Cleaning and degumming equipment for photovoltaic silicon wafer

By using screws and gear systems in photovoltaic silicon wafer cleaning and degumming equipment to achieve multi-directional fixation of photovoltaic silicon wafers, and driving the support plate to rotate through servo motors, the problems of unbalanced stress and poor cleaning effect during the installation and cleaning process of existing equipment are solved, and the stable installation and efficient cleaning and degumming of photovoltaic silicon wafers are achieved.

CN119890126APending Publication Date: 2025-04-25HUANENG CLEAN ENERGY RES INST +1
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Patent Information

Application Number
CN202411736544.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-29
Publication Date
2025-04-25

AI Technical Summary

Technical Problem

The existing photovoltaic silicon wafer cleaning and degumming equipment has problems of uneven stress and easy distortion during installation and cleaning, and the cleaning effect is poor and the glue spot cannot be fully removed.

Method used

By operating the screw threaded to the packaging barrel, the main gear drives the rotation of the main gear, and the main gear then synchronously drives the two fixed columns to rotate with the help of two meshed slave gears, achieving multi-directional and convenient fixation of the photovoltaic silicon wafer, and the support plate is driven by the servo motor to achieve all-round cleaning and degumming of the photovoltaic silicon wafer.

Benefits of technology

It realizes stable installation and all-round cleaning and degumming of photovoltaic silicon wafers, improves cleaning effect and operating efficiency, and ensures high-quality output of silicon wafers.

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Abstract

The invention discloses cleaning and degumming equipment for photovoltaic silicon wafers, and particularly relates to the technical field of cleaning and degumming, the cleaning and degumming equipment comprises a base, the top of the base is provided with a tank body for cleaning the photovoltaic silicon wafers, and the tank body is internally provided with a plurality of groups of mounting parts for conveniently taking and placing the photovoltaic silicon wafers; and each group of mounting pieces comprises a top plate and a bottom plate which are arranged in the tank body. The screw rod in threaded connection with the packaging cylinder is operated to drive the main gear to rotate, the main gear synchronously drives the two fixing columns to rotate by means of the two meshed driven gears, and meanwhile, the two fixing columns can drive the corresponding clamping plates to synchronously move inwards or outwards by means of meshing of the main gear and the driven gears, so that the packaging effect is improved. Therefore, the effect of conveniently fixing the photovoltaic silicon wafer in multiple directions can be achieved, the effect of limiting and fixing the main gear can be achieved while the screw rod is operated to displace the main gear by means of threaded connection of the screw rod and the packaging cylinder, and therefore the stability of packaging the photovoltaic silicon wafer can be guaranteed.
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Description

Technical Field

[0001] The invention relates to the technical field of cleaning and degumming, and more specifically to a cleaning and degumming device for photovoltaic silicon wafers. Background Art

[0002] In the photovoltaic industry, the cleanliness of silicon wafers directly affects the conversion efficiency and overall performance of the battery. Since various impurities such as metal powder, silicon powder, silicon carbide and cutting fluid will adhere to silicon wafers during the production process, if these residues are not completely removed, it will cause the battery performance to decline or even damage. Therefore, the use of effective cleaning and degumming technology is crucial to improving the quality of silicon wafers.

[0003] As shown in the prior art of publication number CN116454012B, although the prior art drives the upper and lower movable turntables to rotate synchronously through the transmission rod, the movable turntable drives the two double-rod movable frames to move synchronously inward through the connecting rod, and the photovoltaic silicon wafer is clamped and fixed by the double-rod movable frame, thereby ensuring the clamping and fixing effect of the double-rod movable frame on the photovoltaic silicon wafer. However, when installing the photovoltaic silicon wafer, the photovoltaic silicon wafer is initially supported by only one end of multiple transmission rods, which causes the photovoltaic silicon wafer to be unevenly stressed and easily distorted. At the same time, after the photovoltaic silicon wafer is placed and fixed, one end of the photovoltaic silicon wafer is still unrestricted, which requires the staff to use bolts to limit and fix it, thereby increasing the operation steps and affecting the operation efficiency.

