Rotating die equipment of frame strander for cable production

By designing a rotary mold device including linear guide rails, telescopic motors, limiting disks, wire disk fixing mechanisms, locking mechanisms and anti-jumping mechanisms, the problem of manually adjusting the rotation angle and wire core jumper in the prior art is solved, and automated management is realized and single-wire twisting resistance is reduced.

CN119889820AActive Publication Date: 2025-04-25HEBEI YINGSHANG ALUMINUM CO LTD
View PDF 4 Cites 0 Cited by

Patent Information

Application Number
CN202510156235.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-02-12
Publication Date
2025-04-25
Estimated Expiration
2045-02-12

AI Technical Summary

Technical Problem

The rotary mold equipment of existing frame winch for cable production requires manual adjustment of the rotation angle when the upper and lower plates, which cannot achieve automatic management. Moreover, when the wire core is guided to the twisted mold, it is easy to jump wires, resulting in excessive resistance to single-wire twisting.

Method used

A rotary mold device including a linear guide rail, a telescopic motor, a limiting disk, a wire disk fixing mechanism, a locking mechanism and an anti-jumping mechanism is designed. Through the cooperation of linear guide rails and telescopic motors, the automatic up-up and limit of the wire laying assembly is realized; the wire disk fixing mechanism and locking mechanism are used for limiting and lubrication of wire rolls; the anti-jumping mechanism reduces the friction between the wire and the conical shell through the design of the ball and connecting rod, and avoids the jumping phenomenon.

Benefits of technology

The automatic management of the on-disk and wire disk conveying of the frame twister is realized, which reduces the need for manual adjustment, and effectively avoids the problem of jumping wires during the twisting process of wire cores, reducing the resistance to single-wire twisting.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119889820A_ABST
    Figure CN119889820A_ABST
Patent Text Reader

Abstract

The invention relates to the technical field of cable production, and provides a rotating die device of a frame strander for cable production, which comprises a linear guide rail, the output end of the linear guide rail is fixedly connected with a screw rod sliding table, the output end of the screw rod sliding table is fixedly connected with a telescopic motor, and the output end of the telescopic motor is fixedly connected with a limiting disc. The side face of the linear guide rail is fixedly connected with a fixing table, the multiple pay-off assemblies are spirally arranged on the surface of a fixing pipe, the multiple pay-off assemblies are separated through the blocking pieces, the distances between the pay-off assemblies are the same, the pay-off assemblies are limited through the limiting disc, and along with intermittent rotation of the connecting disc, the electric rotary table drives the spiral pieces to rotate. According to the technical scheme, the problems that in the prior art, the rotation angle needs to be adjusted manually during disc feeding and disc discharging, automatic management of disc feeding and wire disc conveying of the frame-type strander cannot be achieved, and single-wire stranding resistance is too large due to the fact that wire jumping is likely to happen when a wire core is guided to a stranding die are solved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the technical field of cable production, and in particular to a rotary die device of a frame stranding machine for cable production. Background Art

[0002] When the frame-type stranding machine is in use, multiple wire drums will be installed on the circumference of the stranding cage, and the position of the wire drums is required to ensure that the positions of the wire drums on the stranding cage are symmetrical with respect to the central axis of the stranding cage. This can make the distribution of the wire drums more uniform, which is conducive to unifying the wire supply situation of each wire drum and helping to improve the quality of the stranded wire. When the wire drums on the sides of the frame-type stranding machine are fixed, they are often clamped and fixed by a clamping mechanism. There is a certain error in their installation. Therefore, after the wire drums are installed, manual inspection is often required. Continuous grooves on the surface of the wire core are generally caused when the wire is pulled, the lubrication conditions of the wire pulling are deteriorated, and aluminum sticks to the surface. Discontinuous grooves may be caused by foreign matter sticking to the stranding die. The Chinese patent announcement number is: CN115762910B discloses "A frame stranding machine rotating mold device". In this patent, the length of the cable delivered to different positions of the stranding assembly is different in the same time by the wire feeder, and the reaction force is reduced by reducing the cable deformation, reducing the clamping force, and reducing the damage to the cable. The cable is wound on the first winding rod or the second winding rod. The rotation process of the first winding rod and the second winding rod releases the cable to the stranding assembly. At this time, there is rolling friction between the cable and the first winding rod or the second winding rod, and the friction force is small, and the wear and damage to the cable are small. The second winding rod is sleeved inside the first winding rod, reducing the volume of the wire feeder.

