Automatic spraying device for motor rotor
By designing a motor rotor automatic spraying device with multiple scrapers and removal mechanisms, the problem of adhering paint on the scraper affecting the spraying effect is solved, and the effective scraping and spraying efficiency of excess paint on the surface of the rotor core is achieved.
Patent Information
- Application Number
- CN202510331222.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-20
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2045-03-20
AI Technical Summary
During the automatic spraying of motor rotors, the insulating coating adhered to the scraper for a long time makes the scraper unable to effectively scrape off the excess coating on the surface of the rotor core, affecting the spraying effect.
An automated spraying device for a motor rotor is designed, including a plurality of scrapers and removal mechanisms. The scraper is located inside the sprayer body, between the insulating coating spraying mechanism and the heating mechanism. The scraper is equipped with a mating scraper mechanism and a removal mechanism at the bottom of the scraper, which is used to scrape off excess insulating coating on the surface of the rotor core and regularly remove the insulating coating on the outside of the scraper.
Through the mating scraping mechanism and removal mechanism of multiple scrapers, sufficient scraping of excess insulating coating on the surface of the rotor core is achieved, spraying efficiency is improved, and the clean state of scraper and spraying equipment is maintained.
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Figure CN119891659A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of automatic spraying of motor rotors, in particular to an automatic spraying device for motor rotors. Background Art
[0002] In the manufacturing process of motor rotors, spraying insulating coating is an important step, which helps to protect the iron core of the motor rotor from damage by current, moisture and other environmental factors. At the same time, the iron core on the rotor is one of the core structures in the motor rotor. Often, when the rotor is sprayed, the iron core has been installed on the rotor for synchronous spraying of insulating coating. At present, in the process of automatic spraying of motor rotors, electrostatic spraying of insulating paint is adopted, and the motor rotor is conveyed to the spraying equipment along with two advancing screws to spray the insulating paint. In order to make the sprayed paint adhere to the motor rotor more stably, the spraying equipment is provided with a primary heating mechanism and a secondary heating mechanism to heat the sprayed insulating paint so that the paint particles can adhere to the surface of the rotor more stably. However, before heating, in order to prevent excessive application of insulating paint and to ensure that the coating is more uniform and smooth, a nozzle is used to spray the rotor, and then a scraper is used to scrape the paint on the surface of the rotor core. However, in the process of multiple scrapers scraping the cores on multiple rotors in turn, more insulating paint is easily adhered to the scraper for a long time, which not only easily causes the paint on the scraper to adhere to the surface of the rotor core on the rotor, but also fails to fully scrape off the excess coating on the surface of the rotor core, further affecting the spraying effect of the motor rotor. For this reason, we propose an automatic spraying device for motor rotors. Summary of the invention
[0003] The object of the present invention is to provide an automatic spraying device for a motor rotor to solve the problems raised in the above background technology.
[0004] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an automatic spraying device for a motor rotor, comprising a sprayer body, two advancing screws installed on the sprayer body, an insulating coating spraying mechanism installed inside the sprayer body, a scraper and a heating mechanism for heating the rotor after spraying, wherein the scraper is arranged inside the sprayer body, and the scraper is located between the insulating coating spraying mechanism and the heating mechanism, a plurality of the scrapers are provided, and the plurality of the scrapers are evenly distributed inside the sprayer body, a rotating shaft is fixedly passed through the top of the scraper, and a positioning support mechanism is installed on the sprayer body, and the positioning support mechanism is used to support the plurality of rotating shafts; A matching scraping mechanism is provided at the bottom of the scraper, and when the scraper and the rotor are in an inclined state, the matching scraping mechanism scrapes off the excess insulating coating on the surface of the iron core on the rotor, and when in a vertical state, the scraper scrapes off the insulating coating at the matching scraping mechanism; A removal mechanism is provided on the outer sides of the plurality of scrapers, and the removal mechanism is used to remove the excess insulating coating on the outer sides of the scrapers simultaneously.
