Dust removal device for plastic corrugated pipe production and use method
By designing a plastic corrugated pipe dust removal device including clamping components, the problem that existing devices cannot be clamped quickly is solved, and the effect of improving cleaning efficiency is achieved.
Patent Information
- Application Number
- CN202510284261.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-11
- Publication Date
- 2025-04-29
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing plastic corrugated pipe dust removal device cannot be clamped quickly, reducing cleaning efficiency.
A dust removal device including a support box, a door body, a control module, a motor No. 1, a support disc No. 1 and a clamping assembly are designed. The clamping assembly drives the collection wheel through the No. 2 motor, and the pull rope moves to drive the card frame and clamp pad to achieve rapid clamping of plastic corrugated pipes.
The rapid clamping of plastic corrugated pipes is achieved and the cleaning efficiency is improved.
Smart Images

Figure CN119897325A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of dust removal for plastic corrugated pipes, and in particular to a dust removal device for producing plastic corrugated pipes and a use method thereof. Background Art
[0002] Plastic bellows are tubular products made of polymer materials such as polyethylene (PE) and polypropylene (PP) as the main components. They have the characteristics of light weight, excellent corrosion resistance, good insulation and simple installation. They can quickly respond to pressure fluctuations and position changes in the pipeline system, and have the functions of buffering and compensation. The background technology of the plastic bellows dust removal device involves the characteristics of plastic bellows, the dust removal needs in industrial production, and the development trend of dust removal technology. In the industrial production process, especially in polymer material production workshops, mechanical processing workshops and other environments, a large amount of dust will be generated. These dusts not only affect the beauty and cleanliness of the working environment, but the plastic bellows of the existing plastic bellows dust removal device cannot be clamped quickly, reducing the cleaning efficiency.
[0003] The defects of the existing plastic bellows dust removal device are: 1. Patent document CN212144997U discloses a bellows cutting and dust removal device, "including a base, the upper surface of which is fixedly connected with two large-diameter bearing rings perpendicular to it, the two large-diameter bearing rings are parallel to each other, and the centers of the circles are on the same horizontal line, the inner ring opposite surfaces of the two large-diameter bearing rings are fixedly connected with extension rings, and the opposite sides of the two extension rings are fixedly connected with the same fixed block, the surface of the fixed block is provided with a mounting hole, and a laser cutting head is installed through the mounting hole. The bellows cutting and dust removal device provides a circular track for the movement of the laser cutting head by setting two large-diameter bearing rings that are relatively arranged and located on the same horizontal plane, supports the bellows by setting an arc-shaped pipe support, and drives the laser cutting head to move in a circular track by setting a grip rod to perform laser cutting on the surface of the bellows, so that the cutting machine and dust removal device are adapted to bellows of different diameters, and the cutting is convenient at the same time", but the plastic bellows of the existing plastic bellows dust removal device cannot be clamped quickly, reducing the cleaning efficiency; 2. Patent document CN211133460U discloses a dust removal device for a double-wall corrugated pipe cutting machine, "including a base, a dust collecting groove is provided on the base, a dust collecting mechanism for collecting debris and dust is provided in the dust collecting groove, a dust reduction cylinder is installed on the base, one end of the dust reduction cylinder is connected to the dust collecting groove, and the other end faces the cutting port of the double-wall corrugated pipe cutting machine, a dust collecting hopper is installed at the end of the dust reduction cylinder away from the base, and a dust reduction mechanism is provided on the base, the dust reduction mechanism includes a water tank installed on the base, a water pump installed in the water tank, a water pipe connected to the water outlet of the water pump, and a water mist nozzle, the water mist nozzle is installed on the inner wall of the dust reduction cylinder, and the end of the water pipe away from the water pump passes through the wall of the dust reduction cylinder and is connected to the water inlet of the water mist nozzle. The utility model has the effect of dust removal", but the water spray head of the existing plastic corrugated pipe dust removal device cannot quickly adjust the position to reduce the dust removal efficiency; 3. Patent document CN212633696U discloses a modified polypropylene double-wall corrugated pipe dust removal device, "including a dust removal box, the upper surface of the dust removal box is provided with an air inlet pipe, the air inlet pipe penetrates into the interior of the dust removal box and is connected to a nozzle, a guide cylinder is fixedly provided on one side of the interior of the dust removal box, the nozzle is correspondingly penetrated and arranged on the inner upper surface of the guide cylinder, a square frame is fixedly provided on the other side of the interior of the dust removal box, a brush roller is rotatably provided on the frame body of the square frame, a conveyor belt is provided directly below the guide cylinder, the conveyor belt is sleeved on the outer surfaces of the first rotating drum and the second rotating drum, and a dust suction port is fixedly provided on the bottom surface of the dust removal box. In the utility model, a pneumatic nozzle and a brush roller structure are provided inside the box structure, which can successively realize the dust blowing and dust brushing operations on the surface of the corrugated pipe, thereby increasing the cleaning effect of the surface of the corrugated pipe, and a dust suction port is provided, which can realize internal dust collection by connecting a dust suction device to avoid dust emission", but the wastewater of the existing plastic corrugated pipe dust removal device cannot be quickly cleaned, which increases manual labor; 4. Patent document CN209307511U