[0003] The rotary mold equipment of the existing frame twisting machine for cable production has structural design defects. When the upper and lower reels are in place, manual adjustment of the rotation angle is required, and automated management of the upper and lower reels of the frame twisting machine cannot be achieved. In addition, the wire core is prone to wire jumping when it is guided to the twisting mold, resulting in excessive resistance to single-wire twisting. Summary of the invention

[0004] The present invention proposes a rotary mold device for a frame twisting machine for cable production, which solves the problems in the related art that manual participation is required to adjust the rotation angle when raising and lowering the coils, the automatic management of the upper and lower coils of the frame twisting machine cannot be achieved, and the wire core is prone to wire jumping when being guided to the twisting mold, resulting in excessive single-wire twisting resistance.

[0005] The technical solution of the present invention is as follows: A rotary die device for a frame stranding machine for cable production, comprising a linear guide rail, the output end of the linear guide rail is fixedly connected to a lead screw slide, the output end of the lead screw slide is fixedly connected to a telescopic motor, the output end of the telescopic motor is fixedly connected to a limit plate, the side of the linear guide rail is fixedly connected to a fixed platform, the number of the fixed platforms is two, and further comprising: A wire drum fixing mechanism, the wire drum fixing mechanism is rotatably mounted on the inner side of the fixing platform, and the wire drum fixing mechanism is used for limiting and guiding the wire coil and lubricating the surface of the wire; The locking mechanism is fixedly mounted on the inner side of the wire drum fixing mechanism, and is used for locking and limiting the wire when winding and unwinding. The fixing platform rotatably supports the connecting disk and the lubrication assembly. The surface of the unwinding assembly is wound with wire. When the fixed tube is driven to rotate, multiple wires are twisted into conductor strands. In the prior art, multiple winding wheels are arranged side by side, and the tilted upper disk is used to align the multiple winding wheels. When the motor drives the fixed tube to rotate, it is not easy to adjust the angle, so the staff needs to adjust it repeatedly. An anti-jumping wire mechanism, which is fixedly mounted at the middle of the surface of the wire drum fixing mechanism and is used for guiding the traction and reversing of the metal wire after the wire is released; The wire drum fixing mechanism includes a connecting disk, which is rotatably mounted on the inner side of the fixed platform, the surface of the connecting disk is fixedly connected to a fixing tube, the surfaces of the fixing tube are respectively fixedly connected to an extension tube and a barrier plate, the inner side of the fixing tube is fixedly connected to a wire-releasing assembly, the end of the fixing tube away from the connecting disk is fixedly connected to a lubrication assembly, the surface of the limit disk is engaged with a side of the winding wheel close to the locking hole, the linear guide rail drives the lead screw slide to move to a position directly below the driving motor, the telescopic motor drives the limit disk and the winding wheel to rotate and move upward, the threaded tube is screwed into the inner side of the internal threaded sleeve, the winding wheel is tightly engaged with the internal threaded sleeve through threads, the end face of the metal wire passes through the openings on the surfaces of the first plate body and the second plate body, and the surface of the fixed platform is fixedly connected to a driving motor.

[0006] Preferably, the pay-off assembly comprises a drive motor, the drive motor is fixedly mounted on the inner side of the fixed tube, and an output end of the drive motor is fixedly connected with an internal threaded sleeve.

[0007] Preferably, the pay-off assembly further comprises a threaded tube, the surface of the threaded tube is connected to the inner side surface of the internal threaded sleeve via threads, the end surface of the threaded tube is fixedly connected to a winding wheel, and a locking hole is provided on the surface of the winding wheel.

[0008] Preferably, the lubrication assembly comprises a first plate body, the first plate body is fixedly mounted on a surface of the fixed tube at a position close to an end surface, and a perforated tube is fixedly connected to the surface of the first plate body.

[0009] Preferably, the lubrication assembly also includes a second plate body, which is fixedly mounted on a side of the perforated tube away from the first plate body. There are two perforated tubes and they are distributed oppositely. A sponge plate is fixedly connected to the position between the two perforated tubes, driving the motor to drive the connecting plate and the fixed tube to rotate as a whole. The lubricated metal wire passes through the equalizing assembly and the guide assembly in turn and is pulled into the interior of the stranding mold for stranding. The equalizing assembly separates the reversing metal wire to avoid entanglement between the metal wires, resulting in excessive resistance and breakage. In the device, a plurality of pay-off assemblies are spirally distributed on the surface of the fixed tube, and the telescopic motor vertically mounts the pay-off assemblies.