[0005] Furthermore, the positioning support mechanism includes a support plate, a support bar and a guide plate, the support plate is arranged on one side of the plurality of scrapers, and the support plate is fixedly installed inside the sprayer body, and the plurality of rotating shafts are rotatably connected to the support plate. There are multiple support bars, and the multiple support bars are arranged on the side of the multiple scrapers away from the support plate. The tops of the multiple support bars are fixedly connected to the sprayer body, and the bottoms of the multiple support bars are fixedly installed on the guide plate. The multiple rotating shafts are rotatably connected to the guide plate.
[0006] Furthermore, a sliding groove is provided at the bottom of the scraper, and the cooperating scraping mechanism includes a contact plate and a guide member, the contact plate is slidably connected at the sliding groove, a moving opening is provided on one side of the scraper, and the guide member slides through the moving opening, and a first arc groove and a second arc groove are respectively provided at the position of the guide plate and the corresponding guide member, and the curvature directions of the first arc groove and the second arc groove are opposite, and a connecting member is provided at the position of the scraper corresponding to the first arc groove, and the guide member is connected to the second arc groove.
[0007] Furthermore, the guide member includes a guide rod, the guide rod slides through the moving opening and the second arc groove, and the guide rod is fixedly connected to the contact plate.
[0008] Furthermore, the connecting member includes a connecting rod, one end of which is fixedly connected to the scraper, and the connecting rod slides through the first arc groove.
[0009] Further, the removal mechanism includes a ventilation tube, a lifting and adjusting member, a ventilation member, a blowing member, a sliding rod and a pressing member, the ventilation tube is arranged on one side of the plurality of scrapers close to the support plate, the lifting and adjusting member is installed on the spraying machine body, and the lifting and adjusting member is used to connect the ventilation tube; The ventilation piece is installed on the spraying machine body, and the ventilation piece is used to supply air to the ventilation hard pipe. The blowing piece is provided in plurality, and the plurality of blowing pieces are used to blow away the insulating coating on the outer sides of the plurality of scrapers respectively. The sliding rod is provided with two, and the two ends of the two sliding rods are respectively fixedly connected to the top of the ventilation hard pipe, and the plurality of blowing pieces are slidably connected to the two sliding rods. The pressing member is installed on the ventilation tube, and is used to synchronously adjust the positions of multiple blowing members, and through the provided removal mechanism, the insulating coating adhered to the outer side of the scraper can be removed.
[0010] Furthermore, the lifting and lowering adjusting member comprises a connecting plate, a fixing rod, a lifting screw rod and a driving motor, wherein the connecting plate is fixedly mounted on a side of the ventilation tube away from the scraper, and two fixing rods are provided, the two fixing rods are fixedly mounted inside the spraying machine body, and the connecting plate is slidably sleeved on the outside of the two fixing rods; The lifting screw is rotatably connected inside the sprayer body, the driving motor is installed on the outside of the top of the sprayer body, and the output end of the driving motor is fixedly connected to one end of the lifting screw, and the connecting plate is threadedly sleeved on the outside of the lifting screw. The lifting adjustment member is provided to achieve the function of connecting the ventilation hard pipe. Furthermore, the ventilation member includes a connecting pipe, a telescopic pipe, a supporting pipe, an air blowing pipe and a positioning member, one end of the connecting pipe is connected to the ventilation hard pipe, and the other end of the connecting pipe is connected to the telescopic pipe, two supporting pipes are provided, one end of the two supporting pipes are connected to the telescopic pipe, and the other end of the supporting pipe is connected to the air blowing pipe, the two air blowing pipes are provided with a plurality of air blowing holes at equal distances on one side close to the scraper, the positioning member is used to connect the two supporting pipes, and the positioning member is connected to the pressing member, and through the ventilation member provided, the function of blowing and scraping away excess insulating coating on the surface of the scraper is realized.
[0011] Furthermore, the positioning member includes a positioning support rod, a wedge block, a positioning spring and an intermediate plate. Two positioning support rods are provided, one end of the two positioning support rods is respectively fixedly connected to the two support tubes, the other end of the positioning support rod is fixedly connected to the wedge block, the two wedge blocks are slidably sleeved on the outside of the two fixed rods, the intermediate plate is arranged between the two wedge blocks, and the intermediate plate is fixedly installed on the ventilation tube, a plurality of positioning springs are provided, and the plurality of positioning springs are respectively slidably sleeved on the outside of the fixed rods, the two ends of the positioning spring are respectively fixedly connected to the intermediate plate and the wedge block, and the positioning member is provided to realize the function of positioning the two support tubes.