[0004] Moreover, when cleaning photovoltaic silicon wafers, this technical solution can only stir the solution to flush and clean the photovoltaic silicon wafers. This cleaning method uses the impact force of the water flow to clean the photovoltaic silicon wafers. Due to the limited impact force of the solution, it cannot fully clean the glue spots on the photovoltaic silicon wafers, which will affect the cleaning effect of this technical solution. Summary of the invention

[0005] In order to overcome the above-mentioned defects of the prior art, the present invention provides a photovoltaic silicon wafer cleaning and degumming device, which drives the main gear to rotate by operating a screw threadedly connected to the packaging barrel, and the main gear then drives the two fixed columns to rotate synchronously with the help of two meshing slave gears. At the same time, through the meshing of the main gear and the slave gear, the two fixed columns can drive the corresponding clamping plates to move inward or outward synchronously, thereby achieving the effect of multi-directional and convenient fixation of the photovoltaic silicon wafer, and through the threaded connection between the screw and the packaging barrel, the main gear can be displaced by operating the screw while also achieving the effect of limiting and fixing the main gear, thereby ensuring the stability of the packaged photovoltaic silicon wafers to solve the problems arising from the above-mentioned background technology.

[0006] To achieve the above object, the present invention provides the following technical solution: a photovoltaic silicon wafer cleaning and degumming device, comprising a base, a tank for cleaning photovoltaic silicon wafers is installed on the top of the base, and a plurality of mounting parts for conveniently taking and placing photovoltaic silicon wafers are arranged inside the tank;

[0007] Each set of mounting parts includes a top plate and a bottom plate arranged in the tank body, and the top plate is arranged on the top of the bottom plate, and four supporting columns distributed in a rectangular array are installed between the top plate and the bottom plate, and the inner side walls of the four supporting columns are each provided with a plurality of slots for supporting photovoltaic silicon wafers;

[0008] Two fixing columns movably connected by bearings are installed between the top plate and the bottom plate, a clamping column is installed on the side of the fixing column close to the photovoltaic silicon wafer, and a clamping hole is opened on the side of the clamping column close to the photovoltaic silicon wafer;

[0009] A vertical shaft is installed on the top of the two fixed columns, and the top of the vertical shaft extends to the top of the top plate and is installed with a slave gear. The same main gear is meshed between the two slave gears, and the thickness of the main gear is greater than the thickness of the slave gear. A packaging tube is provided on the top of the main gear, and the bottom end of the packaging tube is fixed to the bottom of the top plate, and a screw is provided on the top of the packaging tube, and the bottom end of the screw passes through the packaging tube and is fixed to the top of the main gear, and the outside of the screw is threadedly connected to the inside of the packaging tube.

[0010] In a preferred embodiment, a support plate is provided inside the bottom end of the tank body, and the bottom end of the support plate is movably connected to the bottom of the inner cavity of the tank body through a rotating shaft, and the bottom plate is provided on the top of the support plate;

[0011] A support seat movably connected via a rotating shaft is installed on the top of the support plate corresponding to one side of the bottom plate, a positioning plate is installed on the top of the support seat, and a positioning hole is opened on one side of the bottom plate corresponding to the positioning plate, and the top of the positioning plate extends into the inside of the positioning hole;

[0012] A gear ring is provided at the bottom of the support plate, and a plurality of connecting columns for the tank body are installed outside the gear ring, a plurality of auxiliary gears distributed at intervals are meshed inside the gear ring, the positions of the auxiliary gears and the support seat correspond to each other up and down, and a linkage shaft is installed on the top of the auxiliary gear, the top end of the linkage shaft passes through the support plate and is fixed to the rotating shaft on the support seat.

[0013] In a preferred embodiment, a servo motor is installed on the top of the inner cavity of the base, and the output shaft of the servo motor passes through the base and the tank body in sequence and is fixed to the rotating shaft on the support plate.

[0014] In a preferred embodiment, the cross-sections of the positioning plate and the positioning hole are both rectangular, and the outer portion of the positioning plate is in contact with the inner wall of the positioning hole.

[0015] In a preferred embodiment, a movable plate is movably mounted inside the top of the tank body through a bearing, and a material hole is opened on a side of the top plate corresponding to the top plate at the top of the movable plate, and the top plate is arranged inside the material hole.