[0010] Preferably, the locking mechanism includes an electric turntable, which is fixedly installed on the surface of the connecting disk near the edge, the output end of the electric turntable is fixedly connected to a spiral plate, the surface of the spiral plate is fixedly connected to a telescopic cylinder, and the output end of the telescopic cylinder is fixedly connected to a limiting block.

[0011] Preferably, the anti-wire jumping mechanism includes a fixed body, the end face position of the fixed body is fixedly installed in the middle position of the surface of the lubrication component, the side of the fixed body away from the lubrication component is fixedly connected to a connecting pipe, the surface of the connecting pipe is fixedly connected to an equalizing component, the metal wire on the surface of the pay-off component is pulled tangentially, and the metal wire passes through the lubrication component after pay-off and is lubricated, and the lubricated metal wire is pulled through the entire equalizing component and the guide component as a whole to the inside of the stranding die. In this process, multiple metal wires gather from the circumference to the center. At this time, the friction resistance of the metal wire is the largest and it is also the position most likely to break. The metal wire passes through the roller and the rotating roller, and the roller and the rotating roller replace the sliding friction with rolling friction, which effectively reduces the friction resistance of the metal wire.

[0012] Preferably, the anti-wire jump mechanism further comprises a conical shell, the end surface of which is fixedly mounted on an end of the connecting pipe away from the fixed body, and a guide assembly is fixedly connected to the surface of the conical shell.

[0013] Preferably, the equal distribution component comprises a fixed sleeve, the inner side surface of the fixed sleeve is fixedly mounted on the outer surface of the connecting pipe, and one end of the fixed sleeve close to the fixed body is fixedly connected to a reversing guide plate.

[0014] Preferably, the inner side surface of the reversing guide plate is rotatably connected to a roller, and the end of the fixed sleeve away from the fixed body is fixedly connected to the alignment guide plate, and the inner side surface of the alignment guide plate is rotatably connected to a rotating roller. When the first plate body and the second plate body are installed relative to each other, the two perforated tubes clamp and align the sponge plate. A circular hole is opened on the surface of the sponge plate, and the metal wire passes through the circular hole and is in close contact with the inner side surface of the sponge plate. The surface of the sponge plate is adsorbed with lubricating oil, and its surface is evenly coated with lubricating oil as the metal wire moves. The metal wire passes through the reversing guide plate and the alignment guide plate, and the rollers arranged oppositely make it difficult for the metal wire to directly contact the reversing guide plate during reversing.

[0015] Preferably, the surface of the conical shell is provided with an inner concave surface, the guide assembly comprises a sphere, the sphere is rotatably mounted at a position of the conical shell close to the inner concave surface, and a cone sheet is fixedly connected to the surface of the conical shell.

[0016] Preferably, the guide assembly further comprises a connecting rod, the end surface of which is fixedly mounted on the surface of the sphere, and one end of the connecting rod away from the sphere is fixedly connected to an inclined tube.

[0017] The working principle and beneficial effects of the present invention are: 1. The rotary die equipment of the cable production frame stranding machine has multiple pay-off components spirally arranged on the surface of the fixed tube. The barrier pieces separate the multiple pay-off components. The distances between the pay-off components are the same. The limit disk limits the pay-off components. With the intermittent rotation of the connecting disk, the electric turntable drives the spiral piece to rotate, and the telescopic motor drives the pay-off component to move vertically upward to put the pay-off component on the coil, which solves the problem of manual participation in adjusting the rotation angle when putting on and putting off the coil, and the inability to realize the automatic management of the coiling and wire coiling of the frame stranding machine.

[0018] 2. The rotary mold equipment of the frame stranding machine for cable production drives the motor to drive the connecting disk to rotate as a whole, and the fixed tube rotates evenly and intermittently at a certain angle. With the drive of the screw slide, multiple winding wheels are spirally arranged in sequence at the positions of multiple extension tubes, and the metal wire is tangentially led out of the winding wheel to the first plate body. When multiple metal wires pass through the first plate body, the angle between every two metal wires is the same. Compared with the prior art, the winding wheels are distributed side by side, and the resistance between the metal wire and the equipment is smaller when the metal wire is led out, and it is not easy to break.