[0012] Furthermore, the lower pressure member includes a lower pressure plate, an electric push rod and a lower pressure block, the lower pressure plate is located above the multiple wedge blocks, the electric push rod is fixedly installed on the outside of the ventilation tube, and the output end of the electric push rod is fixedly connected to the lower pressure plate, there are multiple lower pressure blocks, the multiple lower pressure blocks are fixedly installed at the bottom of the lower pressure plate at equal distances, and the lower pressure block is located above the two wedge blocks on one side of the scraper, the lower pressure block is provided with two pushing inclined surfaces corresponding to the positions of the two wedge blocks, and the function of pushing the multiple groups of wedge blocks is realized through the lower pressure member.
[0013] The present invention has at least the following beneficial effects: 1. When the present invention is in use, after the motor rotor and the iron core thereon are sprayed with insulating paint inside the spray machine body, the rotor moves to the bottom of the multiple scrapers together with the advancing screw through the matching scraping mechanism provided at the bottom of the multiple scrapers, and then the matching scraping mechanism scrapes off the excess insulating paint on the surface of the rotor iron core, and after scraping, when the scraper is in a vertical state due to the action of gravity, the scraper simultaneously scrapes off the insulating paint adhered to the matching scraping mechanism, thereby ensuring that the matching scraping mechanism is always in a clean state, and the excess insulating paint on the surface of the rotor iron core moved to the bottom of the scraper can be fully scraped off, further improving the spraying efficiency of the motor rotor; 2. When the present invention is in use, the insulating coating adhered to the outer sides of multiple scrapers can be regularly scraped off by means of the removal mechanism, thereby ensuring that the scrapers and the motor rotor are in a clean state during scraping, and further improving the scraping of excess insulating coating on the rotor core. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a schematic diagram of the internal structure of the overall structure of the present invention; Figure 3 This is a schematic diagram of the structure of the advancing screw of the present invention; Figure 4 This is a schematic diagram of the scraper structure of the present invention; Figure 5 It is a schematic diagram of the guide plate structure of the present invention; Figure 6 This is a schematic diagram of the support bar structure of the present invention; Figure 7 This is a schematic diagram of the structure of the ventilation hard tube of the present invention; Figure 8 This is a top view of the blowing pipe structure of the present invention; Fig. 9 It is a schematic diagram of the structure of the connecting piece of the present invention; Fig.10 For the present invention Fig. 9 A schematic diagram of the enlarged structure of the middle A area; Fig.11 It is a schematic diagram of the guide structure of the present invention; Fig.12 This is a schematic diagram of the scraper of the present invention after rotation; Fig.13 This is a schematic diagram of the contact plate structure of the present invention; Fig.14 It is a schematic diagram of the structure of the scraping mechanism of the present invention.