discloses an upward suction bellows dust removal tool, "including a thin-walled cylinder with an inner diameter greater than the diameter of the crucible shaft and an outer diameter less than the inner diameter of the bellows, the lower end of the thin-walled cylinder is open, and the upper end is provided with a dust suction port for an external dust suction pipe; two handles are symmetrically arranged on the outer circumference of the thin-walled cylinder, and the length from the lower end of the handle to the lower end of the thin-walled cylinder is greater than the length of the bellows. It also includes a lifting mechanism arranged above the bellows, and the lifting end of the lifting mechanism is in a straight line with the central axis of the crucible shaft; a connecting frame for connecting the handle and the lifting end is arranged between the two handles and the lifting end of the thin-walled cylinder. A concentric circle structure is formed between the thin-walled cylinder and the bellows, which not only meets the requirement that the dust removal tool has sufficient strength, but also can form an effective vacuum chamber between the bellows and the crucible shaft. The lifting mechanism is used to realize the positioning and automatic up and down movement of the thin-walled cylinder, which is easy to operate", but the cleaning wastewater of the existing plastic bellows dust removal device cannot be cleaned up in time. Summary of the invention
[0004] The object of the present invention is to provide a dust removal device for the production of plastic bellows and a method of use, so as to solve the technical problem that the plastic bellows of the plastic bellows dust removal device proposed in the above background technology cannot be clamped quickly, reducing the cleaning efficiency.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a dust removal device for the production of plastic corrugated pipes, comprising a support box, a door body, a control module, a No. 1 motor, a No. 1 support plate and a clamping assembly, wherein the outer wall of the support box is installed with a door body, the outer wall of the support box is installed with a control module, the inner wall of the support box is installed with a No. 1 motor, the output end of the No. 1 motor is installed with a No. 1 support plate, the inner wall of the No. 1 support plate is penetrated with a clamping assembly, and the outer wall of the support box is penetrated with a dust removal assembly; The clamping assembly includes a No. 2 motor, a No. 1 support plate, a No. 1 clamping pad, a bracket, an opening, and a No. 1 spring. The No. 2 motor is located on the inner wall of the No. 1 support plate, the No. 1 opening is opened on the outer wall of the No. 1 support plate, the No. 1 support plate is located on the outer wall of the No. 1 support plate, the No. 1 clamping pad is located on the outer wall of the No. 1 support plate, and the bracket passes through the inner wall of the No. 1 opening. A collecting wheel is installed at the output end of the No. 2 motor, a pull rope is installed on the outer wall of the collecting wheel, and one end of the pull rope is connected to the outer wall of the bracket, a No. 7 support plate is installed on the inner wall of the No. 1 support plate, a No. 1 spring is installed on the outer wall of the No. 7 support plate, and one end of the No. 1 spring is connected to the outer wall of the bracket, a No. 1 slide cylinder is installed on the outer wall of the No. 7 support plate, and the bracket passes through the inner wall of the No. 1 slide cylinder.
[0006] Preferably, the bracket is movably supported by a No. 1 slide cylinder, and a No. 2 clamping pad is installed on the outer wall of the bracket, and both the No. 1 clamping pad and the No. 2 clamping pad are rubber pads with raised surfaces.
[0007] Preferably, the dust cleaning component includes a No. 2 box, a water tank, a water pump, a spring tube, a water pipe, and a water spray head. The No. 2 box is located on the outer wall of the supporting box, the water tank is located on the inner wall of the No. 2 box, an inlet pipe is installed through the outer walls of the water tank and the No. 2 box, the water pump penetrates the outer wall of the water tank, the spring tube penetrates the outer walls of the No. 2 box and the supporting box, the water pipe is located at one end of the spring tube, the water spray head penetrates the outer wall of the water pipe, a No. 3 plate is installed on the inner wall of the supporting box, an electric moving rod is installed on the outer wall of the No. 3 plate, and the output end of the electric moving rod is connected to the outer wall of the water pipe, the input end of the water pump extends to the inner wall of the water tank, and the output end of the water pump is connected to one end of the spring tube.
[0008] Preferably, the electric moving rod is located on one side of the water pipe, and the spring tube is located above the electric moving rod.
[0009] Preferably, a collecting component is installed through the inner wall of the supporting box, and a liquid level detection component is installed on the inner wall of the collecting component.
[0010] Preferably, the collecting component comprises a collecting box, a pull plate, a No. 3 port, a No. 5 port, a No. 4 spring, a clamping rod, a No. 6 plate, a clamping slot, and a No. 4 plate; the collecting box is located at the inner wall of the supporting box, a guide plate is installed on the inner wall of the supporting box, the No. 3 port is opened on the outer wall of the supporting box, the No. 5 port is opened on the outer wall of the supporting box, the pull plate passes through the outer wall of the No. 3 port, and the outer wall of the pull plate is connected to the outer wall of the collecting box, the No. 4 spring is located at the inner wall of the No. 5 port, the No. 6 plate is located at the inner wall of the supporting box, a No. 5 slide is installed on the outer wall of the No. 6 plate, the clamping rod passes through the inner wall of the No. 5 slide, and one end of the clamping rod passes through the No. 5 port, and one end of the No. 4 spring is connected to the outer wall of the clamping rod, a clamping slot is opened on the outer wall of the collecting box, the No. 4 plate is located at the inner wall of the supporting box, the No. 4 plate is opened on the outer wall of the No. 5 slot, a magnetic block is installed on the inner wall of the No. 5 slot, a connecting iron block is installed on the outer wall of the collecting box, and the connecting iron block is fitted with the outer wall of the magnetic block.
