Device and method for detecting bulk density of glass batch
By pretreating powder with a propeller blade and combining with an automated detection system, the problems of low efficiency and poor accuracy of powder stacking density detection in the prior art are solved, and more efficient and accurate detection results are achieved.
Patent Information
- Application Number
- CN202411781176.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-05
- Publication Date
- 2025-04-25
AI Technical Summary
In the prior art, the detection of powder packing density is easily affected by the powder particle size and funnel structure, and human factors are difficult to control, resulting in low detection efficiency and poor accuracy.
The spiral axial movement of the propeller blade is used to pretreat the powder to eliminate the differences between particles, and achieve a more uniform material distribution through a fixed container and a splitter. It automatically measures and records quality data in combination with the data processing system.
It improves the degree of automation and accuracy of detection, reduces the cumbersome and error of manual operations, and ensures the accuracy and reliability of bulk density detection.
Smart Images

Figure CN119880695A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of physical property detection of substrate glass powder, and in particular to a device and method for detecting the bulk density of a glass batch material. Background Art
[0002] As one of the key components of display devices, substrate glass directly affects the display's performance indicators such as resolution, transmittance and viewing angle. During the production process of substrate glass, the glass batch is a combination of multiple raw materials. The stacking density of the batch directly affects the fluidity, stability and uniformity of the powder, and thus directly affects the efficiency of the raw materials being fed from the feeder to the furnace, as well as the stability of the pile state formed when the raw materials are fed into the kiln, affecting the melting efficiency of the raw materials.
[0003] In the existing technology, the test of the bulk density of powders is based on the funnel method. The powder is naturally poured into the funnel, and the valve at the bottom of the funnel is opened to allow the powder to flow into and fill a fixed-volume cylindrical cup with a known density. The bulk density of the powder is obtained by (total mass-cylindrical cup mass) / cylindrical cup volume. However, the process of the powder filling the cylindrical cup from the funnel is easily affected by the powder particle size and the aperture of the bottom of the funnel, which may result in poor powder fluidity or blockage of the aperture at the bottom of the funnel. In addition, the accumulation state of the powder is also easily affected by the position or height of the powder pouring, and there are too many human interference factors. Summary of the invention
[0004] The purpose of the present invention is to provide a device and method for detecting the bulk density of glass batch materials, so as to overcome the problems existing in the prior art. The present invention can pre-treat the powder by the spiral axial motion of the spiral impeller, eliminate the differences between the batch material particles, eliminate the influence of uneven particle size on the natural bulk density, avoid the blockage of the funnel when the powder naturally flows into the cylindrical cup, and improve the detection efficiency; it can also avoid the influence of artificial addition of materials on the natural bulk state of the powder, and improve the detection accuracy of the natural bulk density.
[0005] In order to achieve the above object, the technical solution adopted by the present invention is as follows: A device for detecting the bulk density of glass batch materials comprises a main body support, a control mechanism is installed on the main body support, a propeller is installed at the bottom of the control mechanism, a weighing device is installed at the bottom of the main body support, a constant volume container is arranged on the weighing device, a cutting container is connected to the top of the constant volume container through a cutter, the weighing device is connected to a data processing system, and a data recording button is arranged on the data processing system; Furthermore, the main body support includes a vertical support, a horizontal support is installed at the bottom of the vertical support, the control mechanism is installed on the side of the vertical support, and the weighing device is installed on the horizontal support; Furthermore, the cutting container can be rotated 180° around the busbar by a cutter.