[0019] 3. For the rotary die equipment of the frame stranding machine for cable production, when the metal wire is unwinding, in order to prevent the unwinding assembly from loosening and being thrown out under the action of centrifugal force, the electric turntable drives the spiral piece to rotate so that the spiral piece rotates and aligns with the extension tube. At this time, the telescopic cylinder and the unwinding assembly are arranged relatively to each other. Through the rotation of the spiral piece, multiple telescopic cylinders and multiple unwinding assemblies are quickly connected, and the surface of the limit block is rotationally engaged with the inner side of the unwinding assembly. The unwinding assembly is not easy to loosen under the centrifugal force, and will not be disturbed when the unwinding assembly is put on the reel.

[0020] 4. The rotary die equipment of the frame stranding machine for cable production, the metal wire passes through the inclined tube during the process of reaching the stranding die, and the metal wire gathers toward the center. With the rapid rotation of the connecting tube and the fixed body, the metal wire is prone to entanglement and collision when it deviates and shakes. The ball in the device rotates on the inner concave surface to avoid large friction resistance between the metal wire and the conical shell and prevent it from breaking, thus solving the problem of excessive single-wire stranding resistance caused by wire jump when the wire core is guided to the stranding die.

[0021] 5. The rotary die equipment of the frame stranding machine for cable production has rollers that rotate with the pulling of the metal wire, effectively reducing the friction resistance, and the limit of the rotating roller makes it difficult for the metal wire to have friction contact with the alignment guide disk. The metal wire with evenly lubricated surface makes the friction resistance smaller. Since the winding wheel is spirally distributed on the surface of the fixed tube, the unwinding metal wire passes through the rotating roller with uniform gaps, making it difficult for the metal wire to collide or entangle with each other when rotating at high speed, making the metal wire more stable and less likely to break during the stranding process. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] The preferred implementation modes will be described below in a clear and understandable manner with reference to the accompanying drawings to further illustrate the above-mentioned characteristics, technical features, advantages and implementation methods of the present invention.

[0023] Figure 1 A perspective view of the entire front side of a rotary die device of a frame stranding machine for cable production according to the present invention; Figure 2 A three-dimensional view of the overall back side of the rotary die device of the frame stranding machine for cable production of the present invention; Figure 3 It is a schematic diagram of the overall structure of the cable drum fixing mechanism of the present invention; Figure 4 It is a schematic diagram of the structure inside the cable drum fixing mechanism of the present invention; Figure 5 It is a structural schematic diagram of the wire-paying assembly of the present invention; Figure 6 It is a structural schematic diagram of the lubrication assembly of the present invention; Figure 7 It is a structural schematic diagram of the locking mechanism of the present invention; Figure 8 It is a structural schematic diagram of the anti-jump wire mechanism of the present invention; Fig. 9 It is a structural schematic diagram of the equal distribution component of the present invention; Fig.10 It is a schematic structural diagram of the guide assembly of the present invention.

[0024] In the figure: 1, linear guide rail; 2, screw slide; 3, telescopic motor; 4, limit plate; 5, fixed platform; 6, wire drum fixing mechanism; 61, connecting plate; 62, fixed tube; 63, extension tube; 64, barrier; 65, wire release assembly; 651, driving motor; 652, internal thread sleeve; 653, threaded tube; 654, winding wheel; 655, locking hole; 66, lubrication assembly; 661, first plate; 662, perforated tube; 663, second plate; 664, sponge Plate; 7, locking mechanism; 71, electric turntable; 72, spiral piece; 73, telescopic cylinder; 74, limit block; 8, anti-jump wire mechanism; 81, fixed body; 82, connecting pipe; 83, conical shell; 84, equal distribution component; 841, fixed sleeve; 842, reversing guide plate; 843, roller; 844, alignment guide plate; 845, rotating roller; 85, guide component; 851, inner concave surface; 852, cone piece; 853, sphere; 854, connecting rod; 855, oblique tube. DETAILED DESCRIPTION In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the specific implementation methods of the present invention will be described below with reference to the accompanying drawings. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings and other implementation methods can be obtained based on these drawings without creative work.

[0025] In order to simplify the drawings, only the parts related to the invention are schematically shown in each figure, and they do not represent the actual structure of the product. In addition, in order to simplify the drawings and facilitate understanding, in some figures, only one of the parts with the same structure or function is schematically shown, or only one of them is marked. In this article, "one" not only means "only one", but also means "more than one", and "several" includes "two" and "more than two".

[0026] In this document, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0027] In addition, in the description of the present application, the terms "first", "second", etc. are only used to distinguish the description and cannot be understood as indicating or implying relative importance.