[0011] Preferably, the connecting iron block is inserted into the No. 5 groove, and the clamping rod moves with the support of the No. 5 slide cylinder.
[0012] Preferably, the liquid level detection component includes a liquid level detector, a processing module, and an alarm. The liquid level detector is located in the collection box, the processing module is located in the control module, the alarm is located on the top of the support box, the processing module is electrically connected to the liquid level detector, the processing module is electrically connected to the alarm, and the processing module is electrically connected to the dust cleaning component. The liquid level detector is used to detect real-time liquid level data in the collection box, and the processing module is used to detect appropriate liquid level data in the collection box, and the appropriate liquid level data is adjusted according to different usage conditions.
[0013] Preferably, the real-time liquid level data in the collection box is transmitted to the processing module, and the real-time liquid level data in the collection box is compared with the appropriate liquid level data in the detection collection box through the processing module. If the real-time liquid level data in the collection box is greater than the appropriate liquid level data in the detection collection box, it is set to be a liquid level reached state; if the real-time liquid level data in the collection box is less than the appropriate liquid level data in the detection collection box, it is set to be a liquid level not reached state.
[0014] Preferably, the method for using the dust removal device comprises the following steps: Step S1, the plastic bellows is placed between the No. 1 clamping pad and the bracket, at this time, the No. 2 motor rotates to drive the collecting wheel to rotate, the collecting wheel rotates to drive the pull rope to move, the pull rope moves to drive the bracket to move, the bracket moves to drive the No. 1 spring to move, the No. 1 spring moves to drive the bracket to drive the No. 2 clamping pad to move, the No. 2 clamping pad moves to press the plastic bellows toward the No. 1 clamping pad, clamping the plastic bellows, the No. 1 motor rotates to drive the plastic bellows to rotate, realizing the function of quickly clamping the plastic bellows of the dust removal device to improve the cleaning efficiency; Step S2, the function of the third plate is to provide support for the electric moving rod, the function of the liquid inlet pipe is to facilitate the addition of water source, the water pump is started to suck the water source in the water tank into the spring tube, the water source enters the water pipe through the spring tube, and the water source is sprayed onto the surface of the plastic corrugated pipe through the water spray head to clean it, at this time, the movement of the electric moving rod drives the water pipe to move, the movement of the water pipe drives the spring pipe to move, the movement of the spring pipe moves the water spray head, and the function of the water spray head quickly adjusting the position of the plastic corrugated pipe dust removal device to improve the dust removal efficiency is realized; Step S3, pulling the card rod drives the No. 4 spring to move, the No. 4 spring moves so that the card rod moves out of the card slot through the No. 5 slide, at this time, pulling the pull plate drives the collection box to move, the movement of the collection box drives the connecting iron block to move, the connecting iron block moves to move away from the magnetic block and move out of the No. 5 slot, at this time, the collection box moves out of the support box to clean the wastewater, realizing the function of quickly cleaning the wastewater of the plastic bellows dust removal device and reducing manual labor; Step S4, when the processing module detects that the liquid level has reached a certain state, the processing module controls the alarm to start. After the alarm is started, the processing module controls the dust cleaning component to stop. At this time, the collection box is pulled out for cleaning, and placed in the support box after cleaning. At this time, the liquid level detector continues to detect the real-time liquid level data in the collection box until the processing module detects that the liquid level has reached a certain state. When the processing module detects that the liquid level has not reached a certain state, the processing module controls the alarm not to start, and the processing module controls the dust cleaning component to continue working. At this time, the liquid level detector continues to detect the real-time liquid level data in the collection box until the processing module detects that the liquid level has reached a certain state, thereby realizing the function of timely cleaning of cleaning wastewater of the plastic bellows dust removal device.
