Double-roller type roll clearance adjustable differential continuous curved block crusher

Through the design of a roller-type rolling pitch adjustable differential continuous bent block crusher, the problems of complex curved block crushing process and uneven crushing effect in the prior art are solved, and the complete uniform crushing and efficient production of materials are achieved.

CN119897186AInactive Publication Date: 2025-04-29JIANGSU KINGS LUCK BREWERY +1

Patent Information

Application Number
CN202510405893.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-02
Publication Date
2025-04-29
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

In the existing brewing industry, the crushing process of curved blocks is complicated, occupying a lot of space, and the crushing effect is uneven, resulting in the discharge of particles that are often mixed with insufficient crushed, low production efficiency, and losses and dust pollution during material transportation.

Method used

A roll-type rolling pitch adjustable differential continuous bent block crusher is adopted, including multiple crushing units and driving components. By repeatedly crushing and adjusting the crushing roller spacing, the material is completely and evenly crushed.

Benefits of technology

The complete and even crushing of materials is achieved, the number of qualified particles and production efficiency are improved, the conveying process and material losses are reduced, and dust pollution is reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention belongs to the technical field of distiller's yeast crushing, and discloses a double-roller type roll-clearance-adjustable differential continuous yeast block crusher. The double-roller type roll clearance adjustable differential continuous curved block crusher comprises a first crushing unit, a second crushing unit, a third crushing unit, a shell and a driving assembly, the first crushing unit is configured to crush materials for the first time, the second crushing unit is configured to crush the materials for the second time, and the third crushing unit is configured to crush the materials for the second time; the third crushing unit comprises a third crushing roller and a fourth crushing roller which are both provided with helical teeth, a preset included angle is formed between the helical teeth and the rotating axis of the helical teeth, the helical teeth of the third crushing roller and the helical teeth of the fourth crushing roller crush the materials for the third time, a feeding port is formed in the upper side of the shell, and a discharging port is formed in the lower side of the shell. The first crushing unit, the second crushing unit and the third crushing unit are sequentially arranged in the shell from top to bottom, the driving assembly is configured to drive the fourth crushing roller to move in the horizontal direction so that the fourth crushing roller can be close to or away from the third crushing roller, and materials can be thoroughly and evenly crushed.
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Description

Technical Field

[0001] The invention relates to the technical field of koji crushing, in particular to a double-roller type continuous koji block crusher with adjustable rolling distance and differential speed. Background Art

[0002] In the brewing industry, koji blocks, as a key raw material, are dry and hard blocks made from one or more grain raw materials through processes such as crushing, mixing with water, quantitative compression, fermentation and air drying. They have specific strength, hardness and toughness.

[0003] At present, the brewing industry adopts a two-crusher step-by-step operation mode in the process of crushing koji blocks. First, the first crusher performs preliminary crushing on the koji blocks, and then the crushed koji blocks are transferred to the feed hopper of the second crusher with the help of a conveyor, and further crushed in the second crusher. In this process, a material conveyor is required between the two crushers to transport the initially crushed koji blocks to the second crusher. The layout of this crushing method is extremely complex and occupies a large amount of space. In the crushing process, the crushing effect of the koji blocks is neither uniform nor thorough, resulting in the discharge of koji blocks that are often mixed with insufficiently crushed koji blocks. In the end, the number of qualified particles that can be actually used is small, and the production efficiency is low, which brings great inconvenience to subsequent use. In addition, in the process of material transportation, it is inevitable to cause material loss and dust pollution.

[0004] Therefore, there is an urgent need for a double-roller type rolling distance adjustable differential continuous curved block crusher to solve the above problems. Summary of the invention

[0005] The purpose of the present invention is to provide a double-roller type differential speed continuous block crusher with adjustable rolling distance, which can crush materials thoroughly and evenly, crush a large number of qualified particles, have high production efficiency, reduce the transportation process, and reduce material loss and dust pollution.

[0006] To achieve this object, the present invention adopts the following technical solutions:

[0007] A double-roll type differential continuous curved block crusher with adjustable rolling distance comprises: a first crushing unit, comprising two first crushing rollers, the two first crushing rollers are configured to perform the first crushing on the material; a second crushing unit, comprising two second crushing rollers, the two second crushing rollers are configured to perform the second crushing on the material; a third crushing unit, comprising a third crushing roller and a fourth crushing roller, the third crushing roller and the fourth crushing roller are both provided with helical teeth, the extension direction of the helical teeth forms a preset angle with the rotation axis thereof, the helical teeth of the third crushing roller and the helical teeth on the fourth crushing roller perform the third crushing on the material; a shell, the upper side of the shell is provided with a feed inlet, the lower side is provided with a discharge outlet, the first crushing unit, the second crushing unit and the third crushing unit are sequentially arranged in the shell from top to bottom; a driving assembly, the driving assembly is configured to drive the fourth crushing roller to move in a horizontal direction so that the fourth crushing roller approaches or moves away from the third crushing roller.

