Fertilizer and processing method thereof

Abstract

The invention relates to the field of fertilizers, in particular to a fertilizer and a processing method thereof. The machining method comprises the following steps that firstly, materials are added into the bottom support and the enclosure frame to be loaded; 2, a spiral frame and two material mixing plates are driven to rotate to fully mix the materials; 3, driving a material pushing frame to rotate to push the materials to be extruded for forming; and step 4, performing fertilizer processing on the cut and formed material, and collecting and sub-packaging the fertilizer. The fertilizer processed according to the fertilizer processing method comprises the following components in parts by weight: 40-60 parts of potassium nitrate; 8 to 10 parts of monopotassium phosphate; 10 to 12 parts of diammonium phosphate; 15 to 25 parts of amino acid; 15 to 25 parts of animal waste; 10 to 15 parts of calcium superphosphate; according to the invention, the materials can be pushed to be quickly dispersed, rotational flow during material mixing is broken, the mixing speed of the materials is accelerated, and the processing time of the fertilizer is shortened.

Description

Technical Field

[0001] The present invention relates to the field of fertilizers, and more particularly to a fertilizer and a processing method thereof. Background Art

[0002] Fertilizer refers to a type of substance that provides one or more essential nutrients for plants, improves soil properties, and increases soil fertility. It is one of the material bases of agricultural production. It mainly includes ammonium phosphate fertilizers, large-element water-soluble fertilizers, medium-element fertilizers, biological fertilizers, organic fertilizers, multi-dimensional field energy concentrated organic fertilizers, etc. However, chemical fertilizers are currently used. After long-term use, the soil is prone to compaction, which is not conducive to plant growth. Using farmyard manure alone may lead to insufficient nutrition in the soil. Therefore, it is necessary to produce fertilizers that combine chemical fertilizers and farmyard manure. The raw materials of this fertilizer need to be mixed during production. However, the current fertilizer processing equipment cannot promote the rapid dispersion of materials, break the vortex when mixing materials, speed up the mixing speed of materials, and shorten the processing time of fertilizers. Summary of the invention

[0003] In order to improve the deficiencies of the prior art, the present invention provides a fertilizer and a processing method thereof, which can promote the rapid dispersion of materials, break the vortex when mixing materials, accelerate the mixing speed of materials, and shorten the processing time of fertilizers.

[0004] The technical solution adopted by the present invention to solve its technical problem is:

[0005] A fertilizer processing device comprises a base and a surrounding frame connected to the base by threads, two discharge pipes are symmetrically fixed to the surrounding frame, each discharge pipe is rotatably connected to an extrusion plate, each discharge pipe is fixed to a sleeve frame, each sleeve frame is fixed to two cylinders I, each discharge pipe is correspondingly provided with a sliding frame fixed to the cylinder rods of the corresponding two cylinders I, and each sliding frame is fixed to a cutting knife for cutting the material extruded from the extrusion plate in a sliding state.

[0006] Furthermore, each of the discharge pipes is fixedly connected to an end frame, each end frame is rotatably connected to a side wheel, and each extrusion plate is fixedly connected to a gear ring I that meshes with the corresponding side wheel for transmission.

[0007] Furthermore, each of the sliding frames is fixedly connected with a sliding rod which is slidably connected to the corresponding end frame.

[0008] Furthermore, a pushing rack is rotatably connected to the base support for pushing the material out of the two discharge pipes, a synchronous wheel I is fixedly connected to the middle of the pushing rack, and a synchronous wheel II is rotatably connected to the lower part of the base support, and the synchronous wheels I and II are driven by a synchronous belt.

[0009] Further, according to the method for processing fertilizer by the above-mentioned fertilizer processing device, the processing method comprises the following steps:

[0010] Step 1: Add materials into the base and frame for loading;

[0011] Step 2: Drive the spiral frame and two mixing plates to rotate and fully mix the materials;

[0012] Step 3: Drive the pusher rack to rotate and push the material out for molding;

[0013] Step 4: Cut the shaped materials into fertilizers, collect the fertilizers and package them.

[0014] Furthermore, the fertilizer processed according to the above-mentioned fertilizer processing method includes the following components in weight proportions: 40-60 parts of potassium nitrate; 8-10 parts of potassium dihydrogen phosphate; 10-12 parts of diammonium phosphate; 15-25 parts of amino acids; 15-25 parts of animal manure; 10-15 parts of superphosphate; and 20-30 parts of plant decay.

[0015] The beneficial effects of the fertilizer and the processing method thereof of the present invention are as follows: the materials can be promoted to be dispersed quickly, the vortex when mixing the materials can be broken, the mixing speed of the materials can be accelerated, and the processing time of the fertilizer can be shortened; the materials can also be cut to be fully crushed; and the fertilizer can be extruded and cut at multiple outlets to accelerate the production speed of the fertilizer. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The present invention is further described in detail below with reference to the accompanying drawings and specific implementation methods.

