Hot plug converter module

By designing a hot-swap converter module that meets the 3U standard, using a segment difference interlocking structure and an ear handle, the problems of poor installation adaptability and low maintenance efficiency of the converter module in the prior art are solved, and flexible installation and efficient maintenance are achieved in standard cabinets.

CN119893903APending Publication Date: 2025-04-25西安图为电气技术有限公司
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Patent Information

Application Number
CN202510074864.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-17
Publication Date
2025-04-25

AI Technical Summary

Technical Problem

The equipment installation adaptability of existing converter modules is poor and has low maintenance efficiency, so they cannot adapt to standard cabinet installation.

Method used

A hot-swap converter module is designed, with a height of 3U standard and a width of 445mm. It adopts a segment difference interlocking structure and an ear handle design, which can adapt to standard cabinet installation and simplify the installation and maintenance process through terminal holes and toggle switches.

Benefits of technology

It realizes flexible installation and maintenance of the converter module in standard cabinets, improves installation adaptability and maintenance efficiency, and ensures the safe and stable operation of the equipment.

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Abstract

The invention provides a hot-plug converter module, the height size of the hot-plug converter module meets 3U, and the hot-plug converter module comprises an upper casing, a lower casing, a fan panel, a hanger handle and a fixed connecting piece for connecting each component, the hanger handle comprises a casing mounting plate, a cabinet mounting plate and a handle part; the casing mounting plate is used for mounting the hanger handle on the upper casing and the lower casing through a plurality of connecting pieces; the cabinet mounting plate is provided with a plurality of long circular holes, and the hot plug converter module is fixedly mounted on the cabinet through the long circular holes. According to the hot-plug converter module provided by the embodiment of the invention, aiming at the problems of poor installation adaptability and low maintenance efficiency of the existing technical scheme, the equipment size is designed to be height 3U and can adapt to the installation of a standard cabinet; installation screws are designed to the front panel hanging lug handle and can be fixed to cabinet installation holes, the standard U height enables equipment to be sequentially installed up and down in a standard cabinet, and parallel operation use is facilitated.
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Description

Technical Field

[0001] The present invention relates to the technical field of converters, and in particular to a hot-swappable converter module. Background Art

[0002] Most of the existing converter module housings of the same type have a width of 500 to 600 mm, and the height is not the standard U (rack size). Therefore, the housing of the existing equipment is not suitable for standard cabinet installation, and the equipment installation adaptability is poor. Non-standard design is required when using it to adapt to its size and fixing form, and maintenance is inefficient. Summary of the invention

[0003] To solve the above problems, an object of an embodiment of the present invention is to provide a hot-swappable converter module.

[0004] An embodiment of the present invention provides a hot-swappable converter module, the height dimension of which meets 3U, and comprises: an upper casing, a lower casing, a fan panel, a hanging ear handle and a fixed connecting piece for connecting the various components; the upper casing and the lower casing are installed by snapping, and the fan panel is installed on the same side surface of the upper casing and the lower casing; the opposite side surface of the fan panel is provided with ventilation holes; the hanging ear handle comprises a casing mounting plate, a cabinet mounting plate and a handle part; the casing mounting plate installs the hanging ear handle to the upper casing and the lower casing through a plurality of connecting pieces; the cabinet mounting plate has a plurality of oblong holes, and the hot-swappable converter module is fixedly installed with the cabinet through the oblong holes.

[0005] Optionally, the upper shell and the lower shell are both four-sided structures, and the sides and back of the upper shell and the lower shell are step-difference interlocking structures; the two sides of the upper shell are wrapped outside the step-difference edges of the lower shell; the joints between the upper shell, the lower shell and the fan panel are all step-difference interlocking structures.