[0015] Compared with the prior art, the present invention has the following beneficial effects: 1. The present invention installs a plastic bellows between a No. 1 clamping pad and a bracket, and the No. 2 motor rotates to drive the collecting wheel to rotate, the collecting wheel rotates to drive the pull rope to move, the pull rope moves to drive the bracket to move, the bracket moves to drive the No. 1 spring to move, the No. 1 spring moves to drive the bracket to drive the No. 2 clamping pad to move, the No. 2 clamping pad moves to press the plastic bellows toward the No. 1 clamping pad, clamping the plastic bellows, and the No. 1 motor rotates to drive the plastic bellows to rotate, thereby realizing the function of quickly clamping the plastic bellows of the dust removal device to improve the cleaning efficiency; 2. The function of the present invention is to provide support for the electric moving rod by installing the No. 3 plate, and the function of the liquid inlet pipe is to facilitate the addition of water. When the water pump is started, the water in the water tank is sucked into the spring tube, and the water enters the water pipe through the spring tube. The water is sprayed onto the surface of the plastic corrugated pipe through the water spray head to clean it. At this time, the movement of the electric moving rod drives the water pipe to move, and the movement of the water pipe drives the spring pipe to move. The movement of the spring pipe moves the water spray head, so that the water spray head of the plastic corrugated pipe dust removal device can quickly adjust the position to improve the dust removal efficiency. 3. The present invention is equipped with a pull card rod to drive the No. 4 spring to move, and the No. 4 spring moves to make the card rod move out of the card slot through the No. 5 slide cylinder, and then the pull plate is pulled to drive the collection box to move, and the movement of the collection box drives the connecting iron block to move, and the connecting iron block moves to move away from the magnetic block and move out of the No. 5 slot, and then the collection box moves out of the support box to clean the wastewater, thereby realizing the function of quickly cleaning the wastewater of the plastic bellows dust removal device and reducing manual labor; 4. The present invention is equipped with a processing module that detects that when the liquid level reaches a state, the processing module controls the alarm to start. After the alarm is started, the processing module controls the dust cleaning component to stop. At this time, the collection box is pulled out for cleaning, and placed in the support box after cleaning. At this time, the liquid level detector continues to detect the real-time liquid level data in the collection box until the processing module detects that the liquid level has reached a state. When the processing module detects that the liquid level has not reached a state, the processing module controls the alarm not to start, and the processing module controls the dust cleaning component to continue working. At this time, the liquid level detector continues to detect the real-time liquid level data in the collection box until the processing module detects that the liquid level has reached a state, thereby realizing the function of timely cleaning of cleaning wastewater of the plastic bellows dust removal device. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a front view structural schematic diagram of the present invention; Figure 2 It is a front structural schematic diagram of the present invention; Figure 3 This is a schematic diagram of the structure of the support plate No. 1 of the present invention; Figure 4 For the present invention Figure 3 A structural diagram of ; Figure 5 It is a schematic diagram of the structure of the water sprinkler of the present invention; Figure 6 It is a schematic diagram of the clamping rod structure of the present invention; Figure 7 It is a schematic diagram of the structure of the connecting iron block of the present invention; Figure 8 For the present invention Figure 2 Schematic diagram of the B structure; Fig. 9 It is a schematic diagram of the liquid level detection process of the present invention.
[0017] In the figure: 1, support box; 2, door body; 3, control module; 4, No. 1 motor; 5, No. 1 support plate; 6, guide plate; 7, No. 2 motor; 8, collecting wheel; 9, pull rope; 10, No. 1 support plate; 11, No. 1 clamping pad; 12, bracket; 13, No. 2 clamping pad; 14, No. 7 support plate; 15, No. 1 slide cylinder; 16, No. 1 spring; 17, No. 1 opening; 18, No. 2 box; 19, water tank; 20, liquid inlet Tube; 21. Water pump; 22. Spring tube; 23. Plate No. 3; 24. Electric moving rod; 26. Water pipe; 27. Sprinkler head; 28. Collecting box; 29. Slot; 30. Port No. 3; 31. Pull plate; 32. Plate No. 6; 33. Slide No. 5; 34. Lever; 35. Spring No. 4; 36. Plate No. 4; 37. Slot No. 5; 38. Magnetic block; 39. Connecting iron block; 40. Liquid level detector; 41. Port No. 5. DETAILED DESCRIPTION
[0018] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0019] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.
[0020] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, it can be understood according to the specific situation.
[0021] Example 1: Please refer to Figure 1 , Figure 2 , Figure 3 and Figure 4An embodiment of the present invention is as follows: a dust removal device for the production of plastic corrugated pipes, comprising a support box 1, a door body 2, a control module 3, a No. 1 motor 4, a No. 1 support plate 5 and a clamping assembly. The outer wall of the support box 1 is installed with the door body 2, the outer wall of the support box 1 is installed with the control module 3, the inner wall of the support box 1 is installed with the No. 1 motor 4, the output end of the No. 1 motor 4 is installed with the No. 1 support plate 5, the inner wall of the No. 1 support plate 5 is penetrated with a clamping assembly, the outer wall of the support box 1 is penetrated with a dust cleaning assembly, the inner wall of the support box 1 is penetrated with a collecting assembly, the inner wall of the collecting assembly is installed with a liquid level detection assembly, the door body 2 is opened to clamp the plastic corrugated pipe through the clamping group, and the No. 1 motor 4 rotates at this time. The plastic bellows is driven to rotate, and when the plastic bellows rotates, the dust cleaning component is activated to clean the dust on the surface of the plastic bellows. The clamping component comprises a No. 2 motor (7), a No. 1 support plate (10), a No. 1 clamping pad (11), a clamping frame (12), a No. 1 opening (17), and a No. 1 spring (16). The No. 2 motor (7) is located on the inner wall of the No. 1 support plate (5), the No. 1 opening (17) is opened on the outer wall of the No. 1 support plate (5), the No. 1 support plate (10) is located on the outer wall of the No. 1 support plate (5), the No. 1 clamping pad (11) is located on the outer wall of the No. 1 support plate (10), the clamping frame (12) passes through the inner wall of the No. 1 opening (17), and the output end of the No. 2 motor (7) is equipped with a collecting wheel. (8), a pull rope (9) is installed on the outer wall of the collecting wheel (8), and one end of the pull rope (9) is connected to the outer wall of the card frame (12), a No. 7 support plate (14) is installed on the inner wall of the No. 1 support plate (5), a No. 1 spring (16) is installed on the outer wall of the No. 7 support plate (14), and one end of the No. 1 spring (16) is connected to the outer wall of the card frame (12), a No. 1 slide cylinder (15) is installed on the outer wall of the No. 7 support plate (14), and the card frame (12) passes through the inner wall of the No. 1 slide cylinder (15), the card frame (12) is supported by the No. 1 slide cylinder (15), and a No. 2 clamping pad (13) is installed on the outer wall of the card frame (12), and the No. 1 clamping pad (11) and the No. 2 clamping pad (13) are installed. ) are all rubber pads with raised surfaces, and the plastic bellows is placed between the first clamp pad (11) and the bracket (12). At this time, the second motor (7) rotates to drive the collection wheel (8) to rotate, the collection wheel (8) rotates to drive the pull rope (9) to move, the pull rope (9) moves to drive the bracket (12) to move, the bracket (12) moves to drive the first spring (16) to move, the first spring (16) moves to make the bracket (12) drive the second clamp pad (13) to move, the second clamp pad (13) moves to press the plastic bellows toward the first clamp pad (11), clamping the plastic bellows, and the first motor (4) rotates to drive the plastic bellows to rotate, thereby realizing the function of quickly clamping the plastic bellows of the dust removal device to improve the cleaning efficiency.