[0017] Figure 1 It is a structural schematic diagram of a fertilizer processing device;

[0018] Figure 2 Schematic diagram of the structure for loading materials for fertilizer production;

[0019] Figure 3 A structural diagram to promote fertilizer discharge;

[0020] Figure 4 for Figure 3 A sectional view of some parts of the structure shown;

[0021] Figure 5 A schematic diagram of the structure for driving the extrusion plate to rotate;

[0022] Figure 6 It is a schematic diagram of the structure of the mixed material;

[0023] Figure 7 It is the front view of the part with mixed materials;

[0024] Figure 8 It is a schematic diagram of the structure of cutting materials.

[0025] In the figure: base 11; surrounding frame 12; discharge pipe 13; sleeve frame 14; extrusion plate 21; cylinder I 22; slide frame 23; cutter 24; slide rod 25; push rack 31; synchronous wheel I 32; synchronous wheel II 33; synchronous belt 34; end frame 41; side wheel 42; gear ring I 43; cover plate 51; feeding cover 52; gear ring II 53; planetary gear 54; slide 55; cross frame 56; spiral frame 61; mixing plate 62; cylinder II 71; synchronous plate 72; dividing knife 73. DETAILED DESCRIPTION

[0026] refer to Figure 1 , 2 and 3, detailed description of examples of processed fertilizers:

[0027] A fertilizer processing device comprises a base 11 and a surrounding frame 12 connected to the base 11 by threads. The base 11 and the surrounding frame 12 are combined into a container for loading fertilizer raw materials. Two discharge pipes 13 are symmetrically fixedly connected to the surrounding frame 12. An extrusion plate 21 is rotatably connected to each discharge pipe 13. After the materials are fully mixed in the container, they are extruded from the two discharge pipes 13 and then formed into a columnar fertilizer through the extrusion plate 21. Each discharge pipe 13 is fixedly connected to a sleeve frame 14. Two cylinders Ⅰ22 are fixedly connected to each sleeve frame 14, and each discharge pipe 13 is correspondingly provided with a sliding frame 23 fixedly connected to the cylinder rods of the corresponding two cylinders Ⅰ22. Each sliding frame 23 is fixedly connected with a cutting knife 24 for cutting the material extruded from the extrusion plate 21 in a sliding state. The two cylinders Ⅰ22 are started, and the cylinder rods of the two cylinders Ⅰ22 drive the sliding frame 23 to rise and fall, and the sliding frame 23 drives the cutting knife 24 to rise and fall, so as to cut the columnar fertilizer at the extrusion plate 21 and realize the processing of the fertilizer.

[0028] refer to Figure 5 , an embodiment of driving the two extrusion plates 21 to rotate to cut the fertilizer particles is described in detail:

[0029] Each of the discharge pipes 13 is fixedly connected to an end frame 41, and each end frame 41 is rotatably connected to a side wheel 42. Each extrusion plate 21 is fixedly connected to a gear ring Ⅰ43 meshing with the corresponding side wheel 42 for transmission. Each side wheel 42 is fixedly connected to the output shaft of the reduction motor Ⅰ, and each reduction motor Ⅰ is fixedly connected to the corresponding end frame 41. The two reduction motors Ⅰ are started, and the two reduction motors Ⅰ drive the two side wheels 42 to rotate. The two side wheels 42 mesh and drive the two gear rings Ⅰ43 to rotate. The two gear rings Ⅰ43 drive the two end frames 41 to rotate, thereby realizing the discharge of materials at different positions and preparing fertilizer particles, preventing materials from being discharged from the same position to cause blockage and affect fertilizer production.

[0030] refer to Figure 2 , an embodiment for ensuring stable sliding of the sliding frame 23 is described in detail:

[0031] Each of the slide frames 23 is fixedly connected with a slide rod 25 slidably connected to the corresponding end frame 41, so that the end frame 41 limits the slide rod 25 to ensure stable sliding of the slide frame 23 and ensure stable sliding of the cutter 24 to cut the fertilizer.

[0032] refer to Figure 3 and 4 , detailed description of the embodiment of pushing material extrusion:

[0033] The base 11 is rotatably connected with a pusher rack 31 for pushing materials to be discharged from the two discharge pipes 13. A synchronous wheel I 32 is fixedly connected to the middle of the pusher rack 31. A synchronous wheel II 33 is rotatably connected to the lower part of the base 11. The synchronous wheels I 32 and II 33 are driven by a synchronous belt 34. The synchronous wheel II 33 is fixedly connected to the output shaft of the reduction motor II. The reduction motor II is fixedly connected to the base 11. The reduction motor II is started, and the reduction motor II drives the synchronous wheel II 33 to rotate. The synchronous wheel II 33 drives the synchronous wheel I 32 to rotate through the synchronous belt 34, thereby realizing the rotation of the pusher rack 31, so that the materials on the base 11 can be pushed into the two discharge pipes 13 for material molding and cutting, and the fertilizer processing is completed. A plurality of spiral blades are arranged on both sides of the pusher rack 31, and the rotation directions of the plurality of spiral blades on both sides of the pusher rack 31 are opposite, so as to ensure that the materials are pushed into the two discharge pipes 13 under rotation.