[0015] In the figure: 1-spraying machine body; 11-advancing screw; 12-insulating paint spraying mechanism; 13-scraper; 131-slide; 132-moving port; 14-heating mechanism; 2-rotating shaft; 3-positioning support mechanism; 31-support plate; 32-support bar; 33-guide plate; 331-first arc groove; 332-second arc groove; 4-cooperating scraping mechanism; 41-contact plate; 42-guide member; 421-guide rod; 43-connecting member; 431-connecting rod; 5-removal mechanism; 51-ventilation hard pipe; 52-lifting adjustment member; 5 21-connecting plate; 522-fixing rod; 523-lifting screw rod; 524-driving motor; 53-ventilating piece; 531-connecting pipe; 532-telescopic pipe; 533-supporting pipe; 534-blowing pipe; 5341-blowing hole; 54-blowing piece; 541-blower; 542-hose; 55-sliding rod; 56-pressing piece; 561-pressing plate; 562-electric push rod; 563-pressing block; 5631-pushing inclined plane; 6-positioning piece; 61-positioning support rod; 62-wedge block; 63-positioning spring; 64-middle plate. DETAILED DESCRIPTION
[0016] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0017] Embodiment 1 See also Figures 1 to 3 , an automatic spraying device for a motor rotor, comprising a spraying machine body 1, two advancing screws 11 installed on the spraying machine body 1, the two advancing screws 11 cooperate with each other to sequentially introduce a plurality of motor rotors into the spraying machine body 1, and make the motor rotors always rotate to spray insulating paint, an insulating paint spraying mechanism 12 installed in the spraying machine body 1, a scraper 13 and a heating mechanism 14 for heating the rotor after spraying; See also Figures 4 to 6 , a scraper 13 is arranged inside the sprayer body 1, and the scraper 13 is located between the insulating coating spraying mechanism 12 and the heating mechanism 14. In this embodiment, the scraper 13 is made of a hard plastic material, and a plurality of scrapers 13 are provided, and the plurality of scrapers 13 are evenly distributed inside the sprayer body 1. A rotating shaft 2 is fixedly passed through the top of the scraper 13, and the sprayer body 1 is installed with a positioning support mechanism 3, and the positioning support mechanism 3 is used to support the plurality of rotating shafts 2; The positioning support mechanism 3 includes a support plate 31, a support bar 32 and a guide plate 33. The support plate 31 is arranged on one side of the plurality of scrapers 13, and the support plate 31 is fixedly installed inside the spraying machine body 1. The plurality of rotating shafts 2 are rotatably connected to the support plate 31. A plurality of support bars 32 are provided, and the plurality of support bars 32 are arranged on a side of the plurality of scrapers 13 away from the support plate 31, the tops of the plurality of support bars 32 are fixedly connected to the sprayer body 1, and the bottoms of the plurality of support bars 32 are fixedly installed on the guide plate 33, and the plurality of rotating shafts 2 are rotatably connected to the guide plate 33; Specifically: when the scraper 13 is not subjected to external force, it is vertically distributed inside the sprayer body 1. When the motor rotor moves to the scraper 13, as the motor rotor rotates, the iron core on the rotor contacts the bottom of the scraper 13. At the same time, as the rotor moves forward, it pushes the scraper 13 to rotate with the rotating shaft 2 as the center. See also Figures 5 to 7 and Figure 12 to Figure 14 A slide groove 131 is provided at the bottom of the scraper 13, and the scraping mechanism 4 includes a contact plate 41 and a guide member 42. The contact plate 41 is slidably connected to the slide groove 131. A moving port 132 is provided on one side of the scraper 13. The guide member 42 slides through the moving port 132. The guide plate 33 and the position corresponding to the guide member 42 are respectively provided with a first arc groove 331 and a second arc groove 332. The arc directions of the first arc groove 331 and the second arc groove 332 are opposite. When synchronized, the first arc groove 331 is set according to the rotation position of the scraper 13, and the center of the first arc groove 331 is set with the rotating shaft 2 as the center of the circle, so that the first arc groove 331 does not affect the rotation of the scraper 13, and at the same time ensures the stability of the rotation of the scraper 13; A connecting member 43 is provided at a position of the scraper 13 corresponding to the first arc groove 331, and the guide member 42 is connected to the second arc groove 332; The guide member 42 includes a guide rod 421, the guide rod 421 slides through the moving opening 132 and the second arc groove 332, and the guide rod 421 is fixedly connected to the contact plate 41; The connecting member 43 includes a connecting rod 431 , one end of which is fixedly connected to the scraper 13 , and the connecting rod 431 slides through the first arc groove 331 .
