Anti-corrosion solar photovoltaic control cable
By designing a multi-layer structure solar photovoltaic control cable, combined with the rapid repair function of airbag foam glue and the mouse-proof effect of glass fiber, the problem of poor external force resistance performance of existing cables is solved, significantly improving the protection and service life of the cable.
Patent Information
- Application Number
- CN202510083311.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-20
- Publication Date
- 2025-04-25
AI Technical Summary
Existing solar photovoltaic control cables are prone to breakage when subjected to external force impact and have poor external force resistance.
An anti-corrosion solar photovoltaic control cable is designed with a multi-layer structural design, including an outer sheath layer, a wrapping layer, a buffering function layer, a wire armor layer, a shielding layer, a flexible filler layer and a protective repair layer, which has built-in airbags and foam glue to provide quick repair function.
Through the combination of multi-layer structural design and airbag foam, the cable can be quickly repaired after external force impact, improving protection and service life, and achieving mouse-proof effect in the foam through glass fiber.
Smart Images

Figure CN119889783A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of cables, and in particular to an anti-corrosion solar photovoltaic control cable. Background Art
[0002] Solar technology will become one of the green energy technologies of the future. Solar energy or photovoltaic (PV) is increasingly widely used in China. In addition to the rapid development of photovoltaic power plants supported by the government, private investors are also actively building factories and planning to produce solar panels for global sales. But for now, many countries are still in the learning stage.
[0003] The solar photovoltaic control cables currently on the market are easily damaged when encountering external force impact, and their external force resistance performance is average. Summary of the invention
[0004] The object of the present invention is to provide a corrosion-resistant solar photovoltaic control cable to solve the problems in the prior art mentioned in the above background technology.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an anti-corrosion solar photovoltaic control cable, comprising a cable body, an outer sheath layer is arranged on the outer surface of the cable body, a wrapping tape layer is arranged in the outer sheath layer, a buffer function layer is arranged in the wrapping tape layer, a steel wire armor layer is arranged in the buffer function layer, a shielding layer is arranged in the steel wire armor layer, a flexible filler layer is arranged in the shielding layer, four cable cores are arranged at intervals along the circumferential direction in the flexible filler layer, a reinforcing rib is arranged at the center of the flexible filler layer, a protective repair layer is arranged between the outer sheath layer and the wrapping tape layer, a plurality of airbags are arranged in the protective repair layer, the plurality of airbags are staggered in the protective repair layer, the airbags are filled with foamed rubber, and glass fiber is mixed in the foamed rubber.
[0006] Preferably, a plurality of rubber strips are arranged at intervals along the circumferential direction in the buffer function layer, and buffer rubber is provided between the plurality of rubber strips.
[0007] Preferably, a cavity is provided in the rubber strip, and the cavity is filled with capsaicin.
[0008] Preferably, the outer layer of the cable core is arranged with a loose tube, a plurality of conductors are arranged in the loose tube, and a water-blocking material is filled between the plurality of conductors and the loose tube.
[0009] Preferably, the outer sheath layer consists of a corrosion-resistant layer, a flame-retardant layer and a thermal insulation layer, the corrosion-resistant layer is arranged on the outer surface of the flame-retardant layer, and the flame-retardant layer is arranged on the outer surface of the thermal insulation layer.
[0010] Preferably, the water-blocking material is fiber paste, and the material of the loose tube is polybutylene terephthalate or modified polypropylene.
[0011] Preferably, the buffer functional layer is formed by a plurality of rubber strips and a plurality of buffer rubbers being twisted alternately along the steel wire armor layer as the axis.
[0012] The beneficial effects of the present invention are:
[0013] The present invention is provided with a plurality of air bags and foam glue inside the air bags, so that after the outer sheath layer is gnawed by rodents or damaged by external impact, the air bags in the protective repair layer at the gnawed or damaged position can be damaged, and the foam glue in the air bags can flow out from the damaged position and react with the air to expand, so that the damaged position can be quickly filled, and the outer sheath layer can be protected after the foam glue expands and hardens in contact with the air, and the subsequent protection capability of the damaged position of the outer sheath layer can be guaranteed, thereby improving the protection of the cable body and guaranteeing the service life of the cable body. At this time, the air bags at the remaining positions of the protective repair layer are still in a waiting state to take effect, and the safety of the cable body is continuously guaranteed. In addition, because the glass fiber mixed in the foam glue can pierce the mouth of the animal when being gnawed by the rodent, the animal will be afraid, thereby achieving the improvement of protection and the anti-rat effect.