[0008] As an optional scheme, the bevel tooth includes a blunt surface and a front surface, the angle between the blunt surface and the tooth top circle radius line of the bevel tooth is a first angle α, the angle between the front surface and the tooth top circle radius line of the bevel tooth is a second angle β, and the second angle β is smaller than the first angle α; the two bevel teeth meshing with each other on the third crushing roller and the fourth crushing roller, the front surface of one of the two bevel teeth fits with the front surface of the other bevel tooth; or, the blunt surface of one of the two bevel teeth fits with the blunt surface of the other bevel tooth; or, the front surface of one of the two bevel teeth fits with the blunt surface of the other bevel tooth.

[0009] As an optional solution, the third crushing unit also includes: a first reduction motor, the third crushing roller is transmission-connected to the output end of the first reduction motor; a first synchronous wheel, arranged at the end of the third crushing roller; a second synchronous wheel, arranged in the shell on the same side as the first synchronous wheel; a first transmission belt, the first transmission belt is wound around the outer circumference of the first synchronous wheel and the second synchronous wheel and is tensioned by the first synchronous wheel and the second synchronous wheel; a first pulley, arranged at the end of the fourth crushing roller, the first pulley is pressed against the outer wall of the first transmission belt, and the movement of the first transmission belt can drive the first pulley to rotate.

[0010] As an optional solution, the driving assembly includes: a driving motor; a screw rod, which is arranged in a horizontal direction and connected to an output end of the driving motor; and a nut, which is arranged at an end of the fourth crushing roller and is threadedly connected to the screw rod.

[0011] As an optional solution, the first crushing unit also includes a second reduction motor, and any one of the two first crushing rollers is transmission-connected to the output end of the second reduction motor. The same end of the two first crushing rollers is provided with a first gear, and the two first gears are meshed with each other.

[0012] As an optional solution, the first crushing roller is constructed as a spike-tooth roller shaft, which includes: a first roller body constructed as a cylindrical roller body; first crushing teeth constructed as conical teeth, and the first crushing teeth are evenly distributed on the outer wall of the first roller body along the circumferential direction and axial direction of the first roller body.

[0013] As an optional solution, the second crushing unit also includes a third reduction motor, and any one of the two second crushing rollers is transmission-connected to the output end of the third reduction motor. The same end of the two second crushing rollers is provided with a second gear, and the two second gears are meshed with each other.

[0014] As an optional scheme, the second crushing roller is constructed as a toothed roller shaft, which includes: a second roller body, which is constructed as a cylindrical roller body; a crushing disk, which is arranged on the second roller body at intervals along the axial direction of the second roller body; and second crushing teeth, which are constructed as a sawtooth shape and are arranged at circumferential intervals on the crushing disk.

[0015] As an optional solution, the double-roller type adjustable-gauge differential continuous curved block crusher also includes a flap, which is arranged inside the shell, the flap forms a preset angle with the horizontal direction, and the flap is arranged between the first crushing unit and the second crushing unit; and / or; the flap is arranged between the second crushing unit and the third crushing unit.

[0016] Beneficial effects:

[0017] When the pair of rollers with adjustable rolling distance and differential speed continuous curved block crusher is working, the material enters from the feed port on the upper side of the shell, and the material falls into the first crushing unit. The two first crushing rollers crush the material for the first time to initially reduce the size of the material; the material after the initial crushing falls into the second crushing unit, and the two second crushing rollers crush it for the second time to further refine the material; then, the material enters the third crushing unit, and the driving component drives the fourth crushing roller to move in the horizontal direction. According to the degree of crushing required for the material, the distance between the fourth crushing roller and the third crushing roller is adjusted. The third crushing roller and the fourth crushing roller rotate relative to each other, and the helical teeth on the third crushing roller and the helical teeth on the fourth crushing roller interact with each other to crush the material for the third time. The extension direction of the helical teeth is at a preset angle with its own rotation axis; finally, the crushed material is discharged from the discharge port on the lower side of the shell. The pair of rollers with adjustable rolling distance and differential speed continuous curved block crusher can crush the material thoroughly and evenly, crush a large number of qualified particles, have high production efficiency, reduce the transportation process, and reduce material loss and dust pollution. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a structural schematic diagram of a double-roller type continuous curved block crusher with adjustable rolling distance and differential speed provided by an embodiment of the present invention;