[0018] A scraping mechanism 4 is provided at the bottom of the scraper 13. When the scraper 13 and the rotor are in an inclined state, the scraper mechanism 4 scrapes off the excess insulating paint on the surface of the rotor core. When the scraper 13 is in a vertical state, the scraper 13 scrapes off the insulating paint at the scraping mechanism 4. Specific implementation process: when the iron core on the motor rotor contacts the bottom of the scraper 13, the scraper 13 rotates with the rotating shaft 2 as the center under the contact guiding action of the iron core as the motor rotor moves forward, and when the scraper 13 rotates, the contact plate 41 rotates with the scraper 13. At this time, the contact plate 41 moves downward relative to the bottom of the scraper 13 under the limiting guidance of the guide rod 421 on it and the guide rod 421 is guided by the second arc groove 332. At this time, the contact plate 41 extends out from the bottom of the scraper 13 and contacts the surface of the motor rotor iron core, which is used to contact the motor rotor iron core. The excess insulating coating on the core surface is scraped off. At the same time, in this embodiment, the rotation angle range of the scraper 13 is 10°-15°, and when the rotor is separated from the contact plate 41, the scraper 13 rotates to a vertical state under the action of its own gravity. During the rotation, the contact plate 41 moves relatively to the slide groove 131 inside the scraper 13, and during the movement, the scraper 13 scrapes off the insulating coating adhered to the outside of the contact plate 41, thereby ensuring that the contact plate 41 is always in a clean state to contact the next motor rotor core, and the excess insulating coating is fully scraped off.
[0019] A removal mechanism 5 is provided on the outer side of the plurality of scrapers 13, and the removal mechanism 5 simultaneously removes the excess insulating coating on the outer side of the scrapers 13; See also Figure 4 , Figures 7 to 11 The removal mechanism 5 includes a ventilation tube 51, a lifting and adjusting member 52, a ventilation member 53, a blowing member 54, a sliding rod 55 and a pressing member 56. The ventilation tube 51 is arranged on one side of the plurality of scrapers 13 close to the support plate 31, and the lifting and adjusting member 52 is installed on the spraying machine body 1, and the lifting and adjusting member 52 is used to connect the ventilation tube 51; The ventilator 53 is installed on the sprayer body 1, and the ventilator 53 is used to supply air to the ventilator tube 51. A plurality of blowing members 54 are provided, and the plurality of blowing members 54 are used to blow away the insulating coating on the outer sides of the plurality of scrapers 13 respectively. Two sliding rods 55 are provided, and the two ends of the two sliding rods 55 are respectively fixedly connected to the top of the ventilator tube 51, and the plurality of blowing members 54 are slidably connected to the two sliding rods 55. The pressing member 56 is installed on the ventilation tube 51, and the pressing member 56 is used to synchronously adjust the positions of the plurality of blowing members 54; The lifting and lowering adjusting member 52 includes a connecting plate 521, a fixing rod 522, a lifting screw rod 523 and a driving motor 524. The connecting plate 521 is fixedly mounted on a side of the ventilation tube 51 away from the scraper 13. Two fixing rods 522 are provided. The two fixing rods 522 are fixedly mounted inside the spraying machine body 1, and the connecting plate 521 is slidably sleeved on the outside of the two fixing rods 522. The lifting screw rod 523 is rotatably connected inside the sprayer body 1, the driving motor 524 is installed on the outside of the top of the sprayer body 1, and the output end of the driving motor 524 is fixedly connected to one end of the lifting screw rod 523, and the connecting plate 521 is threadedly sleeved on the outside of the lifting screw rod 523.
[0020] The ventilation piece 53 includes a connecting pipe 531, a telescopic pipe 532, a supporting pipe 533, an air blowing pipe 534 and a positioning piece 6. One end of the connecting pipe 531 is connected to the ventilation hard pipe 51, and the other end of the connecting pipe 531 is connected to the telescopic pipe 532. Two supporting pipes 533 are provided. One end of the two supporting pipes 533 is connected to the telescopic pipe 532, and the other end of the supporting pipe 533 is connected to the air blowing pipe 534. The two air blowing pipes 534 are provided with a plurality of air blowing holes 5341 at equal distances on one side close to the scraper 13. The positioning piece 6 is used to connect the two supporting pipes 533, and the positioning piece 6 is connected to the pressing piece 56.