[0006] Optionally, the upper casing includes: an upper casing left plate, an upper casing right plate, an upper casing top plate, an upper casing rear plate, an anti-drop spring sheet and a guide pin; the upper casing rear plate is formed by bending the upper casing top plate and is fixedly connected to the upper casing left plate and the upper casing right plate as a whole; the upper casing left plate has an upper casing left plate step-down bending edge for connecting the fan panel; the fixed connecting piece connects the upper casing, the lower casing and the ear handle through a screw hole; the side support step-down edge is used to prop up the side of the lower casing; the anti-drop spring sheet Connected to the left plate of the upper casing; the front edge on the top plate of the upper casing is bent into a step edge of the top plate of the upper casing, which is used to support the top of the fan panel; both sides of the upper casing rear plate have upper casing rear plate bent edges, and the bent edge openings of the folded upper casing rear plate are riveted to the left plate of the upper casing and the right plate of the upper casing, and an array of ventilation holes are punched out on the upper casing rear plate; the upper casing rear plate has a plurality of countersunk screw holes, and fixing screws are connected to the upper casing and the lower casing through the countersunk screw holes, and the rear support step edge is used to prop up the lower casing.

[0007] Optionally, the upper housing rear plate further comprises: terminal holes, which are used to expose various terminals on the power electronic device unit installed inside the upper housing and connect them to external plug-in terminals.

[0008] Optionally, the anti-drop spring is an integrally formed structure having a first clamping protrusion and a second clamping protrusion; the second clamping protrusion is arc-shaped; when the hot-swappable converter module is pushed into the cabinet, the first clamping protrusion and the second clamping protrusion are sequentially squeezed into the hot-swappable converter module from the groove of the upper shell by the column of the cabinet; when the hot-swappable converter module is pulled out of the cabinet, the second clamping protrusion directly slides out of the column of the cabinet, and the first clamping protrusion is blocked by the column of the cabinet.

[0009] Optionally, the lower casing includes: a lower casing left plate, a lower casing right plate, a lower casing bottom plate and a lower casing rear plate; the lower casing left plate and the lower casing right plate are symmetrical in structure, and the upper edges are folded out with step-difference flanges for supporting the interior of the upper casing; a plurality of nuts are riveted on the flanges of the right plate of the lower casing for connecting with the upper casing through the fixed connector; the right plate of the lower casing also has a plurality of equipment installation round nuts for fixing the hanging ear handles, and a step-difference bent edge of the right plate of the lower casing for connecting the fan panel; A plurality of second nut columns are riveted on the bottom plate of the lower casing for fixing and installing the power supply electronic device unit inside the lower casing; the front part of the bottom plate of the lower casing is bent to form a lower casing bottom plate step edge for supporting the bottom of the fan panel; both sides of the lower casing rear plate have lower casing rear plate bent edges, the lower casing rear plate bent edge openings are riveted to the lower casing left plate and the lower casing right plate, and an array of ventilation holes are punched out on the lower casing rear plate; the lower casing rear plate step edge on the lower casing rear plate is used to support the upper casing.

[0010] Optionally, the fan panel includes: a left fan panel, a right fan panel, a top fan panel, a bottom fan panel, a front fan panel and a toggle switch; the top fan panel and the bottom fan panel are fixedly connected to the left fan panel and the right fan panel by flange structures and rivets respectively; the left fan panel and the right fan panel are symmetrical in structure, the left fan panel has a left fan panel section edge for supporting the lower casing, and has a square hole for allowing the tongue of the toggle switch to extend out of the casing; the top fan panel and the bottom fan panel are symmetrical, and the front edge of the bottom fan panel is bent into a plurality of bottom fan panel section edges for supporting the lower casing; the front fan panel has a plurality of fixing holes for fixing the fan and the fan cover.

[0011] Optionally, the housing mounting plate of the ear-hanging handle further comprises: an elongated hole, wherein the elongated hole is used to allow the tongue of the toggle switch to extend out.

[0012] Optionally, the handle portion of the ear-hanging handle has a hand-grip hole and a flange, and the flange is used to prevent the handle from scratching the hand.

[0013] In the solution provided in the above embodiment of the present invention, in order to solve the problems of poor installation adaptability and inefficient maintenance of the prior art solution, the equipment size is designed to be 445mm wide and 130mm high (3U), which can adapt to standard cabinet installation, and the mounting screws are designed to the front panel ear handles, which can be fixed with the cabinet mounting holes. The standard U height allows the equipment to be installed up and down in the standard cabinet in sequence, which is convenient for parallel use.