[0019] Figure 2 is a schematic diagram of a first crushing unit and a second crushing unit provided in an embodiment of the present invention;

[0020] Figure 3 is a first schematic diagram of a third crushing unit provided by an embodiment of the present invention;

[0021] Figure 4 It is a side view of a double-roller type continuous curved block crusher with adjustable rolling distance and differential speed provided by an embodiment of the present invention;

[0022] Figure 5 is a second schematic diagram of a third crushing unit provided in an embodiment of the present invention;

[0023] Figure 6 is a schematic diagram of a third crushing roller provided in an embodiment of the present invention;

[0024] Figure 7 is a schematic diagram of a helical tooth provided in an embodiment of the present invention;

[0025] Figure 8 is a third schematic diagram of a third crushing unit provided in an embodiment of the present invention;

[0026] Fig. 9 is a schematic diagram of a first crushing unit provided in an embodiment of the present invention;

[0027] Fig.10 Schematic diagram of a second crushing unit provided in an embodiment of the present invention.

[0028] In the figure: 1. first crushing unit; 11. first crushing roller; 111. first roller body; 112. first crushing tooth; 12. second reduction motor; 13. first gear; 14. first rack; 15. first sprocket; 2. second crushing unit; 21. second crushing roller; 211. second roller body; 212. second crushing tooth; 213. crushing disk; 22. third reduction motor; 23. second gear; 24. second rack; 25. second sprocket; 3. third crushing unit; 31. third crushing roller; 311. oblique teeth; 3111. blunt surface; 3112. front surface; 32. fourth crushing roller; 33. first reduction motor; 34. first pulley; 35. first synchronous wheel; 36. second synchronous wheel; 37. first transmission belt; 38. second transmission belt; 39. first driven wheel; 4. shell; 41. feed port; 42. discharge port; 5. flap. DETAILED DESCRIPTION

[0029] The present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. It is to be understood that the specific embodiments described herein are only used to explain the present invention, rather than to limit the present invention. It should also be noted that, for ease of description, only parts related to the present invention, rather than all structures, are shown in the accompanying drawings.

[0030] This embodiment provides a roller type continuous curved block crusher with adjustable rolling distance and differential speed, such as Figure 1-Figure 5 As shown, the pair of rollers with adjustable rolling distance and differential speed continuous block crusher includes a first crushing unit 1, a second crushing unit 2, a third crushing unit 3, a shell 4 and a driving assembly (not shown in the figure). The first crushing unit 1 includes two first crushing rollers 11, and the two first crushing rollers 11 are used to crush the material for the first time. The second crushing unit 2 includes two second crushing rollers 21, and the two second crushing rollers 21 are used to crush the material for the second time. The third crushing unit 3 includes a third crushing roller 31 and a fourth crushing roller 32, and the third crushing roller 31 and the fourth crushing roller 32 are both provided with helical teeth 311, and the extension direction of the helical teeth 311 is at a preset angle with the rotation axis thereof, and the helical teeth 311 of the third crushing roller 31 and the helical teeth 311 on the fourth crushing roller 32 crush the material for the third time. A feed port 41 is provided on the upper side of the shell 4, and a discharge port 42 is provided on the lower side. The first crushing unit 1, the second crushing unit 2 and the third crushing unit 3 are arranged in the shell 4 from top to bottom in sequence. The driving assembly is used to drive the fourth crushing roller 32 to move in the horizontal direction so that the fourth crushing roller 32 approaches or moves away from the third crushing roller 31.

[0031] When the pair of roller type differential continuous block crusher with adjustable rolling distance is working, the material enters from the feed port 41 on the upper side of the shell 4, and the material falls into the first crushing unit 1. The two first crushing rollers 11 crush the material for the first time to initially reduce the size of the material; the material after the initial crushing falls into the second crushing unit 2, and is crushed for the second time by the two second crushing rollers 21 to further refine the material; then, the material enters the third crushing unit 3, and the driving component drives the fourth crushing roller 32 to move in the horizontal direction. According to the degree of crushing required for the material, the distance between the fourth crushing roller 32 and the third crushing roller 31 is adjusted, and the third crushing roller 31 and the fourth crushing roller 32 rotate relative to each other, and the oblique teeth 311 on the third crushing roller 31 and the oblique teeth 311 on the fourth crushing roller 32 interact with each other, and the extension direction of the oblique teeth 311 forms a preset angle with its own rotation axis, so that the material is crushed for the third time; finally, the crushed material is discharged from the discharge port 42 on the lower side of the shell 4. The double-roller type differential speed continuous block crusher with adjustable rolling distance can crush the materials thoroughly and evenly, crush a large number of qualified particles, have high production efficiency, reduce the transportation process, and reduce material loss and dust pollution.