[0028] Example 1 Reference Figure 1-Figure 4 , Figure 7 , which is the first embodiment of the present invention, proposes a rotary die device for a frame stranding machine for cable production, including a linear guide rail 1, a screw slide 2 is fixedly connected to the output end of the linear guide rail 1, a telescopic motor 3 is fixedly connected to the output end of the screw slide 2, a limit plate 4 is fixedly connected to the output end of the telescopic motor 3, a fixed table 5 is fixedly connected to the side of the linear guide rail 1, and there are two fixed tables 5, and also includes: The wire drum fixing mechanism 6 is rotatably mounted on the inner side of the fixing platform 5, and the wire drum fixing mechanism 6 is used for limiting and guiding the wire coil and lubricating the surface of the wire; The locking mechanism 7 is fixedly mounted on the inner side of the wire drum fixing mechanism 6, and is used for locking and limiting the position of the wire when winding and unwinding the wire; The anti-jumping wire mechanism 8 is fixedly installed at the middle position of the surface of the wire drum fixing mechanism 6, and the anti-jumping wire mechanism 8 is used for traction reversing and guiding the metal wire after the wire is released; The wire drum fixing mechanism 6 includes a connecting disk 61, which is rotatably mounted on the inner side of the fixing platform 5, a fixing tube 62 is fixedly connected to the surface of the connecting disk 61, an extension tube 63 and a blocking sheet 64 are respectively fixedly connected to the surface of the fixing tube 62, a wire release assembly 65 is fixedly connected to the inner side of the fixing tube 62, and a lubrication assembly 66 is fixedly connected to the end of the fixing tube 62 away from the connecting disk 61; The locking mechanism 7 includes an electric turntable 71, which is fixedly installed on the surface of the connecting disk 61 near the edge. The output end of the electric turntable 71 is fixedly connected to a spiral piece 72, and the surface of the spiral piece 72 is fixedly connected to a telescopic cylinder 73. The output end of the telescopic cylinder 73 is fixedly connected to a limit block 74.

[0029] In this embodiment, the fixed table 5 rotatably supports the connecting disk 61 and the lubrication assembly 66, and the surface of the pay-off assembly 65 is wound with metal wire. When the fixed tube 62 is driven to rotate, multiple metal wires are twisted into conductor strands. In the prior art, multiple winding wheels are distributed side by side, and the multiple winding wheels are aligned by an inclined upper disk. It is not easy to adjust the angle when the motor drives the fixed tube 62 to rotate, so that the staff needs to adjust it repeatedly. In this device, multiple pay-off assemblies 65 are spirally arranged on the surface of the fixed tube 62, and the barrier plate 64 separates the multiple pay-off assemblies 65. The distances between the pay-off assemblies 65 are the same, and the limit disk 4 limits the pay-off assembly 65. With the intermittent rotation of the connecting disk 61, the electric turntable 71 drives the spiral sheet 72 to rotate, and the telescopic motor 3 drives the pay-off assembly 65 to move vertically upward to put the pay-off assembly 65 on the disk, which solves the problem that manual participation is required to adjust the rotation angle when putting on and putting off the disk, and the automatic management of the upper disk and the wire disk transportation of the frame stranding machine cannot be realized.

[0030] Example 2 Reference Figure 3-Figure 6 The pay-off assembly 65 includes a driving motor 651, which is fixedly mounted on the inner side of the fixed tube 62. The output end of the driving motor 651 is fixedly connected with an internal threaded sleeve 652. The pay-off assembly 65 also includes a threaded tube 653. The surface of the threaded tube 653 is connected to the inner side of the internal threaded sleeve 652 through a thread. The end surface of the threaded tube 653 is fixedly connected with a winding wheel 654. A locking hole 655 is opened on the surface of the winding wheel 654. The lubrication assembly 66 includes a first plate body 661, which is fixedly installed on the surface of the fixed tube 62 near the end surface, and the surface of the first plate body 661 is fixedly connected to a perforated tube 662. The lubrication assembly 66 also includes a second plate body 663, which is fixedly installed on a side of the perforated tube 662 away from the first plate body 661. There are two perforated tubes 662 and they are distributed oppositely, and a sponge plate 664 is fixedly connected to the position between the two perforated tubes 662.