[0021] The positioning member 6 includes a positioning support rod 61, a wedge block 62, a positioning spring 63 and an intermediate plate 64. Two positioning support rods 61 are provided. One end of the two positioning support rods 61 is fixedly connected to the two support tubes 533 respectively, and the other end of the positioning support rod 61 is fixedly connected to the wedge block 62. The two wedge blocks 62 are slidably sleeved on the outside of the two fixed rods 522. In this embodiment, two wedge blocks 62 are correspondingly arranged on one side of a scraper 13, and the inclined surfaces of the two wedge blocks 62 are arranged away from each other. The intermediate plate 64 is arranged between the two wedge blocks 62, and the intermediate plate 64 is fixedly installed on the ventilation hard pipe 51. A plurality of positioning springs 63 are provided, and the plurality of positioning springs 63 are slidably sleeved on the outside of the fixed rod 522 respectively. The two ends of the positioning spring 63 are fixedly connected to the intermediate plate 64 and the wedge block 62 respectively.
[0022] The lower pressure member 56 includes a lower pressure plate 561, an electric push rod 562 and a lower pressure block 563. The lower pressure plate 561 is located above the multiple wedge blocks 62. The electric push rod 562 is fixedly installed on the outside of the ventilation tube 51, and the output end of the electric push rod 562 is fixedly connected to the lower pressure plate 561. There are multiple lower pressure blocks 563, and the multiple lower pressure blocks 563 are fixedly installed at the bottom of the lower pressure plate 561 at equal distances. The lower pressure block 563 is located above the two wedge blocks 62 on one side of the scraper 13, and the lower pressure block 563 is provided with two pushing inclined surfaces 5631 corresponding to the positions of the two wedge blocks 62.
[0023] Specific implementation process: during the process of the advancement screw 11 pushing the motor rotor, when the motor rotor moves to the bottom of the scraper 13, and the scraper 13 and the contact plate 41 in the slide groove 131 thereof are scraping off the excess insulating coating on the surface of the iron core of the motor rotor, the two air blowing pipes 534 on the outer side of the top of the scraper 13 are arranged away from the scraper 13, that is, at this time, under the connection of the positioning spring 63, the distance between the two wedge blocks 62 is the largest, so that within the angle range of 10°-15° of the scraper 13, the air blowing pipe 534 does not affect the rotation of the scraper 13; When the advancing screw 11 stops pushing the motor rotor, or when there is no motor rotor spraying at this time, the electric push rod 562 retracts, thereby moving the lower pressure plate 561 downward, and driving the multiple lower pressure blocks 563 downward, and the lower pressure blocks 563 contact the corresponding two wedge blocks 62, so that the two wedge blocks 62 are pushed toward each other through the pushing inclined surface 5631, and when the two wedge blocks 62 move toward each other, the two positioning support rods 61 and the support tube 533 drive the two blowing pipes 534 to move toward each other, until the electric push rod 562 stops running, and the two blowing pipes 534 move to a position close to the outer surface of the scraper 13, and then, the blowing piece 54 runs, so as to introduce the airflow into the ventilation hard pipe 51, and then introduce the multiple connecting pipes 531 into the multiple When the sprayer 13 is inside a telescopic tube 532, the telescopic tube 532 is introduced into the two blowing tubes 534 through the supporting tube 533. Finally, the pressurized air flow is blown to the outer surface of the scraper 13 through the blowing hole 5341, so as to blow off the insulating coating adhered to the outer surface of the scraper 13. At this time, the driving motor 524 is operated to make the lifting screw rod 523 rotate relative to the inside of the sprayer body 1, and at the same time, provide driving force for the connecting plate 521. Due to the limiting guidance of the fixing rod 522, the connecting plate 521 further drives the ventilation tube 51 to move downward. In the process of moving downward, the two blowing tubes 534 on the outer sides of the multiple scrapers 13 respectively blow off the insulating coating on their surfaces, and at the same time, the scraper 13 is smoothed to prevent the scraper 13 from bending.
[0024] Embodiment 2 See also Figures 2 to 3 , Embodiment 2 is a further supplementary description of Embodiment 1, specifically: the blowing member 54 includes a blower 541 and a hose 542, the blower 541 is installed on the outside of the top of the sprayer body 1, and the output end of the blower 541 is connected to the hose 542, the hose 542 extends to the inside of the sprayer body 1, and the other end of the hose 542 is connected to the ventilation hard pipe 51; The blower 541 is operated to allow the external air flow to be introduced into the ventilation tube 51 through the hose 542. At the same time, as a preference, an air purifier can also be provided, and the output end of the air purifier is connected to the blower 541, thereby ensuring that the introduced air flow is in a clean state, thereby ensuring the cleanliness of the interior of the sprayer body 1.