[0014] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, preferred embodiments are given below and described in detail with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0016] Figure 1 A schematic diagram showing the specific structure of a hot-swappable converter module provided by an embodiment of the present invention is shown;

[0017] Figure 2 A schematic diagram showing the specific structure of the mounting ear handle in the hot-swappable converter module provided in an embodiment of the present invention is shown;

[0018] Figure 3 A schematic diagram showing the specific structure of an upper housing in a hot-swappable converter module provided in an embodiment of the present invention is shown;

[0019] Figure 4 A schematic diagram showing the specific structure of the lower housing in the hot-swappable converter module provided in an embodiment of the present invention is shown;

[0020] Figure 5 A schematic structural diagram of a fan panel in a hot-swappable converter module provided in an embodiment of the present invention is shown;

[0021] Figure 6 The figure shows the installation diagram of the upper housing and the lower housing in the hot-swappable converter module provided by the embodiment of the present invention;

[0022] Figure 7 A schematic diagram showing the interlocking of a fan panel and upper and lower casings in a hot-swappable converter module provided by an embodiment of the present invention is shown;

[0023] Figure 8 A schematic diagram of installing a plug-in terminal housing in a hot-swappable converter module provided in an embodiment of the present invention is shown;

[0024] Fig. 9 A schematic diagram of installing a plug-in terminal panel in a cabinet in a hot-swappable converter module provided in an embodiment of the present invention is shown. DETAILED DESCRIPTION

[0025] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.

[0026] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.

[0027] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0028] The embodiment of the present invention provides a hot-swappable converter module, such as Figure 1 As shown, Figure 1 The overall structural diagram of the hot-swappable converter module is shown in FIG. The height dimension of the hot-swappable converter module meets 3U, for example, the height is 130 mm, and the width can be set to 445 mm, that is, the hot-swappable converter module can be installed in a standard cabinet. Specifically, as Figure 1 As shown, the hot-swappable converter module includes: an upper casing 1, a lower casing 2, a fan panel 3, a mounting ear handle 4 and a fixed connector 5 for connecting the various components; wherein the fixed connector 5 can be a connector such as a fixing screw. The upper casing 1 and the lower casing 2 are snap-fitted and installed, and the fan panel 3 is installed on the same side surface of the upper casing 1 and the lower casing 2; the opposite side surface of the fan panel 3 is provided with ventilation holes. It can be understood that the upper casing 1 and the lower casing 2 are arranged opposite to each other on one side where components (such as a power supply electronic device unit) are installed, that is, the two parts of the casing are arranged relatively superimposed. The fan panel 3 is installed on the same side surface of the upper casing 1 and the lower casing 2, and the other side surface opposite to the fan panel 3 has a through hole ( Figure 1This perspective is not directly shown in the figure), and then after the equipment is assembled, when the fan in the fan panel 3 rotates, a heat dissipation airflow can be formed between the air outlet of the fan panel 3 and the ventilation holes on the side opposite to it, so as to dissipate heat for the hot-swappable converter module, that is, the wind blown by the fan in the fan panel 3 and the heat emitted by various components inside the upper casing 1 and the lower casing 2 are dissipated.

[0029] For example, after the upper housing 1, the lower housing 2 and the fan panel 3 are assembled, a closed air duct is formed inside the hot-swappable inverter module, and the air outlet of the fan faces the side of the upper and lower housings with mesh ventilation holes, thereby increasing the opening rate of the air outlet and reducing wind resistance, so that the air duct is unobstructed when the fan exhausts or blows air into the hot-swappable inverter module, forming air convection, which can prevent external dust from accumulating in the hot-swappable inverter module and reduce the influence of dust accumulation on the heat dissipation of components in the hot-swappable inverter module. The flowing airflow mainly brings out the heat of internal heat-generating components.

[0030] Furthermore, if Figure 2 As shown, Figure 2 The specific structural schematic diagram of the ear handle 4 is shown. The ear handle 4 includes a housing mounting plate 41, a cabinet mounting plate 42 and a handle portion 43; the ear handle 4 is a sheet metal part formed by stamping and bending. The housing mounting plate 41 mounts the ear handle 4 to the upper housing 1 and the lower housing 2 through a plurality of connectors; for example, the housing mounting plate 41 may be provided with 4 countersunk screws through which the ear handle 4 can be mounted to the upper housing 1 and the lower housing 2. The cabinet mounting plate 42 has a plurality of (e.g., 2) oblong holes 421, through which the hot-swappable converter module is fixedly mounted to the cabinet, for example, by using cabinet screws passing through the oblong holes 421 to fix it.