[0022] Example 2: Please refer to Figure 1 and Figure 5The present invention provides an embodiment in which the dust cleaning assembly comprises a second box (18), a water tank (19), a water pump (21), a spring tube (22), a water pipe (26), and a water spray head (27); the second box (18) is located on the outer wall of the support box (1); the water tank (19) is located on the inner wall of the second box (18); a liquid inlet pipe (20) is installed through the outer walls of the water tank (19) and the second box (18); and the water pump (21) is installed through the outer wall of the water tank (19). The spring tube (22) penetrates the outer wall of the second box (18) and the support box (1), the water pipe (26) is located at one end of the spring tube (22), the water spray head (27) penetrates the outer wall of the water pipe (26), the inner wall of the support box (1) is installed with the third plate (23), the outer wall of the third plate (23) is installed with an electric moving rod (24), and the output end of the electric moving rod (24) is connected to the outer wall of the water pipe (26), and the input end of the water pump (21) extends to the water The inner wall of the box (19), the output end of the water pump (21) is connected to one end of the spring tube (22), the electric moving rod (24) is located on one side of the water pipe (26), the spring tube (22) is located above the electric moving rod (24), the function of the third plate (23) is to provide support for the electric moving rod (24), the function of the liquid inlet pipe (20) is to facilitate the addition of water source, the water pump (21) is started to suck the water source in the water tank (19) into the spring tube (22), the water source enters the water pipe (26) through the spring tube (22), and the water source is sprayed onto the surface of the plastic corrugated pipe through the water spray head (27) to clean it, at this time, the electric moving rod (24) moves to drive the water pipe (26) to move, the water pipe (26) moves to drive the spring tube (22) to move, the spring tube (22) moves to move the water spray head (27), and the function of the plastic corrugated pipe dust removal device to quickly adjust the position of the water spray head (27) to improve the dust removal efficiency.
[0023] Example 3: Please refer to Figure 1 , Figure 2 , Figure 6 and Figure 7The present invention provides an embodiment: the collecting assembly comprises a collecting box (28), a pull plate (31), a No. 3 port (30), a No. 5 port (41), a No. 4 spring (35), a clamping rod (34), a No. 6 plate (32), a clamping slot (29), and a No. 4 plate (36); the collecting box (28) is located on the inner wall of the supporting box (1); a guide plate (6) is installed on the inner wall of the supporting box (1); the No. 3 port (30) is opened on the outer wall of the supporting box (1); the No. 5 port (41) is opened on the outer wall of the supporting box (1); the pull plate (31) penetrates the No. 3 port (30) and the No. 5 port (41) ), and the outer wall of the pull plate (31) is connected to the outer wall of the collection box (28), the No. 4 spring (35) is located on the inner wall of the No. 5 opening (41), the No. 6 plate (32) is located on the inner wall of the support box (1), the No. 5 slide cylinder (33) is installed on the outer wall of the No. 6 plate (32), the clamping rod (34) penetrates the inner wall of the No. 5 slide cylinder (33), and one end of the clamping rod (34) penetrates the No. 5 opening (41), and one end of the No. 4 spring (35) is connected to the outer wall of the clamping rod (34), the outer wall of the collection box (28) is provided with a clamping groove (29), and the No. 4 plate (36) is located A fifth groove (37) is provided on the inner wall of the support box (1), and a magnetic block (38) is installed on the inner wall of the fifth groove (37). A connecting iron block (39) is installed on the outer wall of the collection box (28), and the connecting iron block (39) is fitted with the outer wall of the magnetic block (38). The connecting iron block (39) is inserted into the fifth groove (37). The clamping rod (34) is moved by the support of the fifth slide cylinder (33). The function of the sixth plate (32) is to provide support for the fifth slide cylinder (33). The function of the guide plate (6) is to provide diversion for the waste liquid. The movable latch rod (34) drives the No. 4 spring (35) to move. The No. 4 spring (35) moves so that the latch rod (34) moves out of the latch slot (29) through the No. 5 slide cylinder (33). At this time, the pull plate (31) is pulled to drive the collection box (28) to move. The movement of the collection box (28) drives the connecting iron block (39) to move. The connecting iron block (39) moves to move away from the magnetic block (38) and out of the No. 5 slot (37). At this time, the collection box (28) moves out of the support box (1) to clean the wastewater, thereby realizing the function of quickly cleaning the wastewater and reducing manual labor of the plastic bellows dust removal device.