[0016] In a preferred embodiment, a limiting ring is provided on one side of the top of the movable plate corresponding to the packaging tube, and the bottom end of the limiting ring is mounted on the top of the movable plate through a bearing;

[0017] A plurality of spaced limiting plates are installed outside the packaging tube, and a limiting hole is formed on one side of the limiting ring corresponding to the limiting plate, and an end of the limiting plate away from the packaging tube extends to the inside of the limiting hole.

[0018] A discharge pipe is fixedly connected to the front side of the bottom end of the tank body, and a feed pipe is arranged on the top of the discharge pipe. The feed pipe is installed on the top of the movable plate, and the feed pipe is fixedly connected to the movable plate.

[0019] In a preferred embodiment, handles are provided on both sides of the screw rod, and the bottoms of both ends of the handles are fixed to the top of the packaging tube.

[0020] In a preferred embodiment, the inner diameter of the limiting ring is larger than the diameter of the material hole.

[0021] Technical effects and advantages of the present invention:

[0022] 1. The main gear is driven to rotate by operating the screw threadedly connected to the packaging barrel, and the main gear then drives the two fixed columns to rotate synchronously with the help of two meshing slave gears. At the same time, through the meshing of the main gear and the slave gear, the two fixed columns can drive the corresponding card plate to move inward or outward synchronously, so that the photovoltaic silicon wafer can be conveniently fixed. In addition, through the threaded connection between the screw and the packaging barrel, the main gear can be displaced by the operating screw while the main gear can be limited and fixed, thereby ensuring the stability of the packaged photovoltaic silicon wafer;

[0023] 2. The support plate is driven to rotate by the servo motor, and the support plate drives the bottom plate to rotate by the engagement of the positioning plate and the positioning hole on the support seat, so that the photovoltaic silicon wafer on the mounting part can rotate together with the support plate, and then the support seat rotates by the engagement of the auxiliary gear and the gear ring, so that the photovoltaic silicon wafer can rotate while revolving with the support plate, thereby improving the degumming effect and efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0025] Figure 2 It is a side sectional view of the tank body of the present invention;

[0026] Figure 3 A side cross-sectional view of the packaging tube of the present invention;

[0027] Figure 4 It is a schematic diagram of the card board after adjustment of the present invention;

[0028] Figure 5 A top view of the limit ring of the present invention;

[0029] Figure 6 It is a front view of the support plate of the present invention;

[0030] Figure 7 It is a side sectional view of the support plate of the present invention.

[0031] The accompanying drawings are marked as follows: 1. base; 2. tank body; 3. top plate; 4. bottom plate; 5. support column; 6. slot hole; 7. fixing column; 8. clamping column; 9. clamping hole; 10. vertical axis; 11. slave gear; 12. main gear; 13. packaging tube; 14. screw; 15. support plate; 16. support seat; 17. positioning plate; 18. positioning hole; 19. gear ring; 20. auxiliary gear; 21. connecting column; 22. linkage shaft; 23. servo motor; 24. movable plate; 25. material hole; 26. limiting ring; 27. limiting plate; 28. limiting hole; 29. ​​discharge pipe; 30. feed pipe; 31. handle. DETAILED DESCRIPTION

[0032] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0033] Refer to the instruction manual Figure 1-7 The present invention provides a photovoltaic silicon wafer cleaning and degumming device, comprising a base 1, a tank body 2 for cleaning photovoltaic silicon wafers is installed on the top of the base 1, and a plurality of mounting parts for conveniently taking and placing photovoltaic silicon wafers are arranged inside the tank body 2;