[0006] A method for detecting the bulk density of a glass batch material, based on the above-mentioned device for detecting the bulk density of a glass batch material, comprises the following steps: (1) Start the detection device, reset the weighing device to zero, and set the volume and diameter of the constant volume container, the diameter of the cutting container, the rotation speed of the propeller, and the speed of the axial reciprocating motion in the data processing system; (2) Pour the glass batch material to be tested into a constant volume container, pre-treat the glass batch material to be tested, and then confirm the volume of the glass batch material to be tested; (3) Weighing and recording the mass data of the glass batch to be tested by a weighing device, and transmitting the mass data to a data processing system; (4) The data processing system calculates the bulk density of the glass batch material to be tested based on the volume data obtained in (2) and the mass data obtained in (3); Furthermore, the volume of the constant volume container in (1) is 10-200 mL, and the diameters of the constant volume container and the cutting container are equal, both of which are 20-60 mm; Furthermore, the rotation speed of the propeller in (1) is 10-150 rpm, and the speed of the axial reciprocating motion is 10-50 mm / s; Furthermore, the pre-processing in (2) is specifically as follows: starting the control mechanism, the propeller starts to rotate from the starting position, and performs axial reciprocating spiral motion from top to bottom 3-5 times, and then rises to the starting position; Furthermore, the confirmation of the volume of the glass batch material to be tested in (2) is specifically as follows: brushing off the glass batch material to be tested remaining on the propeller, and rotating the divider to make the container opening of the constant volume container be filled with the glass batch material to be tested; Furthermore, the recording in (3) is specifically: clicking a data recording button on the data processing system; Furthermore, the calculation formula in (4) is: ; In the formula, ρ is the bulk density of the glass batch to be tested, m is the mass of the glass batch to be tested, and V is the volume of the glass batch to be tested.
[0007] The above technical solution has the following advantages or beneficial effects: The present invention provides a device for detecting the bulk density of glass batch materials, which drives a screw blade through a control mechanism to convey and mix materials, and simultaneously utilizes a weighing device and a data processing system to realize automatic measurement of quality and automatic recording of data, thereby greatly improving the degree of automation of detection and reducing the tediousness and errors of manual operation; a divider and a dividing container are used to help realize a more uniform distribution of materials, thereby further improving the accuracy of measurement; the data recorded by the data processing system is traceable, and a user can conveniently query and compare the detection results of different batches or under different conditions, thereby providing strong support for quality control and process optimization in the production process.
[0008] Furthermore, the vertical bracket provides sufficient support to ensure that the control mechanism and the propeller can operate smoothly, while the horizontal bracket ensures the stability and accuracy of the weighing device and avoids measurement errors caused by shaking or tilting.
[0009] Furthermore, by rotating the cut container 180° around the busbar, the detection volume can be accurate, further improving the accuracy of the detection.
[0010] The present invention also provides a method for detecting the bulk density of glass batch materials. By accurately setting the volume and diameter of the fixed volume container, the diameter of the cutting container, and the rotation speed and axial reciprocating speed of the spiral blade, the consistency of various parameters in the detection process can be ensured, thereby improving the accuracy and reliability of bulk density detection, reducing errors caused by improper operation or equipment differences, and making the detection results more accurate; the glass batch materials to be tested are pre-treated by the spiral axial movement of the spiral blade, and this step effectively eliminates the differences between the batch material particles, especially the problem of uneven particle size. In the traditional detection method, the powder material is easy to block the funnel when it naturally flows into the cylindrical cup, which not only affects the detection efficiency, but also may affect the detection results due to the uneven accumulation of the powder material caused by the blockage. However, through the present invention, even if the particle size distribution of the original batch material is relatively wide, it can be achieved to a relatively uniform state through pretreatment, thereby avoiding the influence of particle size differences on the natural stacking density detection results, and significantly improving the accuracy of stacking density detection; the data processing system is used to receive and process quality data and calculate stacking density in real time, thereby realizing the automation of the detection process, which not only reduces the tediousness of manual operation, but also improves the detection efficiency and greatly simplifies the operation process; this method is suitable for the detection of stacking density of different types of glass batch materials, and can adapt to the characteristics and detection requirements of different batch materials by adjusting the parameters in the detection device and the data processing system. At the same time, since the quality data and calculation results are stored in the data processing system, historical data can be easily traced and analyzed.
[0011] Furthermore, by setting the capacity of the fixed volume container and the diameters of the fixed volume container and the cutting container to be equal, it can be ensured that the container size used for each test is consistent, thereby improving the standardization of the test results.
[0012] Furthermore, the rotation speed and axial reciprocating speed of the propeller are key factors affecting the pretreatment effect. By setting a reasonable speed range, it can be ensured that the propeller can effectively stir and mix the glass batch, thereby eliminating the differences between particles and improving the detection accuracy of the bulk density.
[0013] Furthermore, the rotating divider allows the container mouth to be filled with the glass batch material to be tested, which can ensure the accuracy of the measured volume and ensure that the test result is more accurate.