[0024] Example 4: Please refer to Figure 2 , Figure 8 and Fig. 9The present invention provides an embodiment: the liquid level detection component comprises a liquid level detector (40), a processing module, and an alarm; the liquid level detector (40) is located in a collection box (28); the processing module is located in a control module (3); the alarm is located on the top of a support box (1); the processing module is electrically connected to the liquid level detector (40); the processing module is electrically connected to the alarm; the processing module is electrically connected to the dust cleaning component; the liquid level detector (40) is used to detect real-time liquid level data in the collection box (28); the processing module is used to detect appropriate liquid level data in the collection box (28); the appropriate liquid level data is adjusted according to different usage conditions; the real-time liquid level data in the collection box (28) is transmitted to the processing module; the real-time liquid level data in the collection box (28) is compared with the appropriate liquid level data in the detection collection box (28) by the processing module; the real-time liquid level data in the collection box (28) is greater than the appropriate liquid level data in the detection collection box; The appropriate liquid level data in the collecting box (28) is set as the liquid level reaching state. The real-time liquid level data in the collecting box (28) is less than the appropriate liquid level data in the detecting collecting box (28), and is set as the liquid level not reaching state. When the processing module detects that the liquid level has reached the state, the processing module controls the alarm to start. After the alarm is started, the processing module controls the dust cleaning component to stop. At this time, the collecting box (28) is pulled out for cleaning, and after cleaning, it is placed in the supporting box (1). At this time, the liquid level detector (40) continuously detects the real-time liquid level data in the collecting box (28) until the processing module detects that the liquid level has reached the state. When the processing module detects that the liquid level has not reached the state, the processing module controls the alarm not to start. The processing module controls the dust cleaning component to continue working. At this time, the liquid level detector (40) continuously detects the real-time liquid level data in the collecting box (28) until the processing module detects that the liquid level has reached the state, thereby realizing the function of timely cleaning of the cleaning wastewater of the plastic bellows dust removal device.
[0025] The method for using the dust removal device comprises the following steps: Step S1, the plastic bellows is placed between the No. 1 clamping pad 11 and the bracket 12, at this time, the No. 2 motor 7 rotates to drive the collecting wheel 8 to rotate, the collecting wheel 8 rotates to drive the pull rope 9 to move, the pull rope 9 moves to drive the bracket 12 to move, the bracket 12 moves to drive the No. 1 spring 16 to move, the No. 1 spring 16 moves to make the bracket 12 drive the No. 2 clamping pad 13 to move, the No. 2 clamping pad 13 moves to press the plastic bellows to the No. 1 clamping pad 11, clamping the plastic bellows, the No. 1 motor 4 rotates to drive the plastic bellows to rotate, realizing the function of quickly clamping the plastic bellows of the dust removal device to improve the cleaning efficiency; Step S2, the function of the third plate 23 is to provide support for the electric moving rod 24, the function of the liquid inlet pipe 20 is to facilitate the addition of water source, the water pump 21 is started to suck the water source in the water tank 19 into the spring tube 22, and the water source enters the water pipe 26 through the spring tube 22, and the water source is sprayed onto the surface of the plastic corrugated pipe through the water spray head 27 to clean it, at this time, the electric moving rod 24 moves to drive the water pipe 26 to move, the water pipe 26 moves to drive the spring tube 22 to move, and the spring tube 22 moves to move the water spray head 27, so that the water spray head 27 of the plastic corrugated pipe dust removal device can quickly adjust the position to improve the dust removal efficiency; Step S3, pull the card rod 34 to drive the No. 4 spring 35 to move, the No. 4 spring 35 moves to make the card rod 34 move out of the card slot 29 through the No. 5 slide 33, at this time, pull the pull plate 31 to drive the collection box 28 to move, the movement of the collection box 28 drives the connecting iron block 39 to move, the connecting iron block 39 moves to move away from the magnetic block 38 and move out of the No. 5 slot 37, at this time, the collection box 28 moves out of the support box 1 to clean the wastewater, realizing the function of quickly cleaning the wastewater of the plastic bellows dust removal device and reducing manual labor; Step S4, when the processing module detects that the liquid level has reached a certain state, the processing module controls the alarm to start. After the alarm is started, the processing module controls the dust cleaning component to stop. At this time, the collection box 28 is pulled out for cleaning, and placed in the support box 1 after cleaning. At this time, the liquid level detector 40 continues to detect the real-time liquid level data in the collection box 28 until the processing module detects that the liquid level has reached a certain state. When the processing module detects that the liquid level has not reached a certain state, the processing module controls the alarm not to start, and the processing module controls the dust cleaning component to continue working. At this time, the liquid level detector 40 continues to detect the real-time liquid level data in the collection box 28 until the processing module detects that the liquid level has reached a certain state, thereby realizing the function of timely cleaning of cleaning wastewater of the plastic bellows dust removal device.