[0031] In this embodiment, the surface of the limit plate 4 is engaged with the side of the winding wheel 654 close to the locking hole 655, the linear guide rail 1 drives the screw slide 2 to move to the position directly below the driving motor 651, the telescopic motor 3 drives the limit plate 4 and the winding wheel 654 to rotate and move upward, the threaded tube 653 is screwed into the inner side of the internal threaded sleeve 652, the winding wheel 654 is tightly engaged with the internal threaded sleeve 652 through the thread, the end face of the metal wire passes through the openings on the surfaces of the first plate body 661 and the second plate body 663, and the surface of the fixed platform 5 is fixed A driving motor is connected, which is used to drive the connecting disk 61 to rotate as a whole, and the fixed tube 62 rotates evenly and intermittently at a certain angle. With the drive of the screw slide 2, multiple winding wheels 654 are spirally arranged in sequence at the positions of multiple extension tubes 63, and the metal wire is tangentially led out of the winding wheel 654 to the first plate body 661. When multiple metal wires pass through the first plate body 661, the angle between every two metal wires is the same. Compared with the prior art, the winding wheels are distributed side by side, and the resistance between the metal wire and the equipment is smaller when the metal wire is led out, and it is not easy to break.

[0032] Example 3 Reference Figure 3 , Figure 7 , Figure 8 The connecting plate 61 is rotatably mounted on the inner side of the fixed platform 5, the surface of the connecting plate 61 is fixedly connected to the fixing tube 62, the surfaces of the fixing tube 62 are respectively fixedly connected to the extension tube 63 and the blocking sheet 64, the inner side of the fixing tube 62 is fixedly connected to the wire release assembly 65, and the end of the fixing tube 62 away from the connecting plate 61 is fixedly connected to the lubrication assembly 66; The electric turntable 71 is fixedly installed on the surface of the connection plate 61 near the edge, the output end of the electric turntable 71 is fixedly connected to a spiral sheet 72, the surface of the spiral sheet 72 is fixedly connected to a telescopic cylinder 73, and the output end of the telescopic cylinder 73 is fixedly connected to a limit block 74; The anti-jumping wire mechanism 8 includes a fixed body 81, the end face position of the fixed body 81 is fixedly installed in the middle position of the surface of the lubrication component 66, the side of the fixed body 81 away from the lubrication component 66 is fixedly connected with a connecting pipe 82, and the surface of the connecting pipe 82 is fixedly connected with an equalizing component 84; the anti-jumping wire mechanism 8 also includes a conical shell 83, the end face of the conical shell 83 is fixedly installed at one end of the connecting pipe 82 away from the fixed body 81, and the surface of the conical shell 83 is fixedly connected with a guide component 85.

[0033] In this embodiment, the motor drives the connecting disk 61 and the fixed tube 62 to rotate as a whole, and the lubricated metal wire passes through the equalizing component 84 and the guide component 85 in turn and is pulled to the inside of the wire twisting mold for twisting. The equalizing component 84 separates the reversing metal wire to avoid entanglement between the metal wires and excessive resistance and breakage. In the device, multiple wire-releasing components 65 are spirally distributed on the surface of the fixed tube 62, and the telescopic motor 3 vertically installs the wire-releasing component 65. When the metal wire is released, in order to prevent the wire-releasing component 65 from loosening and being thrown out under the action of centrifugal force, the electric turntable 71 drives the spiral piece 72 to rotate so that the spiral piece 72 rotates and aligns with the extension tube 63. At this time, the telescopic cylinder 73 is arranged opposite to the wire-releasing component 65. Through the rotation of the spiral piece 72, multiple telescopic cylinders 73 are quickly connected with multiple wire-releasing components 65. The surface of the limit block 74 is rotatably engaged with the inner side surface of the wire-releasing component 65. The wire-releasing component 65 is not easy to loosen under the centrifugal force, and it will not cause the wire-releasing component 65 to be disturbed when it is on the disk.

[0034] Example 4 Reference Figure 8-Figure 10 The equal distribution component 84 includes a fixed sleeve 841, the inner side of the fixed sleeve 841 is fixedly installed on the outer surface of the connecting pipe 82, the end of the fixed sleeve 841 close to the fixed body 81 is fixedly connected to a reversing guide plate 842, the inner side of the reversing guide plate 842 is rotatably connected to a roller 843, the end of the fixed sleeve 841 away from the fixed body 81 is fixedly connected to a positioning guide plate 844, and the inner side of the positioning guide plate 844 is rotatably connected to a rotating roller 845; The surface of the conical shell 83 is provided with an inner concave surface 851, and the guide assembly 85 includes a sphere 853, which is rotatably installed in the conical shell 83 near the inner concave surface 851, and a cone piece 852 is fixedly connected to the surface of the conical shell 83. The guide assembly 85 also includes a connecting rod 854, and the end face of the connecting rod 854 is fixedly installed on the surface of the sphere 853, and the end of the connecting rod 854 away from the sphere 853 is fixedly connected to an inclined tube 855.