[0034] like Figure 2-4As shown, each set of mounting parts includes a top plate 3 and a bottom plate 4 arranged in the tank body 2, and the top plate 3 is arranged on the top of the bottom plate 4, four supporting columns 5 distributed in a rectangular array are installed between the top plate 3 and the bottom plate 4, and the inner side walls of the four supporting columns 5 are provided with a plurality of slots 6 for supporting photovoltaic silicon wafers; two fixing columns 7 movably connected by bearings are installed between the top plate 3 and the bottom plate 4, and a clamping column 8 is installed on the side of the fixing column 7 close to the photovoltaic silicon wafer, and a clamping hole 9 is opened on the side of the clamping column 8 close to the photovoltaic silicon wafer; vertical shafts 10 are installed on the top of the two fixing columns 7, and the top of the vertical shaft 10 extends to the top of the top plate 3 and is installed with a slave gear 11, and between the two slave gears 11 The main gear 12 is meshed with each other, and the thickness of the main gear 12 is greater than that of the slave gear 11. A packaging tube 13 is provided on the top of the main gear 12. The bottom end of the packaging tube 13 is fixed to the bottom of the top plate 3, and a screw 14 is provided on the top of the packaging tube 13. The bottom end of the screw 14 penetrates the packaging tube 13 and is fixed to the top of the main gear 12, and the outside of the screw 14 is threadedly connected with the inside of the packaging tube 13. Because handles 31 are provided on both sides of the screw 14, and the bottoms of both ends of the handles 31 are fixed to the top of the packaging tube 13, the staff can operate the handles 31 to hold the installation part, thereby improving the convenience of the staff to operate the installation part.

[0035] Since the thickness of the main gear 12 is greater than that of the slave gear 11, the main gear 12 can still maintain a meshing relationship with the slave gear 11 during the upward and downward displacement;

[0036] When in use, when the staff operates the screw 14 threadedly connected to the packaging tube 13 to rotate, the main gear 12 can be driven to rotate forward, and the main gear 12 simultaneously drives the two fixed columns 7 to rotate outward synchronously through the two meshing slave gears 11, so that the fixed columns 7 can drive the multiple clamping columns 8 to turn outward, so that it is convenient for the staff to place the photovoltaic silicon wafers in the multiple support columns 5 from front to back;

[0037] Afterwards, the main gear 12 is reversed to drive the two meshing slave gears 11 to rotate, thereby driving the fixing column 7 connected to the slave gear 11 to rotate inward, so that the clamping column 8 on the two fixing columns 7 can position the photovoltaic silicon wafer front and back, and achieve the effect of all-round positioning of the photovoltaic silicon wafer. In addition, by means of the threaded connection between the screw rod 14 and the packaging tube 13, the main gear 12 can be displaced by operating the screw rod 14, and the main gear 12 can also be limited and fixed.

[0038] After installation, the staff places the mounting piece inside the tank body 2 through the material hole 25, and engages the positioning hole 18 on the bottom plate 4 with the positioning plate 17, so that the photovoltaic silicon wafer can move with the support plate 15 to achieve the effect of cleaning and degumming.

[0039] To improve the cleaning effect of photovoltaic silicon wafers, Figure 2 , 4 As shown in , 6 and 7, a support plate 15 is provided inside the bottom end of the tank body 2, and the bottom end of the support plate 15 is movably connected to the bottom of the inner cavity of the tank body 2 through a rotating shaft, and the bottom plate 4 is arranged on the top of the support plate 15; a support seat 16 movably connected through a rotating shaft is installed on the side of the top of the support plate 15 corresponding to the bottom plate 4, a positioning plate 17 is installed on the top of the support seat 16, and a positioning hole 18 is opened on the side of the bottom plate 4 corresponding to the positioning plate 17, and the top of the positioning plate 17 extends to the inside of the positioning hole 18; a gear ring 19 is provided at the bottom of the support plate 15, and a plurality of connecting columns 21 for the tank body 2 are installed outside the gear ring 19, and a plurality of auxiliary gears 20 distributed at intervals are meshed inside the gear ring 19, and the positions of the auxiliary gears 20 and the support seat 16 correspond to each other up and down, and a linkage shaft 22 is installed on the top of the auxiliary gear 20, and the top of the linkage shaft 22 passes through the support plate 15 and is fixed to the rotating shaft on the support seat 16;