[0031] The hot-swappable converter module provided in the embodiment of the present invention is designed to have a device size of 445mm in width and 130mm in height (3U) to address the problems of poor installation adaptability and inefficient maintenance of the prior art solutions. It can be installed in a standard cabinet, and the mounting screws are designed to the front panel ear handles, which can be fixed to the cabinet mounting holes. The standard U height allows the device to be installed up and down in a standard cabinet, making it convenient for parallel use.

[0032] Optionally, based on Figure 1It is not difficult to see that both the upper case 1 and the lower case 2 are four-sided structures, and the upper case 1 and the lower case 2 have step interlocking structures on both sides and the back; the upper case 1 is wrapped on both sides outside the step edge of the lower case 2; at the same time, there are two protruding step platforms supporting the inside of the lower case 2, and in order to increase the ventilation volume at the rear, the step edge of the lower case 2 is made the narrowest, and the step edge width of the upper case 1 is increased. For example, the two cases can be connected by 9 screws, and the joints of the upper case 1, the lower case 2 and the fan panel 3 all have step interlocking structures. After the three are connected, the joints support each other, increasing the overall structural strength and fixation stability.

[0033] Alternatively, if Figure 3 As shown, Figure 3 The specific structural schematic diagram of the upper casing 1 is shown. The upper casing 1 includes: an upper casing left plate 11, an upper casing right plate 12, an upper casing top plate 13, an upper casing rear plate 14, an anti-drop spring 15 and a guide pin 16. The upper casing 1 is a sheet metal part formed by stamping and bending. The upper casing rear plate 14 is bent from the upper casing top plate 13 and is fixedly connected to the upper casing left plate 11 and the upper casing right plate 12 as a whole. The upper casing left plate 11 and the upper casing right plate 12 have similar structures. The upper casing left plate 11 has an upper casing left plate step-down bending edge 111 for connecting the fan panel 3; the fixed connecting member 5 (such as a fixing screw) connects the upper casing 1, the lower casing 2 and the ear handle 4 through a screw hole 113 (such as a countersunk screw hole). The side support step-down edge 112 is used to prop up the side of the lower casing. The anti-drop spring 15 can be made of stainless steel and can be riveted to the upper case left plate 11 by rivets; the front edge of the upper case top plate 13 is bent to form an upper case top plate step edge 131, which is used to support the upper side of the fan panel 3 to prevent the latter from deforming downward. The upper case top plate 13 is also riveted with a number of first nut columns 132, which are used to fix and install the power electronic device unit placed inside it, including the fan power supply system, etc. The upper case back plate 14 has upper case back plate bent edges 141 on both sides. The upper case back plate bent edges 141 have openings and are riveted to the upper case left plate 11 and the upper case right plate 12. The upper case back plate 14 is punched with an array of ventilation holes 142, which improves the ventilation efficiency of the case while also playing a protective role. The upper housing rear plate 14 has a plurality of (eg, 3) countersunk screw holes 144, through which fixing screws are connected to the upper and lower housings via the countersunk screw holes 144 and nuts, and the rear support step edge 115 can prop up the rear of the lower housing.

[0034] The inventors found that when assembling existing equipment, the input and output and signal cables must be connected through plug-in terminals, and after the equipment is installed, the cables must be connected and fixed manually, which reduces the efficiency of installation, maintenance and disassembly. Therefore, the embodiments of the present invention are further improved.

[0035] Alternatively, if Figure 3As shown, the upper housing rear plate 14 also includes: a terminal hole 143, the terminal hole 143 is used to expose various terminals on the power electronic device unit installed inside the upper housing 1 and connect to the external plug-in terminal. It can be understood that the terminal hole 143 is used for equipment input, output and communication cable connection. The plug-in terminal female head is installed on the equipment, and it can be connected after plugging with the plug-in terminal male head connected to the external cable. The male head can be manually plugged in and fixed to the upper and lower housings 2 by screws, or it can be installed on the terminal panel of the cabinet. The terminal plug-in can be realized by pushing the hot-swappable converter module into the cabinet. These two connection methods are convenient for users to connect the design under different usage conditions. When the equipment is maintained and replaced, the cable can be separated by pulling it outward, which is convenient for equipment maintenance.