[0032] Specifically, on the one hand, by adjusting the position of the fourth crushing roller 32, the distance between the third crushing roller 31 and the fourth crushing roller 32 can be flexibly changed according to the characteristics of different materials and the required crushing particle size, so that the double-roller type continuous curved block crusher with adjustable rolling distance and differential speed can realize the function of adjustable rolling distance, which can meet the crushing needs of various materials and improve the versatility and adaptability of the double-roller type continuous curved block crusher with adjustable rolling distance and differential speed. On the other hand, when encountering material blockage or needing to be cleaned, the drive assembly can easily pull the fourth crushing roller 32 apart, which is convenient for operation and maintenance, and reduces the failure and downtime of the double-roller type continuous curved block crusher with adjustable rolling distance and differential speed. Furthermore, this flexible adjustment method is conducive to controlling the crushing force, ensuring that the crushing effect of the material is uniform, thereby improving the working efficiency and product quality of the entire double-roller type continuous curved block crusher with adjustable rolling distance and differential speed, and bringing users a more efficient and convenient use experience.

[0033] like Figure 1-Figure 3 As shown, the double-roller type adjustable-gap differential continuous curved block crusher also includes a flap 5, which is arranged inside the shell 4, between the first crushing unit 1 and the second crushing unit 2 and between the second crushing unit 2 and the third crushing unit 3, and the flap 5 forms a preset angle with the horizontal direction. The flap 5 located between the first crushing unit 1 and the second crushing unit 2 can guide and buffer the material after being crushed by the first crushing unit 1, and can guide the material to enter the second crushing unit 2 more evenly. The flap 5 located between the second crushing unit 2 and the third crushing unit 3 can effectively adjust the flow direction and speed of the material after being crushed from the second crushing unit 2, so that the material can be more evenly distributed to the third crushing unit 3, avoiding the situation where local material accumulation or untimely processing occurs in the third crushing unit 3 due to rapid and large-scale influx of materials. Setting the flap 5 can adjust the falling speed and direction of the material, optimize the flow path of the material, and ensure the continuity and stability of the material in the entire crushing process, thereby improving the working stability and crushing efficiency of the entire double-roller type adjustable rolling distance differential speed continuous curved block crusher, and further improving the performance of the entire double-roller type adjustable rolling distance differential speed continuous curved block crusher.

[0034] In other embodiments, the flap 5 may also be disposed only between the first crushing unit 1 and the second crushing unit 2 or only between the second crushing unit 2 and the third crushing unit 3, which is not specifically limited herein.

[0035] like Figure 5-Figure 7As shown, the bevel teeth 311 include a blunt surface 3111 and a front surface 3112. The angle between the blunt surface 3111 and the tooth top circle radius line of the bevel teeth 311 is a first angle α, and the angle between the front surface 3112 and the tooth top circle radius line of the bevel teeth 311 is a second angle β, which is smaller than the first angle α. The two bevel teeth 311 on the third crushing roller 31 and the fourth crushing roller 32 are meshed with each other, and the front surface 3112 of one bevel tooth 311 fits with the front surface 3112 of the other bevel tooth 311. Due to the different angles of the front surface 3112 and the blunt surface 3111, the force distribution on the material during the crushing process is more reasonable, and the uniformity and crushing quality of the crushing are improved. The front surface 3112 is sharper, and the front surface 3112 of one bevel tooth 311 fits with the front surface 3112 of another bevel tooth 311, which can produce a stronger shearing and crushing effect on the material during crushing, and can more efficiently crush the material into the required particle size.

[0036] In some embodiments, the two mutually meshing bevel teeth 311 on the third crushing roller 31 and the fourth crushing roller 32, the blunt surface 3111 of one of the two bevel teeth 311 fits with the blunt surface 3111 of the other bevel tooth 311. The fit between the blunt surfaces 3111 can make the crushing process more stable and avoid the problem of excessive crushing of materials. It can ensure a certain crushing effect while making the crushing force on the material more uniform and gentle, especially for some materials with special requirements for crushing particle size, it can provide a more suitable crushing method. In addition, this design can also reduce the wear of the double-roller type continuous curved block crusher with adjustable rolling distance and differential speed during operation, extend the service life of the double-roller type continuous curved block crusher with adjustable rolling distance and differential speed, and help to improve the reliability and stability of the operation of the double-roller type continuous curved block crusher with adjustable rolling distance and differential speed.