[0025] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0026] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An automatic spraying device for a motor rotor, comprising a spraying machine body (1), two propulsion screws (11) mounted on the spraying machine body (1), an insulating coating spraying mechanism (12) mounted inside the spraying machine body (1), a scraper (13) and a heating mechanism (14) for heating the rotor after spraying, characterized in that: A plurality of the scrapers (13) are provided, and the plurality of the scrapers (13) are equidistantly distributed inside the spray machine body (1); a rotating shaft (2) is fixedly passed through the top of the scraper (13); and a positioning support mechanism (3) is installed on the spray machine body (1); the positioning support mechanism (3) is used to support the rotating shaft (2); A matching scraping mechanism (4) is provided at the bottom of the scraper (13); when the scraper (13) and the rotor are in an inclined state, the matching scraping mechanism (4) scrapes off excess insulating paint on the surface of the iron core on the rotor; and when in a vertical state, the scraper (13) scrapes off the insulating paint at the matching scraping mechanism (4); A removal mechanism (5) is provided on the outer sides of the plurality of scrapers (13), and the removal mechanism (5) is configured to simultaneously remove excess insulating coating material on the outer sides of the scrapers (13).
2. The automatic spraying device for a motor rotor according to claim 1, characterized in that: The positioning support mechanism (3) comprises a support plate (31), a support bar (32) and a guide plate (33); the support plate (31) is arranged on one side of the plurality of scrapers (13), and the support plate (31) is fixedly mounted inside the spray machine body (1); the plurality of rotating shafts (2) are rotatably connected to the support plate (31). A plurality of the support bars (32) are provided, and the plurality of the support bars (32) are arranged on a side of the plurality of scrapers (13) away from the support plate (31); the tops of the plurality of the support bars (32) are fixedly connected to the spray machine body (1), and the bottoms of the plurality of the support bars (32) are fixedly mounted on the guide plate (33); and the plurality of the rotating shafts (2) are rotatably connected to the guide plate (33).
3. The automatic spraying device for a motor rotor according to claim 2, characterized in that: A sliding groove (131) is provided at the bottom of the scraper (13), and the cooperating scraping mechanism (4) comprises a contact plate (41) and a guide member (42), wherein the contact plate (41) is slidably connected to the sliding groove (131), a moving opening (132) is provided on one side of the scraper (13), and the guide member (42) slides through the moving opening (132), and a first arc groove (331) and a second arc groove (332) are respectively provided at positions of the guide plate (33) and corresponding to the guide member (42), wherein the first arc groove (331) and the second arc groove (332) have opposite arc directions, and a connecting member (43) is provided at a position of the scraper (13) corresponding to the first arc groove (331), and the guide member (42) is connected to the second arc groove (332).
4. The automatic spraying device for a motor rotor according to claim 3, characterized in that: The guide member (42) comprises a guide rod (421), the guide rod (421) slides through the moving opening (132) and the second arc groove (332), and the guide rod (421) is fixedly connected to the contact plate (41).
5. The automatic spraying device for a motor rotor according to claim 3, characterized in that: The connecting member (43) comprises a connecting rod (431), one end of the connecting rod (431) is fixedly connected to the scraper (13), and the connecting rod (431) slides through the first arc-shaped groove (331).
6. The automatic spraying device for a motor rotor according to claim 1, characterized in that: The removal mechanism (5) comprises a ventilation tube (51), a lifting and adjusting member (52), a ventilation member (53), a blowing member (54), a sliding rod (55) and a pressing member (56); the ventilation tube (51) is arranged on a side of the plurality of scrapers (13) close to the support plate (31); the lifting and adjusting member (52) is mounted on the spray machine body (1); and the lifting and adjusting member (52) is used to connect the ventilation tube (51); The ventilator (53) is mounted on the spray machine body (1), and the ventilator (53) is used to supply air to the ventilator tube (51). A plurality of the blowing members (54) are provided, and the plurality of the blowing members (54) are used to blow away the insulating coating on the outer sides of the plurality of scrapers (13). Two sliding rods (55) are provided, and the two ends of the two sliding rods (55) are respectively fixedly connected to the top of the ventilator tube (51), and the plurality of the blowing members (54) are all slidably connected to the two sliding rods (55); The pressing member (56) is mounted on the ventilation tube (51), and the pressing member (56) is used to synchronously adjust the positions of the plurality of blowing members (54).