[0036] Alternatively, if Figure 1 As shown, the anti-drop spring piece 15 is an integrally formed structure having a first snap-in protrusion 151 and a second snap-in protrusion 152. The second snap-in protrusion 152 is arc-shaped; the first snap-in protrusion 151 can be triangular. When the hot-swappable converter module is pushed into the cabinet, the first snap-in protrusion 151 and the second snap-in protrusion 152 are sequentially squeezed into the hot-swappable converter module from the slot of the upper housing 1 by the cabinet column. For example, the hypotenuse of the triangular first snap-in protrusion 151 and the arc edge of the arc-shaped second snap-in protrusion 152 can be squeezed into the device by the cabinet column, so the device can be directly pushed into the cabinet. When the hot-swappable converter module is pulled out from the cabinet, the second clamping protrusion 152 directly slides out of the cabinet column, and the first clamping protrusion 151 is blocked by the cabinet column. For example, the vertical surface of the triangular first clamping protrusion 151 will be blocked by the cabinet column to prevent the device from being directly pulled out. The operator needs to press the arc part of the second clamping protrusion 152 by hand to drag the triangular first clamping protrusion 151 into the casing, and then the device can be pulled out of the cabinet. This device prevents the device from being easily pulled out and falling when the operator is not prepared, causing injury.

[0037] By installing an anti-drop spring 15 on the upper housing 1, when the device is pulled out from the cabinet, the spring can lock the device when the device is pulled out to 4 / 3. The device can be completely pulled out only by pressing the anti-drop spring 15. This device prevents the device from being easily pulled out and falling when the operator is not prepared, causing injury.

[0038] Alternatively, if Figure 4 As shown, Figure 4The specific structural schematic diagram of the lower casing 2 is shown. The lower casing 2 includes: a lower casing left plate 21, a lower casing right plate 22, a lower casing bottom plate 23 and a lower casing rear plate 24. The lower casing 2 is a sheet metal part formed by stamping and bending. The lower casing left plate 21 and the lower casing right plate 22 are symmetrical in structure, and a step flange 221 is folded out on the upper edge, which is used to support the interior of the upper casing 1, such as the interior of the upper casing left plate 11 and the upper casing right plate 12, and plays a role of limiting, which is convenient for the installation of the upper and lower casings. A plurality of (such as 4) nuts 222 are riveted on the flange of the lower casing right plate 22, which is used to connect to the upper casing 1 through a fixed connector 5 (such as a fixing screw). The lower casing right plate 22 also has multiple (such as 2) equipment mounting round nuts 223 for fixing the ear handle 4, and a lower casing right plate step-down bending edge 224 for connecting the fan panel 3, and the lower casing right plate step-down bending edge 224 is installed with round nuts.

[0039] A plurality of second nut columns 231 are riveted on the bottom plate 23 of the lower casing, which are used to fix the power electronic device unit inside the lower casing 2. The front part of the bottom plate 23 of the lower casing is bent to form a lower casing bottom plate difference edge 232, which is used to support the bottom of the fan panel 3 to prevent the latter from deforming upward. There are lower casing back plate bending edges 241 on both sides of the lower casing back plate 24. The lower casing back plate bending edges 241 have openings and are riveted to the lower casing left plate 21 and the lower casing right plate 22. The lower casing back plate 24 is punched out with an array of ventilation holes 142, which improves the ventilation efficiency of the casing and also plays a protective role. The lower casing back plate difference edge 245 on the lower casing back plate 24 is used to support the upper casing 1, and the upper riveted round nut is used to connect with the upper casing 1 by screws. It should be noted that there are two sprouting screw holes 244 on each terminal hole 143, which are used to fix the male terminal.

[0040] In addition, the inventors have also found that the existing equipment does not have a physical switch, and when the equipment is maintained, the main power supply must be cut off, the equipment must be shut down, and then the equipment must be replaced, which results in low equipment maintenance efficiency. Therefore, the embodiments of the present invention have been further improved.