[0037] In some other embodiments, the two mutually meshing helical teeth 311 on the third crushing roller 31 and the fourth crushing roller 32, the front surface 3112 of one of the two helical teeth 311 fits with the blunt surface 3111 of the other helical tooth 311. The sharpness of the front surface 3112 and the gentleness of the blunt surface 3111 are combined to achieve different crushing forces when crushing materials. The sharpness of the front surface 3112 can be used to effectively crush the materials, and the blunt surface 3111 can be used to buffer and adjust the crushing intensity, making the crushing process more flexible and diverse, better adapting to the characteristics of different materials, and improving the uniformity and crushing effect of material crushing, thereby improving the working performance of the entire double-roller type adjustable rolling distance differential continuous curved block crusher and the efficiency of material processing. Specifically, in actual setting, the front surface 3112 of the helical teeth 311 of the third crushing roller 31 can be made to fit with the blunt surface 3111 of the helical teeth 311 of the fourth crushing roller 32, or the blunt surface 3111 of the helical teeth 311 of the third crushing roller 31 can be made to fit with the front surface 3112 of the helical teeth 311 of the fourth crushing roller 32, without specific limitation here.

[0038] like Figure 5 and Figure 8 As shown, the third crushing unit 3 further includes a first reduction motor 33, a first synchronous wheel 35, a second synchronous wheel 36, a first transmission belt 37 and a first pulley 34. The third crushing roller 31 is connected to the output end of the first reduction motor 33 by transmission. The first synchronous wheel 35 is arranged at the end of the third crushing roller 31. The second synchronous wheel 36 is arranged in the housing 4 on the same side as the first synchronous wheel 35. The first transmission belt 37 is wound around the outer periphery of the first synchronous wheel 35 and the second synchronous wheel 36 and is tensioned by the first synchronous wheel 35 and the second synchronous wheel 36. The first pulley 34 is arranged at the end of the fourth crushing roller 32. The first pulley 34 is pressed against the outer wall of the first transmission belt 37. The movement of the first transmission belt 37 can drive the first pulley 34 to rotate. Firstly, the first reduction motor 33 provides power for the third crushing roller 31, ensuring a stable power source. The transmission system composed of the first synchronous wheel 35, the second synchronous wheel 36 and the first transmission belt 37 can effectively transmit power to the fourth crushing roller 32, and the transmission stability is ensured by the tensioned first transmission belt 37, reducing the energy loss in the power transmission process. Secondly, the first pulley 34 is pressed against the outer wall of the first transmission belt 37, and the movement of the first transmission belt 37 is used to drive the fourth crushing roller 32 to rotate, thereby realizing the coordinated work of the third crushing roller 31 and the fourth crushing roller 32, so that the two can cooperate efficiently to complete the crushing task.

[0039] It is worth noting that the diameter of the first pulley 34 is greater than the diameter of the first synchronous wheel 35. According to the basic principle of transmission ratio, due to the difference in diameter, when the third crushing unit 3 is working, the rotation speed of the third crushing roller 31 will be greater than the rotation speed of the fourth crushing roller 32, thereby realizing the function of adjustable roller differential speed of the double-roller type continuous curved block crusher with adjustable rolling distance and differential speed. It can flexibly adjust the working mode according to the characteristics of different materials and the required crushing particle size, ensure that the entire crushing process is more accurate and efficient, and also help to reduce the energy consumption of the double-roller type continuous curved block crusher with adjustable rolling distance and differential speed, extend the service life of the double-roller type continuous curved block crusher with adjustable rolling distance and differential speed, and enhance the adaptability and reliability of the double-roller type continuous curved block crusher with adjustable rolling distance and differential speed.

[0040] Specifically, the output end of the first reduction motor 33 is provided with a first driving wheel (not shown in the figure), one end of the third crushing roller 31 is provided with a first driven wheel 39, and the second transmission belt 38 is wound around the first driving wheel and the first driven wheel 39. When the first reduction motor 33 starts to work, the first driving wheel starts to rotate, driving the second transmission belt 38 to move, and the movement of the second transmission belt 38 transmits the rotational movement of the first driving wheel to the first driven wheel 39, thereby driving the first driven wheel 39 to start rotating, the third crushing roller 31 starts to rotate and drives the first synchronous wheel 35 to rotate, the first transmission belt 37 moves, the second synchronous wheel 36 moves, and further drives the first belt wheel 34 to rotate, and the fourth crushing roller 32 to rotate. This design can not only improve the crushing efficiency of the material, but also realize the control of the crushing effect of different materials through precise transmission ratio adjustment. Moreover, the various components are arranged inside the shell 4, which has a compact structure and is convenient for installation, maintenance and overhaul, thereby reducing the complexity and maintenance cost of the overall double-roller type continuous curved block crusher with adjustable rolling distance differential speed, improving the performance and reliability of the double-roller type continuous curved block crusher with adjustable rolling distance differential speed, and providing users with a better crushing solution.