[0014] Furthermore, by clicking the data record button on the data processing system, accurate recording of the data can be ensured, while making the data traceable, facilitating subsequent data management and query. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a structural schematic diagram of a device for detecting the bulk density of a glass batch material according to the present invention; Figure 2 A schematic flow chart of a method for detecting bulk density of a glass batch material according to the present invention; Figure 3 It is a schematic diagram of the closed structure of the constant volume container, the cutting container and the cutter of the present invention; Figure 4 It is a schematic diagram of the opening structure of the constant volume container, the cutting container and the cutter of the present invention; In the figure, 1-main frame; 11-vertical frame; 12-horizontal frame; 2-control mechanism; 3-propeller; 4-weighing device; 5-constant volume container; 51-cutting container; 52-cutting device; 6-data processing system. DETAILED DESCRIPTION
[0016] The present invention is further described in detail below in conjunction with specific embodiments, which are intended to explain the present invention rather than to limit it. In order to enable those skilled in the art to better understand the scheme of the present invention, the technical scheme in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present invention. It should be noted that the terms "first", "second", etc. in the specification and claims of the present invention and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. It should be understood that the data used in this way can be interchanged where appropriate, so that the embodiments of the present invention described herein can be implemented in an order other than those illustrated or described herein. In addition, the terms "including" and "having" and any variations thereof are intended to cover non-exclusive inclusions, for example, a process, method, system, product or device that includes a series of steps or units is not necessarily limited to those steps or units that are clearly listed, but may include other steps or units that are not clearly listed or inherent to these processes, methods, products or devices.
[0017] like Figure 1 As shown, the present invention provides a device for detecting the bulk density of glass batch materials, comprising a main support 1, a control mechanism 2 is installed on the main support 1, and is used to control the axial displacement and spiral speed of a spiral blade 3, the spiral blade 3 is installed at the bottom of the control mechanism 2, a weighing device 4 is installed at the bottom of the main support 1, a constant volume container 5 is arranged on the weighing device 4, a cutting container 51 is connected to the top of the constant volume container 5 through a cutter 52, the weighing device 4 is connected to a data processing system 6, and a data recording button is arranged on the data processing system 6; Preferably, the main support 1 includes a vertical support 11, a horizontal support 12 is installed at the bottom of the vertical support 11, the control mechanism 2 is installed on the side of the vertical support 11, and the weighing device 4 is installed on the horizontal support 12; Preferably, the cutting container 51 can be rotated 180° around the generatrix by the cutter 52; Preferably, the upper portion of the cutting container 51 is trumpet-shaped, and the lower portion is cylindrical.
[0018] like Figure 2 As shown, the present invention also provides a method for detecting the bulk density of a glass batch material, based on the above-mentioned device for detecting the bulk density of a glass batch material, comprising the following steps: (1) Start the detection device, reset the weighing device 4 to zero, and set the volume and diameter of the constant volume container 5, the diameter of the cutting container 51, the rotation speed of the propeller 3, and the speed of the axial reciprocating motion in the data processing system 6; Preferably, the volume of the constant volume container 5 is 10-200 mL, the diameters of the constant volume container 5 and the cutting container 51 are equal, both of which are 20-60 mm; the rotation speed of the propeller 3 is 10-150 rpm, and the axial reciprocating speed is 10-50 mm / s; (2) pouring the glass batch to be tested from the center of the trumpet mouth at the top of the dividing container into the constant volume container 5, pre-treating the glass batch to be tested, brushing off the glass batch to be tested remaining on the propeller 3, rotating the divider 52, so that the container mouth of the constant volume container 5 is covered with the glass batch to be tested, so as to confirm the volume of the glass batch to be tested; Preferably, the pre-processing is specifically as follows: starting the control mechanism 2, the propeller 3 starts to rotate from the starting position, and performs axial reciprocating spiral motion from top to bottom for 3-5 times, and then rises to the starting position; (3) Weigh the mass of the glass batch material to be tested by the weighing device 4, click the data recording button on the data processing system 6 to complete the mass data recording, and transmit the mass data to the data processing system 6; (4) The data processing system 6 calculates the bulk density of the glass batch material to be tested based on the volume obtained in (2) and the mass data obtained in (3); Preferably, the calculation formula is: ; In the formula, ρ is the bulk density of the glass batch to be tested, m is the mass of the glass batch to be tested, and V is the volume of the glass batch to be tested.