[0041] Alternatively, if Figure 5 As shown, Figure 5 The schematic diagram of the structure of the fan panel 3 is shown. The fan panel 3 comprises: a fan panel left plate 31, a fan panel right plate 32, a fan panel top plate 33, a fan panel bottom plate 34, a fan panel front plate 35 and a toggle switch 36.

[0042] The fan panel 3 is a sheet metal part formed by stamping and bending. The fan panel top plate 33 and the fan panel bottom plate 34 are fixedly connected to the fan panel left plate 31 and the fan panel right plate 32 respectively through the flange structure and rivets 311; the fan panel left plate 31 and the fan panel right plate 32 are symmetrical in structure, and the fan panel left plate 31 has a fan panel left plate difference edge 312 for supporting the lower casing 2 to prevent the left and right plates of the lower casing from deforming inward, and a square hole 313 is provided for the tongue of the toggle switch 36 to extend out of the casing. By designing and installing a toggle switch 36, the device can be locked to the cabinet to prevent the device from being unplugged when it is powered on, which can cause harm. When the toggle switch is operated during equipment maintenance, the device is powered off. At the same time, the lock on the cabinet is also released. After removing the cabinet fixing screws, the device can be pulled out. Further, if Figure 2 As shown, the housing mounting plate 41 of the ear-hanging handle 4 further includes: an elongated hole 412 , and the elongated hole 412 is used to allow the tongue of the toggle switch 36 to extend out.

[0043] The fan panel top plate 33 and the fan panel bottom plate 34 are symmetrical, and the front edge of the fan panel bottom plate 34 is bent to form a plurality of fan panel bottom plate step edges 341, which are used to support the lower housing 2 to prevent the latter from deforming upward; the fan panel front plate 35 has a plurality of (e.g., 12) fixing holes 351 for fixing the fan and the fan cover through 12 fan screws 37. The fan panel 3 is fixed to the countersunk holes 352 on the upper and lower housing components through 4 screws, and a bulging fan hole 353 is also formed on the fan panel front plate 35 by cutting and stamping.

[0044] Alternatively, if Figure 2 As shown, the handle portion 43 of the ear-hanging handle 4 has a hand-gripping hole 431 and two flanges 432 , and the flanges 432 are used to prevent the handle from scratching the hand.

[0045] The following will introduce a method for installing a hot-swappable converter module provided by an embodiment of the present invention.

[0046] like Figure 6 As shown, Figure 6 The schematic diagram of the installation of the upper housing 1 and the lower housing 2 of the hot-swappable converter module is shown. The fixing screws connect the rear parts of the upper and lower housings through the countersunk holes provided on the left plate, right plate and rear plate of the upper housing, and the riveted round nuts on the step-difference edges of the left plate, right plate and rear plate of the lower housing. The upper edges of the left plate, right plate and rear plate of the lower housing are folded into step-difference flanges, which are supported inside the left plate and right plate of the upper housing. The lower edges of the left plate, right plate and rear plate of the upper housing are folded into step-difference flanges, which are supported inside the left plate and right plate of the upper housing. The step-difference edges also play a role of limiting, which is convenient for the installation of the upper and lower housings. After the upper and lower housings are installed, the installation space and air duct inside the equipment are formed.

[0047] like Figure 7The schematic diagram of the interlocking of the fan panel and the upper and lower casings is shown. The fan panel and the relative step edges on the upper and lower casings are inserted into each other to form a hinge structure, which can be connected by rotation and at the same time limit the relative lateral displacement.

[0048] like Figure 8 As shown in the schematic diagram of the installation of the plug-in terminal housing, the rear of the upper and lower housings are equipped with female power communication terminals with a plug-in structure, and the male plug-in terminals with external cables are manually plugged into place and fixed to the upper and lower housings by screws.

[0049] like Fig. 9 As shown in the installation diagram of the plug-in terminal panel, the plug-in male connector with external cables is installed on the terminal panel of the cabinet. The terminals can be plugged in after the converter equipment is pushed into the cabinet.