[0041] In this embodiment, the driving assembly includes a driving motor, a screw rod and a nut. The screw rod is arranged in the horizontal direction and is connected to the output end of the driving motor. The nut is arranged at the end of the fourth crushing roller 32, and the nut is threadedly connected to the screw rod. The driving motor, as a power source, can provide stable and reliable power. The screw rod is arranged in the horizontal direction and is connected to the output end of the driving motor, ensuring the effective transmission of power. The precise transmission characteristics of this structure can achieve precise position control. A nut is arranged at the end of the fourth crushing roller 32 and is threadedly connected to the lead screw. When the driving motor drives the lead screw to rotate, the nut drives the fourth crushing roller 32 to move in the horizontal direction to achieve precise position adjustment, so that the fourth crushing roller 32 can flexibly approach or move away from the third crushing roller 31. Not only can the double-roll type adjustable-gap differential continuous curved block crusher adjust the distance between the third crushing roller 31 and the fourth crushing roller 32 according to different material properties and crushing requirements, but also the structure is simple and compact, easy to install and maintain, and at the same time, it can also achieve precise crushing force control, improve the accuracy and efficiency of material crushing, reduce the failure and wear of the double-roll type adjustable-gap differential continuous curved block crusher, and extend the service life of the double-roll type adjustable-gap differential continuous curved block crusher.

[0042] like Figure 1 , Figure 2 , Figure 4 and Fig. 9As shown, the first crushing unit 1 also includes a second reduction motor 12, and any one of the two first crushing rollers 11 is connected to the output end of the second reduction motor 12 in a transmission manner. The same end of the two first crushing rollers 11 is provided with a first gear 13, and the two first gears 13 are meshed with each other. The two first gears 13 at the same end of the two first crushing rollers 11 are meshed with each other, so that the two first gears 13 can operate synchronously, ensuring uniform crushing of the material in the first crushing stage, and avoiding the problem of uneven crushing of the material due to asynchrony. This structure not only improves the crushing efficiency, but also ensures that the material obtains a more consistent crushing effect when it is processed by the first crushing unit 1, laying a good foundation for the subsequent second crushing unit 2 and the third crushing unit 3 to further refine the material crushing, and improving the performance of the entire double-roll type adjustable-gap differential continuous curved block crusher.

[0043] Specifically, a second driving wheel (not shown in the figure) is provided at the output end of the second reduction motor 12, a first sprocket 15 is provided at one end of any one of the two first crushing rollers 11, and the first rack 14 is wound around the second driving wheel and the first sprocket 15. When the second reduction motor 12 starts to work, the second driving wheel starts to rotate, driving the first rack 14 to move, and the movement of the first rack 14 transmits the rotational movement of the second driving wheel to the first sprocket 15, thereby driving the first sprocket 15 to start rotating. The same end of the two first crushing rollers 11 is provided with a first gear 13, and the two first gears 13 are meshed with each other. When the first crushing roller 11 with the first sprocket 15 starts to rotate, the first gear 13 at the end of the first crushing roller 11 will drive the first gear 13 at the end of the other first crushing roller 11 to rotate synchronously, thereby realizing the synchronous operation of the two first crushing rollers 11, ensuring that the first crushing unit 1 has good coordination and stability in the crushing process of the material.

[0044] like Fig. 9 As shown, the first crushing roller 11 is constructed as a spike-tooth roller shaft, which includes a first roller body 111 and a first crushing tooth 112. The first roller body 111 is constructed as a cylindrical roller body, and the first crushing tooth 112 is constructed as a conical tooth. The first crushing tooth 112 is evenly distributed on the outer wall of the first roller body 111 along the circumferential direction and axial direction of the first roller body 111. The first crushing roller 11 is constructed as a spike-tooth roller shaft, and the first roller body 111 is cylindrical, which ensures stable rotation support. The first crushing teeth 112 are conical teeth, and the conical teeth are evenly distributed on the outer wall of the first roller body 111 along the circumferential and axial directions. This allows the material to be crushed from multiple angles during the material crushing process, thereby improving the contact probability and crushing efficiency between the material and the first crushing tooth 112. The design of the conical tooth can also enhance the crushing force and effect, making the material easier to be crushed, laying a good foundation for the efficient development of the entire crushing process, and at the same time improving the performance of the double-roller type adjustable rolling distance differential continuous curved block crusher in the initial crushing stage.

