block, the fixed frame is provided with a stepped groove, the threaded rod is threadedly connected to the side wall of the stepped groove, and the fixed round block is located at the bottom of the threaded rod.
[0010] Furthermore, the detection moving mechanism includes a moving electric cylinder and a moving block, the moving electric cylinder is horizontally arranged on the inner top of the detection seat, the moving block is slidably connected to the detection seat and the main shaft of the moving electric cylinder is connected to the detection seat.
[0011] Furthermore, the light intensity distribution test mechanism includes a support frame, a cross rod, a swing frame, a detection test disk, a rotating frame and two driving electric cylinders, the support frame is vertically arranged on the detection seat, the cross rod is rotatably connected to the support frame, the rotating frame is rotatably connected to the cross rod, the swing frame is located on the rotating frame, the detection test disk is located on the top of the swing frame, the two driving electric cylinders are respectively hinged to the detection seat, and the telescopic ends of the two driving electric cylinders are respectively hinged to the rotating frame.
[0012] A light source detection device for an emergency light and a process thereof, the detection process comprising the following steps:
[0013] The first step is to move the position of the working moving block of the mobile electric cylinder to adjust the position of the emergency light source body to the position of light transmittance detection and light intensity distribution detection when detecting the position of the emergency light source body;
[0014] In the second step, the driving motor drives the driving gear to rotate on the driving gear plate, so that the driving bevel block moves downward on the two mounting blocks, and the bevel and long sides of the driving bevel block move on the corresponding moving wheels on the light transmittance detection mechanism, so that the moving rod moves horizontally on the detection seat, and the fixed frame is moved to the bottom of the emergency light source body to detect the light transmittance of the emergency light source body;
[0015] The third step is to rotate the fixed frame by rotating the threaded rod on the fixed frame, and the rotation of the threaded rod drives the position of the fixed round block to rotate, so that the light transmittance test paper is fixed and limited on the fixed frame;
[0016] Step 4: After the light transmittance of the emergency light source body is detected, the positions of the light transmittance detection mechanisms are driven to move back through the detection drive mechanism;
[0017] In the fifth step, the two driving electric cylinders work separately to drive the rotating frame and the cross rod to swing at different positions on the support frame, thereby driving the position of the detection test plate to swing, so as to receive the intensity of the light beam generated by the emergency light source body at different positions and different angles, so as to analyze the light distribution of the emergency light source body.
[0018] At least one of the above technical solutions adopted in the embodiments of the present invention can achieve the following beneficial effects:
[0019] Firstly, the present invention drives the driving gear to rotate on the driving tooth plate through the driving motor, so that the driving bevel block moves downward on the two mounting blocks, and the bevel and long sides of the driving bevel block move on the corresponding moving wheels on the light transmittance detection mechanism, so that the moving rod moves horizontally on the detection seat, and moves the fixed frame to the bottom of the emergency light source body. The light transmittance detector detects the light transmittance of the emergency light source body. When the light transmittance of the emergency light source body of different types and intensities needs to be detected, the driving motor can be controlled to drive the driving bevel block to move downward by different distances, and move different amounts of light-transmitting paper outward to the bottom of the emergency light source body, thereby realizing the diversity of detection.
[0020] Secondly, the two driving electric cylinders of the present invention work separately to drive the rotating frame and the cross rod to swing at different positions on the support frame, thereby driving the position of the detection test plate to swing, so as to receive the intensity of the light beam generated by the emergency light source body at different positions and different angles, thereby analyzing the light distribution of the emergency light source body and realizing the intensity detection operation of the light beam generated on the emergency light source body. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the drawings:
[0022] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;
[0023] Figure 2 is a side view of the present invention;
[0024] Figure 3 It is a schematic diagram of the three-dimensional structure of the detection drive mechanism in the present invention;
[0025] Figure 4 for Figure 3 The enlarged view of point A in the middle;
[0026] Figure 5 It is a three-dimensional structural schematic diagram of the light transmittance detection mechanism and the limit fixing mechanism in the present invention;
[0027] Figure 6 It is a three-dimensional structural schematic diagram of the light intensity distribution testing mechanism in the present invention;
[0028] Figure 7 It is a schematic diagram of the three-dimensional structure of the detection moving mechanism in the present invention;
[0029] Reference numerals
[0030] Detection seat 1, detection drive mechanism 2, drive motor 21, drive gear 22, drive gear plate 23, drive bevel block 24, mounting block 25, bevel edge 26, long edge 27, light transmittance detection mechanism 3, moving rod 31, moving wheel 32, reset spring 33, fixed frame 34, light transmittance detector 35, stepped groove 36, light intensity distribution test mechanism 4, support frame 41, cross rod 42, swing frame 43, detection test disk 44, rotating frame 45, drive electric cylinder 46, emergency light source body 5, limit fixing mechanism 6, threaded rod 61, fixed round block 62, detection moving mechanism 7, moving electric cylinder 71, moving block 72. DETAILED DESCRIPTION
[0031] In order to make the purpose, technical solution and advantages of the present invention clearer, the technical solution of the present invention will be clearly and completely described below in conjunction with the specific embodiments of the present invention and the corresponding drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0032] The technical solutions provided by various embodiments of the present invention are described in detail below in conjunction with the accompanying drawings.
