Positioning device for top trim panel machining

Abstract

The invention discloses a positioning device for top trim panel processing, and particularly relates to the technical field of top trim panel processing, the positioning device comprises a mounting base plate, lifting electric push rods are fixedly mounted at four corners of the top of the mounting base plate, and a same detection carrier plate is fixedly mounted at the top ends of output shafts of the four lifting electric push rods; a first-area lamp holder, a second-area lamp holder, a third-area lamp holder and a fourth-area lamp holder are fixedly mounted at the top of the detection carrier plate through screws. Through the arrangement of the lifting electric push rod, the positioning control module, the workpiece pattern adjustment indication display screen, the wearing end controller and other structures, the top trim panel can be automatically positioned, adjustment indication can be automatically given out according to positioning information, a worker only needs to make adjustment according to the indication, and the working efficiency is improved. Therefore, the device can be suitable for an automatic production line, and is high in precision and good in actual use effect.

Description

Technical Field

[0001] The present invention relates to the technical field of ceiling decorative plate processing, and more specifically, to a positioning device for ceiling decorative plate processing. Background Art

[0002] Rail transit vehicle roof trim usually refers to the interior trim installed on the roof of a rail transit vehicle. It not only beautifies the interior environment of the vehicle, but also plays the role of sound insulation, heat insulation, protection of the roof structure, and provision of lighting and ventilation. In the processing of the roof trim, the positioning device is a frequently used device. It can locate the position of the roof trim blank during the processing process, thereby facilitating high-precision processing.

[0003] Although the positioning device in the prior art can be used normally, it still has many disadvantages in actual use. For example, the positioning device in the prior art requires manual alignment and positioning, cannot be applied to intelligent and automated production lines, and has low accuracy. Therefore, the actual use effect of the positioning device in the prior art is poor. Summary of the invention

[0004] In order to overcome the above-mentioned defects of the prior art, an embodiment of the present invention provides a positioning device for processing a ceiling trim panel. By providing a lifting electric push rod, a positioning control module, a workpiece pattern adjustment indication display screen and a wearing end controller and other structures, the present invention can automatically locate the position of the ceiling trim panel, and can automatically give adjustment instructions according to the positioning information. The staff only needs to make adjustments according to the instructions, so that the present invention can be applied to automated production lines. At the same time, the accuracy is high, so that the actual use effect of the present invention is better, so as to solve the problems raised in the above-mentioned background technology.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a positioning device for processing a ceiling decorative plate, comprising a mounting base plate, wherein lifting electric push rods are fixedly mounted at the four corners of the top of the mounting base plate, the same detection carrier plate is fixedly mounted on the top of the output shafts of the four lifting electric push rods, a first-zone lamp holder, a second-zone lamp holder, a third-zone lamp holder and a fourth-zone lamp holder are fixedly mounted on the top of the detection carrier plate by screws, three first-zone positioning lamps are fixedly mounted on the first-zone lamp holder, three second-zone positioning lamps are fixedly mounted on the second-zone lamp holder, three third-zone positioning lamps are fixedly mounted on the third-zone lamp holder, and three fourth-zone positioning lamps are fixedly mounted on the fourth-zone lamp holder, and three first-zone infrared sensors, second-zone infrared sensors, third-zone infrared sensors and fourth-zone infrared sensors are fixedly mounted on the bottom of the detection carrier plate, and the first-zone infrared sensors, second-zone infrared sensors, third-zone infrared sensors and fourth-zone infrared sensors are fixedly mounted. The output end of the zone infrared sensor is connected to the same positioning control module, the input end of the positioning control module is connected to a power module, the input end of the positioning control module is connected to a Bluetooth module, the input end of the Bluetooth module is connected to a remote control controller, the remote control controller is set to a single-chip microcomputer, the input end of the remote control controller is connected to an increase button, the input end of the remote control controller is connected to a decrease button, the output end of the positioning control module is connected to a WiFi module, the output end of the WiFi module is connected to a wearable end controller, the wearable end controller is set to a single-chip microcomputer, the output end of the wearable end controller is connected to a workpiece pattern adjustment indication display screen, the output end of the wearable end controller is connected to a left push prompt light, the output end of the wearable end controller is connected to a right push prompt light, the output end of the wearable end controller is connected to a push down prompt light, and the output end of the wearable end controller is connected to an up push prompt light; The one-zone infrared sensor, the two-zone infrared sensor, the three-zone infrared sensor and the four-zone infrared sensor are respectively used to detect the four corner positions of the top decorative plate placed on the mounting substrate, and transmit the detection results to the positioning control module for processing; The power supply module is used to supply power to the positioning control module; The one-zone positioning light, the two-zone positioning light, the three-zone positioning light and the four-zone positioning light are used to indicate whether the positions of the four corners of the top trim are correct.

