Industrial electronic equipment integrated control system

Abstract

The invention relates to the technical field of control systems, and discloses an industrial electronic equipment integrated control system. The industrial electronic equipment integrated control system comprises a display terminal and a camera shooting assembly, the display terminal is provided with a control assembly and a signal receiving module; the camera shooting assembly is provided with a wireless signal transmission module, an action analysis module and a data storage device. The signal transmission module is used for connecting the camera shooting assembly with the display terminal, the malfunction alarm transmits malfunction to the display terminal through the wireless signal transmission module, and a worker corrects the equipment body through a control assembly on the display terminal. After the data acquisition module on the equipment body processes the acquired correction data through the processor, the correction data are fed back to the display terminal through the signal transmission module, so that deviation can be prevented when the automatic equipment processes the workpiece, and the use cost is effectively reduced.

Description

Technical Field

[0001] The present invention relates to the technical field of control systems, and in particular to an integrated control system for industrial electronic equipment. Background Art

[0002] Industrial electronic system is an electronic system with embedded system as the core. It can complete the state perception, process monitoring and control of industrial objects through system hardware and software to realize the predetermined functions of the objects. It generally has the characteristics of complex system architecture and high requirements for real-time, reliability, security and economy.

[0003] An integrated control system refers to a comprehensive system that integrates production equipment, production processes and production management systems to achieve intelligent and automated control.

[0004] In order to reduce costs and material waste and achieve comprehensive automation, the existing integrated control systems for industrial electronic equipment allow workers to remotely control and monitor industrial electronic equipment through integrated control systems. However, automated equipment can only detect equipment problems when the server is down or the network is interrupted. When the equipment deviates from the preset trajectory when processing the workpiece, the monitoring equipment and sensors cannot detect it, so the processing equipment continues to process the workpiece, causing damage to parts and increasing the cost of use. Summary of the invention

[0005] The object of the present invention is to provide an integrated control system for industrial electronic equipment to solve the problems raised in the above background technology.

[0006] In order to solve the above technical problems, the present invention provides the following technical solutions: an industrial electronic equipment integrated control system, comprising: Display terminal and camera assembly; The display terminal has a control component and a signal receiving module; The camera assembly has a wireless signal transmission module, a motion analysis module and a data storage; The signal transmission module is used to connect the camera assembly and the display terminal, the data storage module is connected to the motion analysis module, the camera assembly has a built-in infrared recognition module, and the infrared recognition module is connected to the wrong motion alarm; The camera assembly is connected to the device body via a signal transmission module. The device body is provided with luminous marking points, which are arranged at key node action positions of the device body and are used by the camera assembly to identify the motion trajectory of the device body.

[0007] Preferably, the data storage device is used to store the motion trajectory of the photographed device, and the data storage module is connected to the interior of the camera assembly through an interface.

[0008] Preferably, the wireless signal transmission module is used to transmit the image of the device body taken by the camera assembly to a remote display terminal, so that the operation of the device body can be viewed through the display terminal.

[0009] Preferably, the device body is connected to a signal transmission module via an interface, the signal transmission module is connected to a data acquisition module, and the data acquisition module is used to collect working data of the device body.

[0010] Preferably, the data acquisition module transmits the acquired data of the device body to the processor, and the processor transmits the data to the display terminal through the signal transmission module, so as to facilitate the correction of the operation of the device body through the display terminal.

[0011] Preferably, the infrared recognition module is used to identify the movement trajectory of the device body by the luminous marking points on the device body, and after the camera component captures the movement trajectory, the motion analysis module compares and analyzes the captured movement trajectory with the movement trajectory in the data storage device.

[0012] Preferably, the camera assembly is connected to a distance sensor via a socket, and the distance sensor is used to measure the distance between the camera assembly and the device body, so as to improve the accuracy of capturing the motion trajectory of the device body when it is working.

[0013] Preferably, when the motion analysis module analyzes the deviation between the captured motion trajectory of the device body and the motion trajectory edited in the data storage device, the erroneous motion alarm transmits the signal to the display terminal through the wireless signal transmission module, and the display terminal controls and views the device body through the control component.