[0050] The hot-swappable converter module provided by the embodiment of the present invention has the following effects: after the upper housing, the lower housing and the fan panel are assembled, a closed air duct is formed inside the power module, and the air outlet opening rate of the rear plate of the upper and lower housings is large and the wind resistance is small, so that the fan air duct is unobstructed, and the flowing airflow takes out the heat of the internal heating device and prevents the accumulation of dust from the outside. The upper and lower housings have step-difference interlocking structures on both sides and the back. The two housings are connected by 9 screws, and the front is supported by the front panel and the ear handle. There is a step-difference structure at the junction of the upper and lower housings and the fan panel. After the three are connected, the docking point supports each other, increasing the rigidity and stability of the overall structure. The rear of the upper and lower housings is equipped with a power communication terminal female head, which can be manually plugged into the male head and then fixed to the upper and lower housings by screws. The equipment female head can also be plugged into the male head on the terminal panel installed in the cabinet, which is convenient for users to connect wires in different usage situations. The guide pins at the back of the housing facilitate terminal insertion. A stainless steel anti-drop spring is riveted to the rear of the lower housing. When the device is pulled out of a standard cabinet, the vertical surface of the triangular part will be blocked by the cabinet column to prevent the device from being pulled out directly. This device prevents the device from being easily pulled out and falling when the operator is not prepared, causing injury. A toggle switch is installed on the front panel of the device. When the toggle switch is turned on, the switch tongue extends out of the device to prevent the device from being pulled out of the cabinet. When the toggle switch is turned off, the device is powered off and can be pulled out of the cabinet. This device prevents the device from being easily pulled out when it is not powered off, thereby avoiding injury to the operator or damage to the device.

[0051] The above is only a specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any technical solution that can be easily thought of by a person skilled in the art within the technical scope disclosed by the present invention should be included in the protection scope of the present invention. Therefore, the protection scope of the present invention shall be based on the protection scope of the claims.

Claims

1. A hot-swappable converter module, characterized in that: The hot-swappable converter module has a height dimension of 3U and comprises: an upper casing (1), a lower casing (2), a fan panel (3), a mounting ear handle (4) and a fixing connector (5) for connecting various components; The upper housing (1) and the lower housing (2) are mounted in a snap-fit ​​manner, and the fan panel (3) is mounted on the same side surface of the upper housing (1) and the lower housing (2); the opposite side surface of the fan panel (3) is provided with ventilation holes; The hanging ear handle (4) comprises a housing mounting plate (41), a cabinet mounting plate (42) and a handle portion (43); the housing mounting plate (41) mounts the hanging ear handle (4) on the upper housing (1) and the lower housing (2) via a plurality of connectors; the cabinet mounting plate (42) has a plurality of oblong holes (421), and the hot-swappable converter module is fixedly mounted on the cabinet via the oblong holes (421).

2. The hot-swappable converter module according to claim 1, characterized in that: The upper housing (1) and the lower housing (2) are both four-sided structures, and both sides and rear sides of the upper housing (1) and the lower housing (2) are step-interlocking structures; both sides of the upper housing (1) are wrapped outside the step-interlocking edges of the lower housing (2); the joints between the upper housing (1), the lower housing (2) and the fan panel (3) are all step-interlocking structures.

3. The hot-swappable converter module according to claim 2, characterized in that: The upper housing (1) comprises: an upper housing left plate (11), an upper housing right plate (12), an upper housing top plate (13), an upper housing rear plate (14), an anti-falling spring sheet (15) and a guide pin (16); The upper housing rear plate (14) is formed by bending the upper housing top plate (13) and is fixedly connected to the upper housing left plate (11) and the upper housing right plate (12) as a whole; the upper housing left plate (11) has an upper housing left plate step-down bending edge (111) for connecting the fan panel (3); the fixed connection member (5) is connected to the upper housing (1), the lower housing (2) and the ear handle (4) through a screw hole (113); the side support step-down edge (112) is used to support the side of the lower housing; the anti-drop spring sheet (15) is connected to the upper housing left plate (11); the front edge on the upper housing top plate (13) is bent out The upper casing top plate step edge (131) is used to support the top of the fan panel (3); both sides of the upper casing rear plate (14) are provided with upper casing rear plate bent edges (141), the upper casing rear plate bent edges (141) have holes and are riveted to the upper casing left plate (11) and the upper casing right plate (12), and the upper casing rear plate (14) is punched with an array of ventilation holes (142); the upper casing rear plate (14) has a plurality of countersunk screw holes (144), and fixing screws are connected to the upper casing (1) and the lower casing (2) through the countersunk screw holes (144), and the rear support step edge (115) is used to support the lower casing (2).