[0034] refer to Figure 1 , 6 , 7 and 8, detailed description of the embodiment of promoting material mixing:

[0035] The enclosure 12 is rotatably connected to a cover plate 51, and a plurality of material adding covers 52 are threadedly connected to the cover plate 51. Material is added by removing the material adding covers 52, and material leakage is prevented during the mixing process by installing the material adding covers 52. A spiral rack 61 is rotatably connected to the middle of the cover plate 51, and the spiral rack 61 is fixedly connected to the output shaft of the reduction motor III, and the reduction motor III is fixedly connected to the cover plate 51. When the reduction motor III is started, the reduction motor III drives the spiral rack 61 to rotate, and the rotation of the spiral rack 61 can push the material to move in the circumferential direction and the vertical direction, thereby achieving full mixing of the material. Two mixing plates 62 are rotatably connected to the cover plate 51, and the two mixing plates 62 are respectively fixedly connected to the output shafts of the two reduction motors IV. The machine IV is fixedly connected to the cover plate 51, and two reduction motors IV are started. The two reduction motors IV drive the two mixing plates 62 to rotate. The two mixing plates 62 rotate to push the material to achieve material mixing. The cover plate 51 can rotate around its own axis and drive the two mixing plates 62 to switch positions, so as to ensure that the two mixing plates 62 avoid the positions of the two pushing racks 31 during reciprocating rotation to fully mix the materials. A plurality of chutes 55 are processed on the cover plate 51, and a dividing knife 73 is slidably connected in each chute 55. The materials can be cut by lifting and lowering the plurality of dividing knives 73, and the materials driven by the spiral rack 61 and the two mixing plates 62 can also be blocked by the plurality of dividing knives 73, thereby increasing the disorder of the materials and accelerating the mixing speed of the materials.

[0036] refer to Figure 6 , the embodiment of driving the cover plate 51 to rotate is described in detail:

[0037] The cover plate 51 is fixedly connected with a ring gear II 53, and the enclosure 12 is rotatably connected with a plurality of planetary gears 54 that drive the ring gear II 53 to rotate. Each planetary gear 54 is fixedly connected to the output shaft of a reduction motor V. A plurality of reduction motors V are fixedly connected to the enclosure 12. When the plurality of reduction motors V are started, the reduction motors V drive the corresponding planetary gears 54 to rotate. The planetary gears 54 mesh with and drive the ring gear II 53 to reciprocate. The ring gear II 53 drives the cover plate 51 to reciprocate, thereby enabling sufficient mixing of materials at different positions in the enclosure 12.

[0038] refer to Figure 1 and 8 , detailed description of the embodiment of driving the plurality of segmentation knives 73 to rise and fall to avoid motion interference:

[0039] The cover plate 51 is fixedly connected to a cross frame 56, and two cylinders II 71 are fixedly connected to the cross frame 56. A synchronous plate 72 is fixedly connected to the cylinder rod of each cylinder II 71, and each synchronous plate 72 is fixedly connected to a corresponding plurality of dividing knives 73. When the two cylinders II 71 are started, the two cylinders II 71 drive the two synchronous plates 72 to rise and fall, and the synchronous plates 72 drive the plurality of dividing knives 73 to rise and fall, thereby cutting off and blocking the material below, increasing the disorder of the material, and accelerating the mixing speed of the material.

[0040] refer to Figure 1 , 4 and 7, detailing examples of processed fertilizers:

[0041] According to the method for processing fertilizer by the above-mentioned fertilizer processing device, the processing method comprises the following steps:

[0042] Step 1: Add materials into the base 11 and the surrounding frame 12 for loading, and prepare to mix the materials;

[0043] Step 2: Drive the spiral frame 61 and the two mixing plates 62 to rotate and fully mix the materials, so as to achieve rapid mixing of the materials and prepare for the production of fertilizers;

[0044] Step 3: driving the pusher frame 31 to rotate and push the material to extrude and shape it, and performing intermediate shaping of the fertilizer by extrusion;

[0045] Step 4: Cut and shape the materials for fertilizer processing, collect the fertilizer, dry it thoroughly and then package it to complete the fertilizer production.