[0014] Compared with the prior art, the beneficial effects achieved by the present invention are: First, the present invention edits the motion trajectory of the monitored equipment in advance in the data storage of the camera component, the monitoring component shoots the luminous marking points on the motion nodes of the equipment body through the infrared recognition module, and the motion trajectory analysis module compares and analyzes the captured motion trajectory and the motion trajectory in the data storage. If there is a deviation in the motion trajectory, the wrong action alarm transmits the wrong action to the display terminal through the wireless signal transmission module, the staff corrects the equipment through the control component on the display terminal, and the data acquisition module on the equipment body processes the collected correction data through the processor and feeds it back to the display terminal through the signal transmission module, so as to prevent deviations from occurring when the automated equipment processes the workpiece, and effectively reduce the use cost. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1is a flow chart of the present invention; Figure 2 is a system diagram of the present invention; Among them: 100, display terminal; 200, camera component; 300, distance sensor; 400, device body. DETAILED DESCRIPTION

[0016] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0017] See also Figure 1-2 , an industrial electronic equipment integrated control system, comprising: Display terminal 100 and camera assembly 200; The display terminal 100 has a control component and a signal receiving module; The camera assembly 200 has a wireless signal transmission module, a motion analysis module and a data storage; The signal transmission module is used to connect the camera assembly 200 and the display terminal 100, the data storage module is connected to the motion analysis module, the camera assembly 200 has a built-in infrared recognition module, and the infrared recognition module is connected to the wrong motion alarm; The camera assembly 200 is connected to the equipment body 400 through a signal transmission module. The equipment body 400 is provided with luminous marking points, which are arranged at key node action parts of the equipment body 400, so as to identify the motion trajectory of the equipment body 400 by the camera assembly 200, and edit the motion trajectory of the monitored equipment in advance in the data storage device of the camera assembly 200. The monitoring assembly shoots the luminous marking points on the motion nodes of the equipment body 400 through the infrared recognition module, and the motion trajectory analysis module compares and analyzes the captured motion trajectory with the motion trajectory in the data storage device. If there is a deviation in the motion trajectory, the wrong action alarm transmits the wrong action to the display terminal 100 through the wireless signal transmission module, and the staff corrects the equipment through the control assembly on the display terminal 100. The data acquisition module on the equipment body 400 processes the collected correction data through the processor, and then feeds it back to the display terminal 100 through the signal transmission module, so as to prevent deviations from occurring when the automated equipment processes the workpiece, and effectively reduce the use cost.

[0018] Specifically, the data storage device is used to store the motion trajectory of the photographed device, and the data storage module is connected to the interior of the camera assembly 200 through an interface.

[0019] Through the above technical solution, the motion analysis module has a built-in computer vision algorithm, which facilitates automatic comparison and analysis of the captured images and the stored images, reducing the workload of the staff.

[0020] Specifically, the wireless signal transmission module is used to transmit the image of the device body 400 captured by the camera assembly 200 to the remote display terminal 100 , so that the operation of the device body 400 can be viewed through the display terminal 100 .

[0021] Through the above technical solution, when the error action alarm is triggered, the staff can view the difference between the captured image and the internal trajectory of the data storage device through the display terminal 100, and then correct the motion trajectory of the device body 400 according to the motion trajectory inside the storage device.

[0022] Specifically, the device body 400 is connected to the signal transmission module through an interface, the signal transmission module is connected to the data acquisition module, and the data acquisition module is used to collect the working data of the device body 400.

[0023] Through the above technical solution, the signal transmission module first obtains the information such as the voltage division value of the industrial equipment through the data acquisition module. After the AD conversion and encoding of the single-chip program, the information is formed into a short message format. Subsequently, the information is transmitted through the information transmission module, which supports multiple wireless communication methods such as Wi-Fi, Bluetooth, Zigbee, etc., and has high reliability, wide coverage and high-performance data processing capabilities.

[0024] Specifically, the data acquisition module transmits the collected data of the device body 400 to the processor, and the processor transmits the data to the display terminal 100 through the signal transmission module, so as to facilitate the correction of the operation of the device body 400 through the display terminal 100.

[0025] Through the above technical solution, the display terminal 100 is the user of the remote control software and is responsible for issuing control commands; and the device body 400 is the controlled device, which receives and executes the commands sent by the display terminal 100. During the remote control process, the display terminal 100 and the device body 400 communicate through the network, usually using the TCP / IP protocol. The display terminal 100 sends control instructions to the device body 400, and the device body 400 receives and executes these instructions and returns the execution results to the display terminal 100. In this way, the staff can operate and control the controlled device on the remote device as if they were locally. In addition, remote terminal control also involves data collection and transmission. Objects in the physical world are connected to distributed control systems or SCADA systems through telemetry data to achieve remote monitoring and management.

[0026] Specifically, the infrared recognition module is used to identify the motion trajectory of the device body 400 by the luminous marking points on the device body 400. After the camera component 200 captures the motion trajectory, the motion analysis module compares and analyzes the captured motion trajectory with the motion trajectory in the data storage device.

[0027] Through the above technical solution, reflective marking points usually use 8~12mm reflective marking points. The marking points are mainly fixed by three methods: hook base, flat base and no base to ensure that they can be stably fixed on the surface of the captured object.