[0026] Working principle: the plastic bellows is placed between the No. 1 clamping pad 11 and the bracket 12. At this time, the No. 2 motor 7 rotates to drive the collecting wheel 8 to rotate, the collecting wheel 8 rotates to drive the pull rope 9 to move, the pull rope 9 moves to drive the bracket 12 to move, the bracket 12 moves to drive the No. 1 spring 16 to move, the No. 1 spring 16 moves to make the bracket 12 drive the No. 2 clamping pad 13 to move, the No. 2 clamping pad 13 moves to press the plastic bellows to the No. 1 clamping pad 11, clamping the plastic bellows, the No. 1 motor 4 rotates to drive the plastic bellows to rotate, realizing the function of quickly clamping the plastic bellows of the dust removal device to improve the cleaning efficiency. The function of the plate 23 is to provide support for the electric moving rod 24, and the function of the liquid inlet pipe 20 is to facilitate the addition of water. The water pump 21 is started to suck the water source in the water tank 19 into the spring tube 22, and the water source enters the water pipe 26 through the spring tube 22. The water source is sprayed onto the surface of the plastic corrugated pipe through the water spray head 27 to clean it. At this time, the electric moving rod 24 moves to drive the water pipe 26 to move, and the water pipe 26 moves to drive the spring tube 22 to move. The movement of the spring tube 22 moves the water spray head 27 to move the position, so that the water spray head 27 of the plastic corrugated pipe dust removal device can quickly adjust the position to improve the dust removal efficiency. The fourth spring 35 moves, and the fourth spring 35 moves to make the card rod 34 move out of the card slot 29 through the fifth slide 33. At this time, the pull plate 31 is pulled to drive the collection box 28 to move. The movement of the collection box 28 drives the connecting iron block 39 to move. The connecting iron block 39 moves to remove the magnetic block 38 and move out of the fifth slot 37. At this time, the collection box 28 moves out of the support box 1 to clean the waste water, realizing the function of quickly cleaning the waste water of the plastic bellows dust removal device and reducing manual labor. When the processing module detects that the liquid level reaches the state, the processing module controls the alarm to start. After the alarm is started The processing module controls the dust cleaning component to stop, at which time the collecting box 28 is pulled out for cleaning, and then placed in the supporting box 1. At this time, the liquid level detector 40 continues to detect the real-time liquid level data in the collecting box 28 until the processing module detects that the liquid level has reached a state. When the processing module detects that the liquid level has not reached a state, the processing module controls the alarm not to start, and the processing module controls the dust cleaning component to continue working. At this time, the liquid level detector 40 continues to detect the real-time liquid level data in the collecting box 28 until the processing module detects that the liquid level has reached a state, thereby realizing the function of timely cleaning of cleaning wastewater of the plastic bellows dust removal device.
[0027] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.
Claims
1. A dust removal device for producing plastic corrugated pipes, comprising a support box (1), a door body (2), a control module (3), a first motor (4), a first support plate (5) and a clamping assembly, characterized in that: The outer wall of the support box (1) is installed with a door body (2), the outer wall of the support box (1) is installed with a control module (3), the inner wall of the support box (1) is installed with a No. 1 motor (4), the output end of the No. 1 motor (4) is installed with a No. 1 support plate (5), the inner wall of the No. 1 support plate (5) is penetrated by a clamping component, and the outer wall of the support box (1) is penetrated by a dust cleaning component; The clamping assembly comprises a No. 2 motor (7), a No. 1 support plate (10), a No. 1 clamping pad (11), a clamping frame (12), a No. 1 opening (17), and a No. 1 spring (16); the No. 2 motor (7) is located on the inner wall of the No. 1 support plate (5); the No. 1 opening (17) is opened on the outer wall of the No. 1 support plate (5); the No. 1 support plate (10) is located on the outer wall of the No. 1 support plate (5); the No. 1 clamping pad (11) is located on the outer wall of the No. 1 support plate (10); the clamping frame (12) passes through the inner wall of the No. 1 opening (17); the No. 2 motor (7) A collecting wheel (8) is installed at the output end of the collecting wheel (7), a pull rope (9) is installed on the outer wall of the collecting wheel (8), and one end of the pull rope (9) is connected to the outer wall of the bracket (12), a seventh support plate (14) is installed on the inner wall of the No. 1 support plate (5), a No. 1 spring (16) is installed on the outer wall of the No. 7 support plate (14), and one end of the No. 1 spring (16) is connected to the outer wall of the bracket (12), a No. 1 slide cylinder (15) is installed on the outer wall of the No. 7 support plate (14), and the bracket (12) passes through the inner wall of the No. 1 slide cylinder (15).
2. A dust removal device for producing plastic corrugated pipes according to claim 1, characterized in that: The card frame (12) is supported for movement by a No. 1 slide cylinder (15), and a No. 2 clamping pad (13) is installed on the outer wall of the card frame (12), and both the No. 1 clamping pad (11) and the No. 2 clamping pad (13) are rubber pads with raised surfaces.
3. A dust removal device for producing plastic corrugated pipes according to claim 1, characterized in that: The dust cleaning assembly comprises a second box (18), a water tank (19), a water pump (21), a spring tube (22), a water pipe (26), and a water spray head (27). The second box (18) is located on the outer wall of the support box (1), the water tank (19) is located on the inner wall of the second box (18), a liquid inlet pipe (20) is installed through the outer walls of the water tank (19) and the second box (18), the water pump (21) is inserted through the outer wall of the water tank (19), and the spring tube (22) is inserted through the outer wall of the second box (18) and the support box ( 1), the water pipe (26) is located at one end of the spring pipe (22), the water spray head (27) penetrates the outer wall of the water pipe (26), the inner wall of the support box (1) is installed with a third plate (23), the outer wall of the third plate (23) is installed with an electric moving rod (24), and the output end of the electric moving rod (24) is connected to the outer wall of the water pipe (26), the input end of the water pump (21) extends to the inner wall of the water tank (19), and the output end of the water pump (21) is connected to one end of the spring pipe (22).