[0019] Embodiment 1: like Figure 2 As shown, the present invention provides a method for detecting the bulk density of a glass batch material, comprising the following steps: (1) Start the detection device, reset the weighing device 4 to zero, set the volume of the constant volume container 5 to 25 mL in the data processing system 6, set the diameters of the constant volume container 5 and the cutting container 51 to 25 mm, set the rotation speed of the propeller 3 to 45 rpm, and set the axial reciprocating speed to 10 mm / s; (2) Pour the glass batch to be tested into the constant volume container 5, start the control mechanism 2, and the propeller 3 rotates at a speed of 45 rpm from the starting position, and performs axial reciprocating spiral motion from top to bottom at a speed of 10 mm / s for 3 times, and then rises to the starting position, and then brushes off the glass batch to be tested remaining on the propeller 3, and rotates the divider 52 to make the container mouth of the constant volume container 5 covered with the glass batch to be tested, so as to confirm that the volume of the glass batch to be tested is 25 mL; (3) The mass of the glass batch material to be tested is weighed by the weighing device 4 to be 27.25 g, and the data recording button on the data processing system 6 is clicked to complete the mass data recording and transmit the mass data to the data processing system 6; (4) The data processing system 6 calculates the bulk density of the glass batch to be tested as 1.09 g / cm by using the volume obtained in (2) and the mass data obtained in (3).3 .
[0020] Embodiment 2: like Figure 2 As shown, the present invention provides a method for detecting the bulk density of a glass batch material, comprising the following steps: (1) Start the detection device, reset the weighing device 4 to zero, set the volume of the constant volume container 5 to 100 mL in the data processing system 6, set the diameters of the constant volume container 5 and the cutting container 51 to 36 mm, set the rotation speed of the propeller 3 to 90 rpm, and set the axial reciprocating speed to 36 mm / s; (2) Pour the glass batch to be tested into the constant volume container 5, start the control mechanism 2, and the propeller 3 starts to rotate at a speed of 90 rpm from the starting position, and performs axial reciprocating spiral motion from top to bottom at a speed of 36 mm / s for 5 times, and then rises to the starting position, and then brushes off the glass batch to be tested remaining on the propeller 3, and rotates the divider 52 to make the container mouth of the constant volume container 5 covered with the glass batch to be tested, so as to confirm that the volume of the glass batch to be tested is 100 mL; (3) The mass of the glass batch material to be tested is weighed by the weighing device 4 to be 120.98 g, and the data recording button on the data processing system 6 is clicked to complete the mass data recording and transmit the mass data to the data processing system 6; (4) The data processing system 6 calculates the bulk density of the glass batch to be tested as 1.21 g / cm by using the volume obtained in (2) and the mass data obtained in (3). 3 .
[0021] Embodiment 3: like Figure 2 As shown, the present invention provides a method for detecting the bulk density of a glass batch material, comprising the following steps: (1) Start the detection device, reset the weighing device 4 to zero, set the volume of the constant volume container 5 to 50 mL in the data processing system 6, set the diameters of the constant volume container 5 and the cutting container 51 to 30 mm, set the rotation speed of the propeller 3 to 60 rpm, and set the axial reciprocating speed to 25 mm / s; (2) Pour the glass batch to be tested into the constant volume container 5, start the control mechanism 2, and the propeller 3 rotates at a speed of 60 rpm from the starting position, and performs axial reciprocating spiral motion from top to bottom at a speed of 25 mm / s for 3 times, and then rises to the starting position, and then brushes off the glass batch to be tested remaining on the propeller 3, and rotates the divider 52 to make the container mouth of the constant volume container 5 covered with the glass batch to be tested, so as to confirm that the volume of the glass batch to be tested is 50 mL; (3) The mass of the glass batch material to be tested is weighed by the weighing device 4 to be 56.47 g, and the data recording button on the data processing system 6 is clicked to complete the mass data recording and transmit the mass data to the data processing system 6; (4) The data processing system 6 calculates the bulk density of the glass batch to be tested as 1.13 g / cm by using the volume obtained in (2) and the mass data obtained in (3). 3 .