[0006] In a preferred embodiment, the three zone one infrared sensors correspond one-to-one to the positions of the three zone one positioning lights, and the three zone two infrared sensors correspond one-to-one to the positions of the three zone two positioning lights.

[0007] In a preferred embodiment, the three three-zone infrared sensors correspond one-to-one to the positions of the three three-zone positioning lights, and the three four-zone infrared sensors correspond one-to-one to the positions of the three four-zone positioning lights.

[0008] In a preferred embodiment, the output end of the positioning control module is connected to the input end of the first zone positioning light, and the output end of the positioning control module is connected to the input end of the second zone positioning light.

[0009] In a preferred embodiment, the output end of the positioning control module is connected to the input end of the three-zone positioning light, and the output end of the positioning control module is connected to the input end of the four-zone positioning light.

[0010] In a preferred embodiment, the positioning control module is configured as a single chip microcomputer, and the output end of the positioning control module is connected to the input end of the lifting electric push rod.

[0011] Technical effects and advantages of the present invention: The present invention is provided with structures such as a lifting electric push rod, a positioning control module, a workpiece pattern adjustment indication display screen and a wearing end controller, so that the present invention can automatically locate the position of the top decorative plate, and can automatically give adjustment instructions according to the positioning information. The staff only needs to make adjustments according to the instructions, so that the present invention can be applied to automated production lines, and at the same time the accuracy is high, so that the actual use effect of the present invention is better. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a schematic diagram of the overall structure of the present invention.

[0013] Figure 2 It is a system diagram of the present invention.

[0014] Figure 3 This is a circuit diagram of the positioning control module of the present invention.

[0015] Figure 4 It is a circuit diagram of the remote control controller of the present invention.

[0016] Figure 5 This is a circuit diagram of the wearable end controller of the present invention.