4. The hot-swappable converter module according to claim 3, characterized in that: The upper housing rear plate (14) further comprises: a terminal hole (143), wherein the terminal hole (143) is used to expose various terminals on the power electronic device unit installed inside the upper housing (1) and connect them to external plug-in terminals.

5. The hot-swappable converter module according to claim 3, characterized in that: The anti-fall spring piece (15) is an integrally formed structure having a first clamping protrusion (151) and a second clamping protrusion (152); the second clamping protrusion (152) is arc-shaped; When the hot-swappable converter module is pushed into the cabinet, the first clamping protrusion (151) and the second clamping protrusion (152) are sequentially squeezed into the hot-swappable converter module from the slot of the upper housing (1) by the upright column of the cabinet; When the hot-swappable converter module is pulled out from the cabinet, the second clamping protrusion (152) directly slides out of the column of the cabinet, and the first clamping protrusion (151) is blocked by the column of the cabinet.

6. The hot-swappable converter module according to claim 2, characterized in that: The lower casing (2) comprises: a lower casing left plate (21), a lower casing right plate (22), a lower casing bottom plate (23) and a lower casing rear plate (24); The lower casing left plate (21) and the lower casing right plate (22) are symmetrical in structure, and a step-difference flange (221) is folded out on the upper edge for supporting the interior of the upper casing (1); a plurality of nuts (222) are riveted on the flange of the lower casing right plate (22) for connecting to the upper casing (1) via the fixing connecting member (5); the lower casing right plate (22) also has a plurality of equipment mounting round nuts (223) for fixing the ear handle (4), and a step-difference bent edge (224) of the lower casing right plate for connecting to the fan panel (3); A plurality of second nut columns (231) are riveted onto the lower casing bottom plate (23) for fixing and installing the power electronic device unit inside the lower casing (2); a lower casing bottom plate segment difference edge (232) is bent at the front of the lower casing bottom plate (23) for supporting the bottom of the fan panel (3); lower casing back plate bent edges (241) are provided on both sides of the lower casing back plate (24); the lower casing back plate bent edges (241) have openings for riveting to the lower casing left plate (21) and the lower casing right plate (22); an array of ventilation holes (142) are punched out on the lower casing back plate (24); a lower casing back plate segment difference edge (245) on the lower casing back plate (24) is used to support the upper casing (1).

7. The hot-swappable converter module according to claim 1, characterized in that: The fan panel (3) comprises: a fan panel left panel (31), a fan panel right panel (32), a fan panel top panel (33), a fan panel bottom panel (34), a fan panel front panel (35) and a toggle switch (36); The fan panel top plate (33) and the fan panel bottom plate (34) are respectively fixedly connected to the fan panel left plate (31) and the fan panel right plate (32) through flange structures and rivets (311); the fan panel left plate (31) and the fan panel right plate (32) are symmetrical in structure, the fan panel left plate (31) is provided with a fan panel left plate segment difference edge (312) for supporting the lower casing (2), and is provided with a square hole (313) for allowing the tongue of the toggle switch (36) to extend out of the casing; the fan panel top plate (33) and the fan panel bottom plate (34) are symmetrical, the front edge on the fan panel bottom plate (34) is bent into a plurality of fan panel bottom plate segment difference edges (341) for supporting the lower casing (2); the fan panel front plate (35) is provided with a plurality of fixing holes (351) for fixing the fan and the fan cover.

8. The hot-swappable converter module according to claim 7, characterized in that: The housing mounting plate (41) of the ear-hanging handle (4) further comprises: an elongated hole (412), wherein the elongated hole (412) is used to allow the tongue of the toggle switch (36) to extend out.

9. The hot-swappable converter module according to claim 1, characterized in that: The handle portion (43) of the ear-hanging handle (4) has a hand-gripping hole (431) and a flange (432), and the flange (432) is used to prevent the handle from scratching the hand.

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