[0022] Embodiment 4: like Figure 2 As shown, the present invention provides a method for detecting the bulk density of a glass batch material, comprising the following steps: (1) Start the detection device, reset the weighing device 4 to zero, set the volume of the constant volume container 5 to 150 mL in the data processing system 6, set the diameters of the constant volume container 5 and the cutting container 51 to 42 mm, set the rotation speed of the propeller 3 to 120 rpm, and set the axial reciprocating speed to 40 mm / s; (2) Pour the glass batch to be tested into the constant volume container 5, start the control mechanism 2, and the propeller 3 rotates at a speed of 120 rpm from the starting position, and performs axial reciprocating spiral motion from top to bottom at a speed of 40 mm / s for 3 times, and then rises to the starting position, and then brushes off the glass batch to be tested remaining on the propeller 3, and rotates the divider 52 to make the container mouth of the constant volume container 5 covered with the glass batch to be tested, so as to confirm that the volume of the glass batch to be tested is 150 mL; (3) The mass of the glass batch to be tested is weighed by the weighing device 4 to be 172.36 g, and the data recording button on the data processing system 6 is clicked to complete the mass data recording and transmit the mass data to the data processing system 6; (4) The data processing system 6 calculates the bulk density of the glass batch to be tested as 1.15 g / cm by using the volume obtained in (2) and the mass data obtained in (3). 3 .
[0023] Embodiment 5: like Figure 2 As shown, the present invention provides a method for detecting the bulk density of a glass batch material, comprising the following steps: (1) Start the detection device, reset the weighing device 4 to zero, set the volume of the constant volume container 5 to 10 mL in the data processing system 6, set the diameters of the constant volume container 5 and the cutting container 51 to 20 mm, set the rotation speed of the propeller 3 to 30 rpm, and set the axial reciprocating speed to 5 mm / s; (2) Pour the glass batch to be tested into the constant volume container 5, start the control mechanism 2, and the propeller 3 rotates at a speed of 30 rpm from the starting position, and performs axial reciprocating spiral motion from top to bottom at a speed of 5 mm / s for 4 times, and then rises to the starting position, and then brushes off the glass batch to be tested remaining on the propeller 3, and rotates the divider 52 to make the container mouth of the constant volume container 5 covered with the glass batch to be tested, so as to confirm that the volume of the glass batch to be tested is 10 mL; (3) The mass of the glass batch material to be tested is weighed by the weighing device 4 to be 10.49 g, and the data recording button on the data processing system 6 is clicked to complete the mass data recording and transmit the mass data to the data processing system 6; (4) The data processing system 6 calculates the bulk density of the glass batch to be tested as 1.05 g / cm based on the volume obtained in (2) and the mass data obtained in (3). 3 .
[0024] Embodiment 6: like Figure 2 As shown, the present invention provides a method for detecting the bulk density of a glass batch material, comprising the following steps: (1) Start the detection device, reset the weighing device 4 to zero, set the volume of the constant volume container 5 to 200 mL in the data processing system 6, set the diameters of the constant volume container 5 and the cutting container 51 to 56 mm, set the rotation speed of the propeller 3 to 145 rpm, and set the axial reciprocating speed to 45 mm / s; (2) Pour the glass batch to be tested into the constant volume container 5, start the control mechanism 2, and the propeller 3 rotates at a speed of 145 rpm from the starting position, and performs axial reciprocating spiral motion from top to bottom at a speed of 45 mm / s for 5 times, and then rises to the starting position, and then brushes off the glass batch to be tested remaining on the propeller 3, and rotates the divider 52 to make the container mouth of the constant volume container 5 covered with the glass batch to be tested, so as to confirm that the volume of the glass batch to be tested is 200 mL; (3) The mass of the glass batch to be tested is weighed by the weighing device 4 to be 184.12 g, and the data recording button on the data processing system 6 is clicked to complete the mass data recording and transmit the mass data to the data processing system 6; (4) The data processing system 6 calculates the bulk density of the glass batch material to be tested as 0.92 g / cm by using the volume obtained in (2) and the mass data obtained in (3). 3 .