[0045] like Figure 1 , Figure 2 , Figure 4 and Fig.10 As shown, the second crushing unit 2 also includes a third reduction motor 22, and any one of the two second crushing rollers 21 is connected to the output end of the third reduction motor 22 by transmission, and the same end of the two second crushing rollers 21 is provided with a second gear 23, and the two second gears 23 are meshed with each other. The third reduction motor 22 provides power for the two second crushing rollers 21, ensuring the normal operation of the second crushing process. The second gears 23 meshing with each other set at the same end of the two second crushing rollers 21 ensure their synchronous rotation, which helps to apply force evenly when crushing materials and avoid uneven crushing of materials due to asynchrony. Such a structural design can effectively improve the working efficiency of the second crushing unit 2, ensure that the material can be stably and evenly crushed during the second crushing, and enhance the crushing effect and working performance of the entire double-roll type adjustable-gap differential continuous curved block crusher.

[0046] Specifically, a third driving wheel (not shown in the figure) is provided at the output end of the third reduction motor 22, a second sprocket 25 is provided at any one of the two second crushing rollers 21, and the second rack 24 is wound around the third driving wheel and the second sprocket 25. When the third reduction motor 22 starts to run, the third driving wheel starts to rotate, driving the second rack 24 to move accordingly, and the movement of the second rack 24 transmits the rotational movement of the third driving wheel to the second sprocket 25, thereby driving the second sprocket 25 to start rotating. A second gear 23 is provided at the same end of the two second crushing rollers 21, and the two second gears 23 are meshed with each other. When the second crushing roller 21 equipped with the second sprocket 25 rotates, the second gear 23 at the end of the second crushing roller 21 will mesh with the second gear 23 at the end of the other second crushing roller 21, so that the other second crushing roller 21 also rotates synchronously, ensuring the coordinated work of the two second crushing rollers 21.

[0047] like Fig.10As shown, the second crushing roller 21 is constructed as a toothed blade roller shaft, which includes a second roller body 211, a crushing disk 213 and a second crushing tooth 212. The second roller body 211 is constructed as a cylindrical roller body, and the crushing disk 213 is arranged on the second roller body 211 at intervals along the axial direction of the second roller body 211. The second crushing teeth 212 are constructed in a sawtooth shape, and the second crushing teeth 212 are arranged at intervals in the circumferential direction of the crushing disk 213. The second roller body 211 adopts a cylindrical design to provide stable support for the crushing process. The crushing disks 213 are arranged on the second roller body 211 at intervals along the axial direction, and serrated second crushing teeth 212 are provided in the circumferential direction. This design enables the crushing disks 213 to increase the crushing chance of the material when the material passes through the second crushing unit 2, and the serrated second crushing teeth 212 enhance the crushing ability of the material, and can crush the material more finely and fully, thereby improving the crushing effect and efficiency of the second crushing unit 2, thereby improving the performance of the entire double-roll type differential continuous curved block crusher with adjustable rolling distance, and ensuring that the material is crushed more evenly and finely.

[0048] Obviously, the above embodiments of the present invention are merely examples for clearly illustrating the present invention, and are not intended to limit the embodiments of the present invention. For those skilled in the art, various obvious changes, readjustments and substitutions can be made without departing from the protection scope of the present invention. It is not necessary and impossible to list all the embodiments here. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the claims of the present invention.

Claims

1. Double-roller type rolling distance adjustable differential speed continuous block crusher, characterized by: include: A first crushing unit (1), comprising two first crushing rollers (11), wherein the two first crushing rollers (11) are configured to perform a first crushing on the material; A second crushing unit (2), comprising two second crushing rollers (21), wherein the two second crushing rollers (21) are configured to perform a second crushing on the material; A third crushing unit (3), comprising a third crushing roller (31) and a fourth crushing roller (32), wherein the third crushing roller (31) and the fourth crushing roller (32) are both provided with oblique teeth (311), wherein the extending direction of the oblique teeth (311) forms a preset angle with the rotation axis thereof, and the oblique teeth (311) of the third crushing roller (31) and the oblique teeth (311) on the fourth crushing roller (32) perform a third crushing on the material; A shell (4), wherein the upper side of the shell (4) is provided with a feed inlet (41), and the lower side is provided with a discharge outlet (42), and the first crushing unit (1), the second crushing unit (2) and the third crushing unit (3) are arranged in the shell (4) in sequence from top to bottom; A driving assembly is configured to drive the fourth crushing roller (32) to move in a horizontal direction so that the fourth crushing roller (32) is close to or away from the third crushing roller (31).