[0033] Reference Figures 1 to 7As shown, an embodiment of the present invention provides a light source detection device for an emergency light, comprising a detection seat 1, a detection drive mechanism 2, a light transmittance detection mechanism 3, a light intensity distribution test mechanism 4 and an emergency light source body 5, wherein the detection seat 1 is vertically arranged, the detection drive mechanism 2 is arranged on the detection seat 1 and the detection drive mechanism 2 and the detection seat 1 are slidably matched, the light transmittance detection mechanism 3 is arranged on the detection seat 1 and the light transmittance detection mechanism 3 and the detection seat 1 are slidably matched, a plurality of light transmittance detection mechanisms 3 are provided, each of the light transmittance detection mechanisms 3 is provided with a limiting fixing mechanism 6, a detection moving mechanism 7 is provided at the bottom of the detection seat 1, the emergency light source body 5 is located on the detection moving mechanism 7, and the light intensity distribution test mechanism 4 is located on the detection seat 1 and the light intensity distribution test mechanism 4 is arranged toward the emergency light source body 5.
[0034] Specifically, the detection drive mechanism 2 includes a drive motor 21, a drive gear 22, a drive tooth plate 23, a drive bevel block 24 and two mounting blocks 25. The two mounting blocks 25 are symmetrically arranged on the side walls of the detection seat 1. The drive bevel block 24 is vertically slidably connected to the two mounting blocks 25. The drive tooth plate 23 is vertically arranged on the drive bevel block 24. The drive motor 21 is located on the mounting block 25. The drive gear 22 is connected to the main shaft of the drive motor 21, and the drive gear 22 is meshed with the drive tooth plate 23. The drive bevel block 24 is provided with a bevel 26 and a horizontal long side 27. Each of the light transmittance detection mechanisms 3 includes a moving rod 31, a moving wheel 32, a reset spring 33 and a fixed frame 34. The moving rod 31 is horizontally slidably connected to the detection seat 1, the moving wheel 32 is rotatably connected to one end of the moving rod 31, the two ends of the reset spring 33 are respectively connected to the moving rod 31 and the detection seat 1, the reset spring 33 can realize the reset of the moving rod 31 after the detection, the fixed frame 34 is horizontally arranged at the other end of the moving rod 31, the moving wheel 32 drives the inclined block 24 to rotate on the inclined side 26 and the long side 27, and the fixed frame 34 is provided with a light transmittance detector 35;
[0035] In this embodiment, the driving motor 21 drives the driving gear 22 to rotate on the driving tooth plate 23, so that the driving bevel block 24 moves downward on the two mounting blocks 25, and the beveled side 26 and the long side 27 of the driving bevel block 24 move on the corresponding moving wheels 32 on the light transmittance detection mechanism 3, so that the moving rod 31 moves horizontally on the detection seat 1, and moves the fixed frame 34 to the bottom of the emergency light source body 5. The light transmittance detector 35 detects the light transmittance of the emergency light source body 5. When the transmittance of the emergency light source body 5 of different types and intensities needs to be detected, the driving motor 21 can be controlled to drive the driving bevel block 24 to move downward by different distances, and move different amounts of light-transmitting paper outward to the bottom of the emergency light source body 5, thereby realizing the diversity of detection.
[0036] Specifically, the limiting fixing mechanism 6 includes a threaded rod 61 and a fixing round block 62 . The fixing frame 34 is provided with a stepped groove 36 . The threaded rod 61 is threadedly connected to the side wall of the stepped groove 36 . The fixing round block 62 is located at the bottom of the threaded rod 61 .
[0037] In this embodiment, when the light-transmitting paper is fixed and limited, the light-transmitting paper is first placed in the stepped groove 36 on the fixed frame 34, and the threaded rod 61 is rotated on the fixed frame 34. The rotation of the threaded rod 61 drives the position of the fixed round block 62 to rotate, and the light-transmitting test paper is fixed and limited on the fixed frame 34. During the test, the paper of different thickness and transmittance can be replaced according to the detection needs, and the light transmittance of the emergency light source body 5 can be detected.