7. The automatic spraying device for a motor rotor according to claim 6, characterized in that: The lifting and lowering adjusting member (52) comprises a connecting plate (521), a fixing rod (522), a lifting and lowering screw rod (523) and a driving motor (524); the connecting plate (521) is fixedly mounted on a side of the ventilation tube (51) away from the scraper (13); two fixing rods (522) are provided, the two fixing rods (522) are fixedly mounted inside the spray machine body (1), and the connecting plate (521) is slidably sleeved on the outside of the two fixing rods (522); The lifting screw rod (523) is rotatably connected inside the spray machine body (1), the driving motor (524) is installed on the outside of the top of the spray machine body (1), and the output end of the driving motor (524) is fixedly connected to one end of the lifting screw rod (523), and the connecting plate (521) is threadedly sleeved on the outside of the lifting screw rod (523).
8. The automatic spraying device for a motor rotor according to claim 6, characterized in that: The ventilation member (53) comprises a connecting pipe (531), a telescopic pipe (532), a supporting pipe (533), an air blowing pipe (534) and a positioning member (6); one end of the connecting pipe (531) is in communication with the ventilation hard pipe (51), and the other end of the connecting pipe (531) is in communication with the telescopic pipe (532); two supporting pipes (533) are provided, one end of each of the two supporting pipes (533) is in communication with the telescopic pipe (532), and the other end of the supporting pipe (533) is in communication with the air blowing pipe (534); a plurality of air blowing holes (5341) are equidistantly provided on one side of the two air blowing pipes (534) close to the scraper (13); the positioning member (6) is used to connect the two supporting pipes (533), and the positioning member (6) is connected to the pressing member (56).
9. The automatic spraying device for a motor rotor according to claim 8, characterized in that: The positioning member (6) comprises a positioning support rod (61), a wedge-shaped block (62), a positioning spring (63) and an intermediate plate (64). Two positioning support rods (61) are provided. One end of the two positioning support rods (61) is respectively fixedly connected to the two support tubes (533). The other end of the positioning support rod (61) is fixedly connected to the wedge-shaped block (62). The two wedge-shaped blocks (62) are slidably sleeved on the outside of the two fixed rods (522). The intermediate plate (64) is arranged between the two wedge-shaped blocks (62) and is fixedly mounted on the ventilation hard pipe (51). A plurality of positioning springs (63) are provided. The plurality of positioning springs (63) are respectively slidably sleeved on the outside of the fixed rods (522). The two ends of the positioning spring (63) are respectively fixedly connected to the intermediate plate (64) and the wedge-shaped block (62).
10. The automatic spraying device for a motor rotor according to claim 9, characterized in that: The lower pressing member (56) comprises a lower pressing plate (561), an electric push rod (562) and a lower pressing block (563); the lower pressing plate (561) is located above the plurality of wedge-shaped blocks (62); the electric push rod (562) is fixedly mounted on the outside of the ventilation tube (51); and the output end of the electric push rod (562) is fixedly connected to the lower pressing plate (561); a plurality of lower pressing blocks (563) are provided, and the plurality of lower pressing blocks (563) are fixedly mounted at an equal distance on the bottom of the lower pressing plate (561); the lower pressing block (563) is located above the two wedge-shaped blocks (62) on one side of the scraper (13); and the lower pressing block (563) is provided with two pushing inclined surfaces (5631) at positions corresponding to the two wedge-shaped blocks (62).
Citation Information
Patent Citations
Motor rotor coating device
CN217512089U
Rotary spray device and rotary spray coating method
JP2013193007A
Rotor core surface painting device
KR102158561B1
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