[0025] Embodiment 7: like Figure 2 As shown, the present invention provides a method for detecting the bulk density of a glass batch material, comprising the following steps: (1) Start the detection device, reset the weighing device 4 to zero, set the volume of the constant volume container 5 to 150 mL in the data processing system 6, set the diameters of the constant volume container 5 and the cutting container 51 to 42 mm, set the rotation speed of the propeller 3 to 120 rpm, and set the axial reciprocating speed to 40 mm / s; (2) Pour the glass batch to be tested into the constant volume container 5, start the control mechanism 2, and the propeller 3 rotates at a speed of 120 rpm from the starting position, and performs axial reciprocating spiral motion from top to bottom at a speed of 40 mm / s for 5 times, and then rises to the starting position, and then brushes off the glass batch to be tested remaining on the propeller 3, and rotates the divider 52 to make the container mouth of the constant volume container 5 covered with the glass batch to be tested, so as to confirm that the volume of the glass batch to be tested is 150 mL; (3) The mass of the glass batch material to be tested is weighed by the weighing device 4 to be 147.66 g, and the data recording button on the data processing system 6 is clicked to complete the mass data recording and transmit the mass data to the data processing system 6; (4) The data processing system 6 calculates the bulk density of the glass batch to be tested as 0.98 g / cm based on the volume obtained in (2) and the mass data obtained in (3). 3 .
[0026] Embodiment 8: like Figure 2 As shown, the present invention provides a method for detecting the bulk density of a glass batch material, comprising the following steps: (1) Start the detection device, reset the weighing device 4 to zero, set the volume of the constant volume container 5 to 50 mL in the data processing system 6, set the diameters of the constant volume container 5 and the cutting container 51 to 30 mm, set the rotation speed of the propeller 3 to 60 rpm, and set the axial reciprocating speed to 25 mm / s; (2) Pour the glass batch to be tested into the constant volume container 5, start the control mechanism 2, and the propeller 3 rotates at a speed of 60 rpm from the starting position, and performs axial reciprocating spiral motion from top to bottom at a speed of 25 mm / s for 4 times, and then rises to the starting position, and then brushes off the glass batch to be tested remaining on the propeller 3, and rotates the divider 52 to make the container mouth of the constant volume container 5 covered with the glass batch to be tested, so as to confirm that the volume of the glass batch to be tested is 50 mL; (3) The mass of the glass batch material to be tested is weighed by the weighing device 4 to be 50.72 g, and the data recording button on the data processing system 6 is clicked to complete the mass data recording and transmit the mass data to the data processing system 6; (4) The data processing system 6 calculates the bulk density of the glass batch to be tested as 1.01 g / cm by using the volume obtained in (2) and the mass data obtained in (3).3 .
[0027] Embodiment 9: like Figure 2 As shown, the present invention provides a method for detecting the bulk density of a glass batch material, comprising the following steps: (1) Start the detection device, reset the weighing device 4 to zero, set the volume of the constant volume container 5 to 200 mL in the data processing system 6, set the diameters of the constant volume container 5 and the cutting container 51 to 60 mm, set the rotation speed of the propeller 3 to 150 rpm, and set the axial reciprocating speed to 50 mm / s; (2) Pour the glass batch to be tested into the constant volume container 5, start the control mechanism 2, and the propeller 3 starts to rotate at a speed of 150 rpm from the starting position, and performs axial reciprocating spiral motion from top to bottom at a speed of 50 mm / s for 3 times, and then rises to the starting position, and then brushes off the glass batch to be tested remaining on the propeller 3, and rotates the divider 52 to make the container mouth of the constant volume container 5 covered with the glass batch to be tested, so as to confirm that the volume of the glass batch to be tested is 200 mL; (3) The mass of the glass batch material to be tested is weighed by the weighing device 4 to be 193.99 g, and the data recording button on the data processing system 6 is clicked to complete the mass data recording and transmit the mass data to the data processing system 6; (4) The data processing system 6 calculates the bulk density of the glass batch to be tested as 0.97 g / cm by using the volume obtained in (2) and the mass data obtained in (3). 3 .