[0040] The support plate 15 drives the bottom plate 4 to rotate by the engagement of the positioning plate 17 and the positioning hole 18 on the support seat 16, so that the photovoltaic silicon wafer on the mounting piece can be rotated together with the support plate 15, so as to achieve the effect of cleaning and degumming the photovoltaic silicon wafer. In addition, because the support seat 16 is movably connected to the support plate 15 through the rotating shaft, when the support seat 16 rotates with the support plate 15, it can rotate by the meshing of the auxiliary gear 20 and the ring gear 19, and then drive the photovoltaic silicon wafer on the mounting piece to rotate, so as to achieve the effect of the photovoltaic silicon wafer rotating while revolving with the support plate 15, thereby improving the degumming effect and degumming efficiency. In addition, because a servo motor 23 is installed on the top of the inner cavity of the base 1, and the output shaft of the servo motor 23 passes through the base 1 and the tank body 2 in sequence and is fixed to the rotating shaft on the support plate 15, the servo motor 23 can drive the support plate 15 to drive the photovoltaic silicon wafer on the mounting piece to rotate.

[0041] In order to enable the bottom plate 4 to rotate with the support seat 16, Figure 4 , 6 As shown in 7, the cross-section of the positioning plate 17 and the cross-section of the positioning hole 18 are both set to be rectangular, and the outer side of the positioning plate 17 is in contact with the inner wall of the positioning hole 18. Since the cross-section of the positioning plate 17 and the cross-section of the positioning hole 18 are both rectangular, the positioning plate 17 can limit the positioning hole 18, thereby allowing the base plate 4 to rotate with the support seat 16, thereby achieving the effect of operating the photovoltaic silicon wafer to rotate.

[0042] In order to improve the stability of the installation parts, it is necessary to limit the installation parts, such as Figure 1 , 2As shown in Figure 5, a limiting ring 26 is provided on the side of the top of the movable plate 24 corresponding to the packaging tube 13, and the bottom end of the limiting ring 26 is installed on the top of the movable plate 24 through a bearing; a plurality of spaced limiting plates 27 are installed on the outside of the packaging tube 13, and a limiting hole 28 is provided on the side of the limiting plate 27 corresponding to the limiting ring 26, and the limiting plate 27 extends to the inside of the limiting hole 28 at one end away from the packaging tube 13. By cooperating with the limiting plate 27 and the limiting hole 28, the packaging tube 13 can be engaged and limited, so as to facilitate the installation of the mounting part. At the same time, by limiting the positioning of the limiting ring 26, the mounting part can be prevented from being detached. Because the inner diameter of the limiting ring 26 is larger than the diameter of the material hole 25, the limiting ring 26 will not affect the taking and placing operation of the mounting part.

[0043] In order to facilitate the delivery and output of solutions used to clean photovoltaic silicon wafers, such as Figure 1 , 2 As shown in Figure 5, a discharge pipe 29 is fixedly connected to the front side of the bottom end of the tank body 2, and a feed pipe 30 is provided on the top of the discharge pipe 29. The feed pipe 30 is installed on the top of the movable plate 24, and the feed pipe 30 is fixedly connected to the movable plate 24. The solution is transported to the inside of the tank body 2 through the feed pipe 30 to achieve the effect of cleaning and degumming the photovoltaic silicon wafers, and then the waste liquid is discharged through the discharge pipe 29.

[0044] Finally: The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A photovoltaic silicon wafer cleaning and degumming device, comprising a base (1), characterized in that: A tank body (2) for cleaning photovoltaic silicon wafers is installed on the top of the base (1), and a plurality of mounting parts for conveniently taking and placing photovoltaic silicon wafers are arranged inside the tank body (2); Each set of mounting parts comprises a top plate (3) and a bottom plate (4) arranged in the tank body (2), wherein the top plate (3) is arranged on top of the bottom plate (4), four supporting columns (5) distributed in a rectangular array are installed between the top plate (3) and the bottom plate (4), and the inner side walls of the four supporting columns (5) are each provided with a plurality of slots (6) for supporting photovoltaic silicon wafers; Two fixing columns (7) movably connected via bearings are installed between the top plate (3) and the bottom plate (4); a clamping column (8) is installed on a side of the fixing column (7) close to the photovoltaic silicon wafer, and a clamping hole (9) is provided on a side of the clamping column (8) close to the photovoltaic silicon wafer; A vertical shaft (10) is installed at the top of each of the two fixing columns (7), and the top of the vertical shaft (10) extends to the top of the top plate (3) and is installed with a slave gear (11), a main gear (12) is meshed between the two slave gears (11), and the thickness of the main gear (12) is greater than the thickness of the slave gear (11), a packaging tube (13) is provided at the top of the main gear (12), the bottom end of the packaging tube (13) is fixed to the bottom of the top plate (3), and a screw rod (14) is provided at the top of the packaging tube (13), the bottom end of the screw rod (14) passes through the packaging tube (13) and is fixed to the top of the main gear (12), and the outside of the screw rod (14) is threadedly connected to the inside of the packaging tube (13).