[0038] Specifically, the detection moving mechanism 7 includes a moving electric cylinder 71 and a moving block 72 . The moving electric cylinder 71 is horizontally arranged on the inner top of the detection seat 1 . The moving block 72 is slidably connected to the detection seat 1 and the main shaft of the moving electric cylinder 71 is connected to the detection seat 1 .
[0039] In this embodiment, when the position of the emergency light source body 5 is detected, the position of the moving block 72 of the mobile electric cylinder 71 is moved to adjust the position of the emergency light source body 5 to the position of light transmittance detection and the light intensity distribution detection position; so that different detection operations can be performed on the emergency light source body 5 later.
[0040] Specifically, the light intensity distribution test mechanism 4 includes a support frame 41, a cross rod 42, a swing frame 43, a detection test disk 44, a rotating frame 45 and two driving electric cylinders 46. The support frame 41 is vertically arranged on the detection seat 1, the cross rod 42 is rotatably connected to the support frame 41, the rotating frame 45 is rotatably connected to the cross rod 42, the swing frame 43 is located on the rotating frame 45, the detection test disk 44 is located on the top of the swing frame 43, the two driving electric cylinders 46 are respectively hinged to the detection seat 1, and the telescopic ends of the two driving electric cylinders 46 are respectively hinged to the rotating frame 45; the two driving electric cylinders 46 work respectively to drive the rotating frame 45 and the cross rod 42 to swing at different positions on the support frame 41, thereby driving the position of the detection test disk 44 to swing, thereby receiving the intensity of the light beam generated by the emergency light source body 5 at different positions and different angles, thereby analyzing the light distribution of the emergency light source body 5, and realizing the intensity detection operation of the light beam generated on the emergency light source body 5.
[0041] A light source detection device for an emergency light and a process thereof, the detection process comprising the following steps:
[0042] In the first step, when detecting the position of the emergency light source body 5, the position of the moving block 72 of the moving electric cylinder 71 is moved to adjust the position of the emergency light source body 5 to the position of the light transmittance detection and the light intensity distribution detection;
[0043] In the second step, the driving motor 21 drives the driving gear 22 to rotate on the driving gear plate 23, so that the driving inclined block 24 moves downward on the two mounting blocks 25, and the inclined side 26 and the long side 27 of the driving inclined block 24 move on the corresponding moving wheels 32 on the light transmittance detection mechanism 3, so that the moving rod 31 moves horizontally on the detection seat 1, and the fixed frame 34 is moved to the bottom of the emergency light source body 5, and the light transmittance of the emergency light source body 5 is detected;
[0044] In the third step, the fixed frame 34 is rotated by rotating the threaded rod 61 on the fixed frame 34, and the rotation of the threaded rod 61 drives the position of the fixed round block 62 to rotate, so that the light transmission test paper is fixed and limited on the fixed frame 34;
[0045] Step 4: After the light transmittance of the emergency light source body 5 is detected, the detection drive mechanism 2 drives the positions of the light transmittance detection mechanisms 3 to move back;
[0046] In the fifth step, the two driving electric cylinders 46 work respectively to drive the rotating frame 45 and the cross rod 42 to swing at different positions on the support frame 41, thereby driving the position of the detection test plate 44 to swing, so as to receive the intensity of the light beam generated by the emergency light source body 5 at different positions and different angles, so as to analyze the light distribution of the emergency light source body 5.
[0047] The above description is only an embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent substitution, improvement, etc. made within the spirit and principle of the present invention should be included in the scope of the claims of the present invention.
Claims
1. A light source detection device for an emergency light, characterized in that: The invention comprises a detection seat (1), a detection drive mechanism (2), a light transmittance detection mechanism (3), a light intensity distribution test mechanism (4) and an emergency light source body (5); the detection seat (1) is arranged vertically; the detection drive mechanism (2) is arranged on the detection seat (1) and the detection drive mechanism (2) and the detection seat (1) are slidably matched; the light transmittance detection mechanism (3) is arranged on the detection seat (1) and the light transmittance detection mechanism (3) and the detection seat (1) are slidably matched; a plurality of light transmittance detection mechanisms (3) are provided, each of which is provided with a limit fixing mechanism (6); a detection moving mechanism (7) is provided at the bottom of the detection seat (1); the emergency light source body (5) is located on the detection moving mechanism (7); the light intensity distribution test mechanism (4) is located on the detection seat (1) and the light intensity distribution test mechanism (4) is arranged toward the emergency light source body (5).