[0028] Embodiment 10: like Figure 2 As shown, the present invention provides a method for detecting the bulk density of a glass batch material, comprising the following steps: (1) Start the detection device, reset the weighing device 4 to zero, set the volume of the constant volume container 5 to 10 mL in the data processing system 6, set the diameters of the constant volume container 5 and the cutting container 51 to 20 mm, set the rotation speed of the propeller 3 to 10 rpm, and set the axial reciprocating speed to 10 mm / s; (2) Pour the glass batch to be tested into the constant volume container 5, start the control mechanism 2, and the propeller 3 rotates at a speed of 10 rpm from the starting position, and performs axial reciprocating spiral motion from top to bottom at a speed of 10 mm / s for 4 times, and then rises to the starting position, and then brushes off the glass batch to be tested remaining on the propeller 3, and rotates the divider 52 to make the container mouth of the constant volume container 5 covered with the glass batch to be tested, so as to confirm that the volume of the glass batch to be tested is 10 mL; (3) The mass of the glass batch material to be tested is weighed by the weighing device 4 to be 10.18 g, and the data recording button on the data processing system 6 is clicked to complete the mass data recording and transmit the mass data to the data processing system 6; (4) The data processing system 6 calculates the bulk density of the glass batch to be tested as 1.02 g / cm by using the volume obtained in (2) and the mass data obtained in (3). 3 .
[0029] The test data table of the glass batch materials to be tested in Examples 1 to 10 is as follows: Table 1 Detection data of bulk density of Examples 1 to 10
[0030] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present invention.
Claims
1. A device for detecting the bulk density of a glass batch material, characterized in that: The invention comprises a main frame (1), a control mechanism (2) is mounted on the main frame (1), a propeller (3) is mounted at the bottom of the control mechanism (2), a weighing device (4) is mounted at the bottom of the main frame (1), a constant volume container (5) is arranged on the weighing device (4), a cutting container (51) is connected to the top of the constant volume container (5) via a cutter (52), the weighing device (4) is connected to a data processing system (6), and a data recording button is arranged on the data processing system (6).
2. A device for detecting bulk density of glass batch materials according to claim 1, characterized in that: The main support (1) comprises a vertical support (11), a horizontal support (12) is installed at the bottom of the vertical support (11), the control mechanism (2) is installed on the side of the vertical support (11), and the weighing device (4) is installed on the horizontal support (12).
3. A device for detecting bulk density of glass batch materials according to claim 1, characterized in that: The cutting container (51) can be rotated 180° around the generatrix by a cutter (52).
4. A method for detecting the bulk density of a glass batch material, based on a device for detecting the bulk density of a glass batch material according to any one of claims 1 to 3, characterized in that: The following steps are involved: S1, start the detection device, reset the weighing device (4) to zero, and set the volume and diameter of the constant volume container (5), the diameter of the cutting container (51), the rotation speed of the propeller (3) and the speed of the axial reciprocating motion in the data processing system (6); S2, pouring the glass batch material to be tested into a constant volume container (5), pre-treating the glass batch material to be tested, and then confirming the volume of the glass batch material to be tested; S3, weighing and recording the mass data of the glass batch material to be tested by means of a weighing device (4), and transmitting the mass data to a data processing system (6); S4, the data processing system (6) calculates the bulk density of the glass batch material to be tested based on the volume data obtained in S2 and the mass data obtained in S3.
5. The method for detecting bulk density of a glass batch material according to claim 4, characterized in that: The volume of the constant volume container (5) in S1 is 10-200 mL, and the diameters of the constant volume container (5) and the cutting container (51) are equal, both of which are 20-60 mm.
6. The method for detecting bulk density of a glass batch material according to claim 4, characterized in that: The rotation speed of the propeller (3) in S1 is 10-150 rpm, and the speed of the axial reciprocating motion is 10-50 mm / s.
7. A method for detecting bulk density of glass batch materials according to claim 4, characterized in that: The pre-processing in S2 specifically includes: starting the control mechanism (2), causing the propeller (3) to rotate from a starting position and perform axial reciprocating spiral motion from top to bottom for 3-5 times, and then rise to the starting position.
8. The method for detecting the bulk density of a glass batch material according to claim 4, characterized in that: Confirming the volume of the glass batch material to be tested in S2 specifically includes: brushing off the glass batch material to be tested remaining on the propeller (3), and rotating the divider (52) so that the container opening of the constant volume container (5) is filled with the glass batch material to be tested.
9. A method for detecting bulk density of glass batch material according to claim 4, characterized in that: The recording in S3 is specifically: clicking the data recording button on the data processing system (6).
10. A method for detecting bulk density of glass batch materials according to claim 4, characterized in that: The calculation formula in S4 is: ; In the formula, ρ is the bulk density of the glass batch to be tested, m is the mass of the glass batch to be tested, and V is the volume of the glass batch to be tested.
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