[0035] In this embodiment, the metal wire on the surface of the pay-off assembly 65 is pulled tangentially, and after the metal wire is paid off, it passes through the lubrication assembly 66 and is lubricated. The lubricated metal wire is pulled through the entire equalizing assembly 84 and the entire guide assembly 85 to the interior of the stranding die. In this process, multiple metal wires gather from the circumference to the center. At this time, the friction resistance of the metal wire is the largest and it is also the position most likely to break. The metal wire passes through the roller 843 and the rotating roller 845. The roller 843 and the rotating roller 845 replace the sliding friction with rolling friction, which effectively reduces the friction resistance of the metal wire. In the process of the metal wire reaching the stranding die, it passes through the inclined tube 855, and the metal wire gathers toward the center. With the rapid rotation of the connecting tube 82 and the fixed body 81, the metal wire is easily entangled and collided when it deviates and shakes. The sphere 853 in the device rotates on the inner concave surface 851 to avoid the metal wire and the conical shell 83 from generating a large friction resistance and breaking, thereby solving the problem of excessive single-wire twisting resistance caused by wire jump when the wire core is guided to the twisting die.

[0036] Example 5 Reference Figure 6 , Fig. 9 The first plate 661 is fixedly mounted on the surface of the fixed tube 62 near the end surface, and the surface of the first plate 661 is fixedly connected with a perforated tube 662. The lubrication assembly 66 also includes a second plate 663, which is fixedly mounted on a side of the perforated tube 662 away from the first plate 661. There are two perforated tubes 662 and they are distributed oppositely. A sponge disc 664 is fixedly connected between the two perforated tubes 662. The inner side surface of the fixed sleeve 841 is fixedly installed on the outer surface of the connecting pipe 82, and the end of the fixed sleeve 841 close to the fixed body 81 is fixedly connected to a reversing guide plate 842, and the inner side surface of the reversing guide plate 842 is rotatably connected to a roller 843, and the end of the fixed sleeve 841 away from the fixed body 81 is fixedly connected to a positioning guide plate 844, and the inner side surface of the positioning guide plate 844 is rotatably connected to a rotating roller 845.

[0037] In this embodiment, when the first plate body 661 and the second plate body 663 are installed relative to each other, the two perforated tubes 662 clamp and align the sponge plate 664. The surface of the sponge plate 664 is provided with a circular hole. The metal wire passes through the circular hole and is in close contact with the inner side of the sponge plate 664. The surface of the sponge plate 664 is adsorbed with lubricating oil. As the metal wire moves, its surface is evenly coated with lubricating oil. The metal wire passes through the reversing guide plate 842 and the alignment guide plate 844. The rollers 843 arranged opposite to each other make it difficult for the metal wire to change direction when reversing. The guide receiving disk 842 is in direct contact with the roller 843, which rotates with the pulling of the metal wire and effectively reduces the friction resistance. The limit of the rotating roller 845 makes it difficult for the metal wire to have friction contact with the positioning guide receiving disk 844. The metal wire with uniformly lubricated surface makes the friction resistance smaller. Since the winding wheel 654 is spirally distributed on the surface of the fixed tube 62, the unwinding metal wire passes through the rotating roller 845 with uniform gaps, which makes it difficult for the metal wire to collide or entangle with each other when rotating at high speed, making the metal wire more stable and not easy to break during the twisting process.

[0038] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present invention, which should all be included in the scope of the claims of the present invention.

Claims

1. A rotary die device for a cable production frame stranding machine, comprising a linear guide rail (1), characterized in that: The output end of the linear guide rail (1) is fixedly connected to a screw slide (2), the output end of the screw slide (2) is fixedly connected to a telescopic motor (3), the output end of the telescopic motor (3) is fixedly connected to a limit plate (4), the side of the linear guide rail (1) is fixedly connected to a fixed platform (5), the number of the fixed platforms (5) is two, and further comprises: A wire drum fixing mechanism (6), the wire drum fixing mechanism (6) being rotatably mounted on the inner side surface of the fixing platform (5), the wire drum fixing mechanism (6) being used for limiting and guiding the metal wire coil and lubricating the surface of the metal wire; A locking mechanism (7), the locking mechanism (7) being fixedly mounted on the inner side of the wire drum fixing mechanism (6), the locking mechanism (7) being used for locking and limiting the position of the metal wire when winding and unwinding the wire; An anti-jumping wire mechanism (8), the anti-jumping wire mechanism (8) being fixedly mounted at a middle position of the surface of the wire drum fixing mechanism (6), the anti-jumping wire mechanism (8) being used for pulling and reversing the metal wire after the wire is released; The wire drum fixing mechanism (6) comprises a connecting disk (61), the connecting disk (61) being rotatably mounted on the inner side surface of the fixing platform (5), a fixing tube (62) being fixedly connected to the surface of the connecting disk (61), an extension tube (63) and a barrier sheet (64) being fixedly connected to the surface of the fixing tube (62), an inner side surface of the fixing tube (62) being fixedly connected to a wire release assembly (65), and an end of the fixing tube (62) away from the connecting disk (61) being fixedly connected to a lubrication assembly (66).