[0017] The accompanying drawings are marked as follows: 1. Installation base plate; 2. Lifting electric push rod; 3. Detection carrier plate; 4. Light stand for zone 1; 5. Light stand for zone 2; 6. Light stand for zone 3; 7. Light stand for zone 4; 8. Infrared sensor for zone 1; 9. Infrared sensor for zone 2; 10. Infrared sensor for zone 3; 11. Infrared sensor for zone 4; 12. Positioning light for zone 1; 13. Positioning light for zone 2; 14. Positioning light for zone 3; 15. Positioning light for zone 4; 16. Positioning control module; 17. Power module; 18. Bluetooth module; 19. Remote control controller; 20. Raise button; 21. Lower button; 22. WiFi module; 23. Wearable end controller; 24. Workpiece pattern adjustment indication display screen; 25. Left push prompt light; 26. Right push prompt light; 27. Push down prompt light; 28. Push up prompt light. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0019] As attached Figure 1 , Attachment Figure 2 , Attachment Figure 3 , Attachment Figure 4 and attached Figure 5As shown, the present invention provides a positioning device for processing a ceiling decorative plate, comprising a mounting base plate 1, wherein lifting electric push rods 2 are fixedly mounted at the four corners of the top of the mounting base plate 1, and the same detection carrier plate 3 is fixedly mounted on the top of the output shafts of the four lifting electric push rods 2, and a first-zone lamp holder 4, a second-zone lamp holder 5, a third-zone lamp holder 6 and a fourth-zone lamp holder 7 are fixedly mounted on the top of the detection carrier plate 3 by screws, three first-zone positioning lamps 12 are fixedly mounted on the first-zone lamp holder 4, three second-zone positioning lamps 13 are fixedly mounted on the second-zone lamp holder 5, three third-zone positioning lamps 14 are fixedly mounted on the third-zone lamp holder 6, and three fourth-zone positioning lamps 15 are fixedly mounted on the fourth-zone lamp holder 7, and three first-zone infrared sensors 8, second-zone infrared sensors 9, third-zone infrared sensors 10 and fourth-zone infrared sensors 11 are fixedly mounted on the bottom of the detection carrier plate 3, and infrared sensors 12, 13, 14, 15, 16, 17, 18, 19, 20, 21, 22, 23, 24, 25, 26, 27, 28, 29, 30, 31, 32, 33, 34, 35, 36, 37, 38, 39, 40, 41, 42, 43, 44, 45, 46, 47, 48, 49, 50, 51, 52, 53, 54, 55, 56, 57, 58, 59, 60, 61, 62, 63, 64, 65, 66, 67 The external sensor is a sensor that uses infrared rays to process data. It has the advantages of high sensitivity, etc. The infrared sensor can control the operation of the drive device. The infrared sensor is often used for non-contact temperature measurement, gas composition analysis and non-destructive testing. It is widely used in medicine, military, space technology and environmental engineering. The output ends of the first zone infrared sensor 8, the second zone infrared sensor 9, the third zone infrared sensor 10 and the fourth zone infrared sensor 11 are connected to the same positioning control module 16, the input end of the positioning control module 16 is connected to a power module 17, and the input end of the positioning control module 16 is connected to a Bluetooth module 18. The Bluetooth module is a wireless communication module, and its principle is to use Bluetooth technology to achieve short-distance communication between devices. Bluetooth technology is a short-distance wireless communication technology that works at the globally common 2.4GHz ISM (i.e. Industrial, Scientific, Medical) frequency band, centered at 2.45GHz, backward compatible with 2.40GHz and 2.48GHz, with a maximum communication distance of about 10 meters. The input end of the Bluetooth module 18 is connected to a remote control controller 19, which is set as a single-chip microcomputer. The input end of the remote control controller 19 is connected to an increase button 20, and the input end of the remote control controller 19 is connected to a decrease button 21. The output end of the positioning control module 16 is connected to a WiFi module 22. The WiFi module is also called a serial port Wi-Fi module, which belongs to the Internet of Things transmission layer. Its function is to convert the serial port or TTL level into an embedded module that complies with the Wi-Fi wireless network communication standard, and has a built-in wireless network protocol IEEE802.11b.g.n protocol stack and TCP / IP protocol stack, the output end of the WiFi module 22 is connected to the wearable end controller 23, the wearable end controller 23 is set to a single-chip microcomputer, which is an integrated circuit chip that uses ultra-large-scale integrated circuit technology to integrate a central processing unit CPU with data processing capabilities, random access memory RAM, read-only memory ROM, multiple I / O ports and interrupt systems, timers / counters and other functions into a silicon chip to form a small and complete microcomputer system, the output end of the wearable end controller 23 is connected to a workpiece pattern adjustment indication display screen 24, the output end of the wearable end controller 23 is connected to a left push prompt light 25, the output end of the wearable end controller 23 is connected to a right push prompt light 26, the output end of the wearable end controller 23 is connected to a down push prompt light 27, and the output end of the wearable end controller 23 is connected to an up push prompt light 28;. The one-zone infrared sensor 8, the two-zone infrared sensor 9, the three-zone infrared sensor 10 and the four-zone infrared sensor 11 are respectively used to detect the four corner positions of the top decorative plate placed on the mounting substrate 1, and transmit the detection results to the positioning control module 16 for processing; The power supply module 17 is used to supply power to the positioning control module 16; The first zone positioning light 12, the second zone positioning light 13, the third zone positioning light 14 and the fourth zone positioning light 15 are used to indicate whether the positions of the four corners of the top decorative plate are correct.