2. The photovoltaic silicon wafer cleaning and degumming device according to claim 1, characterized in that: A support plate (15) is provided inside the bottom end of the tank body (2), and the bottom end of the support plate (15) is movably connected to the bottom of the inner cavity of the tank body (2) via a rotating shaft, and the bottom plate (4) is arranged on the top of the support plate (15); A support seat (16) movably connected via a rotating shaft is installed on the top of the support plate (15) on one side corresponding to the bottom plate (4), a positioning plate (17) is installed on the top of the support seat (16), and a positioning hole (18) is opened on one side of the bottom plate (4) corresponding to the positioning plate (17), and the top end of the positioning plate (17) extends into the interior of the positioning hole (18); A gear ring (19) is provided at the bottom of the support plate (15), and a plurality of connecting columns (21) for the tank body (2) are installed outside the gear ring (19), and a plurality of auxiliary gears (20) distributed at intervals are meshed inside the gear ring (19), and the positions of the auxiliary gears (20) and the support seat (16) correspond to each other up and down, and a linkage shaft (22) is installed on the top of the auxiliary gear (20), and the top end of the linkage shaft (22) passes through the support plate (15) and is fixed to the rotating shaft on the support seat (16).

3. The photovoltaic silicon wafer cleaning and degumming device according to claim 2, characterized in that: A servo motor (23) is installed at the top of the inner cavity of the base (1), and the output shaft of the servo motor (23) passes through the base (1) and the tank body (2) in sequence and is fixed to the rotating shaft on the support plate (15).

4. The photovoltaic silicon wafer cleaning and degumming device according to claim 2, characterized in that: The cross-sections of the positioning plate (17) and the positioning hole (18) are both set to be rectangular, and the outside of the positioning plate (17) is in contact with the inner wall of the positioning hole (18).

5. The photovoltaic silicon wafer cleaning and degumming device according to claim 1, characterized in that: A movable plate (24) is movably mounted inside the top of the tank body (2) via a bearing, and a material hole (25) is opened on the top of the movable plate (24) on a side corresponding to the top plate (3), and the top plate (3) is arranged inside the material hole (25).

6. The photovoltaic silicon wafer cleaning and degumming device according to claim 5, characterized in that: A limiting ring (26) is provided on one side of the top of the movable plate (24) corresponding to the packaging tube (13), and the bottom end of the limiting ring (26) is installed on the top of the movable plate (24) through a bearing; A plurality of spaced limiting plates (27) are installed outside the packaging tube (13), and a limiting hole (28) is provided on one side of the limiting ring (26) corresponding to the limiting plate (27), and one end of the limiting plate (27) away from the packaging tube (13) extends to the inside of the limiting hole (28).

7. The photovoltaic silicon wafer cleaning and degumming device according to claim 5, characterized in that: The front side of the bottom end of the tank body (2) is fixedly connected to a discharge pipe (29), and a feed pipe (30) is provided on the top of the discharge pipe (29). The feed pipe (30) is installed on the top of the movable plate (24), and the feed pipe (30) is fixedly connected to the movable plate (24).

8. The photovoltaic silicon wafer cleaning and degumming device according to claim 1, characterized in that: Handles (31) are provided on both sides of the screw rod (14), and the bottoms of both ends of the handles (31) are fixed to the top of the packaging tube (13).

9. The photovoltaic silicon wafer cleaning and degumming device according to claim 6, characterized in that: The inner diameter of the limiting ring (26) is greater than the diameter of the material hole (25).

Citation Information

Patent Citations

  • A cleaning and degumming device for photovoltaic silicon wafers

    CN116454012B