[0014] The present invention can well buffer the impact force from the outside through the buffer functional layer provided. When impacted, the impact force can be well buffered by the deformation of the buffer rubber and the rubber strip, and the impacted position of the cable body can be restored by the elasticity of the buffer rubber and the rubber strip. The overall puncture resistance of the cable body can be improved to a certain extent through the setting of the steel wire armor layer, thereby further ensuring the service life of the cable body. The flexible filler layer can be set to well protect the cable core when the cable body is impacted by external force to avoid damage to the cable core. The water-blocking material in the cable core can protect the conductor under external force impact while preventing longitudinal water seepage, thereby further improving the service life of the cable body. Since the cavity of the rubber strip is filled with capsaicin, it can provide a certain rat-proofing effect while protecting the cable body. When rats gnaw one of the rubber strips, the capsaicin in the cavity of the rubber strip will emit a spicy smell, which makes the rats have a certain fear. Under normal conditions, the capsaicin is enclosed in the rubber strip, and the sealing process will not emit odor, thereby ensuring a long-term rat-proofing effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a schematic diagram of the main structure of an anti-corrosion solar photovoltaic control cable proposed by the present invention;
[0016] Figure 2 A schematic diagram of the internal structure of an anti-corrosion solar photovoltaic control cable proposed by the present invention;
[0017] Figure 3This is a schematic diagram of the airbag distribution structure in the protective repair layer of an anti-corrosion solar photovoltaic control cable proposed by the present invention.
[0018] In the figure:
[0019] 1. Cable body;
[0020] 11. Outer sheath layer;
[0021] 12. Wrapping tape layer;
[0022] 13. Buffering functional layer; 131. Rubber strip; 132. Buffering rubber; 133. Cavity
[0023] 14. Steel wire armor layer; 15. Shielding layer; 16. Flexible filler layer;
[0024] 17. Cable core; 171. Loose tube; 172. Water blocking material; 173. Conductor;
[0025] 18. Strengthen the ribs;
[0026] 19. Protective repair layer; 191. Air bag; 192. Foaming glue. DETAILED DESCRIPTION
[0027] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0028] Reference Figure 1-3 A corrosion-resistant solar photovoltaic control cable comprises a cable body 1, an outer sheath layer 11 is arranged on the outer surface of the cable body 1, a wrapping tape layer 12 is arranged in the outer sheath layer 11, a buffer function layer 13 is arranged in the wrapping tape layer 12, a steel wire armor layer 14 is arranged in the buffer function layer 13, a shielding layer 15 is arranged in the steel wire armor layer 14, a flexible packing layer 16 is arranged in the shielding layer 15, four cable cores 17 are arranged in the flexible packing layer 16 at intervals along the circumferential direction, and a reinforcing rib 1 is arranged at the center of the flexible packing layer 16 8. A plurality of rubber strips 131 are arranged in the buffer function layer 13 at intervals along the circumferential direction, and buffer rubbers 132 are arranged between the plurality of rubber strips 131. A cavity 133 is provided in the rubber strip 131, and the cavity 133 is filled with capsaicin. A protective repair layer 19 is provided between the outer sheath layer 11 and the wrapping tape layer 12, and a plurality of air bags 191 are arranged in the protective repair layer 19, and the plurality of air bags 191 are staggeredly distributed in the protective repair layer 19, and the air bags 191 are filled with foamed rubber 192, and the foamed rubber 192 is mixed with glass fiber.
[0029] By providing a plurality of air bags 191 and the foam glue 192 in the air bags 191, after the outer sheath layer 11 is gnawed by rodents or damaged by external impact, the air bags 191 in the protective repair layer 19 at the bitten or damaged position can be damaged, and the foam glue 192 in the air bags 191 can flow out from the damaged part and react with the air to expand, so as to quickly fill the damaged part, and the subsequent protection capability of the outer sheath layer 11 can be guaranteed after the foam glue 192 expands and hardens in contact with the air, thereby improving the protection of the cable body 1 and protecting the cable body 1. The service life of the cable body 1 is extended. At this time, the airbags 191 at the rest of the protective repair layer 19 are still in a waiting state, which continuously ensures the safety of the cable body 1. The glass fiber mixed in the foam glue 192 can pierce the mouth of the animal when being gnawed by rodents, making the animal afraid, thereby improving the protection and achieving the rodent-proof effect. The buffer function layer 13 can well buffer the impact force from the outside. When impacted, the deformation of the buffer rubber 132 and the rubber strip 131 can be used to The impact force is well buffered, and the impacted position of the cable body 1 can be restored by the elasticity of the buffer rubber 132 and the rubber strip 131 itself, and the overall puncture resistance of the cable body 1 can be improved to a certain extent by the setting of the steel wire armor layer 14, thereby further ensuring the service life of the cable body 1. By setting the flexible filler layer 16, when the cable body 1 is impacted by external force, the cable core 17 can be well protected to avoid damage to the cable core 17, and by setting the water-blocking material 172 in the cable core 17, the conductor 173 can be protected under external force impact while preventing longitudinal water seepage, thereby further improving the service life of the cable body 1. Since the cavity 133 of the rubber strip 131 is filled with capsaicin, it can provide a certain rat-proofing effect while protecting the cable body 1. When a rat gnaws one of the rubber strips 131, the capsaicin in the cavity of the rubber strip 131 will emit a spicy smell, which will cause the rat to have a certain fear. Under normal conditions, the capsaicin is enclosed in the rubber strip 131, and the sealing process will not emit odor, which can ensure a long-term rat-proofing effect.