4. A dust removal device for producing plastic corrugated pipes according to claim 3, characterized in that: The electric moving rod (24) is located on one side of the water pipe (26), and the spring tube (22) is located above the electric moving rod (24).
5. A dust removal device for producing plastic corrugated pipes according to claim 1, characterized in that: A collecting component is installed through the inner wall of the support box (1), and a liquid level detection component is installed on the inner wall of the collecting component.
6. A dust removal device for producing plastic corrugated pipes according to claim 5, characterized in that: The collecting assembly comprises a collecting box (28), a pull plate (31), a No. 3 port (30), a No. 5 port (41), a No. 4 spring (35), a clamping rod (34), a No. 6 plate (32), a clamping slot (29), and a No. 4 plate (36). The collecting box (28) is located on the inner wall of the supporting box (1), a guide plate (6) is installed on the inner wall of the supporting box (1), the No. 3 port (30) is opened on the outer wall of the supporting box (1), the No. 5 port (41) is opened on the outer wall of the supporting box (1), the pull plate (31) penetrates the outer wall of the No. 3 port (30), and the outer wall of the pull plate (31) is connected to the outer wall of the collecting box (28), the No. 4 spring (35) is located on the inner wall of the No. 5 port (41), and the No. 6 plate (36) is installed on the inner wall of the supporting box (1). 2) is located on the inner wall of the support box (1), the outer wall of the sixth plate (32) is installed with a fifth slide cylinder (33), the clamping rod (34) penetrates the inner wall of the fifth slide cylinder (33), and one end of the clamping rod (34) penetrates the fifth opening (41), and one end of the fourth spring (35) is connected to the outer wall of the clamping rod (34), the outer wall of the collection box (28) is provided with a clamping groove (29), the fourth plate (36) is located on the inner wall of the support box (1), the outer wall of the fourth plate (36) is provided with a fifth groove (37), the inner wall of the fifth groove (37) is installed with a magnetic block (38), and the outer wall of the collection box (28) is installed with a connecting iron block (39), and the connecting iron block (39) is in contact with the outer wall of the magnetic block (38).
7. A dust removal device for producing plastic corrugated pipes according to claim 6, characterized in that: The connecting iron block (39) is inserted into the fifth groove (37), and the clamping rod (34) is moved by the support of the fifth slide cylinder (33).
8. A dust removal device for producing plastic corrugated pipes according to claim 6, characterized in that: The liquid level detection component comprises a liquid level detector (40), a processing module, and an alarm; the liquid level detector (40) is located in the collection box (28); the processing module is located in the control module (3); the alarm is located on the top of the support box (1); the processing module is electrically connected to the liquid level detector (40); the processing module is electrically connected to the alarm; the processing module is electrically connected to the dust cleaning component; the liquid level detector (40) is used to detect real-time liquid level data in the collection box (28); the processing module is used to detect appropriate liquid level data in the collection box (28); and the appropriate liquid level data is adjusted according to different usage conditions.
9. A dust removal device for producing plastic corrugated pipes according to claim 8, characterized in that: The real-time liquid level data in the collection box (28) is transmitted to the processing module, and the real-time liquid level data in the collection box (28) is compared with the appropriate liquid level data in the detection collection box (28) by the processing module. If the real-time liquid level data in the collection box (28) is greater than the appropriate liquid level data in the detection collection box (28), it is set as a liquid level reached state; if the real-time liquid level data in the collection box (28) is less than the appropriate liquid level data in the detection collection box (28), it is set as a liquid level not reached state.
10. A method for using a dust removal device for producing plastic corrugated pipes, applicable to a dust removal device for producing plastic corrugated pipes according to any one of claims 1 to 9, characterized in that: The method for using the dust removal device comprises the following steps: Step S1, the collecting wheel (8) rotates to drive the pull rope (9) to move, the pull rope (9) moves to drive the bracket (12) to move, the bracket (12) moves to drive the first spring (16) to move, the first spring (16) moves to make the bracket (12) drive the second clamping pad (13) to move, the second clamping pad (13) moves to press the plastic corrugated tube toward the first clamping pad (11) to clamp the plastic corrugated tube; Step S2, the water pump (21) is started to suck the water source in the water tank (19) into the spring tube (22), and the water source enters the water pipe (26) through the spring tube (22), and the water source is sprayed onto the surface of the plastic corrugated tube through the water spray head (27) to clean it. At this time, the electric moving rod (24) moves to drive the water pipe (26), and the water pipe (26) moves to drive the spring tube (22), and the spring tube (22) moves to move the water spray head (27); Step S3, pulling the pull plate (31) drives the collection box (28) to move, the movement of the collection box (28) drives the connecting iron block (39) to move, the connecting iron block (39) moves to move away from the magnetic block (38) and out of the fifth slot (37), at which time the collection box (28) moves out of the support box (1) to clean the wastewater; Step S4, when the processing module detects that the liquid level has reached a certain state, the processing module controls the alarm to start. After the alarm is started, the processing module controls the dust cleaning component to stop. At this time, the collection box (28) is pulled out for cleaning and then placed in the support box (1). At this time, the liquid level detector (40) continuously detects the real-time liquid level data in the collection box (28) until the processing module detects that the liquid level has reached a certain state, thereby realizing the function of timely cleaning the cleaning wastewater of the plastic bellows dust removal device.
Citation Information
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