2. The roller type continuous curved block crusher with adjustable rolling distance and differential speed according to claim 1 is characterized in that: The bevel tooth (311) comprises a blunt surface (3111) and a front surface (3112), the included angle between the blunt surface (3111) and the tooth top circle radius line of the bevel tooth (311) is a first angle α, the included angle between the front surface (3112) and the tooth top circle radius line of the bevel tooth (311) is a second angle β, and the second angle β is smaller than the first angle α; The two mutually meshing oblique teeth (311) on the third crushing roller (31) and the fourth crushing roller (32), the front surface (3112) of one of the two oblique teeth (311) being in contact with the front surface (3112) of the other oblique tooth (311); Or, the blunt surface (3111) of one of the two oblique teeth (311) fits with the blunt surface (3111) of the other oblique tooth (311); Alternatively, the front surface (3112) of one of the two bevel teeth (311) fits with the blunt surface (3111) of the other bevel tooth (311).

3. The roller type continuous curved block crusher with adjustable rolling distance and differential speed according to claim 1 is characterized in that: The third crushing unit (3) further comprises: a first reduction motor (33), the third crushing roller (31) being drivingly connected to an output end of the first reduction motor (33); a first synchronous wheel (35) arranged at the end of the third crushing roller (31); A second synchronous wheel (36) is arranged in the housing (4) on the same side as the first synchronous wheel (35); a first transmission belt (37), the first transmission belt (37) being wound around the outer circumference of the first synchronous wheel (35) and the second synchronous wheel (36) and being tensioned by the first synchronous wheel (35) and the second synchronous wheel (36); The first belt pulley (34) is arranged at the end of the fourth crushing roller (32), and the first belt pulley (34) is pressed against the outer wall of the first transmission belt (37). The movement of the first transmission belt (37) can drive the first belt pulley (34) to rotate.

4. The roller type continuous curved block crusher with adjustable rolling distance and differential speed according to claim 1 is characterized in that: The drive assembly comprises: Drive motor; A screw rod, which is arranged in a horizontal direction and connected to an output end of the driving motor; A nut, wherein the nut is arranged at an end of the fourth crushing roller (32), and the nut is threadedly connected to the screw rod.

5. The roller type continuous curved block crusher with adjustable rolling distance and differential speed according to any one of claims 1 to 4, characterized in that: The first crushing unit (1) further comprises a second reduction motor (12), and any one of the two first crushing rollers (11) is drivingly connected to the output end of the second reduction motor (12); a first gear (13) is provided at the same end of the two first crushing rollers (11), and the two first gears (13) are meshed with each other.

6. The roller type continuous curved block crusher with adjustable rolling distance and differential speed according to claim 5 is characterized in that: The first crushing roller (11) is constructed as a spiked roller shaft, and the spiked roller shaft comprises: A first roller body (111) constructed as a cylindrical roller body; The first crushing teeth (112) are constructed as conical teeth, and the first crushing teeth (112) are evenly distributed on the outer wall of the first roller body (111) along the circumferential direction and the axial direction of the first roller body (111).

7. The double-roller type continuous curved block crusher with adjustable rolling distance and differential speed according to any one of claims 1 to 4, characterized in that: The second crushing unit (2) further comprises a third reduction motor (22), and any one of the two second crushing rollers (21) is drivingly connected to the output end of the third reduction motor (22). The same end of the two second crushing rollers (21) is provided with a second gear (23), and the two second gears (23) are meshed with each other.

8. The roller type continuous curved block crusher with adjustable rolling distance and differential speed according to claim 7 is characterized in that: The second crushing roller (21) is constructed as a toothed roller shaft, and the toothed roller shaft comprises: A second roller body (211) constructed as a cylindrical roller body; a crushing disk (213), the crushing disk (213) being arranged on the second roller body (211) at intervals along the axial direction of the second roller body (211); The second crushing teeth (212) are constructed in a sawtooth shape, and the second crushing teeth (212) are arranged at intervals in the circumferential direction of the crushing disk (213).

9. The double-roller type continuous curved block crusher with adjustable rolling distance and differential speed according to any one of claims 1 to 4, characterized in that: The double-roller type variable-gap differential-speed continuous curved block crusher further comprises a flap (5), wherein the flap (5) is arranged inside the housing (4), the flap (5) forms a preset angle with the horizontal direction, and the flap (5) is arranged between the first crushing unit (1) and the second crushing unit (2); and / or; The flap (5) is arranged between the second crushing unit (2) and the third crushing unit (3).

Citation Information

Patent Citations

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