[0020] The three first-zone infrared sensors 8 correspond to the three first-zone positioning lights 12 in one-to-one position, and the three second-zone infrared sensors 9 correspond to the three second-zone positioning lights 13 in one-to-one position.

[0021] The three three-zone infrared sensors 10 correspond to the three three-zone positioning lights 14 in one-to-one position, and the three four-zone infrared sensors 11 correspond to the three four-zone positioning lights 15 in one-to-one position.

[0022] The output end of the positioning control module 16 is connected to the input end of the first zone positioning light 12 , and the output end of the positioning control module 16 is connected to the input end of the second zone positioning light 13 .

[0023] The output end of the positioning control module 16 is connected to the input end of the three-zone positioning light 14 , and the output end of the positioning control module 16 is connected to the input end of the four-zone positioning light 15 .

[0024] The positioning control module 16 is configured as a single chip microcomputer, and the output end of the positioning control module 16 is connected to the input end of the lifting electric push rod 2 .

[0025] The model of the single chip microcomputer is set to M68HC16, the model of the infrared sensor is set to SB05-82, the model of the WiFi module 22 is set to TLN13UA06, and the model of the Bluetooth module 18 is set to CLAS1.

[0026] The specific implementation method is as follows: when using the present invention, the first zone infrared sensor 8, the second zone infrared sensor 9, the third zone infrared sensor 10 and the fourth zone infrared sensor 11 respectively detect the four corner positions of the ceiling panel placed on the mounting substrate 1, and transmit the detection results to the positioning control module 16 for processing. The first zone positioning light 12, the second zone positioning light 13, the third zone positioning light 14 and the fourth zone positioning light 15 are used to indicate whether the four corner positions of the ceiling panel are correct. When the position of the ceiling panel is offset, the infrared sensor in the offset direction will be blocked. At this time, the positioning light 13 at the corresponding position will light up, thereby reminding the staff which position of the ceiling panel is protruding. At the same time, the workpiece pattern adjustment indication display screen 24 displays an image of the simulated pattern of the ceiling panel. , then the position that needs to be adjusted will display an arrow to prompt the staff how to operate, and at the same time, the left push prompt light 25, the right push prompt light 26, the push down prompt light 27 and the push up prompt light 28 at the corresponding position will light up, and the content displayed on the workpiece pattern adjustment indication display screen 24 will prompt the staff how to operate, and then the processing device can be directly installed on the mounting substrate 1. According to the height of the processing device, the height of the detection carrier plate 3 can be adjusted, which enables the present invention to automatically locate the position of the top decorative plate, and automatically give adjustment instructions according to the positioning information. The staff only needs to make adjustments according to the instructions, so that the present invention can be suitable for automated production lines, and at the same time, the accuracy is high, so that the actual use effect of the present invention is better.

[0027] Working principle of the present invention: Refer to the instruction manual Figure 1 , Attachment Figure 2 , Attachment Figure 3 , Attachment Figure 4 and attached Figure 5 When using the present invention, by providing the lifting electric push rod 2, the positioning control module 16, the workpiece pattern adjustment indication display screen 24 and the wearing end controller 23 and other structures, the present invention can automatically locate the position of the top decorative plate, and can automatically give adjustment instructions according to the positioning information. The staff only needs to make adjustments according to the instructions, so that the present invention can be applied to the automated production line, and at the same time, the accuracy is high, so that the actual use effect of the present invention is better.