[0030] Specifically, in this embodiment, a loose tube 171 is arranged on the outer layer of the cable core 17 , a plurality of conductors 173 are arranged inside the loose tube 171 , and a water-blocking material 172 is filled between the plurality of conductors 173 and the loose tube 171 .
[0031] By providing the water-blocking material 172 , the conductor 173 can be protected from external impact and longitudinal water seepage can be prevented.
[0032] Specifically, in this embodiment, the outer sheath layer 11 is composed of a corrosion-resistant layer, a flame-retardant layer and a thermal insulation layer. The corrosion-resistant layer is arranged on the outer surface of the flame-retardant layer, and the flame-retardant layer is arranged on the outer surface of the thermal insulation layer.
[0033] Through the cooperation of the corrosion-resistant layer, the flame-retardant layer and the thermal insulation layer, the corrosion resistance, flame retardancy and thermal insulation of the cable body 1 can be guaranteed, thereby ensuring the service life of the cable body 1 to a certain extent.
[0034] Specifically, in this embodiment, the water-blocking material 172 is fiber paste, and the material of the loose tube 171 is polybutylene terephthalate or modified polypropylene, which can well protect the conductor 173 so that the conductor 173 will not be easily damaged.
[0035] Specifically, in this embodiment, the buffer function layer 13 is formed by a plurality of rubber strips 131 and a plurality of buffer rubbers 132 being twisted alternately along the steel wire armor layer 14 , so that the cable body 1 has a more comprehensive buffering performance and rodent-proof performance.
[0036] The above are only preferred specific implementation modes of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical solutions and inventive concepts of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. An anti-corrosion solar photovoltaic control cable, comprising a cable body, characterized in that: An outer sheath layer is arranged on the outer surface of the cable body, a wrapping tape layer is arranged in the outer sheath layer, a buffer function layer is arranged in the wrapping tape layer, a steel wire armor layer is arranged in the buffer function layer, a shielding layer is arranged in the steel wire armor layer, a flexible filler layer is arranged in the shielding layer, four cable cores are arranged at intervals along the circumferential direction in the flexible filler layer, a reinforcing rib is arranged at the center of the flexible filler layer, a protective repair layer is arranged between the outer sheath layer and the wrapping tape layer, a plurality of airbags are arranged in the protective repair layer, the plurality of airbags are staggered in the protective repair layer, the airbags are filled with foamed rubber, and glass fiber is mixed in the foamed rubber.
2. The anti-corrosion solar photovoltaic control cable according to claim 1, characterized in that: A plurality of rubber strips are arranged in the buffer function layer at intervals along the circumferential direction, and buffer rubber is arranged between the plurality of rubber strips.
3. The anti-corrosion solar photovoltaic control cable according to claim 2, characterized in that: A cavity is provided in the rubber strip, and the cavity is filled with capsaicin.
4. The anti-corrosion solar photovoltaic control cable according to claim 1, characterized in that: The outer layer of the cable core is arranged with a loose tube, a plurality of conductors are arranged in the loose tube, and a water-blocking material is filled between the plurality of conductors and the loose tube.
5. The anti-corrosion solar photovoltaic control cable according to claim 1, characterized in that: The outer sheath layer consists of a corrosion-resistant layer, a flame-retardant layer and a thermal insulation layer. The corrosion-resistant layer is arranged on the outer surface of the flame-retardant layer, and the flame-retardant layer is arranged on the outer surface of the thermal insulation layer.
6. The anti-corrosion solar photovoltaic control cable according to claim 4, characterized in that: The water-blocking material is fiber paste, and the material of the loose tube is polybutylene terephthalate or modified polypropylene.
7. The anti-corrosion solar photovoltaic control cable according to claim 1, characterized in that: The buffer function layer is formed by a plurality of rubber strips and a plurality of buffer rubbers being twisted alternately along the steel wire armor layer as the axis.