2. The rotary die device of a cable production frame stranding machine according to claim 1, characterized in that: The wire-releasing assembly (65) comprises a driving motor (651), wherein the driving motor (651) is fixedly mounted on the inner side surface of the fixing tube (62), and an output end of the driving motor (651) is fixedly connected to an internal threaded sleeve (652).

3. The rotary die device of a cable production frame stranding machine according to claim 2, characterized in that: The pay-off assembly (65) further comprises a threaded tube (653), the surface of the threaded tube (653) being connected to the inner side surface of the internal threaded sleeve (652) via a thread, the end surface of the threaded tube (653) being fixedly connected to a winding wheel (654), and a locking hole (655) being provided on the surface of the winding wheel (654).

4. The rotary die device of a cable production frame stranding machine according to claim 3, characterized in that: The lubrication assembly (66) comprises a first plate body (661), the first plate body (661) being fixedly mounted on a surface of the fixed tube (62) at a position close to an end surface, and a perforated tube (662) being fixedly connected to the surface of the first plate body (661).

5. The rotary die device of a cable stranding machine according to claim 4, characterized in that: The lubrication assembly (66) further comprises a second plate body (663), the second plate body (663) being fixedly mounted on a side of the perforated tube (662) away from the first plate body (661), the number of the perforated tubes (662) being two and being arranged opposite each other, and a sponge plate (664) being fixedly connected to the position between the two perforated tubes (662).

6. The rotary die device of a cable production frame stranding machine according to claim 1, characterized in that: The locking mechanism (7) comprises an electric turntable (71), the electric turntable (71) being fixedly mounted on a surface of the connection disk (61) at a position close to an edge thereof, the output end of the electric turntable (71) being fixedly connected to a spiral sheet (72), the surface of the spiral sheet (72) being fixedly connected to a telescopic cylinder (73), and the output end of the telescopic cylinder (73) being fixedly connected to a limit block (74).

7. The rotary die device of a cable stranding machine according to claim 1, characterized in that: The anti-jump wire mechanism (8) comprises a fixed body (81), the end surface of the fixed body (81) being fixedly mounted at a middle position of the surface of the lubricating assembly (66), a connecting pipe (82) being fixedly connected to a side of the fixed body (81) away from the lubricating assembly (66), and an equalizing assembly (84) being fixedly connected to a surface of the connecting pipe (82).

8. The rotary die device of a cable stranding machine according to claim 7, characterized in that: The anti-jump wire mechanism (8) further comprises a conical shell (83), the end surface of the conical shell (83) being fixedly mounted on an end of the connecting pipe (82) away from the fixed body (81), and a guide assembly (85) being fixedly connected to the surface of the conical shell (83).

9. The rotary die device of a cable stranding machine according to claim 8, characterized in that: The equal distribution component (84) comprises a fixed sleeve (841), the inner side surface of the fixed sleeve (841) being fixedly mounted on the outer surface of the connecting pipe (82), and one end of the fixed sleeve (841) close to the fixed body (81) being fixedly connected to a reversing guide plate (842).

10. The rotary die device of a cable stranding machine according to claim 9, characterized in that: The inner side surface of the reversing guide disc (842) is rotatably connected to a roller (843), one end of the fixed sleeve (841) away from the fixed body (81) is fixedly connected to an alignment guide disc (844), and the inner side surface of the alignment guide disc (844) is rotatably connected to a rotating roller (845).

Citation Information

Patent Citations

  • Rotating die device of frame-type strander

    CN115762910A

  • Rotating die equipment of frame strander for cable production

    CN116682619A

  • Multi-layer wire core for cable production and twisting device thereof

    CN118471612A

  • Cable-stranding table

    WO2025000458A1