[0028] Finally, a few points should be explained: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, which may refer to mechanical connection or electrical connection, or internal communication between two components, or direct connection. "upper", "lower", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the object being described changes, the relative positional relationship may change; Secondly: In the drawings of the embodiments disclosed in the present invention, only the structures related to the embodiments disclosed in the present invention are involved, and other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of the present invention can be combined with each other; Finally: The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A positioning device for processing a ceiling panel, comprising a mounting base plate (1), characterized in that: The four corners of the top of the mounting base plate (1) are all fixedly mounted with lifting electric push rods (2); the tops of the output shafts of the four lifting electric push rods (2) are fixedly mounted with a same detection carrier (3); the top of the detection carrier (3) is fixedly mounted with a first zone light rack (4), a second zone light rack (5), a third zone light rack (6) and a fourth zone light rack (7) by screws; the first zone light rack (4) is fixedly mounted with three first zone positioning lamps (12); the second zone light rack (5) is fixedly mounted with three second zone positioning lamps (13); the third zone light rack (6) is fixedly mounted with three first zone positioning lamps (14); Three three-zone positioning lamps (14) are installed, three four-zone positioning lamps (15) are fixedly installed on the four-zone lamp holder (7), three one-zone infrared sensors (8), two-zone infrared sensors (9), three-zone infrared sensors (10) and four-zone infrared sensors (11) are fixedly installed on the bottom of the detection carrier (3), and the output ends of the one-zone infrared sensors (8), the two-zone infrared sensors (9), the three-zone infrared sensors (10) and the four-zone infrared sensors (11) are connected to the same positioning control module (16), and the positioning The input end of the control module (16) is connected to a power module (17), the input end of the positioning control module (16) is connected to a Bluetooth module (18), the input end of the Bluetooth module (18) is connected to a remote control controller (19), the remote control controller (19) is configured as a single-chip microcomputer, the input end of the remote control controller (19) is connected to an increase button (20), the input end of the remote control controller (19) is connected to a decrease button (21), the output end of the positioning control module (16) is connected to a WiFi module (22), the WiFi module ( 22) The output end is connected to a wearing end controller (23), the wearing end controller (23) is configured as a single chip microcomputer, the output end of the wearing end controller (23) is connected to a workpiece pattern adjustment indication display screen (24), the output end of the wearing end controller (23) is connected to a left push prompt light (25), the output end of the wearing end controller (23) is connected to a right push prompt light (26), the output end of the wearing end controller (23) is connected to a down push prompt light (27), and the output end of the wearing end controller (23) is connected to an up push prompt light (28); The one-zone infrared sensor (8), the two-zone infrared sensor (9), the three-zone infrared sensor (10) and the four-zone infrared sensor (11) are respectively used to detect the four corner positions of the top decorative plate placed on the mounting substrate (1), and transmit the detection results to the positioning control module (16) for processing; The power supply module (17) is used to supply power to the positioning control module (16); The first zone positioning light (12), the second zone positioning light (13), the third zone positioning light (14) and the fourth zone positioning light (15) are used to indicate whether the positions of the four corners of the top decorative plate are correct.

2. A positioning device for processing a ceiling decorative plate according to claim 1, characterized in that: The three first-zone infrared sensors (8) correspond to the three first-zone positioning lights (12) in one-to-one position, and the three second-zone infrared sensors (9) correspond to the three second-zone positioning lights (13) in one-to-one position.

3. A positioning device for processing a ceiling decorative plate according to claim 1, characterized in that: The three three-zone infrared sensors (10) correspond to the three three-zone positioning lights (14) in one-to-one position, and the three four-zone infrared sensors (11) correspond to the three four-zone positioning lights (15) in one-to-one position.

4. A positioning device for processing a ceiling decorative plate according to claim 1, characterized in that: The output end of the positioning control module (16) is connected to the input end of the first zone positioning light (12), and the output end of the positioning control module (16) is connected to the input end of the second zone positioning light (13).

5. A positioning device for processing a ceiling decorative plate according to claim 1, characterized in that: The output end of the positioning control module (16) is connected to the input end of the three-zone positioning light (14), and the output end of the positioning control module (16) is connected to the input end of the four-zone positioning light (15).

6. A positioning device for processing a ceiling decorative plate according to claim 1, characterized in that: The positioning control module (16) is configured as a single chip microcomputer, and an output end of the positioning control module (16) is connected to an input end of the lifting electric push rod (2).

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