[0028] Specifically, the camera assembly 200 is connected to the distance sensor 300 via a socket, and the distance sensor 300 is used to measure the distance between the camera assembly 200 and the device body 400, so as to improve the accuracy of shooting the motion trajectory of the device body 400 when it is working.

[0029] Through the above technical solution, the distance sensor 300 facilitates multiple cameras to shoot at different positions of the device body 400, and the motion trajectories of different positions of the device are calculated and matched by the processor and aggregated together.

[0030] Specifically, when the motion analysis module analyzes the deviation between the motion trajectory of the captured device body 400 and the motion trajectory edited in the data storage device, the wrong motion alarm transmits the signal to the display terminal 100 through the wireless signal transmission module, and the display terminal 100 controls and views the device body 400 through the control component.

[0031] Through the above technical solution, the motion capture calibration of the camera assembly 200 is: Secure the required cameras to ensure that each camera covers the motion space.

[0032] Connect the camera network cable to the LAN port of the router or switch.

[0033] ‌Software Setup and Calibration‌: Install and start the motion capture software on the display terminal 100; Select Execute Calibration, hold the calibration rod and wave it repeatedly in the field of view to collect enough points; Complete calibration calculations to ensure optimal results; Set the ground plane, place the calibration plate and click Set; Create a rigid body, attach target points and select it in the software to display the pose information; When in use, first edit the motion trajectory of the monitored device in the data storage of the camera component 200, the monitoring component shoots the luminous mark points on the motion nodes of the device body 400 through the infrared recognition module, and the motion trajectory analysis module compares and analyzes the captured motion trajectory and the motion trajectory in the data storage. If there is a deviation in the motion trajectory, the wrong action alarm transmits the wrong action to the display terminal 100 through the wireless signal transmission module, and the staff corrects the device through the control group on the display terminal 100. The data acquisition module on the device body 400 processes the collected correction data through the processor and feeds it back to the display terminal 100 through the signal transmission module to complete the work.

[0034] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0035] Finally, it should be noted that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. An integrated control system for industrial electronic equipment, characterized in that: include: A display terminal (100) and a camera assembly (200); The display terminal (100) comprises a control component and a signal receiving module; The camera assembly (200) comprises a wireless signal transmission module, a motion analysis module and a data storage device; The signal transmission module is used to connect the camera assembly (200) and the display terminal (100), the data storage module is connected to the motion analysis module, the camera assembly (200) has a built-in infrared recognition module, and the infrared recognition module is connected to an erroneous motion alarm; The camera assembly (200) is connected to the device body (400) via a signal transmission module. The device body (400) is provided with a luminous marking point. The luminous marking point is arranged at a key node action position of the device body (400) and is used for the camera assembly (200) to identify the movement trajectory of the device body (400).

2. The industrial electronic equipment integrated control system according to claim 1, characterized in that: The data storage device is used to store the motion trajectory of the photographed device, and the data storage module is connected to the interior of the camera assembly (200) via an interface.

3. The industrial electronic equipment integrated control system according to claim 1, characterized in that: The wireless signal transmission module is used to transmit the image of the device body (400) captured by the camera assembly (200) to a remote display terminal (100), so that the operation of the device body (400) can be viewed through the display terminal (100).

4. The industrial electronic equipment integrated control system according to claim 1, characterized in that: The device body (400) is connected to a signal transmission module via an interface, the signal transmission module is connected to a data acquisition module, and the data acquisition module is used to collect working data of the device body (400).

5. The industrial electronic equipment integrated control system according to claim 4, characterized in that: The data acquisition module transmits the acquired data of the device body (400) to the processor, and the processor transmits the data to the display terminal (100) via the signal transmission module, so as to facilitate the correction of the operation of the device body (400) via the display terminal (100).

6. The industrial electronic equipment integrated control system according to claim 1, characterized in that: The infrared recognition module is used to identify the motion trajectory of the device body (400) at the luminous marking point on the device body (400), and after the camera assembly (200) captures the motion trajectory, the motion analysis module compares and analyzes the captured motion trajectory with the motion trajectory in the data storage.

7. The industrial electronic equipment integrated control system according to claim 1, characterized in that: The camera assembly (200) is connected to a distance sensor (300) via a socket, and the distance sensor (300) is used to measure the distance between the camera assembly (200) and the device body (400), thereby facilitating improving the accuracy of photographing the motion trajectory of the device body (400) when it is working.

8. The industrial electronic equipment integrated control system according to claim 1, characterized in that: When the motion analysis module analyzes the deviation between the motion trajectory of the photographed device body (400) and the motion trajectory edited in the data storage, the erroneous motion alarm transmits a signal to the display terminal (100) via the wireless signal transmission module, and the display terminal (100) controls and views the device body (400) via a control component.

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