[0046] Detailed description of examples of fertilizers produced:

[0047] The fertilizer processed according to the above-mentioned fertilizer processing method includes the following components in weight proportions: 40 parts of potassium nitrate; 8 parts of potassium dihydrogen phosphate; 10 parts of diammonium phosphate; 15 parts of amino acids; 15 parts of animal manure; 10 parts of superphosphate; and 20 parts of plant decay.

[0048] The fertilizer comprises the following components in the following weight proportions: 50 parts of potassium nitrate; 9 parts of potassium dihydrogen phosphate; 11 parts of diammonium phosphate; 20 parts of amino acids; 20 parts of animal manure; 12 parts of superphosphate; and 25 parts of plant decay.

[0049] The fertilizer comprises the following components in the following weight proportions: 60 parts of potassium nitrate; 10 parts of potassium dihydrogen phosphate; 12 parts of diammonium phosphate; 25 parts of amino acids; 25 parts of animal manure; 15 parts of superphosphate; and 30 parts of plant decay.

Claims

1. A fertilizer processing device, characterized in that: The invention comprises a base (11) and a surrounding frame (12) connected to the base (11) by threads, two discharge pipes (13) are symmetrically fixedly connected to the surrounding frame (12), each discharge pipe (13) is rotatably connected to an extrusion plate (21), each discharge pipe (13) is fixedly connected to a sleeve frame (14), each sleeve frame (14) is fixedly connected to two cylinders I (22), each discharge pipe (13) is correspondingly provided with a sliding frame (23) fixedly connected to the cylinder rods of the corresponding two cylinders I (22), and each sliding frame (23) is fixedly connected to a cutting knife (24) for cutting the material extruded from the extrusion plate (21) in a sliding state.

2. A fertilizer processing device according to claim 1, characterized in that: Each of the discharge pipes (13) is fixedly connected to an end frame (41), each of the end frames (41) is rotatably connected to a side wheel (42), and each of the extrusion plates (21) is fixedly connected to a gear ring I (43) meshing with the corresponding side wheel (42).

3. A fertilizer processing device according to claim 2, characterized in that: Each of the sliding frames (23) is fixedly connected with a sliding rod (25) which is slidably connected to the corresponding end frame (41).

4. A fertilizer processing device according to claim 1, characterized in that: The base (11) is rotatably connected to a pusher frame (31) for pushing materials to be discharged from two discharge pipes (13); a synchronous wheel I (32) is fixedly connected to the middle of the pusher frame (31); a synchronous wheel II (33) is rotatably connected to the lower part of the base (11); the synchronous wheel I (32) and the synchronous wheel II (33) are driven by a synchronous belt (34).

5. A fertilizer processing device according to claim 1, characterized in that: The surrounding frame (12) is rotatably connected to a cover plate (51), a plurality of material adding covers (52) are threadedly connected to the cover plate (51), a spiral frame (61) is rotatably connected to the middle of the cover plate (51), two material mixing plates (62) are rotatably connected to the cover plate (51), a plurality of slide grooves (55) are arranged on the cover plate (51), and a dividing knife (73) is slidably connected in each slide groove (55).

6. A fertilizer processing device according to claim 5, characterized in that: A gear ring II (53) is fixedly connected to the cover plate (51), and a plurality of planetary gears (54) for driving the gear ring II (53) to rotate are rotatably connected to the surrounding frame (12).

7. A fertilizer processing device according to claim 6, characterized in that: The cover plate (51) is fixedly connected to a cross frame (56), two cylinders II (71) are fixedly connected to the cross frame (56), a synchronous plate (72) is fixedly connected to the cylinder rod of each cylinder II (71), and each synchronous plate (72) is fixedly connected to a corresponding plurality of dividing knives (73).

8. A fertilizer processing device according to claim 4, characterized in that: A plurality of spiral blades are arranged on both sides of the pusher rack (31), and the rotation directions of the plurality of spiral blades on both sides of the pusher rack (31) are opposite.

9. A method for processing fertilizer by a fertilizer processing device according to any one of claims 1 to 8, characterized in that: The processing method comprises the following steps: Step 1: Add materials into the base (11) and the surrounding frame (12) for loading; Step 2: driving the spiral frame (61) and the two mixing plates (62) to rotate and fully mix the materials; Step 3: driving the pusher frame (31) to rotate and push the material to extrude and form; Step 4: Cut the shaped materials into fertilizers, collect the fertilizers and package them.

10. The fertilizer processed by the fertilizer processing method according to claim 9, characterized in that: The fertilizer comprises the following components in the following weight ratios: 40-60 parts of potassium nitrate; 8-10 parts of potassium dihydrogen phosphate; 10-12 parts of diammonium phosphate; and 15-25 parts of amino acids. 15-25 parts of animal manure; 10-15 parts of superphosphate; 20-30 parts of plant decay.

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