2. The light source detection device for an emergency light according to claim 1, characterized in that: The detection drive mechanism (2) comprises a drive motor (21), a drive gear (22), a drive tooth plate (23), a drive inclined block (24) and two mounting blocks (25), wherein the two mounting blocks (25) are symmetrically arranged on the side walls of the detection seat (1), the drive inclined block (24) is vertically slidably connected to the two mounting blocks (25), the drive tooth plate (23) is vertically arranged on the drive inclined block (24), the drive motor (21) is located on the mounting block (25), the drive gear (22) is connected to the main shaft of the drive motor (21), and the drive gear (22) is meshed with the drive tooth plate (23).
3. The light source detection device for an emergency light according to claim 2, characterized in that: The driving inclined block (24) is provided with an inclined edge (26) and a horizontal long edge (27).
4. The light source detection device for an emergency light according to claim 3, characterized in that: Each of the light transmittance detection mechanisms (3) comprises a moving rod (31), a moving wheel (32), a reset spring (33) and a fixed frame (34); the moving rod (31) is horizontally slidably connected to the detection seat (1); the moving wheel (32) is rotatably connected to one end of the moving rod (31); the two ends of the reset spring (33) are respectively connected to the moving rod (31) and the detection seat (1); the fixed frame (34) is horizontally arranged at the other end of the moving rod (31); the moving wheel (32) drives the inclined block (24) to rotate on the inclined side (26) and the long side (27); and a light transmittance detector (35) is arranged in the fixed frame (34).
5. The light source detection device for an emergency light according to claim 4, characterized in that: The position limiting fixing mechanism (6) comprises a threaded rod (61) and a fixing round block (62); a stepped groove (36) is provided on the fixing frame (34); the threaded rod (61) is threadedly connected to the side wall of the stepped groove (36); and the fixing round block (62) is located at the bottom of the threaded rod (61).
6. The light source detection device for an emergency light according to claim 1, characterized in that: The detection moving mechanism (7) comprises a moving electric cylinder (71) and a moving block (72); the moving electric cylinder (71) is horizontally arranged on the inner top of the detection seat (1); the moving block (72) is slidably connected to the detection seat (1); and the main shaft of the moving electric cylinder (71) is connected to the detection seat (1).
7. The light source detection device for an emergency light according to claim 1, characterized in that: The light intensity distribution test mechanism (4) comprises a support frame (41), a cross bar (42), a swing frame (43), a detection test disk (44), a rotating frame (45) and two driving electric cylinders (46); the support frame (41) is vertically arranged on the detection seat (1); the cross bar (42) is rotatably connected to the support frame (41); the rotating frame (45) is rotatably connected to the cross bar (42); the swing frame (43) is located on the rotating frame (45); the detection test disk (44) is located on the top of the swing frame (43); the two driving electric cylinders (46) are respectively hinged to the detection seat (1); and the telescopic ends of the two driving electric cylinders (46) are respectively hinged to the rotating frame (45).
8. The light source detection device and process for emergency lighting according to any one of claims 1 to 7, characterized in that: The detection process comprises the following steps: In the first step, when detecting the position of the emergency light source body (5), the position of the working moving block (72) of the mobile electric cylinder (71) is moved to adjust the position of the emergency light source body (5) to the position for light transmittance detection and light intensity distribution detection; In the second step, the driving motor (21) drives the driving gear (22) to rotate on the driving toothed plate (23), so that the driving inclined block (24) moves downward on the two mounting blocks (25), and the inclined side (26) and the long side (27) of the driving inclined block (24) move on the corresponding moving wheels (32) on the light transmittance detection mechanism (3), so that the moving rod (31) moves horizontally on the detection seat (1), and the fixed frame (34) moves to the bottom of the emergency light source body (5), and the light transmittance of the emergency light source body (5) is detected; In the third step, the fixed frame (34) is rotated on the fixed frame (34) by rotating the threaded rod (61), and the rotation of the threaded rod (61) drives the position of the fixed round block (62) to rotate, so that the light transmission test paper is fixed and limited on the fixed frame (34); In the fourth step, after the light transmittance of the emergency light source body (5) is detected, the detection drive mechanism (2) is driven to move the positions of the plurality of light transmittance detection mechanisms (3) back. In the fifth step, the two driving electric cylinders (46) work respectively to drive the rotating frame (45) and the cross rod (42) to swing at different positions on the support frame (41), thereby driving the position of the detection test plate (44) to swing, so as to receive the intensity of the light beam generated by the emergency light source body (5) at different positions and different angles, thereby analyzing the light distribution of the emergency light source body (5).